CN109385695B - Leather fiber leftover separating machine - Google Patents
Leather fiber leftover separating machine Download PDFInfo
- Publication number
- CN109385695B CN109385695B CN201811284852.2A CN201811284852A CN109385695B CN 109385695 B CN109385695 B CN 109385695B CN 201811284852 A CN201811284852 A CN 201811284852A CN 109385695 B CN109385695 B CN 109385695B
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- Prior art keywords
- beater
- belt pulley
- frame
- motor
- leather
- Prior art date
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- 239000000835 fiber Substances 0.000 title claims abstract description 60
- 239000010985 leather Substances 0.000 title claims abstract description 47
- 229920000742 Cotton Polymers 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 34
- 239000010959 steel Substances 0.000 claims description 34
- 241000510097 Megalonaias nervosa Species 0.000 claims description 23
- 239000000428 dust Substances 0.000 claims description 8
- 235000000396 iron Nutrition 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 235000021190 leftovers Nutrition 0.000 description 20
- 239000010410 layer Substances 0.000 description 17
- 230000009471 action Effects 0.000 description 5
- 238000009413 insulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G11/00—Disintegrating fibre-containing articles to obtain fibres for re-use
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Paper (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention belongs to the technical field of separators, and particularly relates to a separator for leather fiber offal. Aiming at the defects existing in the prior art, the invention aims to provide equipment capable of rapidly separating an EVA leather plate from heat-insulating cotton fibers, and the leather fiber and leftover separator has the advantages of high working efficiency, cost saving and excellent separation effect. The cotton-padded machine comprises a frame, the frame is equipped with the housing and with the lower housing that the housing is supporting, it is equipped with the feed inlet to go up housing top one side, the opposite side is equipped with the discharge gate, the lower housing is equipped with the fibre inlet scoop, the cotton-padded fan is connected to the fibre inlet scoop, be equipped with in the inner chamber that upper housing and lower housing are constituteed and peel off the beater, peel off the beater with the bearing frame of frame both sides is connected, peel off beater one end and be connected the beater belt pulley, the beater belt pulley passes through C type belt and connects motor belt pulley, motor belt pulley installs on the motor, the motor is installed in the frame.
Description
Technical Field
The invention belongs to the technical field of separators, and particularly relates to a separator for leather fiber offal.
Background
In recent years, the automobile industry is vigorous in development, various high, middle and low-end automobile layers are endless, and along with the increasing requirements of clients on comfort requirements such as heat insulation, noise elimination, noise reduction and the like in a vehicle cab, therefore, a heat insulation noise reduction cotton layer in front of a high-end automobile cab is formed by covering and forming a double-sided fiber middle interlayer EVA leather plate, when a heat insulation noise reduction cotton layer shell is produced, a plurality of leftover materials are removed, the EVA leather plate is relatively expensive in material, waste is extremely high, various automobile interior manufacturers are very involved in treating the leftover materials, the leather and the fiber are separated, and recycling is very promising, but manual shredding and separating workload is large, the separating effect is poor, the efficiency is low, and therefore, the market is in urgent need of equipment capable of rapidly separating the EVA leather plate from the heat insulation cotton fiber.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide equipment capable of rapidly separating an EVA leather plate from heat-insulating cotton fibers, and the leather fiber and leftover separator has the advantages of high working efficiency, cost saving and excellent separation effect.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a leather fiber leftover bits and pieces separating centrifuge, includes the frame, the frame is equipped with the housing and with the lower housing of housing matching, it is equipped with the feed inlet to go up housing top one side, the opposite side is equipped with the discharge gate, it is equipped with the fibre inlet scoop to go down the housing, the cotton-conveying fan is connected to the fibre inlet scoop, be equipped with in the inner chamber that upper housing and lower housing are constituteed and peel off the beater, peel off the beater with the bearing frame of frame both sides is connected, peel off beater one end and be connected the beater belt pulley, the beater belt pulley passes through C type belt and connects motor belt pulley, motor belt pulley installs on the motor, the motor is installed in the frame.
According to the leather fiber leftover separating machine, the upper housing is composed of the semicircular cover plate I and the two semicircular side plates I, the semicircular shaft hole I is formed in the center of the straight edge of each side plate I, the square steel washboard I is arranged on the inner cambered surface of each cover plate I, and the square steel washboard I is formed by connecting a plurality of square steels I in a similar washboard shape.
The leather fiber leftover separating machine is characterized in that the lower housing consists of a semicircular cover plate II and two semicircular side plates II, semicircular shaft holes II are formed in the centers of straight edges of the side plates II, square steel washboards II and dust removing screens are arranged on inner cambered surfaces of the cover plates II, the square steel washboards II are connected by a plurality of square steels II to form a similar washboard shape, and the dust removing screens are formed by a plurality of round steels and a plurality of flat irons in a crossed arrangement.
The leather fiber leftover separating machine is characterized in that the stripping beater is composed of a main shaft, a roller and beater cutter blocks, the main shaft is arranged on a bearing seat, one end of the main shaft is connected with a beater belt pulley, a plurality of beater cutter blocks are arranged on the surface of the roller, and the beater cutter blocks are spirally welded on the surface of the roller.
According to the leather fiber leftover separating machine, every two square steels I are connected to form an opening with an angle of 90 degrees.
According to the leather fiber leftover separating machine, every two square steels II are connected to form an opening with an angle of 90 degrees.
According to the leather fiber leftover separating machine, the beater blade and the roller axis form an angle of 20 degrees.
According to the leather fiber leftover separating machine, the length of the beater blade block is 50mm, the height of the beater blade block is 40mm, the thickness of the beater blade block is 10mm, every 20 beater blades are welded on the roller in one row, and the beater blade is 6 rows in total.
According to the leather fiber leftover separating machine, the beater belt pulley, the motor belt pulley and the C-shaped belt are provided with the belt protective cover.
The peeling beater is driven by a motor to rotate at a high speed, the leftovers of the leather and fiber layer soundproof cotton are thrown onto the square steel rubbing board layers of the upper cover shell and the lower cover shell, and the EVA leather board and the fiber layer which are firmly bonded are peeled off under the double opposite actions of the beater cutter block and the square steel rubbing board layers; meanwhile, under the action of high-speed rotation of the spirally welded beater blade blocks, the separated EVA leather plate and the fiber layer are pushed forwards, and the fiber layer is sucked away by a cotton conveying fan when passing through a screen; the EVA leather plate is thrown out from the discharge hole.
The leather fiber leftover separator has the advantages that:
1. the leather fiber leftover separator disclosed by the invention skillfully combines the stripping action and the conveying action of the stripping beater, and the square steel rubbing board layer is additionally arranged on the inner sides of the upper housing and the lower housing, so that the efficiency of stripping the leather fiber is enhanced, the problem that other equipment cannot realize the stripping of the leather board and the fiber layer at one time is solved, the fiber layer is timely sucked away, the leather/fiber is thoroughly separated, the labor cost is saved, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of the upper housing structure of the present invention;
FIG. 4 is a side view of the upper housing of the present invention;
FIG. 5 is a schematic view of the lower housing structure of the present invention;
FIG. 6 is a schematic view of the structure of the square steel washboard of FIG. 5 according to the present invention;
FIG. 7 is a schematic view of the dust screen of FIG. 5 according to the present invention;
FIG. 8 is an enlarged schematic view of FIG. 6A in accordance with the present invention;
FIG. 9 is a schematic view of the stripping beater of the present invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Embodiment 1, as shown in fig. 1 and 2, a leather fiber leftover separating centrifuge, which comprises a frame 4, frame 4 is equipped with upper housing 1 and with the supporting lower housing 3 of upper housing 1, upper housing 1 top one side is equipped with feed inlet 13, the opposite side is equipped with discharge gate 14, lower housing 3 is equipped with fiber suction opening 11, cotton conveying fan 12 is connected to fiber suction opening 11, be equipped with in the inner chamber that upper housing 1 and lower housing 3 constitute and peel off beater 2, peel off beater 2 with the bearing frame 5 of frame 4 both sides is connected, peel off beater 2 one end and connect beater belt pulley 6, beater belt pulley 6 passes through C type belt 9 and connects motor belt pulley 7, motor belt pulley 7 installs on motor 8, motor 8 installs on frame 4.
The bearing seat consists of a bearing support and a double-row aligning ball bearing; the beater belt pulley is a component for stripping one end of the beater spindle and transmitting power through a C-shaped belt; the motor belt pulley is a component of the motor shaft end for transmitting power to the stripping beater through the C-shaped belt; the motor is a component for providing power for the stripping beater and is a source of power; the C-shaped belt is a part for transmitting the power of the motor belt pulley to the beater belt pulley; the belt protective cover is covered outside the beater belt pulley, the motor belt pulley and the C-shaped belt to play a role in safety protection; the fiber suction port is in a round-square shape, and is connected with a fiber discharge port of the leather fiber separator and an air inlet of the cotton conveying fan through a flange, so that the stripped fibers are timely output; the cotton conveying fan is a centrifugal fan which is composed of a volute, an impeller, an air inlet and a motor and is specially used for conveying fiber raw materials; the lower cover shell is welded on the frame, the upper cover shell is connected with the lower cover shell through a hinge, one side of the lower cover shell is opened, and the lower cover shell is not limited to the lower cover shell, and other matching modes are also available.
Based on the embodiment 2 and as shown in fig. 3 and 4, the upper housing 1 is composed of a semicircular cover plate I1-1 and two semicircular side plates I1-2, semicircular shaft holes I1-2-1 are formed in the centers of straight edges of the side plates I1-2, square steel washboards I1-3 are arranged on inner cambered surfaces of the cover plates I1-1, and the square steel washboards I1-3 are connected by a plurality of square steels I1-3-1 to form a shape similar to a washboard.
The washboard layer which is formed by welding square steel and is in a washboard shape with an arc in section and is arranged at the inner side of the upper housing is a key structure for separating skin from fiber; the principle of the washboard is utilized, a fiber layer and an EVA leather board which are tightly adhered are repeatedly rolled and beaten on the surface of the uneven washboard layer by a stripping beater rotating at high speed, so that the leather fiber separation is realized.
Based on the embodiment 3, as shown in fig. 5, 6, 7 and 8, the lower housing 3 is composed of a semicircular cover plate II 3-1 and two semicircular side plates II 3-2, semicircular shaft holes II 3-2-1 are formed in the centers of straight edges of the side plates II 3-2, square steel washboards II 3-3 and dust removing screens 3-4 are arranged on inner cambered surfaces of the cover plate II 3-1, the square steel washboards II 3-3 are connected by a plurality of square steels II 3-3-1 to form a similar washboard shape, and the dust removing screens 3-4 are formed by a plurality of round steels 3-4-2 and a plurality of flat irons 3-4-1 in a crossed arrangement.
The inner side of the lower housing corresponds to the position of the feed inlet of the upper housing, one half of the area is welded with a square steel rubbing board layer, the other half of the area corresponds to the position of the discharge outlet of the upper housing and is welded with a screen formed by intersecting round steel with the diameter of 10mm, square meshes with the diameter of 25mmX and 25mm are used for blocking large pieces of leather from being thrown out, and stripped fibers can be sucked away by a cotton conveying fan through the screen; a rectangular fiber discharge hole is arranged at the outer side of the screen, and is connected with a cotton conveying fan through a fiber suction inlet to timely suck stripped fibers.
Based on the embodiment 4 and the embodiment 1, as shown in fig. 8, the stripping beater 2 is composed of a main shaft 2-1, a roller 2-2 and beater blades 2-3, the main shaft 2-1 is mounted on a bearing seat 5, one end of the main shaft 2-1 is connected with a beater belt pulley 6, a plurality of beater blades 2-3 are arranged on the surface of the roller 2-2, and the beater blades 2-3 are spirally welded on the surface of the roller 2-2.
The main shaft is a transmission shaft for stripping the beater, and the power of the motor is transmitted through the beater belt pulley; the web is a supporting member connecting the main shaft and the roller, and is integrated by a welding process. The beater blade has the functions of shredding and stripping the fibers and the leather plate, and also has the function of spirally conveying the fibers and the leather plate to the other end of the housing, and the stripped raw materials are continuously pushed forward. The semicircular shaft hole I1-2-1 and the semicircular shaft hole II 3-2-1 form a circular shaft hole for penetrating through the main shaft 2-1.
In example 5, on the basis of example 2, as shown in fig. 3 and 4, the square steels I1-3-1 are connected in pairs to form an opening with an angle of 90 degrees.
In example 6, on the basis of example 3, as shown in fig. 5, 6 and 7, the square steels II 3-3-1 are connected in pairs to form an opening with an angle of 90 degrees.
Example 7, based on example 4, as shown in fig. 9, the beater bar 2-3 makes an angle of 20 ° with the axis of the roller 2-2.
Example 8, based on example 4, as shown in fig. 9, the beater bar 2-3 is 50mm long, 40mm high, and 10mm thick, and each 20 pieces are welded to the roller 2-2 in one row for a total of 6 rows.
Example 9 based on examples 1 to 8, as shown in fig. 1 and 2, the beater belt pulley 6, the motor belt pulley 7, and the C-belt 9 are provided with a belt protection cover 10.
Example 10, based on examples 1-9, as shown in fig. 1-9, includes all the technical features of examples 1-9 to form a leather fiber offcut separator.
The use mode of the leather fiber leftover separator is that firstly, a cotton conveying fan 12 is started, after a fan motor runs normally, a separator motor 8 is started again, after a stripping beater 2 of the separator runs normally, EVA leather plates and fiber layer soundproof cotton leftovers are directly put into a feed inlet 13 of the separator, under the combined action of the stripping beater 2, an upper housing 1 and a lower housing 3, the leftovers are stripped, fiber raw materials are sucked away by the cotton conveying fan 12 through a dust removing screen 3-4 of the lower housing 3, and EVA leather plates are thrown out from a discharge port 14 of the upper housing 1.
The invention has been described above by way of example with reference to the accompanying drawings, it being apparent that the invention is not limited to the embodiments described above. Various modifications or variations of the present invention may be made by those skilled in the art without departing from the technical spirit of the present invention, and such modifications or variations are, of course, within the scope of the present invention.
Claims (5)
1. The utility model provides a leather fiber leftover bits and pieces separating centrifuge which characterized in that: the cotton feeder comprises a frame (4), wherein the frame (4) is provided with an upper housing (1) and a lower housing (3) matched with the upper housing (1), one side of the top of the upper housing (1) is provided with a feed inlet (13) and the other side is provided with a discharge outlet (14), the lower housing (3) is provided with a fiber air suction inlet (11), the fiber air suction inlet (11) is connected with a cotton feeder fan (12), a stripping beater (2) is arranged in an inner cavity formed by the upper housing (1) and the lower housing (3), the stripping beater (2) is connected with bearing blocks (5) on two sides of the frame (4), one end of the stripping beater (2) is connected with a beater belt pulley (6), the beater belt pulley (6) is connected with a motor belt pulley (7) through a C-shaped belt (9), the motor belt pulley (7) is arranged on a motor (8), and the motor (8) is arranged on the frame (4).
The upper housing (1) consists of a semicircular cover plate I (1-1) and two semicircular side plates I (1-2), wherein the semicircular shaft hole I (1-2-1) is formed in the center of a straight edge of each side plate I (1-2), a square steel washboard I (1-3) is arranged on the inner cambered surface of each cover plate I (1-1), and each square steel washboard I (1-3) is formed by connecting a plurality of square steels I (1-3-1) in a similar washboard shape;
the lower housing (3) consists of a semicircular cover plate II (3-1) and two semicircular side plates II (3-2), the center of the straight edge of each side plate II (3-2) is provided with a semicircular shaft hole II (3-2-1), the inner cambered surface of each cover plate II (3-1) is provided with a square steel washboard II (3-3) and a dust removing screen (3-4), the square steel washboard II (3-3) is formed by connecting a plurality of square steels II (3-3-1) to form a similar washboard shape, and the dust removing screen (3-4) is formed by arranging a plurality of round steels (3-4-2) and a plurality of flat irons (3-4-1) in a crossing manner;
the square steels I (1-3-1) are connected in pairs to form an opening with an angle of 90 degrees;
the square steels II (3-3-1) are connected in pairs to form an opening with an angle of 90 degrees;
the stripping beater (2) repeatedly rolls and beaten leather fibers on the surface of the uneven rubbing board layer.
2. The leather fiber offcut separator according to claim 1, wherein: the stripping beater (2) consists of a main shaft (2-1), a roller (2-2) and beater blades (2-3), wherein the main shaft (2-1) is arranged on a bearing seat (5), one end of the main shaft (2-1) is connected with a beater belt pulley (6), a plurality of beater blades (2-3) are arranged on the surface of the roller (2-2), and the beater blades (2-3) are spirally welded on the surface of the roller (2-2).
3. The leather fiber offcut separator according to claim 2, wherein: the angle between the beater blade (2-3) and the axis of the roller (2-2) is 20 degrees.
4. The leather fiber offcut separator according to claim 2, wherein: the length of the beater cutter block (2-3) is 50mm, the height of the beater cutter block is 40mm, the thickness of the beater cutter block is 10mm, and every 20 beater cutter blocks are welded on the roller (2-2) in one row, and the beater cutter blocks are 6 rows in total.
5. The leather fiber leftover bits and pieces separator according to any of the claims 1-4, wherein: the beater belt pulley (6), the motor belt pulley (7) and the C-shaped belt (9) are provided with a belt protection cover (10).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811284852.2A CN109385695B (en) | 2018-10-31 | 2018-10-31 | Leather fiber leftover separating machine |
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CN201811284852.2A CN109385695B (en) | 2018-10-31 | 2018-10-31 | Leather fiber leftover separating machine |
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CN109385695A CN109385695A (en) | 2019-02-26 |
CN109385695B true CN109385695B (en) | 2024-03-01 |
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CN201811284852.2A Active CN109385695B (en) | 2018-10-31 | 2018-10-31 | Leather fiber leftover separating machine |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113684560B (en) * | 2021-10-27 | 2022-01-04 | 南通创科机械有限公司 | Device is opened with old and useless cloth to non-woven fabrics production |
CN114643195A (en) * | 2022-02-16 | 2022-06-21 | 苏州雅各皮绒机械科技有限公司 | Leather fiber separator |
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