CN109360726A - A kind of magnetic core of transformer kludge - Google Patents
A kind of magnetic core of transformer kludge Download PDFInfo
- Publication number
- CN109360726A CN109360726A CN201811378081.3A CN201811378081A CN109360726A CN 109360726 A CN109360726 A CN 109360726A CN 201811378081 A CN201811378081 A CN 201811378081A CN 109360726 A CN109360726 A CN 109360726A
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- China
- Prior art keywords
- lower covers
- manipulator
- mould group
- axis mould
- iron core
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 95
- 239000004744 fabric Substances 0.000 claims abstract description 88
- 239000000428 dust Substances 0.000 claims abstract description 61
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000003292 glue Substances 0.000 claims abstract description 36
- 230000002950 deficient Effects 0.000 claims abstract description 31
- 238000007493 shaping process Methods 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 241000252254 Catostomidae Species 0.000 claims description 54
- 229920000742 Cotton Polymers 0.000 claims description 23
- 238000009826 distribution Methods 0.000 claims description 17
- 239000006247 magnetic powder Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 8
- 230000002093 peripheral Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 238000004806 packaging method and process Methods 0.000 abstract description 6
- 230000000712 assembly Effects 0.000 abstract description 4
- 238000000429 assembly Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000009991 scouring Methods 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000994 depressed Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001360 synchronised Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—BASIC ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
Abstract
A kind of magnetic core of transformer kludge of the invention, including upper and lower covers manipulator feed mechanism, non-dust cloth alcohol wipe mechanism, upper and lower covers manipulator glue applying mechanism, feeding manipulator mechanism, manipulator glue applying mechanism, iron core alcohol non-dust cloth Wiping mechanism, iron core manipulator feed mechanism and blanking mechanical hand reshaping device etc..The present invention can be automatically performed upper and lower covers feeding, the transmission of upper and lower covers precise positioning, upper and lower cap surface wipes of alcohol is washed, upper and lower covers dispensing, the transmission of FR4 insulating part feeding, FR4 insulating part and upper and lower covers assemble, FR4 insulating part dispensing, the transmission of iron core feeding, iron core assem-bly faces alcohol scouring, iron core and upper and lower covers assemble, finished product is taken pictures, non-defective unit and defective products judge, the sequence of operations such as shaping and the difference blanking recycling of non-defective unit and defective products, its entire assembling process is not necessarily to artificial Attended Operation, it is automated, intelligent operation degree is high, packaging efficiency is high, and it reduces the labor intensity of worker and reduces the labour cost of enterprise, it is more convenient to use.
Description
Technical field
The present invention relates to a kind of magnetic core of transformer kludges.
Background technique
The assembling that the upper and lower covers of transformer carry out multiple tracks difference process at present is operated by manpower, man-made assembly
The mode of operation of transformer upper and lower covers not only have packaging efficiency is low, assembly precision is poor, assembling effect it is poor it is low with yields etc. no
The labour cost of foot, the large labor intensity and enterprise that also result in worker is high, does not meet the extensive mass of enterprise, automation
With the requirement of intelligence production.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of magnetic core of transformer kludges, can be automatically performed in upper and lower covers
Material, the transmission of upper and lower covers precise positioning, upper and lower cap surface wipes of alcohol is washed, upper and lower covers dispensing, FR4 insulating part feeding transmits, FR4 insulate
Part and upper and lower covers assembling, the dispensing of FR4 insulating part, the transmission of iron core feeding, iron core assem-bly face alcohol scouring, iron core and upper and lower covers group
The sequence of operations such as dress, finished product take pictures, the judgement of non-defective unit and defective products, shaping and non-defective unit and defective products difference blanking are recycled, no
But automatic operation degree is high, packaging efficiency is high, assembly precision is high and assembling effect is good, and also solving is currently using manpower
Have that packaging efficiency is low, assembly precision is poor, assembling effect is poor, non-defective unit come the mode of operation that is assembled to the upper and lower covers of transformer
The insufficient problems such as rate is low, the labour cost height of worker large labor intensity and enterprise.The present invention is by the following technical programs
Come what is realized:
A kind of magnetic core of transformer kludge, including cabinet, the upper surface of cabinet middle part are provided with turntable jig mechanism, control around turntable
The excircle of tool mechanism is respectively arranged with upper and lower covers manipulator feed mechanism, non-dust cloth alcohol wipe mechanism, upper and lower covers manipulator
Glue applying mechanism, vibrating disc feeding distribution mechanism, feeding manipulator mechanism, manipulator glue applying mechanism, iron core alcohol non-dust cloth Wiping mechanism,
Iron core manipulator feed mechanism, blanking mechanical hand reshaping device and defective products storage bin, a left side for upper and lower covers manipulator feed mechanism
Side is provided with upper and lower covers correction conveying mechanism, is provided with upper and lower covers feed mechanism, blanking on the left of upper and lower covers correction conveying mechanism
Cored feed mechanism is arranged in the right side of manipulator reshaping device.
Preferably, the turntable jig mechanism includes rotating servo motor, the upper surface of rotating servo motor, which is provided with, to be turned
Disk Cam splitter, the upper surface of dial cams divider are provided with turntable, turntable jig are provided on the edge of disk peripheral.
Preferably, the upper and lower covers manipulator feed mechanism includes upper and lower covers manipulator X-axis mould group, upper and lower covers manipulator
Upper and lower covers manipulator Z axis mould group, the front side parallel arranged setting of upper and lower covers manipulator Z axis mould group are provided on front side of X-axis mould group
There are upper and lower covers A group sucker telescopic cylinder and upper and lower covers B group sucker telescopic cylinder, is set below upper and lower covers A group sucker telescopic cylinder
It is equipped with the first sucker that can the upper and lower covers of A group be carried out with suction, being provided with below upper and lower covers B group sucker telescopic cylinder can be to B
The upper and lower covers of group carry out the second sucker of suction.
Preferably, non-dust cloth alcohol wipe mechanism and iron core alcohol non-dust cloth Wiping mechanism are provided with peace respectively
Loading board, the side of mounting plate, which is provided with, puts cotton piece buff, the other side of mounting plate be provided with it is dustless lay cloth servo motor, it is dustless to lay
Control cabinet is provided with above cloth servo motor, control cabinet is built-in with controller, the dustless side laid below cloth servo motor
It is placed with vial, the periphery for putting cotton piece buff is wound with non-dust cloth, and the side for putting cotton piece buff is provided with for carrying out receipts cloth to non-dust cloth
Receipts cotton piece buff, the side for receiving cotton piece buff is provided with roller mounting rack, and receiving being provided centrally with for cotton piece buff can drive it to carry out receiving consolidating for cloth
Determine gas expansion shaft, receives the side below cotton piece buff and be provided with the collected dust collection box of the dust that will be wiped by non-dust cloth；
The dustless side for laying cloth servo motor is provided with magnetic powder cluth, and non-dust cloth is provided with below magnetic powder cluth and receives cloth servo
Motor.The side that non-dust cloth receives cloth servo motor is provided with driving wheel, and the side of magnetic powder cluth is provided with driven wheel, magnetic powder from
The other side of clutch is provided with belt pulley, and the end of fixed gas expansion shaft is also equipped with belt pulley, and driving wheel connect with driven wheel and sets
It is equipped with belt, two belt pulley connections are also equipped with belt.
Preferably, the upper and lower covers manipulator glue applying mechanism and manipulator glue applying mechanism are provided with dispensing machinery respectively
Hand X-axis mould group, the upper surface of dispensing machinery hand X-axis mould group are vertically arranged with dispensing machinery hand Y-axis mould group, dispensing machinery hand Y-axis mould
The front side of group is provided with dispensing machinery hand Z axis mould group, is provided with below dispensing machinery hand Z axis mould group for carrying out to upper and lower covers
Glue dispensing valve for dispensing glue or point plastic pin, the side of dispensing machinery hand Z axis mould group be provided with can the dispensing situation to manipulator clap
According to the first AOI camera.
Preferably, the vibrating disc feeding distribution mechanism includes rack, the upper surface of rack is provided with vibrating disc, the one of vibrating disc
Side is connected with transmission material path, transmits and is provided with straight shake device below material path.It is placed with FR4 insulating part in vibrating disc, shakes
Disk feeding distribution mechanism is used to carry out feeding to FR4 insulating part.
Preferably, the feeding manipulator mechanism includes feeding manipulator X-axis mould group, feeding manipulator X-axis mould group
It is vertically arranged with feeding manipulator Y-axis mould group above, is provided with feeding manipulator Z axis mould on front side of feeding manipulator Y-axis mould group
Group is provided with third sucker on front side of feeding manipulator Z axis mould group, and the upper surface of third sucker is provided with angular adjustment cylinder.
Preferably, the iron core manipulator feed mechanism includes iron core manipulator X-axis mould group, iron core manipulator X-axis mould
Cored manipulator Z axis mould is arranged in the front side of the cored manipulator Y-axis mould group of the upper surface of group setting, iron core manipulator X-axis mould group
Group, is provided with the 4th sucker for carrying out suction to A group iron core below iron core manipulator Z axis mould group, and the one of third sucker
Side is provided with the 5th sucker for carrying out suction to B group iron core, and the side of iron core manipulator Z axis mould group is provided with for machine
The 2nd AOI camera that the alignment situation that tool is expected on hand is taken pictures.
Preferably, the blanking mechanical hand reshaping device includes blanking mechanical hand X-axis mould group, blanking mechanical hand X-axis mould
The front side of group is provided with blanking mechanical hand Z axis mould group, and the flexible gas of blanking shaping is provided on front side of blanking mechanical hand Z axis mould group
Cylinder, the side of blanking shaping telescopic cylinder are provided with blanking and clamp telescopic cylinder, be provided with below blanking shaping telescopic cylinder
For carrying out the orthopaedic component of shaping to workpiece, blanking clamps the fixture being provided with below telescopic cylinder for clamping workpiece.
Preferably, the upper and lower covers correction conveying mechanism includes guide rod, one end of guide rod, which is provided with, to be driven
Lower cover carries out vertically movable vertical shift cylinder, and the other end of guide rod is provided with upper and lower covers rotary cylinder, upper and lower covers rotary cylinder
The upper surface of be provided with upper and lower covers and jack up cylinder, upper and lower covers jack up the upper surface of cylinder and are provided with clamping fixture for correcting.
Preferably, the upper and lower covers feed mechanism is provided with loading working table, it is defeated that iron core feed mechanism is provided with feeding
Send belt.
Preferably, the upper and lower covers manipulator X-axis mould group, dispensing machinery hand X-axis mould group, iron core manipulator X-axis mould group
Be provided with X respectively to sliding rail with blanking mechanical hand X-axis Mo Zu, and be arranged in X from X to sliding rail one end to servo motor, and and X
To servo motor connection setting X to screw rod.The dispensing machinery hand Y-axis mould group and iron core manipulator Y-axis Mo Zu are all provided with respectively
It is equipped with Y-direction sliding rail, and the Y-direction servo motor of Y-direction sliding rail one end is set, and connect the Y-direction silk of setting with Y-direction servo motor
Bar.The upper and lower covers manipulator Z axis mould group, dispensing machinery hand Z axis mould group, iron core manipulator Z axis mould group and blanking mechanical hand Z axis
Mo Zu is provided with Z-direction sliding rail respectively, and the Z-direction servo motor of Z-direction sliding rail upper end is arranged in, and under Z-direction servo motor
The Z-direction screw rod of end connection setting.
Preferably, respectively with turntable jig mechanism, upper and lower covers manipulator feed mechanism, non-dust cloth alcohol wipe mechanism,
Upper and lower covers manipulator glue applying mechanism, vibrating disc feeding distribution mechanism, feeding manipulator mechanism, manipulator glue applying mechanism, iron core alcohol without
Dirt cloth Wiping mechanism, iron core manipulator feed mechanism, blanking mechanical hand reshaping device, defective products storage bin, upper and lower covers correction are defeated
It send mechanism, feed mechanism and cutting agency to carry out signal and is connected with PLC control system.
A kind of magnetic core of transformer kludge of the invention, including cabinet, turntable jig mechanism, upper and lower covers manipulator feeder
Structure, non-dust cloth alcohol wipe mechanism, upper and lower covers manipulator glue applying mechanism, vibrating disc feeding distribution mechanism, feeding manipulator mechanism, machinery
It is hand glue applying mechanism, iron core alcohol non-dust cloth Wiping mechanism, iron core manipulator feed mechanism, blanking mechanical hand reshaping device, bad
Product storage bin, upper and lower covers correction conveying mechanism, upper and lower covers feed mechanism and iron core feed mechanism.Operator of the invention is in life
It is antenatal can according to the needs of production by the parameter of PLC control system input control each mechanism operation, upper and lower covers (i.e. upper cover or
Lower cover) it is located in upper and lower covers feed mechanism, upper and lower covers feed mechanism is for carrying out to upper and lower covers manipulator feed mechanism
Feed, the first sucker and the second sucker in upper and lower covers manipulator feed mechanism will be to be assembled by manipulator X-axis mould group energy
Upper and lower covers from upper and lower covers feed mechanism be transmitted to upper and lower covers correction conveying mechanism, upper and lower covers correct conveying mechanism in holder for correcting
Having can move up and down under the driving that upper and lower covers jack up cylinder, and clamping fixture for correcting jacks up cylinder in upper and lower covers rotary pneumatic with upper and lower covers
It can be carried out 90 degree of rotary motions under the driving of cylinder, clamping fixture for correcting enable to carry out the upper cover in the face of being placed on it or the position of lower cover
Precise positioning, after upper cover to be assembled or lower cover completion precise positioning, the starting running of non-dust cloth alcohol wipe mechanism, non-dust cloth
The upper surface that alcohol wipe mechanism can treat assembling parts automatically carries out wiping clean operation, when non-dust cloth alcohol wipe mechanism pair
After cleaning is completed in the upper surface of component to be assembled, turntable jig can be carried out 360 degree rotation under the driving of rotating servo motor
Movement makes upper and lower covers with the underface for being rotated into upper and lower covers manipulator glue applying mechanism of turntable jig, by upper and lower covers machinery
Hand glue applying mechanism carries out dispensing operation to upper and lower covers, and after upper and lower covers complete dispensing operation, upper and lower covers can be with the rotation of turntable jig
Then the underface of vibrating disc feeding distribution mechanism is entered, since the exhausted part of FR4 edge is to carry out feeding by vibrating disc feeding distribution mechanism,
The exhausted part of FR4 edge that feeding manipulator mechanism is sent by third sucker energy automatic sucking from vibrating disc feeding distribution mechanism, and the
Three suckers pass through feeding manipulator Z axis mould group, feeding manipulator Y-axis mould group and feeding manipulator X-axis mould group respectively can be carried out liter
Drop movement, longitudinal shift and transverse shift, make third sucker can be in three-dimensional space to suction under the driving of angular adjustment cylinder
The exhausted part of the FR4 edge taken carries out angle adjustment, so that third sucker be enable according to the needs of production accurately to assemble the exhausted part of FR4 edge
Onto upper and lower covers；After upper and lower covers complete the assembly operation of the exhausted part of FR4 edge, upper and lower covers are rotated into machinery with turntable jig
The underface of hand glue applying mechanism carries out dispensing to the exhausted part of FR4 edge by manipulator glue applying mechanism, when manipulator glue applying mechanism is to FR4
After the exhausted part of edge completes dispensing operation, upper and lower covers with turntable jig be rotated into iron core alcohol non-dust cloth Wiping mechanism just under
Side, iron core (i.e. magnetic core) carry out feeding by iron core feed mechanism, and iron core manipulator feed mechanism can automatically will be from iron core feeding
The iron core that mechanism is sent is drawn on iron core alcohol non-dust cloth Wiping mechanism, and iron core alcohol non-dust cloth Wiping mechanism can be automatic
The surface of iron core is carried out wiping cleaning, after iron core alcohol non-dust cloth Wiping mechanism wipes cleaning to iron core completion, iron core machine
Tool hand feed mechanism will can complete the iron core after cleaning automatically and be assembled on the completion exhausted part of FR4 edge for dispensing glue, meanwhile, the 2nd AOI
Phase chance automatically takes pictures to the upper and lower covers for completing assembling iron core, and the signal photographed is sent to PLC control system,
PLC control system can preset data compare and divide before manufacture with operator automatically according to received signal
Analysis, whether the assembled position to judge iron core is accurate, and is sent not according to the result after judgement to blanking mechanical hand reshaping device
The order of non-defective unit；When the underface that is rotated into blanking mechanical hand reshaping device of the upper and lower covers of non-defective unit with turntable jig,
Fixture in blanking mechanical hand reshaping device under the driving that blanking clamps telescopic cylinder can Automatic-clamping upper and lower covers, and shaping portion
Part can carry out shaping to upper and lower covers automatically under the driving of blanking shaping telescopic cylinder, and fixture passes through blanking mechanical hand X-axis mould group
Blanking can be transmitted to the upper and lower covers after completion shaping, the design of blanking mechanical hand Z axis mould group can enable orthopaedic component to not
The upper and lower covers of same specification or different height carry out shaping；When the upper and lower covers of defective products are rotated into blanking machine with turntable jig
When the underface of tool hand reshaping device, order that blanking mechanical hand reshaping device can be sended over directly according to PLC control system
Defective products is transplanted in defective products storage bin by fixture and is recycled, realize can be automatically performed upper and lower covers feeding, on
Lower cover precise positioning transmission, upper and lower cap surface wipes of alcohol wash, upper and lower covers dispensing, FR4 insulating part feeding transmission, FR4 insulating part with
Upper and lower covers assembling, the dispensing of FR4 insulating part, iron core feeding transmission, iron core assem-bly face alcohol clean, iron core and upper and lower covers assembling, at
Product take pictures, the judgement of non-defective unit and defective products, shaping and the sequence of operations such as non-defective unit and defective products difference blanking recycling, entire assembling
Process is not necessarily to artificial Attended Operation, and automation, intelligent operation degree are high, and packaging efficiency is high, and assembly precision is high, assembling effect
It is good, it also achieves the labor intensity that can substantially reduce worker and reduces the labour cost of enterprise, it is more convenient to use, quick.
Detailed description of the invention
The present invention is described in detail by following preferred embodiments and attached drawing for ease of explanation,.
Fig. 1 is a kind of perspective view of magnetic core of transformer kludge of the invention.
Fig. 2 is the perspective view of the turntable jig mechanism in a kind of magnetic core of transformer kludge of the invention.
Fig. 3 is the perspective view of the upper and lower covers manipulator feed mechanism in a kind of magnetic core of transformer kludge of the invention.
Fig. 4 be a kind of magnetic core of transformer kludge of the invention in non-dust cloth alcohol wipe mechanism or iron core alcohol it is dustless
The perspective view of cloth Wiping mechanism.
Fig. 5 be a kind of magnetic core of transformer kludge of the invention in non-dust cloth alcohol wipe mechanism or iron core alcohol it is dustless
The perspective view of cloth Wiping mechanism other direction.
Fig. 6 is the upper and lower covers manipulator glue applying mechanism or manipulator dispensing in a kind of magnetic core of transformer kludge of the invention
The perspective view of mechanism.
Fig. 7 is the perspective view of the vibrating disc feeding distribution mechanism in a kind of magnetic core of transformer kludge of the invention.
Fig. 8 is the perspective view of the feeding manipulator mechanism in a kind of magnetic core of transformer kludge of the invention.
Fig. 9 is the perspective view of the iron core manipulator feed mechanism in a kind of magnetic core of transformer kludge of the invention.
Figure 10 is the perspective view of the blanking mechanical hand reshaping device in a kind of magnetic core of transformer kludge of the invention.
Figure 11 is the perspective view of the upper and lower covers correction conveying mechanism in a kind of magnetic core of transformer kludge of the invention.
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing
Give better embodiment of the invention.But the invention can be realized in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose of providing these embodiments is that making to understand more the disclosure
Add thorough and comprehensive.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.
In the present embodiment, referring to figs. 1 to shown in Figure 11, a kind of magnetic core of transformer kludge of the invention, including cabinet 1,
The upper surface of 1 middle part of cabinet is provided with turntable jig mechanism 2, and the excircle around turntable jig mechanism 2 is respectively arranged with upper and lower covers
Manipulator feed mechanism 3, non-dust cloth alcohol wipe mechanism 4, upper and lower covers manipulator glue applying mechanism 5, vibrating disc feeding distribution mechanism 6, on
Expect manipulator mechanism 7, manipulator glue applying mechanism 8, iron core alcohol non-dust cloth Wiping mechanism 9, iron core manipulator feed mechanism 10, under
Material manipulator reshaping device 11 and defective products storage bin 12, the left side of upper and lower covers manipulator feed mechanism 3 are provided with upper and lower covers school
The left side of positive conveying mechanism 13, upper and lower covers correction conveying mechanism 13 is provided with upper and lower covers feed mechanism 14, blanking mechanical hand shaping
Cored feed mechanism 15 is arranged in the right side of mechanism 11.
In one embodiment, the turntable jig mechanism 2 includes rotating servo motor 21, rotating servo motor 21
It is provided with dial cams divider 22 above, the upper surface of dial cams divider 22 is provided with turntable 23, the side of 23 circumference of turntable
Turntable jig 24 is provided on edge.
In one embodiment, the upper and lower covers manipulator feed mechanism 3 includes upper and lower covers manipulator X-axis mould group 31,
The front side of upper and lower covers manipulator X-axis mould group 31 is provided with upper and lower covers manipulator Z axis mould group 32, upper and lower covers manipulator Z axis mould group 32
Front side parallel arranged be provided with upper and lower covers A group sucker telescopic cylinder 33 and upper and lower covers B group sucker telescopic cylinder 34, upper and lower covers A
The first sucker 35 that can the upper and lower covers of A group be carried out with suction, upper and lower covers B group sucker are provided with below group sucker telescopic cylinder 33
The second sucker 36 that can the upper and lower covers of B group be carried out with suction is provided with below telescopic cylinder 34.
The operating process of the upper and lower covers manipulator feed mechanism 3 are as follows: upper and lower covers manipulator Z axis mould group 32 passes through upper and lower covers
Manipulator X-axis mould group 31 can be carried out X to movement, upper and lower covers A group sucker telescopic cylinder 33 and upper and lower covers B group sucker telescopic cylinder 34
It can be carried out Z-direction movement commonly through upper and lower covers manipulator Z axis mould group 32, make the first sucker 35 in the flexible gas of upper and lower covers A group sucker
Lifting suction, the second sucker 36 energy under the driving of upper and lower covers B group sucker telescopic cylinder 34 can be independently carried out under the driving of cylinder 33
Independently carry out lifting suction, the first sucker 35 and the second sucker 36 can be suitble to pair by the realization of upper and lower covers manipulator Z axis mould group 32
The product of different size or different height carries out suction；Again since the first sucker 35 and the second sucker 36 are absolute construction designs
, so that the first sucker 35 is realized that energy left and right wheels change material or synchronous progress feeding with the second sucker 36, realizes flexible operation
Property strong and high loading efficiency purpose, it is more convenient to use.
In one embodiment, non-dust cloth alcohol wipe mechanism 4 and iron core alcohol non-dust cloth Wiping mechanism 9 are distinguished
It is provided with mounting plate 41, the side of mounting plate 41, which is provided with, puts cotton piece buff 42, and the other side of mounting plate 41 is provided with dustless lay
Cloth servo motor 43, the dustless top for laying cloth servo motor 43 are provided with control cabinet 44, and control cabinet 44 is built-in with controller (not
Diagram), the dustless side for laying 43 lower section of cloth servo motor is placed with vial 45, and the periphery for putting cotton piece buff 42 is wound with non-dust cloth
46, put cotton piece buff 42 side be provided with for non-dust cloth 46 carry out receive cloth receipts cotton piece buff 47, receive cotton piece buff 47 side be provided with
Roller mounting rack 48, that receives cotton piece buff 47 is provided centrally with the fixation gas expansion shaft 49 that it can be driven to carry out receiving cloth, receives 47 lower section of cotton piece buff
Side be provided with the collected dust collection box 491 of the dust that will be wiped by non-dust cloth 46；It is dustless to lay cloth servo
The side of motor 43 is provided with magnetic powder cluth 492, and non-dust cloth is provided with below magnetic powder cluth 492 and receives cloth servo motor
493。
The operating principle of non-dust cloth alcohol wipe mechanism 4 and iron core alcohol non-dust cloth Wiping mechanism 9 are as follows: operator
Alcohol can be dripped on non-dust cloth 46, putting cotton piece buff 42 can be automatically to non-dust cloth 46 under the dustless driving for laying cloth servo motor 43
It carries out uncoiling and puts cloth, non-dust cloth, which is received when cloth servo motor 493 starts, can drive magnetic powder cluth 492 to rotate, magnetic powder cluth 492
Fixed gas expansion shaft 49 can be driven to rotate by belt 40, the fixed rotation of gas expansion shaft 49 can drive non-dust cloth to receive cotton piece buff 47 and carry out receipts cloth
Movement, the non-dust cloth 46 after uncoiling are received in the dustless non-dust cloth for laying cloth servo motor 43 and forward and reverse rotation of forward and reverse rotation
It can be carried out reciprocating movement under the common driving of cloth servo motor 493, the non-dust cloth 46 of reciprocating movement realizes energy automatic aligning in it
The surface of following component to be assembled carries out wiping clean operation.
In one embodiment, the upper and lower covers manipulator glue applying mechanism 5 and manipulator glue applying mechanism 8 are respectively provided with respectively
There is dispensing manipulator X-axis mould group 51, the upper surface of dispensing machinery hand X-axis mould group 51 is vertically arranged with dispensing machinery hand Y-axis mould group 52,
The front side of dispensing machinery hand Y-axis mould group 52 is provided with dispensing machinery hand Z axis mould group 53, below dispensing machinery hand Z axis mould group 53
It is provided with for carrying out glue dispensing valve 54 for dispensing glue to upper and lower covers, the side of dispensing machinery hand Z axis mould group 53 is provided with can be to machinery
The first AOI camera 55 that the dispensing situation of hand is taken pictures.
In one embodiment, the vibrating disc feeding distribution mechanism 6 includes rack 61, and the upper surface of rack 61 is provided with vibration
Disk 62, the side of vibrating disc 62 are connected with transmission material path 63, transmit and are provided with straight shake device 64 below material path 63.
In one embodiment, the feeding manipulator mechanism 7 includes feeding manipulator X-axis mould group 71, and feeding is mechanical
The upper surface of hand X-axis mould group 71 is vertically arranged with feeding manipulator Y-axis mould group 72, the front side setting of feeding manipulator Y-axis mould group 72
There is feeding manipulator Z axis mould group 73, the front side of feeding manipulator Z axis mould group 73 is provided with third sucker 74, third sucker 74
It is provided with angular adjustment cylinder 75 above.
In one embodiment, the iron core manipulator feed mechanism 10 includes iron core manipulator X-axis mould group 101, iron
Cored manipulator Y-axis mould group 102, the front side of iron core manipulator X-axis mould group 101 is arranged in the upper surface of core manipulator X-axis mould group 101
Cored manipulator Z axis mould group 103 is set, is provided with below iron core manipulator Z axis mould group 103 for being carried out to A group iron core
4th sucker 104 of suction, the side of third sucker 74 are provided with the 5th sucker 105 for carrying out suction to B group iron core, iron
The side of core manipulator Z axis mould group 103 is provided with the 2nd AOI camera taken pictures for the alignment situation to manipulator feeding
106。
In one embodiment, the blanking mechanical hand reshaping device 11 includes blanking mechanical hand X-axis mould group 111, under
The front side of material manipulator X-axis mould group 111 is provided with blanking mechanical hand Z axis mould group 112, the front side of blanking mechanical hand Z axis mould group 112
It is provided with blanking shaping telescopic cylinder 113, the side of blanking shaping telescopic cylinder 113 is provided with blanking and clamps telescopic cylinder 114,
It is provided with orthopaedic component 115 below blanking shaping telescopic cylinder 113, is arranged below blanking clamping telescopic cylinder 114 useful
In the fixture 116 for clamping workpiece.
In one embodiment, upper and lower covers correction conveying mechanism 13 includes guide rod 131, and the one of guide rod 131
End is provided with vertical shift cylinder 132, and the other end of guide rod 131 is provided with upper and lower covers rotary cylinder 133, upper and lower covers rotary cylinder
The upper surface of 133, which are provided with upper and lower covers, jacks up cylinder 134, and upper and lower covers jack up the upper surface of cylinder 134 and are provided with clamping fixture for correcting 135.
The operating process of the magnetic core of transformer kludge are as follows: operator can pass through according to the needs of production before manufacture
The parameters of each mechanism operation of PLC control system input control, upper and lower covers (i.e. upper cover or lower cover) are located in upper and lower covers
Feed mechanism 14, upper and lower covers feed mechanism 14 is the upper and lower covers machine for being fed to upper and lower covers manipulator feed mechanism 3
The first sucker 35 and the second sucker 36 in tool hand feed mechanism 3 by manipulator X-axis mould group can by upper and lower covers to be assembled from
Upper and lower covers feed mechanism 14 is transmitted to upper and lower covers correction conveying mechanism 13, and upper and lower covers correct the clamping fixture for correcting in conveying mechanism 13
135 can move up and down under the driving that upper and lower covers jack up cylinder 134, and clamping fixture for correcting 135 jacks up cylinder 134 upper with upper and lower covers
It can be carried out 90 degree of rotary motions under the driving of lower cover rotary cylinder 133, enable clamping fixture for correcting 135 to the upper cover in the face of being placed on it
Or the position of lower cover carries out precise positioning, and after upper cover to be assembled or lower cover completion precise positioning, non-dust cloth alcohol wipe machine
The starting running of structure 4, the upper surface that non-dust cloth alcohol wipe mechanism 4 can treat assembling parts automatically carry out wiping clean operation, when
After cleaning is completed in the upper surface that non-dust cloth alcohol wipe mechanism 4 treats assembling parts, turntable jig 24 is in rotating servo motor
It can be carried out 360 degree rotation movement under 21 driving, upper and lower covers made to be rotated into upper and lower covers manipulator point with turntable jig 24
The underface of gluing mechanism 5 carries out dispensing to upper and lower covers by upper and lower covers manipulator glue applying mechanism 5 and operates, when upper and lower covers complete dispensing
After operation, upper and lower covers can enter the underface of vibrating disc feeding distribution mechanism 6 with the rotation of turntable jig 24, since FR4 edge is exhausted
Part is that feeding is carried out by vibrating disc feeding distribution mechanism 6, and feeding manipulator mechanism 7 passes through 74 energy automatic sucking of third sucker from shake
The exhausted part of FR4 edge that Moving plate feeding distribution mechanism 6 is sent, and third sucker 74 passes through feeding manipulator Z axis mould group 73, feeding respectively
Manipulator Y-axis mould group 72 and feeding manipulator X-axis mould group 71 can be carried out lifting moving, longitudinal shift and transverse shift, make third
Sucker 74 can carry out angle adjustment to the exhausted part of the FR4 edge of absorption in three-dimensional space under the driving of angular adjustment cylinder 75, from
And enables third sucker 74 that accurately the exhausted part of FR4 edge to be assembled into above the upper and lower covers of transformer according to the needs of production and (become
In the upper cover of depressor or lower lid)；After the upper and lower covers of transformer complete the assembly operation of the exhausted part of FR4 edge, upper and lower covers are controlled with turntable
The underface for being rotated into manipulator glue applying mechanism 8 of tool 24 carries out dispensing to the exhausted part of FR4 edge by manipulator glue applying mechanism 8,
After manipulator glue applying mechanism 8 completes dispensing operation to the exhausted part of FR4 edge, upper and lower covers are rotated into iron core with turntable jig 24
The underface of alcohol non-dust cloth Wiping mechanism 9, iron core carry out feeding, iron core manipulator feed mechanism by iron core feed mechanism 15
10 will can be drawn on iron core alcohol non-dust cloth Wiping mechanism 9 from the iron core that iron core feed mechanism 15 is sent automatically, iron core
Alcohol non-dust cloth Wiping mechanism 9 can automatically carry out the surface of iron core wiping cleaning, when iron core alcohol non-dust cloth Wiping mechanism 9 is right
After iron core completion wipes cleaning, the iron core that the meeting of iron core manipulator feed mechanism 10 will complete after cleaning automatically, which is assembled into, completes dispensing
The exhausted part of FR4 edge on, meanwhile, the 2nd AOI camera 106 can automatically to complete assembling iron core upper and lower covers take pictures, and by its
The signal photographed is sent to PLC control system, and PLC control system can be automatically according to received signal and operator in life
Antenatal preset data are compared and are analyzed, and whether the assembled position to judge iron core is accurate, and according to the result after judgement
The order of defective products is sent to blanking mechanical hand reshaping device 11；When upper and lower covers being rotated into turntable jig 24 of non-defective unit
When the underface of blanking mechanical hand reshaping device 11, the fixture 116 in blanking mechanical hand reshaping device 11 clamps flexible in blanking
Meeting Automatic-clamping upper and lower covers under the driving of cylinder 114, and the meeting under the driving of blanking shaping telescopic cylinder 113 of orthopaedic component 115
Automatically to upper and lower covers carry out shaping, fixture 116 by blanking mechanical hand X-axis mould group 111 can to complete shaping after upper and lower covers into
Row transmission blanking, the design of blanking mechanical hand Z axis mould group 103 can enable orthopaedic component 115 to different size or different height
Upper and lower covers carry out shaping；When the upper and lower covers of defective products are rotated into blanking mechanical hand reshaping device 11 with turntable jig 24
When underface, the order that blanking mechanical hand reshaping device 11 can be sended over directly according to PLC control system is pressed from both sides by fixture 116
Defective products is taken, and is transplanted in defective products storage bin 12 and is recycled, is so recycled.
A kind of magnetic core of transformer kludge of the invention, including cabinet, turntable jig mechanism, upper and lower covers manipulator feeder
Structure, non-dust cloth alcohol wipe mechanism, upper and lower covers manipulator glue applying mechanism, vibrating disc feeding distribution mechanism, feeding manipulator mechanism, machinery
It is hand glue applying mechanism, iron core alcohol non-dust cloth Wiping mechanism, iron core manipulator feed mechanism, blanking mechanical hand reshaping device, bad
Product storage bin, upper and lower covers correction conveying mechanism, upper and lower covers feed mechanism and iron core feed mechanism.The present invention realizes can be automatic complete
It is washed at upper and lower covers feeding, the transmission of upper and lower covers precise positioning, upper and lower cap surface wipes of alcohol, upper and lower covers dispensing, FR4 insulating part feeding biography
Give, the assembling of FR4 insulating part and upper and lower covers, the dispensing of FR4 insulating part, iron core feeding transmission, iron core assem-bly face alcohol clean, iron core with
A series of behaviour such as upper and lower covers assembling, finished product take pictures, the judgement of non-defective unit and defective products, shaping and non-defective unit and defective products difference blanking are recycled
Make, entire assembling process is not necessarily to artificial Attended Operation, and automation, intelligent operation degree are high, and packaging efficiency is high, assembling essence
Degree is high, and assembling effect is good, also achieves the labor intensity that can substantially reduce worker and reduces the labour cost of enterprise, using more
Add convenient, fast, which solve be currently that the mode of operation that is assembled using manpower to the upper and lower covers of transformer has group
Fill that low efficiency, assembly precision is poor, assembling effect is poor, yields is low, the large labor intensity of worker and the labour cost height of enterprise etc.
Insufficient problem.
Above-described embodiment, only an example of the present invention, be not for limiting implementation and interest field of the invention,
It is all identical or equivalent as principle described in the claims in the present invention and basic structure, it all falls in the scope of protection of the present invention.
Claims (10)
1. a kind of magnetic core of transformer kludge, it is characterised in that: including cabinet, be provided with turntable jig machine the upper surface of in the middle part of cabinet
Structure, around turntable jig mechanism excircle be respectively arranged with upper and lower covers manipulator feed mechanism, non-dust cloth alcohol wipe mechanism,
Upper and lower covers manipulator glue applying mechanism, vibrating disc feeding distribution mechanism, feeding manipulator mechanism, manipulator glue applying mechanism, iron core alcohol without
Dirt cloth Wiping mechanism, iron core manipulator feed mechanism, blanking mechanical hand reshaping device and defective products storage bin, upper and lower covers manipulator
It is provided with upper and lower covers correction conveying mechanism on the left of feed mechanism, is provided in upper and lower covers on the left of upper and lower covers correction conveying mechanism
Expect mechanism, cored feed mechanism is arranged in the right side of blanking mechanical hand reshaping device.
2. a kind of magnetic core of transformer kludge according to claim 1, it is characterised in that: the turntable jig mechanism includes
Rotating servo motor, the upper surface of rotating servo motor are provided with dial cams divider, the setting of the upper surface of dial cams divider
There is turntable, turntable jig is provided on the edge of disk peripheral.
3. a kind of magnetic core of transformer kludge according to claim 1, it is characterised in that: the upper and lower covers manipulator feeding
Mechanism includes upper and lower covers manipulator X-axis mould group, is provided with upper and lower covers manipulator Z axis mould on front side of upper and lower covers manipulator X-axis mould group
Group, the front side parallel arranged of upper and lower covers manipulator Z axis mould group is provided with upper and lower covers A group sucker telescopic cylinder and upper and lower covers B group is inhaled
Disk telescopic cylinder, the first of suction can be carried out to the upper and lower covers of A group by, which being provided with below upper and lower covers A group sucker telescopic cylinder, inhales
Disk is provided with the second sucker that can the upper and lower covers of B group be carried out with suction below upper and lower covers B group sucker telescopic cylinder.
4. a kind of magnetic core of transformer kludge according to claim 1, it is characterised in that: the non-dust cloth alcohol wipe machine
Structure and iron core alcohol non-dust cloth Wiping mechanism are provided with mounting plate respectively, and the side of mounting plate, which is provided with, puts cotton piece buff, mounting plate
The other side be provided with it is dustless lay cloth servo motor, dustless lay is provided with control cabinet, control cabinet above cloth servo motor
Be built-in with controller, the dustless side laid below cloth servo motor is placed with vial, put cotton piece buff periphery be wound with it is dustless
Cloth, put cotton piece buff side be provided with for non-dust cloth carry out receive cloth receipts cotton piece buff, receive cotton piece buff side be provided with roller installation
Frame, that receives cotton piece buff is provided centrally with the fixation gas expansion shaft that it can be driven to carry out receiving cloth, receives the side below cotton piece buff and is provided with quilt
The collected dust collection box of the dust that non-dust cloth wipes；The dustless side for laying cloth servo motor be provided with magnetic powder from
Clutch is provided with non-dust cloth below magnetic powder cluth and receives cloth servo motor.
5. a kind of magnetic core of transformer kludge according to claim 1, it is characterised in that: the upper and lower covers manipulator dispensing
Mechanism and manipulator glue applying mechanism are provided with dispensing machinery hand X-axis mould group respectively, and the upper surface of dispensing machinery hand X-axis mould group is longitudinal
It is provided with dispensing machinery hand Y-axis mould group, dispensing machinery hand Z axis mould group, dispenser are provided on front side of dispensing machinery hand Y-axis mould group
It is provided with below tool hand Z axis mould group for carrying out glue dispensing valve for dispensing glue to upper and lower covers, the side of dispensing machinery hand Z axis mould group is set
Being equipped with can the first AOI camera taken pictures of the dispensing situation to manipulator.
6. a kind of magnetic core of transformer kludge according to claim 1, it is characterised in that: the vibrating disc feeding distribution mechanism packet
Including rack, the upper surface of rack are provided with vibrating disc, and the side of vibrating disc is connected with transmission material path, transmit and set below material path
It is equipped with straight shake device.
7. a kind of magnetic core of transformer kludge according to claim 1, it is characterised in that: feeding manipulator mechanism packet
Feeding manipulator X-axis mould group is included, the upper surface of feeding manipulator X-axis mould group is vertically arranged with feeding manipulator Y-axis mould group, feeder
It is provided with feeding manipulator Z axis mould group on front side of tool hand Y-axis mould group, third suction is provided on front side of feeding manipulator Z axis mould group
Disk, the upper surface of third sucker are provided with angular adjustment cylinder.
8. a kind of magnetic core of transformer kludge according to claim 1, it is characterised in that: the iron core manipulator feeder
Structure includes iron core manipulator X-axis mould group, and cored manipulator Y-axis mould group, iron core machine is arranged in the upper surface of iron core manipulator X-axis mould group
Cored manipulator Z axis mould group is arranged in the front side of tool hand X-axis mould group, is provided with below iron core manipulator Z axis mould group for A
Group iron core carries out the 4th sucker of suction, and the side of third sucker is provided with the 5th sucker for carrying out suction to B group iron core,
The side of iron core manipulator Z axis mould group is provided with the 2nd AOI camera taken pictures for the alignment situation to manipulator feeding.
9. a kind of magnetic core of transformer kludge according to claim 1, it is characterised in that: the blanking mechanical hand trimmer
Structure includes blanking mechanical hand X-axis mould group, and blanking mechanical hand Z axis mould group, blanking machine are provided on front side of blanking mechanical hand X-axis mould group
Blanking shaping telescopic cylinder is provided on front side of tool hand Z axis mould group, the side of blanking shaping telescopic cylinder is provided with blanking clamping
Telescopic cylinder, is provided with orthopaedic component below blanking shaping telescopic cylinder, blanking clamp be arranged below telescopic cylinder it is useful
In the fixture for clamping workpiece.
10. a kind of magnetic core of transformer kludge according to claim 1, it is characterised in that: the upper and lower covers correction conveying
Mechanism includes guide rod, and one end of guide rod is provided with vertical shift cylinder, and the other end of guide rod is provided with upper and lower covers rotary cylinder,
The upper surface of upper and lower covers rotary cylinder is provided with upper and lower covers and jacks up cylinder, and upper and lower covers jack up the upper surface of cylinder and are provided with clamping fixture for correcting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811378081.3A CN109360726A (en) | 2018-11-19 | 2018-11-19 | A kind of magnetic core of transformer kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811378081.3A CN109360726A (en) | 2018-11-19 | 2018-11-19 | A kind of magnetic core of transformer kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109360726A true CN109360726A (en) | 2019-02-19 |
Family
ID=65332317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811378081.3A Withdrawn CN109360726A (en) | 2018-11-19 | 2018-11-19 | A kind of magnetic core of transformer kludge |
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| Country | Link |
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| CN (1) | CN109360726A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110228709A (en) * | 2019-06-19 | 2019-09-13 | 杭州众道光电科技有限公司 | A kind of the tooling folder shipping unit and substep flow system of semiconductor devices |
| CN110390274A (en) * | 2019-07-03 | 2019-10-29 | 东莞京川精密机械设备有限公司 | Fingerprint glass automatic attaching method |
| CN113077982A (en) * | 2021-03-31 | 2021-07-06 | 成都金之川电子有限公司 | Automatic assembly system and method for superposed transformer |
| CN115020097A (en) * | 2022-08-04 | 2022-09-06 | 广东力王高新科技股份有限公司 | Transformer assembling equipment |
-
2018
- 2018-11-19 CN CN201811378081.3A patent/CN109360726A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110228709A (en) * | 2019-06-19 | 2019-09-13 | 杭州众道光电科技有限公司 | A kind of the tooling folder shipping unit and substep flow system of semiconductor devices |
| CN110228709B (en) * | 2019-06-19 | 2021-06-11 | 华田信科（廊坊）电子科技有限公司 | Step-by-step circulation system of semiconductor device |
| CN110390274A (en) * | 2019-07-03 | 2019-10-29 | 东莞京川精密机械设备有限公司 | Fingerprint glass automatic attaching method |
| CN110390274B (en) * | 2019-07-03 | 2021-04-27 | 东莞京川精密机械设备有限公司 | Automatic fingerprint glass laminating method |
| CN113077982A (en) * | 2021-03-31 | 2021-07-06 | 成都金之川电子有限公司 | Automatic assembly system and method for superposed transformer |
| CN113077982B (en) * | 2021-03-31 | 2022-11-08 | 成都金之川电子有限公司 | Automatic assembly system and method for superposed transformer |
| CN115020097A (en) * | 2022-08-04 | 2022-09-06 | 广东力王高新科技股份有限公司 | Transformer assembling equipment |
| CN115020097B (en) * | 2022-08-04 | 2022-11-08 | 广东力王高新科技股份有限公司 | Transformer assembling equipment |
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Application publication date: 20190219 |