CN109367206A - Screen printing equipment and cell stacking systems - Google Patents
Screen printing equipment and cell stacking systems Download PDFInfo
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- CN109367206A CN109367206A CN201811316735.XA CN201811316735A CN109367206A CN 109367206 A CN109367206 A CN 109367206A CN 201811316735 A CN201811316735 A CN 201811316735A CN 109367206 A CN109367206 A CN 109367206A
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- 238000007650 screen-printing Methods 0.000 title claims abstract description 128
- 239000004020 conductor Substances 0.000 claims abstract description 106
- 238000007639 printing Methods 0.000 claims abstract description 45
- 238000003475 lamination Methods 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims description 48
- 238000001179 sorption measurement Methods 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 238000012545 processing Methods 0.000 claims description 11
- 230000004907 flux Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 230000032258 transport Effects 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000010586 diagram Methods 0.000 description 19
- 238000003825 pressing Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
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- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- -1 that is Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/16—Printing tables
- B41F15/18—Supports for workpieces
- B41F15/20—Supports for workpieces with suction-operated elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/44—Squeegees or doctors
- B41F15/46—Squeegees or doctors with two or more operative parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0036—Devices for scanning or checking the printed matter for quality control
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/137—Batch treatment of the devices
- H10F71/1375—Apparatus for automatic interconnection of photovoltaic cells in a module
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2215/00—Screen printing machines
- B41P2215/10—Screen printing machines characterised by their constructional features
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2215/00—Screen printing machines
- B41P2215/50—Screen printing machines for particular purposes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明属于光伏组件生产技术领域,涉及一种丝网印刷设备和电池片叠片系统。The invention belongs to the technical field of photovoltaic module production, and relates to a screen printing device and a cell stacking system.
背景技术Background technique
随着我国太阳能等清洁能源的日益兴起,带来了我国光伏产业的快速发展。在叠瓦光伏组件的生产过程中,需要将传统大小的电池片先切割成小片,再将小片重新排列,以叠瓦方式固定,增加组件单位面积上的受光面积,从而加强光电转化效率。With the increasing rise of clean energy such as solar energy in my country, it has brought about the rapid development of my country's photovoltaic industry. In the production process of shingled photovoltaic modules, traditional-sized cells need to be cut into small pieces first, and then the small pieces are rearranged and fixed in a shingled manner to increase the light-receiving area per unit area of the module, thereby enhancing the photoelectric conversion efficiency.
在传统叠瓦组件生产过程中,需要在电池片主栅线上添加导电材料,传统设备中一次涂抹6片,此外,传统添加导电材料方式为点胶式,即将导电材料点涂到主栅线上;或者为刮涂式,即将导电材料点滴到主栅线的一端,并通过刮板将导电材料刮涂至整个主栅线上。但这两种方式效率均较低,从而导致整条产线的生产效率不高。In the production process of traditional shingled modules, conductive materials need to be added to the busbars of the cells. In traditional equipment, 6 sheets are applied at a time. In addition, the traditional method of adding conductive materials is the dispensing type, that is, the conductive materials are dispensed onto the busbars. or scrape coating, that is, drop the conductive material onto one end of the busbar, and apply the conductive material to the entire busbar with a scraper. However, these two methods are inefficient, resulting in low production efficiency of the entire production line.
发明内容SUMMARY OF THE INVENTION
为了解决相关技术因采用点胶式或刮涂式向电池片主栅线添加导电材料时,生产效率低下的问题,本申请提供了一种丝网印刷设备和电池片叠片系统。具体技术方案如下:In order to solve the problem of low production efficiency when adding conductive materials to the busbars of battery chips by using glue dispensing or blade coating in the related art, the present application provides a screen printing equipment and a battery chip stacking system. The specific technical solutions are as follows:
第一方面,提供了一种丝网印刷设备,该丝网印刷设备包括供料装置和丝网印刷装置,供料装置设置于丝网印刷装置的前道工位,用于向丝网印刷装置提供至少一片电池片,丝网印刷装置向至少一片电池片上的各条主栅线上印刷导电材料,电池片为整片电池片,或者为带有主栅线的电池片单元,电池片单元为整片电池片掰片后得到的电池片。In a first aspect, a screen printing device is provided, the screen printing device includes a feeding device and a screen printing device, and the feeding device is arranged at a previous station of the screen printing device, and is used for feeding the screen printing device to the screen printing device. At least one cell is provided, and the screen printing device prints conductive material on each busbar on the at least one cell, the cell is a whole cell, or a cell unit with a busbar, and the cell unit is The cell obtained by breaking the whole cell.
通过供料装置将电池片供至丝网印刷装置处,由丝网印刷装置通过丝网印刷的方式向电池片的各条主栅线上印刷导电材料,大大提高了导电材料的印刷效率。The battery is supplied to the screen printing device through the feeding device, and the conductive material is printed on each busbar line of the battery by the screen printing device, which greatly improves the printing efficiency of the conductive material.
可选的,该丝网印刷装置包括丝网、刮刀组件和导电材料供应部,丝网上开设有对应至少一个电池片的预定区域的镂空区域,刮刀组件中的带动部带动刮刀从丝网的第一端运动至第二端,以将导电材料供应部供应的导电材料涂抹在丝网的全部区域,在镂空区域的导电材料被涂抹至镂空区域下方对应的电池片的预定区域上,预定区域为电池片的主栅线所具备的区域。Optionally, the screen printing device includes a screen, a scraper assembly and a conductive material supply part, the screen is provided with a hollow area corresponding to a predetermined area of at least one battery slice, and the driving part in the scraper assembly drives the scraper from the first position of the screen. One end is moved to the second end to apply the conductive material supplied by the conductive material supply part to the entire area of the wire mesh, and the conductive material in the hollow area is applied to the predetermined area of the corresponding cell under the hollow area. The predetermined area is The area provided by the busbars of the cell.
通过将丝网开设有对应至少一个电池片的预定区域的镂空区域,使得刮刀组件在从丝网的第一端运动至第二端时,使导电材料供应部提供的导电材料经过丝网的镂空区域印刷至电池片的预定区域,即电池片的主栅线上,从而实现了向电池片主栅线上印刷导电材料。The wire mesh is provided with a hollow area corresponding to a predetermined area of at least one cell sheet, so that when the scraper assembly moves from the first end to the second end of the wire mesh, the conductive material provided by the conductive material supply part passes through the hollow out of the wire mesh The area is printed on the predetermined area of the cell, that is, the busbar of the cell, so that the conductive material is printed on the busbar of the cell.
可选的,丝网印刷装置还包括印刷平台,上料装置将待印刷的电池片放置于印刷平台上,印刷平台上设置有吸附机构,印刷平台设置在直线输送装置上或者旋转输送装置上。Optionally, the screen printing device further includes a printing platform, the feeding device places the cell sheets to be printed on the printing platform, the printing platform is provided with an adsorption mechanism, and the printing platform is arranged on the linear conveying device or the rotary conveying device.
通过设置具备吸附机构的印刷平台,使向印刷平台上的电池片印刷导电材料时,避免电池片的偏移,保证印刷导电材料的质量,印刷平台设置在直线输送装置上或者旋转输送装置上的设计可以兼容不同电池片的输送情况。By setting a printing platform with an adsorption mechanism, when printing conductive materials on the cells on the printing platform, the deviation of the cells can be avoided and the quality of the printed conductive materials can be guaranteed. The printing platform is set on a linear conveying device or a rotary conveying device. The design can be compatible with different cell transportation conditions.
可选的,该供料装置为输送带、旋转平台或搬运机器人。Optionally, the feeding device is a conveyor belt, a rotating platform or a handling robot.
可选的,该丝网印刷设备包括检测电池片是否合格的检测装置,检测装置获取合格的电池片的定位信息,供料装置根据定位信息将对应电池片规整后提供给丝网印刷装置。Optionally, the screen printing equipment includes a detection device for detecting whether the battery slices are qualified, the detection device obtains the positioning information of the qualified battery slices, and the feeding device arranges the corresponding battery slices according to the positioning information and provides them to the screen printing device.
通过设置检测装置确定合格的电池片以及其定位信息,以便丝网印刷装置根据定位信息对电池片进行导电材料印刷时,适当调整印刷角度,提高印刷质量。Qualified cells and their positioning information are determined by setting the detection device, so that when the screen printing device prints the conductive material on the cells according to the positioning information, the printing angle can be properly adjusted to improve the printing quality.
可选的,该丝网印刷设备还包括规整装置,检测装置获取合格的电池片的定位信息,规整装置根据定位信息将对应电池片进行规整,供料装置将规整后的电池片提供给丝网印刷装置。Optionally, the screen printing equipment further includes a regularization device, the detection device obtains the positioning information of the qualified cell sheets, the regularization device regularizes the corresponding cell sheets according to the positioning information, and the feeding device provides the regularized cell sheets to the screen. printing device.
通过设置规整装置对电池片进行规整,保证丝网印刷装置在对电池片进行导电材料印刷时的质量,节省丝网印刷装置调节印刷角度,提高了印刷效率。By arranging the regularizing device to regularize the battery sheet, the quality of the screen printing device when printing the conductive material on the battery sheet is ensured, the screen printing device can be saved to adjust the printing angle, and the printing efficiency is improved.
可选的,该丝网印刷设备还包括存料盒,供料装置为搬运机器人,供料装置从存料盒吸取电池片后放置于丝网印刷装置处;Optionally, the screen printing equipment further includes a storage box, the feeding device is a handling robot, and the feeding device absorbs the battery slices from the storage box and places them at the screen printing device;
或者,or,
该丝网印刷设备还包括设置于供料装置前道工位的存料盒以及吸取机构,供料装置为输送带或旋转平台,吸取机构从存料盒内吸取电池片后提供给供料装置,供料装置将电池片输送至丝网印刷装置处。The screen printing equipment also includes a storage box and a suction mechanism arranged at the front station of the feeding device. The feeding device is a conveyor belt or a rotating platform, and the suction mechanism sucks the battery chips from the storage box and supplies them to the feeding device , the feeding device transports the cells to the screen printing device.
第二方面,提供了一种电池片叠片系统,该电池片叠片系统包括如第一方面以及第一方面各种可选实现方式中提供的丝网印刷设备和叠片设备,丝网印刷设备设置于叠片设备前道工位,其中:In a second aspect, a cell stacking system is provided. The cell stacking system includes the screen printing device and stacking device provided in the first aspect and various optional implementations of the first aspect. The screen printing The equipment is set at the front station of the lamination equipment, where:
丝网印刷设备对将要进行叠片的至少两片电池片印刷导电材料,叠片设备将印刷有导电材料的电池片进行叠片处理。The screen printing device prints conductive material on at least two battery sheets to be stacked, and the stacking device performs stacking processing on the battery sheets printed with the conductive material.
通过在叠片之前,利用丝网印刷设备对至少两片待叠片的电池片印刷导电材料,大大提高了对多片电池片进行印刷的效率。By using screen printing equipment to print conductive material on at least two battery sheets to be stacked before stacking, the efficiency of printing multiple battery sheets is greatly improved.
可选的,电池片叠片系统还包括划片设备和掰片设备,其中:Optionally, the cell stacking system further includes dicing equipment and chip breaking equipment, wherein:
划片设备和掰片设备依次设置于丝网印刷设备的前道工位,划片设备对电池片进行划片处理,掰片设备对划片处理后的电池片进行掰片处理,掰片后得到的每片电池片单元上均包含主栅线,丝网印刷设备向掰片后的至少两片电池片单元印刷导电材料;The dicing equipment and the breaking equipment are arranged in the front station of the screen printing equipment in sequence. Each of the obtained cell units includes busbars, and the screen printing equipment prints conductive materials on at least two cell units after breaking;
或者,or,
划片设备设置于丝网印刷设备的前道工位,掰片设备设置于丝网印刷设备的后道工位,划片设备在电池片的相应位置进行划片处理,划片后的每片电池片单元上均包含主栅线,丝网印刷设备向划片后的电池片印刷导电材料,掰片设备对印刷有导电材料的电池片进行掰片处理,掰片后得到的每片电池片单元上均包含印刷有导电材料的主栅线,叠片设备将印刷有导电材料的电池片单元进行叠片处理。The dicing equipment is installed in the front station of the screen printing equipment, and the slicing equipment is installed in the rear station of the screen printing equipment. The battery cell units all contain busbars. The screen printing equipment prints conductive materials on the diced cells, and the chip breaking equipment processes the cells printed with the conductive materials. Each cell obtained after breaking The cells all contain busbars printed with conductive materials, and the stacking equipment performs stacking processing on the battery cells printed with conductive materials.
通过设置划片设备和掰片设备完成对标准电池片的掰片处理,在掰片之后向各个掰片后的电池片进行丝网印刷,避免了掰片对导电材料印刷的影响;而在掰片之前设置丝网印刷工序,即对整片电池片进行导电材料的丝网印刷,避免对多个掰片后的电池片进行丝网印刷时因若干个电池片的偏移或未定位准确造成印刷质量较低的问题。By setting dicing equipment and breaking equipment to complete the breaking process of standard battery sheets, screen printing is performed on each broken battery sheet after breaking, which avoids the impact of breaking on the printing of conductive materials; The screen printing process is set before the film, that is, screen printing the conductive material on the whole cell, so as to avoid screen printing of the cells after multiple pieces due to the offset or inaccurate positioning of several cells. The problem of lower printing quality.
可选的,该电池片叠片系统还包括设置于叠片设备后道工位的加热设备,所述加热设备对叠片后得到的电池串进行加热处理,以熔化导电材料,形成粘合在一起的叠片电池串。Optionally, the battery lamination system further includes a heating device disposed at the back station of the lamination device, and the heating device heats the battery strings obtained after lamination to melt the conductive material and form adhesive Laminated battery strings together.
通过加热设备对叠片后的电池片进行加热处理,以熔化导电材料,形成粘合在一起的叠片电池串。The stacked battery sheets are heated by a heating device to melt the conductive material to form a stacked battery string bonded together.
可选的,该电池片叠片系统还包括汇流条供料设备和汇流条焊接设备,其中:汇流条供料设备向叠片后的电池串的端部放置汇流条,或者,汇流条供料设备放置汇流条之后,叠片设备以汇流条为端部进行电池片的叠片;该汇流条焊接设备将汇流条与电池串进行焊接。Optionally, the cell stacking system further includes a bus bar feeding device and a bus bar welding device, wherein: the bus bar feeding device places a bus bar on the end of the stacked battery string, or, the bus bar feeding After the equipment places the bus bars, the lamination equipment uses the bus bars as the ends to stack the battery sheets; the bus bar welding equipment welds the bus bars and the battery strings.
通过设置汇流条供料设备,可以向叠片电池串的端部自动焊接汇流条,完成了叠片和汇流条焊接的自动化流程。By setting the bus bar feeding equipment, the bus bars can be automatically welded to the ends of the stacked battery strings, and the automatic process of welding the stacks and the bus bars is completed.
可选的,该电池片叠片系统还包括助焊剂涂抹设备,助焊剂涂抹设备向汇流条供料设备提供的汇流条涂抹助焊剂;或者,该电池片叠片系统还包括导电材料涂抹设备,导电材料涂抹设备向汇流条供料设备涂抹导电材料;或者,丝网印刷设备还向汇流条供料设备提供的汇流条印刷导电材料。Optionally, the cell stacking system further includes a flux coating device, and the flux coating device applies flux to the bus bars provided by the bus bar feeding device; or, the battery stack system further includes a conductive material coating device, The conductive material applying device applies the conductive material to the bus bar feeding device; alternatively, the screen printing device also prints the conductive material to the bus bars provided by the bus bar feeding device.
通过设置助焊剂涂抹设备或者导电材料涂抹设备,使得汇流条可以较为容易地焊接至叠片的电池串上,提高了汇流条与电池串之间的粘合质量。By arranging a flux coating device or a conductive material coating device, the bus bars can be easily welded to the stacked battery strings, and the bonding quality between the bus bars and the battery strings is improved.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性的,并不能限制本发明。It is to be understood that the foregoing general description and the following detailed description are exemplary only and do not limit the invention.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
图1是本发明一个实施例中提供的丝网印刷设备的结构示意图;1 is a schematic structural diagram of a screen printing device provided in an embodiment of the present invention;
图2A是本发明一个实施例中提供的丝网印刷装置的俯视图;2A is a top view of a screen printing device provided in an embodiment of the present invention;
图2B是本发明一个实施例中提供的丝网印刷装置的侧视图;2B is a side view of a screen printing device provided in an embodiment of the present invention;
图2C是本发明另一个实施例中提供的丝网印刷装置的侧视图;2C is a side view of a screen printing device provided in another embodiment of the present invention;
图3是本发明一个实施例中提供的叠片设备的结构示意图3 is a schematic structural diagram of a lamination device provided in an embodiment of the present invention
图4是本发明一个实施例中提供的电池片叠片系统的结构示意图;4 is a schematic structural diagram of a cell stacking system provided in an embodiment of the present invention;
图5是本发明另一个实施例中提供的电池片叠片系统的结构示意图;5 is a schematic structural diagram of a cell stacking system provided in another embodiment of the present invention;
图6A是本发明一个实施例中提供的掰片设备的结构示意图;6A is a schematic structural diagram of a chip breaking device provided in an embodiment of the present invention;
图6B为本发明一个实施例中提供的掰片设备的局部示意图;6B is a partial schematic diagram of a chip breaking device provided in an embodiment of the present invention;
图7A是本发明一个实施例中提供的加热设备的结构示意图;7A is a schematic structural diagram of a heating device provided in an embodiment of the present invention;
图7B是本发明一个实施例中提供的安装有加热设备的输送装置的结构示意图;7B is a schematic structural diagram of a conveying device provided with a heating device provided in an embodiment of the present invention;
图8A是本发明一个实施例中提供的加热设备的结构示意图;8A is a schematic structural diagram of a heating device provided in an embodiment of the present invention;
图8B是本发明一个实施例中提供的加热设备的加热灯箱内红外灯管的排布示意图。8B is a schematic diagram of the arrangement of infrared lamps in a heating lamp box of a heating device provided in an embodiment of the present invention.
其中,附图标记如下:Among them, the reference numerals are as follows:
10、丝网印刷设备;11、供料装置;12、丝网印刷装置;121、丝网;122、刮刀组件;1221、带动部;1222、刮刀;1223、电池片;1224、印刷平台;1225、升降机构;13、存料盒;20、划片设备;30、掰片设备;31、吸附装置;311、宽槽;312、吸附管路;313、转轴;314、导槽;315、圆柱;316、侧板;32、掰断装置;2a、施力部;33、升降运动装置;331、动力装置;332、导向装置;34、回位装置;341、安装架;342、弹性装置;40、叠片设备;41、叠片机器人;42、拾取部;421、升降气缸;422、吸附件;50、加热设备;51、加热底板;52、吸附孔;53、加热棒插入孔;54、温度传感器插入孔;55、加热棒;56、温度传感器;57、灯箱;571、加热灯管;58、升降装置;60、输送装置;70、电池串。10, screen printing equipment; 11, feeding device; 12, screen printing device; 121, screen; 122, scraper assembly; 1221, driving part; 1222, scraper; 1223, battery sheet; 1224, printing platform; 1225 , lifting mechanism; 13, storage box; 20, dicing equipment; 30, breaking equipment; 31, adsorption device; 311, wide groove; 312, adsorption pipeline; 313, rotating shaft; 314, guide groove; 315, cylinder 316, side plate; 32, breaking device; 2a, force application part; 33, lifting motion device; 331, power device; 332, guide device; 34, return device; 341, mounting frame; 342, elastic device; 40, lamination equipment; 41, lamination robot; 42, pick-up part; 421, lift cylinder; 422, suction part; 50, heating equipment; 51, heating bottom plate; 52, suction hole; 53, heating rod insertion hole; 54 55, heating rod; 56, temperature sensor; 57, light box; 571, heating lamp tube; 58, lifting device; 60, conveying device; 70, battery string.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本发明相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本发明的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. Where the following description refers to the drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the illustrative examples below are not intended to represent all implementations consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with some aspects of the invention as recited in the appended claims.
在利用叠片方式实现电池串的生产中,通常需要对待叠片的各个电池片的主栅线上涂抹导电材料,比如导电胶,而目前的方式均采用导电材料涂抹喷头对主栅线进行喷涂,这种方式通常需要多个导电材料涂抹喷头,且需要多次涂抹才能完成一次叠片所需的电池片,并且涂抹喷头喷涂时受到导电材料的浓度的影响,较多时候会存在涂抹喷头堵塞的情况,需要生产人员实时查看电池片上涂抹导电材料的情况,效率非常低。In the production of battery strings by means of lamination, it is usually necessary to apply conductive materials, such as conductive glue, to the busbar lines of each cell to be laminated. However, in the current method, conductive material coating nozzles are used to spray the busbar lines. , This method usually requires multiple conductive material smear nozzles, and requires multiple smears to complete the battery slices required for one lamination, and the smear nozzle is affected by the concentration of the conductive material when spraying, and the smear nozzles are often blocked. In this case, the production personnel need to check the conductive material applied on the cell in real time, and the efficiency is very low.
针对于此,本申请提供了一种丝网印刷设备向电池片涂抹导电材料,下面结合图1对丝网印刷设备进行举例说明。In view of this, the present application provides a screen printing device to apply conductive material to the battery sheet. The screen printing device will be illustrated below with reference to FIG. 1 .
图1是本发明一个实施例中提供的丝网印刷设备的结构示意图,该丝网印刷设备包括供料装置11和丝网印刷装置12,供料装置11设置于丝网印刷装置12的前道工位,用于向丝网印刷装置12提供至少一片电池片。FIG. 1 is a schematic structural diagram of a screen printing device provided in an embodiment of the present invention. The screen printing device includes a feeding device 11 and a screen printing device 12 , and the feeding device 11 is arranged in the front lane of the screen printing device 12 The station is used for providing at least one cell sheet to the screen printing device 12 .
这里所讲的供料装置11可以为输送带、旋转平台或搬运机器人。一般来讲,当供料装置11为输送带或旋转平台时,丝网印刷装置12位于供料装置11的端部或侧边。The feeding device 11 mentioned here can be a conveyor belt, a rotating platform or a handling robot. Generally speaking, when the feeding device 11 is a conveyor belt or a rotating platform, the screen printing device 12 is located at the end or side of the feeding device 11 .
这里的丝网印刷装置12向至少一片电池片上的各条主栅线上印刷导电材料,电池片为整片电池片,或者为带有主栅线的电池片单元,电池片单元为整片电池片掰片后得到的电池片。The screen printing device 12 here prints conductive material on each busbar on at least one cell, the cell is a whole cell, or a cell unit with busbars, and the cell unit is a whole cell The battery slices obtained after the slices are broken.
在叠片方式生产电池串时,通常将标准电池片掰片为多个电池片(也可以成为电池片单元),为了实现电流的聚集,掰片后的每片电池片单元上均保留有主栅线,因此丝网印刷装置12可以向多个掰片后的电池片单元上的主栅线上印刷导电材料。When the battery string is produced by lamination, the standard battery is usually broken into a plurality of battery pieces (which can also become battery pieces). Therefore, the screen printing device 12 can print conductive material on the busbars on the plurality of split cell units.
当待印刷导电材料的电池片为标准电池片,也即电池片上存在多条主栅线时,则可以根据实际需求向标准电池片的各条主栅线印刷导电材料,后续利用掰片工序将标准电池片掰片为多片均被印刷有导电材料的电池片单元。When the battery sheet with the conductive material to be printed is a standard battery sheet, that is, when there are multiple busbar lines on the battery sheet, the conductive material can be printed on each busbar line of the standard battery sheet according to the actual needs, and then the splitting process is used. A standard cell breaker is a cell unit in which multiple pieces are printed with conductive materials.
而当待印刷导电材料的电池片为掰片后的电池片单元时,为了提高效率,可以同时向多个电池片单元的主栅线上印刷导电材料。However, when the cell to be printed with conductive material is a cell unit after breaking, in order to improve the efficiency, the conductive material may be printed on the busbar lines of multiple cell units at the same time.
显然,在实际应用中,丝网印刷装置12还可以同时向多片标准电池片印刷导电材料,可以根据实际时序要求设置单次印刷的电池片的数量。Obviously, in practical applications, the screen printing device 12 can also print conductive materials to multiple standard cell sheets at the same time, and the number of cell sheets to be printed at one time can be set according to the actual timing requirements.
这里所讲的导电材料一般为导电胶。The conductive material mentioned here is generally conductive glue.
在一种可能的实现方式中,请参见图2A、图2B和图2C所示,该丝网印刷装置12包括丝网、刮刀组件和导电材料供应部(未图示),丝网上开设有对应至少一个电池片的预定区域的镂空区域,刮刀组件中的带动部带动刮刀从丝网的第一端运动至第二端,以将导电材料供应部供应的导电材料涂抹在丝网的全部区域,在镂空区域的导电材料被涂抹至镂空区域下方对应的电池片的预定区域上,而在镂空区域的导电材料则被涂抹至镂空区域下方对应的电池片的预定区域上,从而实现了利用丝网对电池片快速涂抹导向材料的目的。这里所讲的电池片上的预定区域为电池片的主栅线所具备或所占用的区域。In a possible implementation, please refer to FIG. 2A , FIG. 2B and FIG. 2C , the screen printing device 12 includes a screen, a squeegee assembly and a conductive material supply part (not shown), and the screen is provided with corresponding In the hollow area of at least one predetermined area of the battery sheet, the driving part in the scraper assembly drives the scraper to move from the first end to the second end of the wire mesh, so as to apply the conductive material supplied by the conductive material supply part to the entire area of the wire mesh, The conductive material in the hollow area is smeared on the predetermined area of the corresponding battery slice below the hollow area, and the conductive material in the hollow area is applied on the predetermined area of the corresponding battery slice below the hollow area, so as to realize the use of wire mesh The purpose of quickly applying guide material to the cell. The predetermined area on the battery sheet mentioned here is the area possessed or occupied by the busbars of the battery sheet.
在实际生产时,可以将待印刷的电池片放置于印刷平台上。可选的,印刷平台上可以设置吸附机构,吸附机构用于将待印刷的电池片吸附于印刷平台上,避免印刷过程中电池片的偏移。In actual production, the cells to be printed can be placed on the printing platform. Optionally, an adsorption mechanism may be provided on the printing platform, and the adsorption mechanism is used for adsorbing the cells to be printed on the printing platform to avoid the deviation of the cells during the printing process.
可选的,印刷平台可以设置在直线输送装置上或者旋转输送装置上,以此兼容不同的电池片输送方式。Optionally, the printing platform can be set on a linear conveying device or a rotating conveying device, so as to be compatible with different cell conveying methods.
可选的,刮刀组件可以包括刮刀以及用于带动刮刀运动的带动部。刮刀的数量可以与同组待印刷的电池片上主栅线的数量相同,或者可以与同组待印刷的电池片单元的数量相同,比如图2B所示。这种情况下,每个刮刀配套设置有单独的升降机构控制单独的刮刀升降。Optionally, the scraper assembly may include a scraper and a driving part for driving the scraper to move. The number of scrapers can be the same as the number of busbars on the same group of cell sheets to be printed, or can be the same as the number of cell sheet units to be printed in the same group, as shown in FIG. 2B . In this case, each scraper is equipped with a separate lifting mechanism to control the lifting and lowering of the separate scraper.
在另一种可能的实现方式中,可以采用一个刮刀,同时对待印刷的电池片或多个电池片单元进行印刷,此时,刮刀的长度一般大于与电池片上待涂抹导电材料的预定区域的长度,如图2C所示。In another possible implementation, a squeegee can be used to simultaneously print the battery sheet or a plurality of battery slice units to be printed. In this case, the length of the squeegee is generally greater than the length of the predetermined area on the battery slice to be coated with the conductive material. , as shown in Figure 2C.
这里的丝网上开设有对应至少一个电池片的预定区域的镂空区域,比如,当对一个电池片涂抹导电材料时,该丝网可以根据待涂抹导电材料的电池片的预定区域开设一个镂空区域;为了提高涂抹导电材料的效率,丝网上可以设置多个镂空区域,每个镂空区域对应一个电池片的待涂抹导电材料的预定区域。The wire mesh here is provided with a hollow area corresponding to a predetermined area of at least one cell. For example, when a conductive material is applied to a cell, the wire mesh can open a hollow area according to the predetermined area of the cell to which the conductive material is to be applied; In order to improve the efficiency of applying the conductive material, a plurality of hollow areas may be set on the wire mesh, and each hollow area corresponds to a predetermined area of the battery sheet to be coated with the conductive material.
这样,本申请通过将丝网开设有对应至少一个电池片的预定区域的镂空区域,使得刮刀组件在从丝网的第一端运动至第二端时,使导电材料供应部提供的导电材料经过丝网的镂空区域印刷至电池片的预定区域,即电池片的主栅线上,从而实现了向电池片主栅线上印刷导电材料。In this way, in the present application, the wire mesh is provided with a hollow area corresponding to a predetermined area of at least one cell sheet, so that when the scraper assembly moves from the first end to the second end of the wire mesh, the conductive material provided by the conductive material supply part passes through the wire mesh. The hollow area of the screen is printed on the predetermined area of the battery sheet, that is, the busbar line of the battery sheet, so that the conductive material is printed on the busbar line of the battery sheet.
在一种可能的实现方式中,为了便于电池片的存放,丝网印刷装置12还可以包括印刷平台,上料装置将待印刷的电池片放置于印刷平台上,In a possible implementation manner, in order to facilitate the storage of the battery slices, the screen printing device 12 may further include a printing platform, and the feeding device places the battery slices to be printed on the printing platform,
而为了使印刷平台上的电池片印刷导电材料时,避免电池片的偏移,保证印刷导电材料的质量,印刷平台上设置有吸附机构。显然,当供料装置11为输送带或旋转平台时,丝网印刷装置12可以不设置印刷平台,以输送带或旋转平台充当丝网印刷装置12的印刷平台,对应的,输送带和旋转平台上也设置有吸附机构。In order to avoid the offset of the battery sheets when printing conductive materials on the cells on the printing platform and ensure the quality of the printed conductive materials, an adsorption mechanism is provided on the printing platform. Obviously, when the feeding device 11 is a conveyor belt or a rotating platform, the screen printing device 12 may not be provided with a printing platform, and the conveyor belt or rotating platform can be used as the printing platform of the screen printing device 12. Correspondingly, the conveyor belt and the rotating platform There is also an adsorption mechanism on it.
一般来讲,吸附机构包括吸附孔以及与吸附孔连通的真空发生器,真空发生器控制吸附孔实现吸附功能。Generally speaking, the adsorption mechanism includes an adsorption hole and a vacuum generator communicated with the adsorption hole, and the vacuum generator controls the adsorption hole to realize the adsorption function.
在实际生产中,由于电池片比较脆弱,或者电池片在掰片后容易产生碎裂,有些电池片上还带有污损等,这些不合格的电池片通常会进行回收,为了检测到这些不合格的电池片,本申请中的丝网印刷设备还可以包括检测电池片是否合格的检测装置。本申请实施例提供的检测装置可以用于检测电池片是否合格,比如将存在污损、隐裂等瑕疵的电池片判定为不合格。In actual production, because the cells are relatively fragile, or the cells are easily broken after breaking, and some cells are stained, these unqualified cells are usually recycled. In order to detect these unqualified cells The battery sheet, the screen printing equipment in this application may also include a detection device for detecting whether the battery sheet is qualified. The detection device provided in the embodiment of the present application can be used to detect whether the battery sheet is qualified, for example, the battery sheet with defects such as contamination and cracking is judged as unqualified.
另外,在一种可能的实现方式中,电池片在输送或上料的过程中可能会存在偏移,而这种偏移可能会导致后续丝网印刷时部分主栅线未被印刷上导电材料,而非主栅线区域则可能会印刷上导电材料,为了提高后续丝网印刷的质量,本申请中的检测装置还可以获取剩余被判定为合格的电池片的定位信息,定位信息即用于表示电池片的位置,比如电池片的相对位置,或者用于表示电池片偏移的角度及方位等,供料装置11根据检测装置提供的定位信息将对应电池片进行规整,然后提供给丝网印刷装置12。显然供料装置11可以边规整边输送给丝网印刷装置12。In addition, in a possible implementation manner, there may be deviations in the process of conveying or loading the cells, and such deviations may cause part of the busbars not to be printed with conductive materials during subsequent screen printing , the non-busbar area may be printed with conductive materials. In order to improve the quality of subsequent screen printing, the detection device in this application can also obtain the positioning information of the remaining cells that are judged to be qualified. The positioning information is used for Indicates the position of the cell, such as the relative position of the cell, or the angle and orientation used to indicate the offset of the cell. The feeding device 11 aligns the corresponding cell according to the positioning information provided by the detection device, and then provides it to the wire mesh. Printing device 12 . Obviously, the feeding device 11 can be fed to the screen printing device 12 while being regular.
这样,本申请通过设置检测装置确定合格的电池片以及其定位信息,以便丝网印刷装置12根据定位信息对电池片进行导电材料印刷时,适当调整印刷角度,提高印刷质量。In this way, the present application determines the qualified battery slices and their positioning information by setting the detection device, so that when the screen printing device 12 prints the conductive material on the battery slices according to the positioning information, the printing angle can be properly adjusted to improve the printing quality.
除了上述提及的供料装置11具备规整功能外,在另一种可能的实现方式中,该丝网印刷设备还可以包括规整装置,检测装置获取合格的电池片的定位信息,规整装置根据检测装置提供的定位信息将对应电池片进行规整,供料装置11将规整后的电池片提供给丝网印刷装置12。通过设置规整装置对电池片进行规整,保证丝网印刷装置12在对电池片进行导电材料印刷时的质量,节省丝网印刷装置12调节印刷角度,提高了印刷效率。In addition to the above-mentioned feeding device 11 having a regularizing function, in another possible implementation manner, the screen printing equipment may further include a regularizing device, and the detection device obtains the positioning information of the qualified battery slices, and the regularizing device detects the The positioning information provided by the device will align the corresponding cell sheets, and the feeding device 11 provides the regulated cell sheets to the screen printing device 12 . By arranging the regularizing device to regularize the cell, the quality of the screen printing device 12 when printing the conductive material on the cell is ensured, the screen printing device 12 is saved from adjusting the printing angle, and the printing efficiency is improved.
显然,这里的规整装置可以是独立于供料装置11的装置,或者可以是安装于供料装置11上的装置。Obviously, the regularizing device here can be a device independent of the feeding device 11 , or it can be a device installed on the feeding device 11 .
在一种可能的实现方式中,电池片可能会被预先存放于存料盒13中,尤其是供料装置11为搬运机器人时,通常需要从电池片的存料盒13中拾取电池片并上料,针对这种情况,本申请提供的丝网印刷设备还可以包括存料盒13,供料装置11为搬运机器人,供料装置11从存料盒13吸取电池片后放置于丝网印刷装置12处。可选的,当供料装置11为搬运机器人时,搬运机器人上可以同时设置多个拾取部,以同时拾取多片电池片。In a possible implementation, the battery slices may be stored in the storage box 13 in advance, especially when the feeding device 11 is a handling robot, it is usually necessary to pick up the battery slices from the storage box 13 of the battery slices and put them on the storage box 13. In this case, the screen printing equipment provided in this application may also include a storage box 13, the feeding device 11 is a handling robot, and the feeding device 11 sucks the battery sheets from the storage box 13 and places them on the screen printing device. 12 places. Optionally, when the feeding device 11 is a handling robot, a plurality of pick-up parts may be provided on the handling robot at the same time, so as to pick up multiple battery sheets at the same time.
在另一种可能的实现方式中,供料装置11为输送带或旋转平台时,通常需要搬运的机构将存料盒13内的电池片上料至供料装置11上,针对这种情况,本申请提供的丝网印刷设备还可以包括设置于供料装置11前道工位的存料盒13以及吸取机构,供料装置11为输送带或旋转平台,吸取机构从存料盒13内吸取电池片后提供给供料装置11,供料装置11将电池片输送至丝网印刷装置12处。In another possible implementation, when the feeding device 11 is a conveyor belt or a rotating platform, a mechanism that usually needs to be transported feeds the battery chips in the storage box 13 to the feeding device 11. In view of this situation, this The screen printing equipment provided by the application may also include a storage box 13 and a suction mechanism arranged at the front station of the feeding device 11 , the feeding device 11 is a conveyor belt or a rotating platform, and the suction mechanism sucks the battery from the storage box 13 . After the sheets are provided to the feeding device 11 , the feeding device 11 transports the battery sheets to the screen printing device 12 .
综上所述,本申请提供的丝网印刷设备,通过供料装置11将电池片供至丝网印刷装置处,由丝网印刷装置通过丝网印刷的方式向电池片的各条主栅线上印刷导电材料,大大提高了导电材料的印刷效率。To sum up, the screen printing equipment provided by the present application supplies the battery slices to the screen printing device through the feeding device 11, and the screen printing device supplies each busbar of the battery slices by screen printing. The conductive material is printed on it, which greatly improves the printing efficiency of the conductive material.
另外,本申请还提供了一种电池片叠片系统,该电池片叠片系统包括如图1所示的丝网印刷设备以及叠片设备,丝网印刷设备10设置于叠片设备40前道工位,其中,丝网印刷设备10对将要进行叠片的至少两片电池片印刷导电材料,叠片设备40将印刷有导电材料的电池片进行叠片处理。In addition, the present application also provides a cell stacking system. The cell stacking system includes a screen printing device and a stacking device as shown in FIG. 1 , and the screen printing device 10 is arranged in front of the stacking device 40 A station, wherein the screen printing equipment 10 prints conductive material on at least two battery sheets to be stacked, and the stacking equipment 40 performs stacking processing on the battery sheets printed with the conductive material.
如图3所示,其是本发明一个实施例中提供的叠片设备的结构示意图,这里的叠片设备40可以包括叠片机器人41以及设置在叠片机器人41操作端部的多个拾取部42,以实现同时拾取多片的功能,且叠片机器人41通过叠片机器人的控制器或者电池片叠片系统的控制器控制,实现叠片时的单片放置。这里的拾取部42可以为2个、3个、4个、5个或6个,拾取部42的数量还可以大于6个。As shown in FIG. 3 , which is a schematic structural diagram of a lamination device provided in an embodiment of the present invention, the lamination device 40 here may include a lamination robot 41 and a plurality of pick-up parts disposed at the operating end of the lamination robot 41 . 42, in order to realize the function of picking up multiple sheets at the same time, and the stacking robot 41 is controlled by the controller of the stacking robot or the controller of the battery sheet stacking system to realize single-sheet placement during stacking. The number of pick-up parts 42 here can be 2, 3, 4, 5 or 6, and the number of pick-up parts 42 can also be greater than 6.
可选的,在另一种可行的实施方式中,叠片设备可以由定位部和多个拾取部组成,其中,每个拾取部伸出的长度相同,但是缩回量不同,当需要吸取电池片时,定位部将各个拾取部之间按照预定的拾取间隔长度分开,拾取部伸出并拾取电池片;吸取电池片后,拾取部缩回,由于每个拾取部缩回量不同,所以各个拾取部上的电池片不会接触;定位部将各个拾取部按照预定的叠片间隔长度,拾取部将电池片堆叠至相应的放置位,实现对多片电池片的堆叠。Optionally, in another feasible embodiment, the stacking device may be composed of a positioning part and a plurality of pick-up parts, wherein the length of each pick-up part is the same, but the retraction amount is different, when the battery needs to be picked up. When the battery is being cut, the positioning part separates the picking parts according to the predetermined length of the picking interval, and the picking parts extend and pick up the battery slices; after picking up the battery slices, the picking parts retract. The battery slices on the pick-up part will not contact; the positioning part arranges each pick-up part according to a predetermined stacking interval length, and the pick-up part stacks the battery slices to the corresponding placement positions to realize the stacking of multiple battery slices.
可选的,每个拾取部42可以包括升降气缸421和吸附件422,吸附件422可以是吸盘也可以是长方体吸附条。一般的,吸附件422可以包括真空吸盘、真空通气管以及真空发生器,该真空吸盘通过真空通气管与真空发生器连接,当某个拾取部42需要吸附电池片时,对应的升降气缸421下降,带动吸附件422至电池片上方,真空发生器控制吸附件422的真空吸盘实现吸附功能;当需要放置电池片时,对应的升降气缸421下降,带动吸附件422至放置位置上方,真空发生器断开真空吸盘的吸附功能,所吸附的电池片落至放置位置。Optionally, each pick-up part 42 may include a lift cylinder 421 and a suction member 422, and the suction member 422 may be a suction cup or a cuboid suction bar. Generally, the suction member 422 may include a vacuum suction cup, a vacuum vent pipe and a vacuum generator. The vacuum suction cup is connected to the vacuum generator through the vacuum vent pipe. When a certain pickup part 42 needs to absorb the battery chips, the corresponding lifting cylinder 421 is lowered. , drive the adsorption member 422 to the top of the battery sheet, the vacuum generator controls the vacuum suction cup of the adsorption member 422 to realize the adsorption function; when the battery sheet needs to be placed, the corresponding lifting cylinder 421 descends, and drives the adsorption member 422 to the top of the placement position, the vacuum generator Disconnect the adsorption function of the vacuum suction cup, and the adsorbed battery sheet falls to the placement position.
在一种可能的实现方式中,电池片叠片系统还包括划片设备20和掰片设备30,在实际应用中,丝网印刷设备10与划片设备20、掰片设备30之间的安装关系可以通过至少两种方式实现:In a possible implementation, the cell stacking system further includes a dicing device 20 and a chip breaking device 30. In practical applications, the screen printing device 10 is installed between the dicing device 20 and the chip breaking device 30. Relationships can be implemented in at least two ways:
第一种方式中,请参见图4所示,其是本申请一个实施例提供的电池片叠片系统的结构示意图,划片设备20和掰片设备30依次设置于丝网印刷设备10的前道工位,划片设备20对电池片进行划片处理,掰片设备30对划片处理后的电池片进行掰片处理,掰片后得到的每片电池片单元上均包含主栅线,丝网印刷设备10向掰片后的至少两片电池片单元印刷导电材料。In the first method, please refer to FIG. 4 , which is a schematic structural diagram of a cell stacking system provided by an embodiment of the present application. The dicing device 20 and the chip breaking device 30 are sequentially arranged in front of the screen printing device 10 . At the station, the dicing equipment 20 performs dicing processing on the battery slices, and the dicing equipment 30 performs dicing processing on the dicing-processed battery slices. The screen printing apparatus 10 prints the conductive material on the at least two battery cell units after being split.
这样,通过设置划片设备20和掰片设备30完成对标准电池片的掰片处理,在掰片之后向各个掰片后的电池片进行丝网印刷,避免了掰片对导电材料印刷的影响。In this way, the dicing device 20 and the dicing device 30 are provided to complete the breaking process of the standard battery slices, and screen printing is performed on the respective broken battery slices after the slicing, so as to avoid the influence of the slicing on the printing of the conductive material. .
第二种方式中,请参见图5所示,其是本申请另一个实施例提供的电池片叠片系统的结构示意图,划片设备20设置于丝网印刷设备10的前道工位,掰片设备30设置于丝网印刷设备10的后道工位,划片设备20在电池片的相应位置进行划片处理,划片后的每片电池片单元上均包含主栅线,丝网印刷设备10向划片后的电池片印刷导电材料,掰片设备30对印刷有导电材料的电池片进行掰片处理,掰片后得到的每片电池片单元上均包含印刷有导电材料的主栅线,叠片设备40将印刷有导电材料的电池片单元进行叠片处理。In the second method, please refer to FIG. 5 , which is a schematic structural diagram of a cell stacking system provided by another embodiment of the present application. The dicing equipment 30 is arranged at the subsequent station of the screen printing equipment 10, and the dicing equipment 20 performs dicing processing at the corresponding position of the cell. The device 10 prints the conductive material on the diced cells, and the chip breaking device 30 performs the split processing on the cells printed with the conductive material, and each cell obtained after the split contains a busbar printed with the conductive material. The lamination equipment 40 performs lamination processing on the battery sheet units printed with the conductive material.
在掰片之前设置丝网印刷工序,即对整片电池片进行导电材料的丝网印刷,避免对多个掰片后的电池片进行丝网印刷时因若干个电池片的偏移或未定位准确造成印刷质量较低的问题。Set up a screen printing process before breaking the pieces, that is, screen printing the conductive material on the whole battery piece, to avoid the offset or unpositioning of several battery pieces when screen printing multiple pieces of battery pieces. Accurately causes problems with lower print quality.
上述所讲的划片设备20通常为采用激光划片方式的设备。在一些应用中,为了避免激光划片造成电池片正面的损伤,在生产中,可以对电池片的背面进行划片处理。The above-mentioned scribing equipment 20 is usually a laser scribing method. In some applications, in order to avoid the damage to the front side of the battery slice caused by laser scribing, the back side of the battery slice can be diced during production.
进一步的,在一种可能的实现方式中,电池片正面朝上输送,输送电池片的输送装置为镂空设计,划片设备20位于电池片的下方以对电池片的背面进行划片。Further, in a possible implementation manner, the battery slices are conveyed face up, the conveying device for conveying the battery slices is a hollow design, and the dicing device 20 is located below the battery slices to scribe the backside of the battery slices.
在另一种可能的实现方式中,电池片背面朝上输送,划片设备20对电池片的背面进行划片,然后通过翻转设备将电池片翻转180度后正面朝上。也就是说,电池片叠片系统还可以包括翻转设备,翻转设备位于划片设备20后道位置,划片设备20对电池片的背面进行划片处理,翻转设备将划片后的电池片翻转180°。通过设置翻转设备,对在背面划片后的电池片进行翻转180度,以保证电池片正面的主栅线印刷导电材料。In another possible implementation manner, the battery sheets are transported with the back side up, the dicing device 20 scribes the back side of the battery sheets, and then the battery sheets are flipped 180 degrees by a turning device and the front side faces up. That is to say, the battery slice stacking system may further include a turning device, which is located at the rear of the dicing device 20, the dicing device 20 performs dicing processing on the back of the battery slice, and the turning device turns the diced battery slice over. 180°. By setting a flipping device, the battery sheet after being diced on the back side is flipped 180 degrees to ensure that the conductive material is printed on the busbar on the front side of the cell sheet.
上述的掰片设备30可以参见图6A和图6B所示,图6A是本发明一个实施例中提供的掰片设备的结构示意图,图6B为本发明一个实施例中提供的掰片设备的局部示意图。该掰片设备30包括:吸附装置31,该吸附装置31用于分别对应吸附每个待掰断的小片,按掰断顺序对应N个小片的吸附装置可转动设置;掰断装置32,该掰断装置32具有施力部,该施力部按掰断顺序依次抵接该吸附装置31、并使该吸附装置31转动;及用以带动该吸附装置31和/或该掰断装置32相对运动的升降运动装置33,该掰片装置32还包括回位装置34,该回位装置34与按掰断顺序对应前N片的吸附装置311相抵接,用于将该吸附装置311回复至整片放片位。The above-mentioned breaking device 30 can be shown in FIGS. 6A and 6B, FIG. 6A is a schematic structural diagram of the breaking device provided in an embodiment of the present invention, and FIG. 6B is a part of the breaking device provided in an embodiment of the present invention. Schematic. The chip breaking device 30 includes: an adsorption device 31, the adsorption device 31 is used to respectively adsorb each small piece to be broken, and the adsorption device corresponding to the N small pieces can be rotatably arranged according to the breaking sequence; The breaking device 32 has a force-applying portion, and the force-applying portion abuts against the adsorption device 31 in the order of breaking, and makes the adsorption device 31 rotate; and is used to drive the adsorption device 31 and/or the breaking device 32 to move relatively The lifting motion device 33, the breaking device 32 also includes a return device 34, the return device 34 is in contact with the adsorption device 311 corresponding to the first N pieces in the order of breaking, and is used to restore the adsorption device 311 to the whole piece. Put the slice.
在本实施例中,掰断装置32固定设置,升降运动装置提供动力使吸附装置向掰断装置运动。该升降运动装置33通过该回位装置34连接带动该吸附装置31运动。该升降运动装置33包括动力装置331及导向装置332,该动力装置331带动该回位装置34沿该导向装置332做升降运动。In this embodiment, the breaking device 32 is fixedly arranged, and the lifting motion device provides power to make the adsorption device move toward the breaking device. The lifting device 33 drives the adsorption device 31 to move through the connection of the return device 34 . The lifting motion device 33 includes a power device 331 and a guide device 332 , and the power device 331 drives the return device 34 to move up and down along the guide device 332 .
在一种可能的实现方式中,一整片电池片划N-1个槽痕,经过掰断掰成N个小片,N为大于1的自然数。In a possible implementation manner, a whole cell is cut with N-1 groove marks, and is broken into N small pieces, where N is a natural number greater than 1.
该掰断装置32为具有多个施力部2a的异型压板。多个施力部设置成位于该异型压板底部的楔形面形式,因为采用异性压板选择从两端向中间掰断的形式,此时该异型压板设置为具有两端向中间的凹陷的两个倾斜的楔形面的形式。异型压板与圆柱的接触部位可以仅仅是斜面,也可以是半圆形凹槽、三角形槽等其他形式,本实施例中采用斜面。The breaking device 32 is a special-shaped pressing plate having a plurality of urging portions 2a. The plurality of force-applying parts are arranged in the form of wedge-shaped surfaces at the bottom of the special-shaped pressing plate, because the special-shaped pressing plate is selected to be broken from both ends to the middle. in the form of a wedge-shaped face. The contact part between the special-shaped pressing plate and the cylinder can be only an inclined surface, or can be in other forms such as a semicircular groove, a triangular groove, etc. In this embodiment, an inclined surface is used.
对整片的吸附采用气压吸附,该吸附装置31的表面上设有吸附孔,该吸附孔连通有吸附管路312。为减轻重量,吸附装置1上还设有宽槽311。The adsorption of the whole sheet adopts air pressure adsorption, and adsorption holes are provided on the surface of the adsorption device 31 , and the adsorption pipes 312 are connected to the adsorption holes. In order to reduce the weight, the adsorption device 1 is also provided with a wide groove 311 .
该吸附装置31的两侧端部设有转轴313,该转轴313滑动插入竖直的导槽314内。该吸附装置31的端部还设有圆柱315。该圆柱315与该转轴313的中心处于该吸附装置的同一水平面上,该施力部2a活动抵接该圆柱315及该转轴313。The two ends of the adsorption device 31 are provided with rotating shafts 313 , and the rotating shafts 313 are slidably inserted into the vertical guide grooves 314 . The end of the adsorption device 31 is also provided with a cylinder 315 . The center of the cylinder 315 and the rotating shaft 313 are on the same horizontal plane of the adsorption device.
该回位装置34包括与该升降运动装置33连接的安装架341及设置在该安装架341上的弹性装置342,该弹性装置342与该圆柱315及该转轴313相抵接;该升降运动装置33带动该安装架341向上运动,该弹性装置342抵接支撑该圆柱315及该转轴313随动,带动该吸附装置31上移,位于该异型压板上的施力部2a按掰断顺序依次接触该圆柱及该转轴,并使该吸附装置转动,从而完成掰断;该升降运动装置下移,该吸附装置在该弹性装置的作用下回位。弹性装置342为具有压头的弹簧,弹簧底端固定,压头抵接吸附装置的圆柱315及转轴313,弹簧内还可以套设定长导柱,以避免弹簧翘曲。导槽314设置在侧板316上,侧板316固定在安装架341上。The return device 34 includes a mounting frame 341 connected to the lifting motion device 33 and an elastic device 342 arranged on the mounting frame 341 , the elastic device 342 is in contact with the cylinder 315 and the rotating shaft 313 ; the lifting motion device 33 Drive the mounting frame 341 to move upward, the elastic device 342 abuts against the support cylinder 315 and the rotating shaft 313 to follow, drives the adsorption device 31 to move up, and the force-applying portion 2a on the special-shaped pressure plate contacts the The cylinder and the rotating shaft are connected, and the adsorption device is rotated to complete the breaking; the lifting device moves down, and the adsorption device returns to its position under the action of the elastic device. The elastic device 342 is a spring with a pressure head, the bottom end of the spring is fixed, the pressure head abuts the cylinder 315 and the rotating shaft 313 of the adsorption device, and a long guide post can be set inside the spring to prevent the spring from warping. The guide groove 314 is provided on the side plate 316 , and the side plate 316 is fixed on the mounting bracket 341 .
在实际应用中,可以采用从一端向另一端逐个掰断的方式,也可以采用从两边往中间同步掰断的方式。In practical applications, it can be broken one by one from one end to the other, or it can be broken synchronously from both sides to the middle.
可选的,仍旧参见图4或图5所示,该电池片叠片系统还包括设置于叠片设备40后道工位的加热设备50,加热设备50对叠片后得到的电池串进行加热。可选的,加热设备50通过加热方式(比如利用加热管加热或者利用红外灯管加热等)对电池串进行加热,以熔化导电材料,形成粘合在一起的叠片电池串。Optionally, still referring to FIG. 4 or FIG. 5 , the cell stacking system further includes a heating device 50 arranged at a subsequent station of the stacking device 40 , and the heating device 50 heats the battery strings obtained after stacking. . Optionally, the heating device 50 heats the battery string by a heating method (such as heating with a heating tube or heating with an infrared lamp, etc.) to melt the conductive material to form a laminated battery string bonded together.
加热设备50可以采用加热底板的方式,比如图7A和图7B所示,还可以采用红外灯管加热的方式,如图8A和图8B所示。The heating device 50 can be heated by a bottom plate, as shown in FIGS. 7A and 7B , or by an infrared lamp tube, as shown in FIGS. 8A and 8B .
图7A是本发明一个实施例中提供的加热设备的结构示意图,图7B是本发明一个实施例中提供的安装有加热设备的输送装置的结构示意图,该加热设备50位于输送装置60的输送带下方,这里的输送装置60用于输送叠片设备40叠放的电池串,位于输送带下方的加热设备50可以对电池串的下方进行加热。加热设备50由多块加热底板51并列排布组成。加热底板51的吸附孔52下连吸附装置,提供向下的吸附力,加热底板51上还开设有加热棒55插入孔53和温度传感器插入孔54,通过插入的加热棒55对加热底板51进行加热,再通过温度传感器56对加热底板51的温度进行实时的监控,将温度信号传输给系统的控制器,从而控制加热棒55的加热功率,使每块加热底板51的温度能够单独调节,每块加热底板51之间的温度可以相同也可以不同。FIG. 7A is a schematic structural diagram of a heating device provided in an embodiment of the present invention, and FIG. 7B is a schematic structural diagram of a conveying device provided with a heating device provided in an embodiment of the present invention. The heating device 50 is located on the conveyor belt of the conveying device 60 . Below, the conveying device 60 here is used for conveying the battery strings stacked by the stacking device 40 , and the heating device 50 located under the conveying belt can heat the lower part of the battery strings. The heating device 50 is composed of a plurality of heating bottom plates 51 arranged side by side. The adsorption hole 52 of the heating bottom plate 51 is connected to the adsorption device to provide downward adsorption force. The heating bottom plate 51 is also provided with a heating rod 55 insertion hole 53 and a temperature sensor insertion hole 54, and the heating bottom plate 51 is heated by the inserted heating rod 55. Heating, the temperature of the heating bottom plate 51 is monitored in real time by the temperature sensor 56, and the temperature signal is transmitted to the controller of the system, so as to control the heating power of the heating rod 55, so that the temperature of each heating bottom plate 51 can be adjusted independently, and each The temperature between the block heating base plates 51 may be the same or different.
图8A是本发明一个实施例中提供的加热设备的结构示意图,该加热设备50包括灯箱57,位于输送装置60的输送带的上方,通过升降装置58带动灯箱57上下运动,灯箱57内的加热灯管571(比如常见的红外灯管)对输送装置60上的电池串的上方进行加热。如图8B所示,其是灯箱57内加热灯管571的排布图,可选的,加热灯管571上方可以设置聚光罩,用于聚集加热灯管571的热量。8A is a schematic structural diagram of a heating device provided in an embodiment of the present invention. The heating device 50 includes a light box 57 and is located above the conveyor belt of the conveying device 60. The lifting device 58 drives the light box 57 to move up and down. Lamps 571 (such as common infrared lamps) heat the tops of the battery strings on the conveying device 60 . As shown in FIG. 8B , which is an arrangement diagram of the heating lamps 571 in the light box 57 , optionally, a condensing cover may be provided above the heating lamps 571 for concentrating the heat of the heating lamps 571 .
在一种可行的实施方式中,加热装置可以包括如图7A和图8A两种加热结构,同时对输送装置60上的电池片的上方和下方进行加热焊接。In a feasible implementation manner, the heating device may include two heating structures as shown in FIG. 7A and FIG. 8A , and the upper and lower parts of the battery sheets on the conveying device 60 are heated and welded at the same time.
通过加热设备对叠片后的电池片进行加热处理,以熔化导电材料,形成粘合在一起的叠片电池串。The stacked battery sheets are heated by a heating device to melt the conductive material to form a stacked battery string bonded together.
综上所述,本申请提供的电池片叠片系统,通过在叠片之前,利用丝网印刷设备对至少两片待叠片的电池片印刷导电材料,大大提高了对多片电池片进行印刷的效率。To sum up, in the cell stacking system provided by the present application, by using screen printing equipment to print conductive materials on at least two cell sheets to be stacked before stacking, the printing of multiple cell sheets is greatly improved. s efficiency.
本领域技术人员在考虑说明书及实践这里发明的发明后,将容易想到本发明的其它实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未发明的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由下面的权利要求指出。Other embodiments of the invention will readily suggest themselves to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses or adaptations of the invention which follow the general principles of the invention and which include common knowledge or conventional techniques in the art to which the invention is not invented . The specification and examples are to be regarded as exemplary only, with the true scope and spirit of the invention being indicated by the following claims.
应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to the precise structures described above and illustrated in the accompanying drawings, and that various modifications and changes may be made without departing from its scope. The scope of the present invention is limited only by the appended claims.
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