CN110120442A - A kind of manufacturing technique method printing imbrication battery strings - Google Patents
A kind of manufacturing technique method printing imbrication battery strings Download PDFInfo
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- CN110120442A CN110120442A CN201910414254.0A CN201910414254A CN110120442A CN 110120442 A CN110120442 A CN 110120442A CN 201910414254 A CN201910414254 A CN 201910414254A CN 110120442 A CN110120442 A CN 110120442A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000007639 printing Methods 0.000 title claims abstract description 41
- 238000012216 screening Methods 0.000 claims abstract description 9
- 238000003698 laser cutting Methods 0.000 claims description 19
- 230000003287 optical effect Effects 0.000 claims description 12
- 238000007711 solidification Methods 0.000 claims description 10
- 230000008023 solidification Effects 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 9
- 239000012634 fragment Substances 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 7
- 230000007547 defect Effects 0.000 claims description 6
- 238000003475 lamination Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 238000011835 investigation Methods 0.000 claims description 4
- 229910017435 S2 In Inorganic materials 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 5
- 238000010924 continuous production Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000007650 screen-printing Methods 0.000 description 18
- 238000010586 diagram Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013082 photovoltaic technology Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
- H01L31/0504—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
- H02S20/25—Roof tile elements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
The present invention provides a kind of manufacturing technique methods for printing imbrication battery strings, not only can effectively ensure that properties of product, improve production efficiency and product quality, and reduce the production and application waste of cell piece, and flexible operation, versatile;If full wafer cell piece is broken the battery small pieces for being divided into dry plate by it, and battery small pieces are positioned, pendulum, the processes such as printing and imbrication screening, welding string can be carried out after completing production, to realize printing imbrication battery strings production, and imbrication production is completed by battery small pieces, it is greatly improved production efficiency, and improve the utilization efficiency of cell piece, it avoids producing and using and waste, shorten equipment downtime maintenance time, and it can guarantee properties of product and product appearance, to greatly improve working efficiency and production capacity, and regardless of whether continuous production, it can all realize imbrication production technology, production operation is more flexible, versatility is stronger.
Description
Technical field
The present invention relates to imbrication component technology field, specially a kind of manufacturing technique method for printing imbrication battery strings.
Background technique
With the deep propulsion of the progress of photovoltaic technology and " leader " plan, Chinese photovoltaic industry initially enters efficient production
The epoch that product compare with.
Imbrication technology as one of the efficient component technology of mainstream currently receives significant attention, and imbrication component mainly utilizes
The cell piece that grid line redesigns is cut into the small pieces of reasonable figure by microtomy, and every small pieces are superimposed and are arranged, welding production
Bunchiness, using being laminated into component after series-parallel typesetting, so that battery is interlinked in closer mode, identical
Under area, imbrication component can place the cell piece more than 13% or more general components, higher efficiency more low-loss, imbrication technology
To undoubtedly revolutionary influence be brought on domestic efficient component package technology.Especially current state's inner assembly market price increasingly under
In the case where row, the drop in component field, which originally proposes effect, becomes necessary.Therefore, enterprise actively pushes forward the technology of imbrication component to photovoltaic in the industry
Research and development and extensive manufacture.
And in the production technology of existing imbrication components welding string, full wafer cell piece is carried out laser by usually first feeding
Full wafer cell piece is then transported to printing on printing process, carries out breaking piece, imbrication screening etc. again after being completed for printing by cutting
Process, but in the production technology, first carrying out meeting on the cell piece of cutting action, there are dusts, if without processing, it will
Subsequent production process and properties of product are influenced, that is bound to that production efficiency will be reduced, and influences product quality and product appearance, very
It is wasted to the production and application that will cause cell piece, reduces the utilization efficiency of cell piece;And since the production technology is full wafer electricity
The printing of pond piece, can only carry out continuous production, otherwise just cannot achieve imbrication screening process, have operation restricted.
Summary of the invention
In view of the above-mentioned problems, can not only have the present invention provides a kind of manufacturing technique method for printing imbrication battery strings
Effect guarantees properties of product, improves production efficiency and product quality, and reduces the production and application waste of cell piece, and flexible operation, leads to
It is strong with property.
Its technical solution is such that a kind of manufacturing technique method for printing imbrication battery strings, it is characterised in that: the life
Production. art step are as follows:
S1, the cutting of full wafer cell piece is broken disconnected, after being divided at least two panels battery small pieces, extracted on the first conveying pipeline
It is conveyed;
S2, the battery small pieces are delivered at optical detection station by first conveying pipeline carries out positioning bat
According to, and rejected defect piece by detecting;
The location information that S3, basis obtain after taking pictures passes through pendulum manipulator and carries out pendulum typesetting;
S4, by feeding manipulator, using several battery small pieces that pendulum typesetting is completed as a unit extract to
It is printed on printing equipment;
S5, the battery small pieces after printing are subjected to imbrication screening;
After the completion of S6, lamination, the battery small pieces are carried on solidification assembly line and are solidified, are conveyed after the completion of solidification
To discharging assembly line top discharge.
It is further characterized by:
Further, further comprising the steps of in the S1:
S1.1, first full wafer cell piece is cut by laser, forms laser paddle-tumble on the cell piece;
S1.2, full wafer cell piece is broken to the battery small pieces for being divided into six equal parts along the laser paddle-tumble, by the battery
Small pieces are face-up placed in small pieces magazine, and the small pieces magazine is placed on first conveying pipeline;
S1.3, the small pieces magazine are delivered to by first conveying pipeline takes piece station, described to take at piece station
Electric cylinders are jacked equipped with fragment, the fragment jacking electric cylinders are set to below the small pieces magazine, described in the small pieces magazine
Battery small pieces jack electric cylinders by the fragment and eject the small pieces magazine, until feeding height;
S1.4, it is equipped with above the battery small pieces taken at piece station and moves piece mould group, the shifting piece mould assembling
In moving on piece pipeline, the shifting piece mould group includes sucker, then the battery small pieces of top are lived by the sucker suction
Afterwards, the battery small pieces are sent on film releasing conveying pipeline by the shifting piece pipeline, first conveying pipeline
It is arranged in parallel with the film releasing conveying pipeline, the shifting piece pipeline is set to first conveying pipeline and the film releasing
Between conveying pipeline;
Further, the material lattice being equidistantly spaced are equipped in the small pieces magazine, each material lattice bottom is shelved with
Small pieces supporting plate, if battery small pieces described in Luo Fangyou dry plate are laminated on each small pieces supporting plate;
Further, in the S1, unprocessed full wafer cell piece reverse side is put into upward in upper magazine, the upper magazine
It carries out being delivered to feeding station by feeding assembly line, is equipped with feeding jacking cylinder, the feeding cassette bottom at the feeding station
Portion is shelved with loading supporting plate, and the feeding jacking cylinder is set to below the loading supporting plate, the electricity in the upper magazine
Pond piece ejects the upper magazine by the feeding jacking cylinder, until the cell piece, is then transferred to sharp by feeding height
It is cut on light cutting equipment;
Further, the laser cutting device includes being cut by laser turntable and thereon along the laser of its circumferential directions
Slide holder is cut, the first detection camera is equipped with above the cell piece of the laser cutting slide holder, acquires institute to take pictures
It states on cell piece that whether there is or not sliver defects, and defect piece is rejected, be equipped with the first positioning camera, below the cell piece to take pictures
Acquire grid line location information on cell piece;
Further, the laser cutting turntable along the circumferential direction rotates stepping certain angle, in order to which the laser is cut
It cuts laser head on slide holder laser cutting is carried out to the cell piece and form laser paddle-tumble, then pass through the first blanking mechanical hand
The cell piece pick-and-place is subjected to sliver at sliver station, becomes battery small pieces;
Further, after the completion of sliver, by the battery small pieces pick-and-place to transition assembly line to split, and in pick-and-place mistake
Cheng Zhong pulls open the battery small pieces to identical spacing;Then it is delivered at station turning by the transition assembly line, it will
The battery small pieces are overturn upward by reverse side be face-up after, be put on first conveying pipeline and conveyed;
Further, in the S2, the battery small pieces are delivered to the first optics phase by first conveying pipeline
Positioning is carried out at machine to take pictures, the photographic intelligence of the battery small pieces photographed is sent to industrial personal computer by first optical camera,
The industrial personal computer carries out analyzing and positioning detection according to the small on piece grid line feature of the battery at each position;
Further, it in the S3, is analyzed by the industrial computer data, controls the pendulum manipulator, by the electricity
Pond small pieces extract on the second pipeline, and carry out pendulum typesetting, so that one end of the battery small pieces is in same level
On line, and there are identical spacing between the battery small pieces;
Further, it in the S4, after completing printing on the printing equipment, transfers at investigation camera and is checked
It takes pictures, and photographic intelligence is sent to the case where industrial personal computer is checked, judges whether there is disconnected glue, leak adhesive, if without being
Qualified product.
The invention has the advantages that if it, which breaks full wafer cell piece, is divided into dry plate battery small pieces, and to battery small pieces into
The processes such as row positioning, pendulum, printing and imbrication screening, can carry out welding string after completing production, to realize printing imbrication electricity
Pond is concatenated production, and completes imbrication production by battery small pieces, is greatly improved production efficiency, and that improves cell piece utilizes effect
Rate avoids producing and using waste, shortens equipment downtime maintenance time, and can guarantee properties of product and product appearance, thus greatly
Ground improves working efficiency and production capacity, and regardless of whether continuous production, can all realize imbrication production technology, production operation is cleverer
Living, versatility is stronger.
Detailed description of the invention
Fig. 1 is the flow diagram of the embodiment of the present invention one;
Fig. 2 is partial structural diagram of the invention;
Fig. 3 is the overlooking structure diagram of small pieces magazine;
Fig. 4 is the cell piece partial layout schematic diagram of the embodiment of the present invention one;
Fig. 5 is the flow diagram of the embodiment of the present invention two;
Fig. 6 is the cell piece partial layout schematic diagram of the embodiment of the present invention two.
Specific embodiment
Embodiment one
As shown in Figure 1 to 4, a kind of manufacturing technique method for printing imbrication battery strings of the present invention, production craft step
Are as follows:
S1, the cutting of full wafer cell piece 1 is broken disconnected, after being divided at least two panels battery small pieces 2, extracted to the first conveying pipeline
It is conveyed on 3;
Specifically, comprising the following steps:
S1.1, first full wafer cell piece 1 is cut by laser, forms laser paddle-tumble on cell piece 1;
S1.2, full wafer cell piece 1 is broken to the small pieces battery small pieces 2 for being divided into six equal parts along laser paddle-tumble, it specifically can be according to reality
Border situation breaks the battery small pieces 2 for being divided into more equal parts, the small pieces supporting plate 5 battery small pieces 2 being face-up placed in small pieces magazine 4
On, small pieces magazine 4 is placed on the first conveying pipeline 3, wherein using two first conveying flowing water in the present embodiment
Line, every first conveying pipeline can cache 4 small pieces magazines 4;The material lattice 6 being equidistantly spaced are equipped in small pieces magazine 4, often
A 6 bottom of material lattice is shelved with small pieces supporting plate 5, if Luo Fangyou dry plate battery small pieces 2 are laminated on each small pieces supporting plate 5;
S1.3, small pieces magazine 4 are delivered to by the first conveying pipeline 3 takes piece station, takes and is equipped with fragment top at piece station
Electric cylinders are risen, fragment jacking electric cylinders are set to 5 lower section of small pieces supporting plate of small pieces magazine 4, and the battery small pieces 2 in small pieces magazine 4 pass through
Fragment jacks electric cylinders and ejects small pieces magazine 4, until feeding height;
S1.4, it is equipped with above the battery small pieces 2 taken at piece station and moves piece mould group, moved piece mould and be assembled in shifting piece pipeline
On 9, moving piece mould group includes sucker 8, then after the battery small pieces 2 for adsorbing top by sucker 8, by moving piece pipeline 9 one
Secondary that 4 battery small pieces 2 are sent on film releasing conveying pipeline 10, the first conveying pipeline 3 and film releasing conveying pipeline 10 are flat
Row arrangement is moved piece pipeline 9 and is set between the first conveying pipeline 3 and film releasing conveying pipeline 10;
S2, battery small pieces 2 are delivered at the first optical camera 11 position by film releasing conveying pipeline 10 and be taken pictures, the
The photographic intelligence of the battery small pieces 2 photographed is sent to industrial personal computer by one optical camera 11, and industrial personal computer is according to the electricity at each position
Grid line feature (i.e. grid line colour-difference) carries out analyzing and positioning detection on pond small pieces 2;
S3, it is analyzed by industrial computer data, controls pendulum manipulator 12,2 small pieces are once carried in a manner of vacuum suction
On the 2 to the second pipeline of battery small pieces 13, it is completed at the same time 2 posture of battery small pieces and spacing adjusts, so that one end of battery small pieces 2
It is in same horizontal line, and there are identical spacing between battery small pieces 2, to realize pendulum typesetting, guarantees battery small pieces 2
Printing precision;Second pipeline 13 is located in same horizontal line with film releasing conveying pipeline 10;
S4, by feeding manipulator 14,6 battery small pieces 2 that pendulum typesetting is completed are as a unit from both sides
Extracted on second pipeline 13 to being printed on screen printing apparatus, screen printing apparatus include silk-screen printing turntable 15 and its
On be placed on silk-screen printing slide holder 16 along 16,6 battery small pieces 2 of silk-screen printing slide holder of its circumferential directions, silk
90 ° of stepping counterclockwise of wire mark brush turntable 15, the scraper on screen printing apparatus is moved forward and backward to be completed to print to battery small pieces 2;
After being completed for printing, silk-screen printing turntable 15 continues 90 ° of stepping counterclockwise, transfers at investigation camera 17, passes through row
Look into camera 17 and take pictures and check silk-screen printing quality, and photographic intelligence is sent to industrial personal computer and is checked, judge whether there is disconnected glue,
The case where leak adhesive, if without being qualified product;
By printed 6 battery small pieces 2, once crawl is put from silk-screen printing slide holder 16 for S5, the second blanking mechanical hand 18
Onto the second blanking assembly line 19 of two sides, the second blanking assembly line 19 moves forward to the second optical camera 20, the
Two optical cameras 20 acquisition position information (capture grid line) of taking pictures is transferred on lamination manipulator 21 by industrial personal computer, progress imbrication
Screening;
After the completion of S6, lamination, once carries and solidified on 3 battery small pieces 2 to solidification assembly line 22, after the completion of solidification
Continue to be fed forward to discharging 23 top discharge of assembly line from solidification assembly line 22.
In Fig. 4, enclosed at each station with box to indicate the battery small pieces the piece number once grabbed.
Embodiment two
As shown in Figure 5, Figure 6, a kind of manufacturing technique method for printing imbrication battery strings of the present invention, production craft step
Are as follows:
S1, the cutting of full wafer cell piece 1 is broken disconnected, after being divided at least two panels battery small pieces 2, extracted to the first conveying pipeline
It is conveyed on 3;
Specifically, comprising the following steps:
S1.1, unprocessed 1 reverse side of full wafer cell piece is put into upward in upper magazine 24, upper magazine 24 passes through feeding flowing water
Line 7 is delivered to feeding station, and 5 upper magazines 24 can be cached on feeding assembly line 7, are equipped with feeding jacking cylinder at feeding station,
Upper 24 bottom of magazine is shelved with loading supporting plate, and feeding jacking cylinder is set to below loading supporting plate, the cell piece 1 in upper magazine 24
Upper magazine 24 is ejected by feeding jacking cylinder, until feeding height;Then it is enterprising cell piece 1 to be transferred to laser cutting device
Row cutting;
S1.2, laser cutting device include being cut by laser turntable 25 and carrying thereon along the laser cutting of its circumferential directions
Piece platform 26 is equipped with the first detection camera 27 above the cell piece 1 of laser cutting slide holder 26, is acquired on cell piece 1 with taking pictures
Whether there is or not sliver defects, and the first positioning camera 28 is equipped with below cell piece 1, acquires grid line location information on cell piece 1 to take pictures,
As the laser head posture adjust automatically foundation on next step laser cutting device;
S1.3, as shown in fig. 6, being enclosed in figure at each station with box to indicate the battery small pieces the piece number once grabbed;Swash
Shaven head is divided into first laser head, second laser head, and 90 ° of stepping clockwise of turntable 25 of laser cutting are arrived immediately below first laser head,
First laser head draws 3 paths in parallel on cell piece 1 along grid line (the 3 laser paddle-tumble is indicated by solid line);Laser cutting
Turntable 25 continues 90 ° of stepping to second laser head underface clockwise, and second laser head draws 2 along grid line on cell piece 1 in parallel
Path (the 2 laser paddle-tumble indicates by a dotted line) is cut by laser turntable to form 5 laser paddle-tumbles on cell piece 1
25 continue at 90 ° of stepping to discharge position under full wafer clockwise, then by the first blanking mechanical hand 28 by 1 pick-and-place of cell piece to splitting
Sliver is carried out at piece station, becomes battery small pieces 2;
After the completion of S1.4, sliver, by battery small pieces 2 pick-and-place to transition assembly line 29 to split, and during pick-and-place,
Battery small pieces 2 are pulled open to identical spacing;Battery small pieces 2 continue to step to station turning forward on transition assembly line 29
Place, by battery small pieces 2 by reverse side upward overturn for face-up after, be put on the first conveying pipeline 3 and conveyed;
S2, battery small pieces 2 are delivered at the first optical camera 11 position by transition assembly line 29 and be taken pictures, the first light
It learns camera 11 and the photographic intelligence of the battery small pieces 2 photographed is sent to industrial personal computer, industrial personal computer is small according to the battery at each position
Grid line feature (i.e. grid line colour-difference) carries out analyzing and positioning detection on piece 2;
S3, it is analyzed by industrial computer data, controls pendulum manipulator 12,2 small pieces are once carried in a manner of vacuum suction
On the 2 to the second pipeline of battery small pieces 13, it is completed at the same time 2 posture of battery small pieces and spacing adjusts, so that one end of battery small pieces 2
It is in same horizontal line, and there are identical spacing between battery small pieces 2, to realize pendulum typesetting, guarantees battery small pieces 2
Printing precision;
S4, by feeding manipulator 14,6 battery small pieces 2 that pendulum typesetting is completed are as a unit from both sides
Extracted on second pipeline 13 to being printed on screen printing apparatus, screen printing apparatus include silk-screen printing turntable 15 and its
On be placed on silk-screen printing slide holder 16 along 16,6 battery small pieces 2 of silk-screen printing slide holder of its circumferential directions, silk
90 ° of stepping counterclockwise of wire mark brush turntable 15, the scraper on screen printing apparatus is moved forward and backward to be completed to print to battery small pieces 2;
After being completed for printing, silk-screen printing turntable 15 continues 90 ° of stepping counterclockwise, transfers at investigation camera 17, passes through row
Look into camera 17 and take pictures and check silk-screen printing quality, and photographic intelligence is sent to industrial personal computer and is checked, judge whether there is disconnected glue,
The case where leak adhesive, if without being qualified product;
By printed 6 battery small pieces 2, once crawl is put from silk-screen printing slide holder 16 for S5, the second blanking mechanical hand 18
Onto the first blanking assembly line 30, battery small pieces 2 continue the battery small pieces 2 of stepping forward 4 on the first blanking assembly line 30
It sets, then battery small pieces 2 is spaced from the first blanking assembly line 30 on pick-and-place to the second blanking assembly line 19, to balance 2
Blanking assembly line production capacity, the first blanking assembly line 30 and the second blanking assembly line 19 move forward to the second optical camera
At 20, the second optical camera 20 acquisition position information (capture grid line) of taking pictures is transferred on lamination manipulator 21 by industrial personal computer,
Carry out imbrication screening;
After the completion of S6, lamination, once carries and solidified on 3 battery small pieces 2 to solidification assembly line 22, after the completion of solidification
Continue to be fed forward to discharging 23 top discharge of assembly line from solidification assembly line 22.
In the present invention, if full wafer cell piece 1 first to be broken to the battery small pieces 2 for being divided into dry plate small pieces, then to battery small pieces 2
It is positioned, pendulum, the processes such as printing and imbrication screening, welding string can be carried out after completing production, to realize high efficiency, height
The printing imbrication battery strings of quality produce, wherein embodiment one is used as offline printing technology process, first cuts to cell piece 1
After discrete piece, continuous or intermittent imbrication can be carried out to discrete piece and is produced, embodiment two is used as printed on line process flow, needle
After the completion of cutting to full wafer cell piece 1, that is, continuous imbrication production is carried out, it is raw that imbrication can be achieved in embodiment one and embodiment two
It produces, can specifically carry out technique switching according to the actual situation, therefore, the present invention has relatively flexible operability, versatile;And
The present invention completes imbrication production by small pieces battery small pieces, is greatly improved production efficiency, and improve the utilization efficiency of cell piece,
It avoids producing and using and waste, shorten equipment downtime maintenance time, and can guarantee properties of product and product appearance, to greatly mention
High working efficiency and production capacity.
Above embodiments only express one of embodiment of the invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (10)
1. a kind of manufacturing technique method for printing imbrication battery strings, it is characterised in that: the production craft step are as follows:
S1, the cutting of full wafer cell piece is broken disconnected, after being divided at least two panels battery small pieces, extracted to carrying out on the first conveying pipeline
Conveying;
S2, the battery small pieces are delivered at optical detection station position by first conveying pipeline and be taken pictures;
The location information that S3, basis obtain after taking pictures passes through pendulum manipulator and carries out pendulum typesetting;
S4, pass through feeding manipulator, several battery small pieces that pendulum typesetting is completed are extracted as a unit to printing
It is printed in equipment;
S5, the battery small pieces after printing are subjected to imbrication screening;
After the completion of S6, lamination, the battery small pieces are carried on solidification assembly line and are solidified, are transported to out after the completion of solidification
Stream waterline top discharge.
2. a kind of manufacturing technique method for printing imbrication battery strings according to claim 1, it is characterised in that: the S1
In, it is further comprising the steps of:
S1.1, first full wafer cell piece is cut by laser, forms laser paddle-tumble on the cell piece;
S1.2, full wafer cell piece is broken to the battery small pieces for being divided at least two panels battery along the laser paddle-tumble, by the electricity
Pond small pieces are face-up placed in small pieces magazine, and the small pieces magazine is placed on first conveying pipeline;
S1.3, the small pieces magazine are delivered to by first conveying pipeline takes piece station, and described take is equipped at piece station
Fragment jacks electric cylinders, and the fragment jacking electric cylinders are set to below the small pieces magazine, the battery in the small pieces magazine
Small pieces jack electric cylinders by the fragment and eject the small pieces magazine, until feeding height;
S1.4, it is equipped with above the battery small pieces taken at piece station and moves piece mould group, it is defeated that shifting piece mould is assembled in shifting piece
In line sending, the shifting piece mould group includes sucker, then after living the battery small pieces of top by the sucker suction, passes through institute
It states shifting piece pipeline the battery small pieces are sent on film releasing conveying pipeline, first conveying pipeline and the film releasing
Conveying pipeline parallel arrangement, the shifting piece pipeline are set to first conveying pipeline and the film releasing conveying pipeline
Between.
3. a kind of manufacturing technique method for printing imbrication battery strings according to claim 2, it is characterised in that: the small pieces
The material lattice being equidistantly spaced are equipped in magazine, each material lattice bottom is shelved with small pieces supporting plate, each small pieces supporting plate
If battery small pieces described in Luo Fangyou dry plate are laminated on.
4. a kind of manufacturing technique method for printing imbrication battery strings according to claim 1, it is characterised in that: the S1
In, unprocessed full wafer cell piece reverse side is put into upward in upper magazine, the upper magazine is conveyed by feeding assembly line
To feeding station, feeding jacking cylinder is equipped at the feeding station, feeding cassette bottom portion is shelved with loading supporting plate, it is described on
Material jacking cylinder is set to below the loading supporting plate, and the cell piece in the upper magazine passes through the feeding jacking cylinder
The upper magazine is ejected, until the cell piece, is then transferred on laser cutting device and cuts by feeding height.
5. a kind of manufacturing technique method for printing imbrication battery strings according to claim 4, it is characterised in that: the laser
Cutting equipment includes laser cutting turntable and thereon along the laser cutting slide holder of its circumferential directions, in the laser cutting
It is equipped with the first detection camera above the cell piece of slide holder, acquires on the cell piece that whether there is or not sliver defects to take pictures, and
Defect piece is rejected, the first positioning camera is equipped with below the cell piece, acquires grid line location information on cell piece to take pictures.
6. a kind of manufacturing technique method for printing imbrication battery strings according to claim 5, it is characterised in that: the laser
Cutting turntable along the circumferential direction rotates stepping certain angle, in order to which the laser head on the laser cutting slide holder is to the electricity
Pond piece carries out laser cutting and forms laser paddle-tumble, then passes through the first blanking mechanical hand for the cell piece pick-and-place to sliver station
Place carries out sliver, becomes battery small pieces.
7. a kind of manufacturing technique method for printing imbrication battery strings according to claim 6, it is characterised in that: sliver is completed
Afterwards, by the battery small pieces pick-and-place to transition assembly line to split, and during pick-and-place, by the battery small pieces pull open to
Identical spacing;It is then delivered at station turning by the transition assembly line, the battery small pieces is turned over by reverse side court
After switching to face-up, it is put on first conveying pipeline and is conveyed.
8. a kind of manufacturing technique method for printing imbrication battery strings according to claim 1, it is characterised in that: the S2
In, the battery small pieces are delivered at the first optical camera by first conveying pipeline to carry out positioning and takes pictures, and described the
The photographic intelligence of the battery small pieces photographed is sent to industrial personal computer by one optical camera, the industrial personal computer according to each position at
The small on piece grid line feature of the battery carry out analyzing and positioning detection.
9. a kind of manufacturing technique method for printing imbrication battery strings according to claim 1, it is characterised in that: the S3
In, it is analyzed by the industrial computer data, controls the pendulum manipulator, the battery small pieces are extracted into the second pipeline
On, and pendulum typesetting is carried out, so that one end of the battery small pieces is in same horizontal line, and between the battery small pieces
There are identical spacing.
10. a kind of manufacturing technique method for printing imbrication battery strings according to claim 1, it is characterised in that: the S4
In, after completing printing on the printing equipment, transfers to check at investigation camera and take pictures, and photographic intelligence is sent to
The case where industrial personal computer is checked, and disconnected glue, leak adhesive are judged whether there is, if without being qualified product.
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CN110379893A (en) * | 2019-08-15 | 2019-10-25 | 东方环晟光伏(江苏)有限公司 | A kind of imbrication component production equipment and production technology |
CN111211192A (en) * | 2020-01-15 | 2020-05-29 | 晶澳(扬州)太阳能科技有限公司 | Assembled battery string, preparation method thereof and preparation method of battery assembly |
CN112549808A (en) * | 2020-09-11 | 2021-03-26 | 苏州迈为科技股份有限公司 | Double-sheet printing method of solar cell |
CN115889205A (en) * | 2021-09-23 | 2023-04-04 | 环晟光伏(江苏)有限公司 | Method for identifying and selecting small laminated cell strips |
CN116741890A (en) * | 2023-08-11 | 2023-09-12 | 苏州晟成光伏设备有限公司 | Many-to-many series welding typesetting continuous production line and production method |
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CN110379893A (en) * | 2019-08-15 | 2019-10-25 | 东方环晟光伏(江苏)有限公司 | A kind of imbrication component production equipment and production technology |
CN111211192A (en) * | 2020-01-15 | 2020-05-29 | 晶澳(扬州)太阳能科技有限公司 | Assembled battery string, preparation method thereof and preparation method of battery assembly |
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CN112549808B (en) * | 2020-09-11 | 2023-09-12 | 苏州迈为科技股份有限公司 | Double-sheet printing method of solar cell |
CN115889205A (en) * | 2021-09-23 | 2023-04-04 | 环晟光伏(江苏)有限公司 | Method for identifying and selecting small laminated cell strips |
CN116741890A (en) * | 2023-08-11 | 2023-09-12 | 苏州晟成光伏设备有限公司 | Many-to-many series welding typesetting continuous production line and production method |
CN116741890B (en) * | 2023-08-11 | 2023-11-03 | 苏州晟成光伏设备有限公司 | Many-to-many series welding typesetting continuous production line and production method |
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Application publication date: 20190813 |