CN109364279A - It is a kind of can online CIP/SIP thimerosal filtration sterilization and cleaning system - Google Patents

It is a kind of can online CIP/SIP thimerosal filtration sterilization and cleaning system Download PDF

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Publication number
CN109364279A
CN109364279A CN201811058972.0A CN201811058972A CN109364279A CN 109364279 A CN109364279 A CN 109364279A CN 201811058972 A CN201811058972 A CN 201811058972A CN 109364279 A CN109364279 A CN 109364279A
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CN
China
Prior art keywords
valve
thimerosal
cip
injection
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811058972.0A
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Chinese (zh)
Inventor
李建彬
雷婷
江晓漫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Limin Pharmaceutical Factory
Limin Pharmaceutical Factory of Livzon Pharmaceutical Group
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Limin Pharmaceutical Factory
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Publication date
Application filed by Limin Pharmaceutical Factory filed Critical Limin Pharmaceutical Factory
Priority to CN201811058972.0A priority Critical patent/CN109364279A/en
Publication of CN109364279A publication Critical patent/CN109364279A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/18Liquid substances or solutions comprising solids or dissolved gases
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/022Filtration
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/26Accessories or devices or components used for biocidal treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/70Pre-treatment of the materials to be mixed
    • B01F23/708Filtering materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/10Apparatus features
    • A61L2202/17Combination with washing or cleaning means

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Respiratory Apparatuses And Protective Means (AREA)

Abstract

The present invention provides a kind of filtering of thimerosal and on-line cleaning disinfection system, it includes (4) heat exchanger, (5) respirator, (6) preparing tank, (7) water for injection sterilizing filter, (8) thimerosal sterilizing filter, (11) CIP/SIP connecting tube;This system 1) using medium auxiliary conveying, the thimerosal rate of filtration can be accelerated, thimerosal filtering dosage is bigger, is suitable for the biggish workshop of aseptic area area;2) using medium auxiliary conveying, thimerosal filtering can be made more complete, loss is less;3) CIP/SIP can be carried out online, operator is reduced and dismantles the workload to sterilize offline, also be can avoid system and frequently dismantled the phenomenon that leading to easy leakage;4) this system can be used for, thimerosal dosage big workshop high to the requirement of thimerosal preparation filtration.

Description

It is a kind of can online CIP/SIP thimerosal filtration sterilization and cleaning system
Technical field
The present invention relates to industrial systems, and in particular to a kind of thimerosal preparation filtration system.
Background technique
In pharmaceutical industry, thimerosal is usually used in the disinfection of the equipment, ground, personnel of clean area, therefore thimerosal itself is micro- The amount of biology should be by stringent control.To avoid thimerosal itself from polluting clean area, according to 2010 editions GMP annex without Bacterium drug chapter 9 regulation: A/B grades of clean areas should use disinfectant and detergent sterile or through aseptic process.Thimerosal Preparation filtration system in regulation due to not providing explicitly, therefore respectively to use producer to require different for thimerosal preparation filtration system It causes, the systematic comparison of thimerosal preparation filtration is rare in the market, is mostly used using producer's designed, designed.Thimerosal used at present Preparation filtration system is mostly more simple, not can be carried out online CIP/SIP, needs to be sterilized offline after dismantling.Pacify after sterilizing It is carried out mounted in B grades of environment or under the conditions of A grades of laminar flows are blown.On the one hand complicated for operation, efficiency is influenced, on the other hand, is gone out offline Installation process has the risk of microbiological contamination to bacterium again, and filter pipe must pass through B grades and C grades of areas, and there are certain risks.The present invention exists On the basis of conventional thimerosal preparation filtration system, preparation filtration mode is advanced optimized, water for injection and mistake can be filtered Thimerosal is filtered, while by the way of online CIP/SIP, thimerosal preparation filtration system on-line cleaning can be enable to sterilize, subtracted Lack the workload of operator, while also preventing the risk of thimerosal preparation filtration system off-line installation process microbiological contamination.Disappear Venom preparation filtration system is shown in attached drawing.
Summary of the invention
The present invention is to advanced optimize preparation filtration mode on the basis of conventional thimerosal preparation filtration system, can To filter water for injection and filtering thimerosal, while by the way of online CIP/SIP, thimerosal preparation filtration system can be enable Enough on-line cleaning sterilizings.
Present system structural schematic diagram is attached drawing, and system includes: (1) pure steam, (2) compressed air, (3) injection Water, (4) heat exchanger, (5) respirator, (6) preparing tank, (7) water for injection sterilizing filter, (8) thimerosal sterilizing filter, (9) bucket is received, (10) receive bucket, (11) CIP/SIP connecting tube, (12) compressed air pressure reducing valve A, (13) valve B, (14) valve C, (15) valve D, (16) valve E, (17) valve F, (18) valve G, (19) drain valve H, (20) valve I, (21) valve J, (22) valve K, (23) valve L, (24) valve M, (25) valve N, (26) valve O, (27) drain valve P, (28) sample tap Q.
CIP is i.e.: on-line cleaning system.
SIP is i.e.: online disinfection system.
The course of work:
Water for injection filtering:
It opens heat exchanger (4), water for injection temperature is down to required temperature, opens valve (D), valve (F), valve (I), For water for injection after water for injection sterilizing filter (7), filtering to water for injection receives bucket (9).
Thimerosal filtering:
Preparing tank is put into after thimerosal is prepared, or by after thimerosal addition preparing tank, is proportionally added into a certain amount of Water for injection is prepared.After preparing thimerosal, compressed air pressure reducing valve (A), valve (C), valve (L), thimerosal are opened Under the promotion of compressed air after thimerosal sterilizing filter (8), filtering to thimerosal receives bucket (10).
Online CIP:
Water for injection filtration system is because filtering is water for injection, and the ejected wash water that CIP is used is also water for injection, institute It can not need to carry out CIP with water for injection filtration system, CIP can also be carried out simultaneously with the configurating filtered system of thimerosal.
After thimerosal filters, disconnects valve (I) and water for injection receives the connection of bucket (9), disconnect valve (L) and disappear Venom receives the connection of bucket (10).CIP/SIP connecting tube (11) is connected to valve (I), valve (L) and valve (M) respectively Together.
Water for injection filtration system CIP: after connecting each pipeline, valve (F), valve (I), valve (M), valve are opened (N) it after, opens valve (D), CIP is carried out to water for injection pipeline as required, room temperature or hot water for injection can be used to be cleaned. After CIP, above-mentioned valve is closed.
Thimerosal filtration system CIP: after connecting each pipeline, open valve (E), valve (J), valve (K), valve (M), After valve (N), open valve (D), CIP carried out to thimerosal compounding system as required, can be used room temperature or hot water for injection into Row cleaning, preparing tank (6) import are contemplated that the cleaning for being conducive to preparing tank (6) using spray ball.After CIP, close above-mentioned Valve.
Online SIP:
SIP is carried out after CIP
Water for injection filtration system SIP: after opening valve (F), valve (I), valve (M), valve (O), valve is opened (D), SIP is carried out to water for injection pipeline as required using pure steam (1), after SIP, closes above-mentioned valve.
Thimerosal filtration system SIP: after connecting each pipeline, open valve (E), valve (J), valve (K), valve (M), After valve (N), open valve (D), CIP carried out to thimerosal compounding system as required, can be used room temperature or hot water for injection into Row cleaning, preparing tank (6) import are contemplated that the cleaning for being conducive to preparing tank (6) using spray ball.After CIP, close above-mentioned Valve.
This system advantage: 1) using medium (compressed air) auxiliary conveying, the thimerosal rate of filtration, thimerosal mistake can be accelerated It is bigger to filter dosage, is suitable for the biggish workshop of aseptic area area.2) using the conveying of medium (compressed air) auxiliary, thimerosal can be made Filtering is more complete, and loss is less.3) CIP/SIP can be carried out online, reduced operator and dismantled the workload to sterilize offline.It can also Avoiding system from frequently dismantling leads to the phenomenon that being easy leakage.4) this system can be used for, disinfection high to the requirement of thimerosal preparation filtration The big workshop of liquid dosage.
Detailed description of the invention
Thimerosal preparation filtration system
Specific embodiment
Embodiment 1
According to shown in attached drawing, various parts are connected, comprising: (1) pure steam, (2) compressed air, (3) water for injection, (4) heat exchanger, (5) respirator, (6) preparing tank, (7) water for injection sterilizing filter, (8) thimerosal sterilizing filter, (9) connect Receive bucket, (10) receive bucket, (11) CIP/SIP connecting tube, (12) compressed air pressure reducing valve A, (13) valve B, (14) valve C, (15) valve D, (16) valve E, (17) valve F, (18) valve G, (19) drain valve H, (20) valve I, (21) valve J, (22) Valve K, (23) valve L, (24) valve M, (25) valve N, (26) valve O, (27) drain valve P, (28) sample tap Q.
The filtering of 2 water for injection of embodiment:
It opens heat exchanger (4), water for injection temperature is down to required temperature, opens valve (D), valve (F), valve (I), For water for injection after water for injection sterilizing filter (7), filtering to water for injection receives bucket (9).
The filtering of 3 thimerosal of embodiment:
Preparing tank is put into after thimerosal is prepared, or by after thimerosal addition preparing tank, is proportionally added into a certain amount of Water for injection is prepared.After preparing thimerosal, compressed air pressure reducing valve (A), valve (C), valve (L), thimerosal are opened Under the promotion of compressed air after thimerosal sterilizing filter (8), filtering to thimerosal receives bucket (10).
4 water for injection filtration system CIP of embodiment
It after connecting each pipeline, opens valve (F), valve (I), valve (M), after valve (N), open valve (D), by wanting It asks and CIP is carried out to water for injection pipeline, room temperature or hot water for injection can be used to be cleaned.After CIP, above-mentioned valve is closed Door.
5 thimerosal filtration system CIP of embodiment
After connecting each pipeline, after opening valve (E), valve (J), valve (K), valve (M), valve (N), valve is opened (D), CIP is carried out to thimerosal compounding system as required, room temperature or hot water for injection can be used to be cleaned, preparing tank (6) into Mouth is it is contemplated that be conducive to the cleaning of preparing tank (6) using spray ball.After CIP, above-mentioned valve is closed.
6 water for injection filtration system SIP of embodiment
After opening valve (F), valve (I), valve (M), valve (O), open valve (D), as required using pure steam (1) After to the progress of water for injection pipeline SIP, SIP, above-mentioned valve is closed.
7 thimerosal filtration system SIP of embodiment
After connecting each pipeline, after opening valve (E), valve (J), valve (K), valve (M), valve (N), valve is opened (D), CIP is carried out to thimerosal compounding system as required, room temperature or hot water for injection can be used to be cleaned, preparing tank (6) into Mouth is it is contemplated that be conducive to the cleaning of preparing tank (6) using spray ball.After CIP, above-mentioned valve is closed.

Claims (8)

1. a kind of filtering of thimerosal and on-line cleaning disinfection system, it is characterised in that: it include (4) heat exchanger, (5) respirator, (6) preparing tank, (7) water for injection sterilizing filter, (8) thimerosal sterilizing filter, (11) CIP/SIP connecting tube.
2. system according to claim 1, it is characterised in that: it further includes (1) pure steam, (2) compressed air, (3) note It penetrates and receives bucket with water, (9), (10) receive bucket.
3. system according to claim 2, it is characterised in that: it further includes (12) compressed air pressure reducing valve A.
4. system according to claim 3, it is characterised in that: it further includes (28) sample tap Q.
5. system according to claim 4, which is characterized in that its further include: (13) valve B, (14) valve C, (15) valve Door D, (16) valve E, (17) valve F, (18) valve G, (20) valve I, (21) valve J, (22) valve K, (23) valve L, (24) valve M, (25) valve N, (26) valve O.
6. system according to claim 5, which is characterized in that its further include: (19) drain valve H.
7. system according to claim 6, which is characterized in that its further include: (27) drain valve P.
8. system according to claim 7, which is characterized in that the system can realize water for injection filtering, thimerosal filtering, Cleaning, sterilizing.
CN201811058972.0A 2018-09-06 2018-09-06 It is a kind of can online CIP/SIP thimerosal filtration sterilization and cleaning system Pending CN109364279A (en)

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CN201811058972.0A CN109364279A (en) 2018-09-06 2018-09-06 It is a kind of can online CIP/SIP thimerosal filtration sterilization and cleaning system

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Application Number Priority Date Filing Date Title
CN201811058972.0A CN109364279A (en) 2018-09-06 2018-09-06 It is a kind of can online CIP/SIP thimerosal filtration sterilization and cleaning system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112353983A (en) * 2020-12-21 2021-02-12 迪必尔生物工程(上海)有限公司 On-site cleaning and sterilizing device for feed supplement pipeline of multi-connected bioreactor and operation method thereof
CN113522073A (en) * 2021-07-01 2021-10-22 褚培忠 Production process of sterile disinfectant

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* Cited by examiner, † Cited by third party
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CN103589628A (en) * 2013-11-15 2014-02-19 河南远大生物制药有限公司 Automatic sterilization, liquid preparation and sterile delivery system
CN103693791A (en) * 2013-12-11 2014-04-02 江苏大红鹰恒顺药业有限公司 Sterile injection water production technique and sterile compressed air preparation method
CN105092234A (en) * 2015-09-11 2015-11-25 上海东富龙拓溥科技有限公司 System and method applying isolation tank for liquid dosing system filter core on-line integrity tests
CN205055953U (en) * 2015-10-16 2016-03-02 四川科伦药业股份有限公司 Disinfectant preparation system
CN105536011A (en) * 2016-03-14 2016-05-04 上海东富龙拓溥科技有限公司 Liquid mixing system and full-automatic online sterilization control method based on same
CN205850732U (en) * 2016-07-08 2017-01-04 新乡市常乐制药有限责任公司 Automatic injection agent Agitation Tank
CN106421217A (en) * 2016-11-14 2017-02-22 汕头保税区洛斯特制药有限公司 Benzalkonium chloride solution and preparation method thereof
CN206880870U (en) * 2016-12-27 2018-01-16 上海创洁科技股份有限公司 One kind matches somebody with somebody liquid induction system
CN107855012A (en) * 2017-12-29 2018-03-30 潘林 A kind of sterile liquid mixing system

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103589628A (en) * 2013-11-15 2014-02-19 河南远大生物制药有限公司 Automatic sterilization, liquid preparation and sterile delivery system
CN103693791A (en) * 2013-12-11 2014-04-02 江苏大红鹰恒顺药业有限公司 Sterile injection water production technique and sterile compressed air preparation method
CN105092234A (en) * 2015-09-11 2015-11-25 上海东富龙拓溥科技有限公司 System and method applying isolation tank for liquid dosing system filter core on-line integrity tests
CN205055953U (en) * 2015-10-16 2016-03-02 四川科伦药业股份有限公司 Disinfectant preparation system
CN105536011A (en) * 2016-03-14 2016-05-04 上海东富龙拓溥科技有限公司 Liquid mixing system and full-automatic online sterilization control method based on same
CN205850732U (en) * 2016-07-08 2017-01-04 新乡市常乐制药有限责任公司 Automatic injection agent Agitation Tank
CN106421217A (en) * 2016-11-14 2017-02-22 汕头保税区洛斯特制药有限公司 Benzalkonium chloride solution and preparation method thereof
CN206880870U (en) * 2016-12-27 2018-01-16 上海创洁科技股份有限公司 One kind matches somebody with somebody liquid induction system
CN107855012A (en) * 2017-12-29 2018-03-30 潘林 A kind of sterile liquid mixing system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112353983A (en) * 2020-12-21 2021-02-12 迪必尔生物工程(上海)有限公司 On-site cleaning and sterilizing device for feed supplement pipeline of multi-connected bioreactor and operation method thereof
CN113522073A (en) * 2021-07-01 2021-10-22 褚培忠 Production process of sterile disinfectant

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Application publication date: 20190222