CN115020097B

CN115020097B - Transformer assembling equipment

Info

Publication number: CN115020097B
Application number: CN202210934370.7A
Authority: CN
Inventors: 孙春阳; 王猛; 柳教成
Original assignee: Guangdong Liwang High Tech Co Ltd
Current assignee: Guangdong Liwang High Tech Co Ltd
Priority date: 2022-08-04
Filing date: 2022-08-04
Publication date: 2022-11-08
Anticipated expiration: 2042-08-04
Also published as: CN115020097A

Abstract

The invention belongs to the technical field of transformer processing equipment, and particularly relates to transformer assembling equipment, which comprises a rack, a shell vibration disc feeding device, a transformer body vibration disc feeding device, a conveying device, an assembling device, a glue dispensing device, a transformer pushing device, a transformer collecting device and a collecting table, wherein the shell vibration disc feeding device, the transformer body vibration disc feeding device, the conveying device, the assembling device, the glue dispensing device, the transformer pushing device, the transformer collecting device and the collecting table are all arranged on the rack; during operation, shell vibration dish loading attachment and transformer body vibration dish loading attachment carry shell and transformer body respectively to conveyor in, conveyor carries shell and transformer body to assembly device in, assembly device packs transformer body into the shell, accomplish the equipment, then conveyor carries the transformer of accomplishing the equipment to some mucilage binding in the device, some mucilage binding is glued to the junction of shell and transformer body to adhesive deposite device, some transformer of accomplishing is pushed to transformer collection device and is arranged and collect in transformer collection device through transformer pusher, machining efficiency has been improved greatly, thereby the processing cost has been reduced.

Description

Transformer assembling equipment

Technical Field

The invention belongs to the technical field of transformer processing equipment, and particularly relates to transformer assembling equipment.

Background

The miniature transformer mainly refers to a single-phase transformer below 20 kV & A and a three-phase transformer below 50 kV & A, and is characterized by small volume, low cost and less wire consumption. The load factor and the utilization rate of the small transformer are generally low, inductive load carried by the small transformer is generally not subjected to capacitive compensation, the small transformer is a common device in a factory electrical control system, and the small transformer is increasingly widely applied along with the fact that a large number of electronic elements are applied to control, monitoring and automatic loops of a power plant.

The transformer product needs an equipment shell in the transformer body outside, protects the transformer through the shell, increases the steadiness of transformer. At present, the transformer body is clamped into the shell in a press-fitting mode, and the transformer is convenient to process. In order to make the connection between the outer shell and the transformer body more firm, the connection between the outer shell and the transformer body is fixedly connected by glue (for example, UV glue, hot melt glue, etc.). However, at present, most of transformers are clamped into the shell through the assembling device, then the transformers are placed into the glue dispensing device in a manual mode, glue is dispensed at the joint of the shell and the transformer body and connected with the joint, and after the glue dispensing is completed, the transformers are collected through the manual swing disc, so that the machining efficiency is low, and the machining cost is high.

Disclosure of Invention

The invention aims to provide transformer assembling equipment, and aims to solve the technical problems that in the prior art, most of transformers are firstly clamped into a shell through an assembling device, then the transformers are manually placed into a glue dispensing device, glue is dispensed at the joint of the shell and the transformer body, and then the transformers are collected through a manual swinging disc after the glue dispensing is finished, so that the processing efficiency is low and the processing cost is high.

In order to achieve the above object, an embodiment of the present invention provides a transformer assembling apparatus, which includes a frame, and a housing vibration tray feeding device, a transformer body vibration tray feeding device, a conveying device, an assembling device, a dispensing device, a transformer pushing device, a transformer collecting device, and a collecting table, all of which are mounted on the frame;

the shell vibration disc feeding device, the transformer body vibration disc feeding device, the assembling device and the transformer pushing device are sequentially arranged on the conveying device, the glue dispensing device is positioned above the conveying device, the transformer pushing device and the transformer collecting device are respectively positioned on two opposite sides of the conveying device, and the collecting table is positioned beside the transformer collecting device;

when the device works, the shell vibration disc feeding device and the transformer body vibration disc feeding device respectively convey a shell and a transformer body into the conveying device, the conveying device conveys the shell and the transformer body into the assembling device, the assembling device loads the transformer body into the shell, then the conveying device conveys the assembled transformer into the glue dispensing device, the glue dispensing device dispenses the joint of the shell and the transformer body, the glued transformer is pushed by the transformer pushing device to the transformer collecting device and is arranged and collected in the transformer collecting device, and finally the arranged and collected transformer is placed on the collecting table.

Optionally, the conveying device comprises a shell conveying assembly and a transformer body conveying assembly which are mounted on the rack side by side;

the shell conveying assembly comprises a first mounting seat, a first sliding seat and a first driving part; the first mounting seat is mounted on the rack, a first sliding groove is dug in the first mounting seat, a shell feeding hole, a first assembling hole and a glue dispensing position are sequentially formed in the first sliding groove, the feeding hole is communicated with the shell vibration disc feeding device, and a first opening and a second opening are respectively formed in two opposite sides of the glue dispensing position; the first sliding seat is connected with the first sliding chute in a sliding manner, the first sliding seat is provided with a shell placing groove for receiving a shell, and the shell placing groove is provided with a first upper notch and a first left notch and a first right notch; the first driving part is connected with the first sliding seat and is used for driving the placing groove to move among the shell feeding hole, the first assembling hole and the dispensing position; the dispensing head of the dispensing device is positioned right above the dispensing position, and the transformer pushing device and the transformer collecting device are respectively connected with the first opening and the second opening;

the transformer body conveying assembly comprises a second mounting seat, a second sliding seat and a second driving part; the second mounting seat is mounted on the rack, a second sliding groove is formed in the second mounting seat in a digging mode, the second sliding groove is provided with a transformer feeding hole, a second assembling port and a third assembling port, the second assembling port and the third assembling port are oppositely arranged, the transformer feeding hole is communicated with the feeding device of the vibrating disc of the transformer body, the second assembling port is connected with the assembling device, and the third assembling port is in smooth butt joint with the first assembling port; the second sliding seat is connected with the second sliding chute in a sliding manner, the second sliding seat is provided with a transformer body placing groove for bearing a transformer body, and the transformer body placing groove is provided with a second upper notch and a second left notch and a second right notch; the second driving part is connected with the second sliding seat and used for driving the transformer body placing groove to move between the transformer body feeding hole and the second assembling hole.

Optionally, the assembling device comprises a press-fitting rod and a press-fitting cylinder; one end of the press-fitting rod penetrates through the first assembly port, the second assembly port and the third assembly port in a sliding mode, and the other end of the press-fitting rod is connected with a driving rod of the press-fitting cylinder; the press-fitting cylinder is fixed on the rack; and the press-fitting cylinder drives the press-fitting rod to move and press-fits the transformer body in the transformer body placing groove into the shell in the shell placing groove from the first assembling port.

Optionally, the transformer pushing device comprises a pushing cylinder and a pushing rod; the pushing cylinder is fixedly installed on the first installation seat through a connecting plate, the first end of the pushing rod is connected with the driving end of the pushing cylinder, the second end of the pushing rod penetrates through the first opening, and the pushing rod is used for pushing a transformer subjected to dispensing completion to the transformer collecting device from the dispensing position along the second opening.

Optionally, the glue dispensing device comprises a vertical frame, an X-direction transfer mechanism, a Y-direction transfer mechanism, a Z-direction transfer mechanism and a glue dispensing gun; the vertical frame is fixedly installed on the rack, the X-direction transfer mechanism is installed on the vertical frame, the Y-direction transfer mechanism is installed on the X-direction transfer mechanism, the Z-direction transfer mechanism is installed on the Y-direction transfer mechanism, the dispensing gun is installed on the Z-direction transfer mechanism, a dispensing head of the dispensing gun is vertically arranged downwards, and dispensing is performed on the shell through the dispensing head.

Optionally, the transformer collecting device comprises a third mounting seat, a conveying seat and a transformer collecting seat; the third mounting seat is fixedly mounted on the rack, the conveying seat is fixedly mounted on the third mounting seat, a horizontal conveying groove is formed in the top of the conveying seat, and the transformer collecting seat is mounted in the horizontal conveying groove; the transformer collecting seat is provided with a collecting groove, a collecting inlet is formed in one end of the collecting groove, the transformer pushing device pushes the dispensed transformers into the collecting groove from the collecting inlet, and then the conveying seat drives the dispensed transformers to be conveyed along the collecting groove and arranged in the collecting groove.

Optionally, the conveying seat comprises a conveying frame, a synchronous pulley, a synchronous belt, a motor and a mounting plate; the conveying frame is arranged on the third mounting seat, the two synchronous belt wheels are respectively connected to two ends of the conveying frame in a rotating mode through connecting shafts, and the synchronous belts are in matched sleeve joint with the two synchronous belt wheels; the motor is arranged on the third mounting seat, a rotating shaft of the motor is connected with one connecting shaft of the third mounting seat and drives the connecting shaft to rotate, the mounting plate is horizontally arranged at the upper end of the conveying frame, and the horizontal conveying groove is formed in the middle of the mounting plate; the transformer that the point was glued and is accomplished is in the synchronous belt drive down edge the collecting vat is carried and is arranged in the collecting vat.

Optionally, the upper end face of the synchronous belt is higher than the upper end faces of the two strip-shaped supporting portions.

Optionally, sliding convex strips are arranged on both sides of the horizontal conveying groove, sliding grooves are arranged on both sides of the bottom of the transformer collecting seat, and the two sliding grooves are respectively connected to the two sliding convex strips in a sliding manner; one end of the horizontal conveying groove close to the transformer pushing device is a transformer collecting position, one end of the horizontal conveying groove far away from the transformer pushing device is a transformer pre-collecting position, the transformer collecting seat and the transformer pre-collecting position are both provided with the transformer collecting seat, and the transformer collecting position is also provided with a pneumatic assembly for fixing or unfixing the transformer collecting seat; the mounting panel is close to transformer is collected position department in advance and is equipped with drive assembly, drive assembly is used for the drive on the transformer is collected the position in advance the transformer is collected the seat and is moved and carry in the transformer is collected the position.

Optionally, the driving assembly comprises a driving cylinder and a pushing block; the driving cylinder is horizontally arranged on the mounting plate, the pushing block is arranged at the driving end of the driving cylinder, the driving end of the driving cylinder extends to drive the pushing block to move forwards, and then the pushing block pushes the transformer collecting seat on the transformer pre-collecting position to move on the transformer collecting position.

Compared with the prior art, one or more technical solutions in the transformer assembling equipment provided by the embodiment of the present invention have at least one of the following technical effects:

during operation, shell vibration dish loading attachment with transformer body vibration dish loading attachment carries shell and transformer body respectively to among the conveyor, conveyor carries shell and transformer body to among the assembly device, the assembly device packs the transformer body into the shell, accomplishes the equipment, then conveyor carries the transformer of accomplishing the equipment to among the some mucilage binding is put, some mucilage binding is carried out to the junction of shell and transformer body to point mucilage binding device, and the transformer that the point was accomplished passes through transformer pusher propelling movement extremely transformer collection device arranges and collects in among the transformer collection device, will arrange the transformer of collecting at last and put in collect on the bench, adopt automatic assembly mode and automatic some mucilage binding mode, improved machining efficiency greatly to the processing cost has been reduced.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.

Fig. 1 is a schematic structural view of a transformer assembling apparatus according to the present invention.

Fig. 2 is an exploded view of the transformer of the present invention.

Fig. 3 is a schematic structural diagram of a first conveying assembly of the present invention.

Fig. 4 is a schematic structural diagram of a second conveying assembly and a transformer pushing device of the invention.

Fig. 5 is a schematic structural view of the dispensing device of the present invention.

Fig. 6 is a schematic structural diagram of a transformer collecting device according to the present invention.

Fig. 7 is a schematic structural view of the transformer collecting device of the present invention with the hidden transformer collecting seat.

Fig. 8 is a sectional view of a transformer collecting device of the present invention.

Fig. 9 is a schematic structural view of a transformer collecting base according to the present invention.

Fig. 10 is another perspective view of the transformer collecting base of the present invention.

Wherein, in the figures, the various reference numbers:

a rack 100, a housing vibration tray loading device 200, a rectilinear vibrator mounting bracket 210, a rectilinear vibrator 220, a housing conveying rail 230, a housing conveying groove 231, a housing vibration tray 240;

the device comprises a conveying device 300, a shell conveying assembly 310, a first mounting seat 311, a first sliding groove 3111, a shell feeding port 3112, a first assembling port 3113, a glue dispensing position 3114, a first opening 3115, a second opening 3116, a first sliding seat 312, a shell placing groove 3121, a first driving part 313, a transformer body conveying assembly 320, a second mounting seat 321, a second sliding groove 3211, a transformer feeding port 3212, a second assembling port 3213, a third assembling port 3214, a second sliding seat 322, a transformer body placing groove 3222 and a second driving part 323;

the glue dispensing device 400, the vertical frame 410, the Z-direction transfer mechanism 420, the fourth cylinder 421, the linear guide rail 422, the mounting frame 423, the glue dispensing gun 430, the glue dispensing head 431, the X-direction transfer mechanism 440 and the Y-direction transfer mechanism 450;

the transformer pushing device 500, the pushing cylinder 510 and the pushing rod 520;

the device comprises a transformer collecting device 600, a third mounting seat 610, a conveying seat 620, a horizontal conveying groove 621, a sliding convex strip 6211, a transformer collecting position 621a, a transformer pre-collecting position 621b, a conveying frame 622, a synchronous pulley 623, a synchronous belt 624, a motor 625, a mounting plate 626, a transformer collecting seat 630, a collecting groove 631, a strip-shaped supporting part 6311, a synchronous belt mounting groove 6312, a collecting inlet 632, a sliding groove 633, a handle 634, a driving assembly 640, a driving cylinder 641, a pushing block 642 and an air hole 650;

a collecting table 700, a transformer body vibration disc feeding device 800;

the assembling device 900, the press-fitting rod 910 and the press-fitting cylinder 920.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.

In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixed or detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.

In an embodiment of the present invention, referring to fig. 1 to 10, a transformer assembling apparatus is provided, which includes a rack 100, and a housing vibration tray feeding device 200, a transformer body vibration tray feeding device 800, a conveying device 300, an assembling device 900, a glue dispensing device 400, a transformer pushing device 500, a transformer collecting device 600, and a collecting table 700, all of which are mounted on the rack 100.

Referring to fig. 1, the shell vibration tray feeding device 200, the transformer body vibration tray feeding device 800, the assembling device 900 and the transformer pushing device 500 are sequentially installed on the conveying device 300, the glue dispensing device 400 is located above the conveying device 300, the transformer pushing device 500 and the transformer collecting device 600 are respectively located on two opposite sides of the conveying device 300, and the collecting table 700 is located on the side of the transformer collecting device 600.

Referring to fig. 1, the shell vibration disc feeding device 200 and the transformer body vibration disc feeding device 800 respectively convey a shell 10 and a transformer body 20 to the conveying device 300, the conveying device 300 conveys the shell 10 and the transformer body 20 to the assembling device 900, the assembling device 900 loads the transformer body 20 into the shell 10 to complete assembly, then the conveying device 300 conveys the assembled transformer 30 to the glue dispensing device 400, the glue dispensing device 400 performs glue dispensing on the joint of the shell 10 and the transformer body 20, the glue dispensed transformer 30 is pushed to the transformer collecting device 600 by the transformer pushing device 500 and is collected in the transformer collecting device 600 in an aligned manner, and finally, the aligned and collected transformer 30 is placed on the collecting table 700, and an automatic assembling manner and an automatic glue dispensing manner are adopted, so that the processing efficiency is greatly improved, and the processing cost is reduced.

In another embodiment of the present invention, referring to fig. 1, 3 and 4, the conveyor 300 includes a housing conveyor assembly 310 and a transformer body conveyor assembly 320 mounted side by side on the rack 100.

Referring to fig. 1, 2 and 3, the housing conveying assembly 310 includes a first mounting seat 311, a first sliding seat 312 and a first driving part 313. First mount pad 311 install in on the frame 100, first mount pad 311 digs and is equipped with first spout 3111, first spout 3111 is equipped with a shell feed inlet 3112, a first equipment mouth 3113 and a little glue position 3114 in proper order, shell feed inlet 3112 with shell vibration dish loading attachment 200 intercommunication, the relative both sides of gluing position 3114 are equipped with first opening 3115 and second opening 3116 respectively. The first sliding seat 312 is slidably connected to the first sliding groove 3111, the first sliding seat 312 is provided with a housing placing groove 3121 for receiving the housing 10, and the housing placing groove 3121 has a first upper notch and a first left and right notches. The first driving part 313 is connected to the first sliding seat 312 and is used for driving the housing placing groove 3121 to move among the housing feed opening 3112, the first assembling opening 3113 and the dispensing position 3114, and the structure is simple and the movement is stable. The dispensing head 431 of the dispensing apparatus 400 is located right above the dispensing station 3114, and the transformer pushing apparatus 500 and the transformer collecting apparatus 600 are connected to the first opening 3115 and the second opening 3116 respectively.

Specifically, referring to fig. 1, 3 and 4, the first driving member 313 is a first linear module, a moving end of the first linear module is fixedly connected to an upper end of the first sliding seat 312 through a connecting block, and the first sliding seat 312 is driven by the first linear module to reciprocate in the first sliding slot 3111, so that the housing placing slot 3121 can move among the housing feeding port 3112, the first assembling port 3113 and the dispensing position 3114, and the structure is simple.

Referring to fig. 1, 3 and 4, the transformer body conveying assembly 320 includes a second mounting seat 321, a second sliding seat 322 and a second driving part 323. The second mounting seat 321 is mounted on the rack 100, the second mounting seat 321 is dug to form a second chute 3211, the second chute 3211 is provided with a transformer feeding hole 3212, a second assembly hole 3213 and a third assembly hole 3214, the second assembly hole 3212 is communicated with the transformer body vibration disc feeding device 800, the second assembly hole 3213 is connected with the assembly device 900, and the third assembly hole 3214 is in smooth butt joint with the first assembly hole 3113. The second sliding seat 322 is slidably connected to the 3211, the second sliding seat 322 is provided with a transformer body placing groove 3222 for receiving the transformer body 20, and the transformer body placing groove 3222 has a second upper notch and a second left and right notch. The second driving part 323 is connected to the second sliding seat 322 and is used for driving the transformer body placing groove 3222 to move between the transformer body feeding opening 3212 and the second assembling opening 3213.

Specifically, referring to fig. 1, 3 and 4, the second driving part 323 is an air cylinder, a driving rod of the air cylinder is connected to the second sliding seat 322, and the second sliding seat 322 is driven to reciprocate in the second sliding groove 3211 by the telescopic motion of the air cylinder, so that the transformer body placing groove 3222 moves between the transformer body feeding hole 3212 and the second assembling hole 3213, and the structure is simple.

Referring to fig. 1, 3 and 4, in the operation process, the housing vibration tray loading device 200 transports the housing 10 from the housing feed opening 3112 to the housing placement groove 3121, then the first driving member 313 drives the housing placement groove 3121 and the housing 10 to be transplanted to the first assembly opening 3113, the transformer body vibration tray loading device 800 transports the transformer body 20 from the transformer feed opening 3212 to the transformer body placement groove 3222, then the second driving member 323 drives the transformer body placement groove 3222 and the transformer body 20 to be transplanted to the second assembly opening 3213, so that the transformer body 20 is aligned with the housing 10, then the assembly device 900 presses the transformer body 20 in the transformer body placement groove 3222 from the first assembly opening 3113 into the housing 10 in the housing placement groove 3121, then the first driving member 313 drives the housing 3121 and the assembled transformer 30 to be transplanted to the dispensing position 3114, and the transformer body 10 and the transformer body connection position of the housing 10 and the transformer body 20 in the dispensing position 3114 is pushed by the glue head 431 of the dispensing device 400 to be transported to the transformer collecting device 500, and the transformer collecting device 600 is pushed to be collected in the dispensing position 3114.

Further, referring to fig. 1, 3 and 4, the housing vibration tray loading device 200 includes a vibrator mount 210, a vibrator 220, a housing conveying rail 230, and a housing vibration tray 240. The resonator mounting bracket 210 is mounted on the chassis 100, the resonator 220 is mounted on the resonator mounting bracket 210, and the housing conveying rail 230 is mounted on the top of the resonator 220. The shell conveying rail 230 is provided with a shell conveying groove 231 penetrating through two opposite ends of the shell conveying rail, the shell conveying groove 231 is matched with the conveying shell 10, and two ends of the shell conveying groove 231 are respectively connected with the shell vibrating tray 240 and the shell feeding hole 3112. The housing vibration tray 240 conveys the housing 10 to the housing conveying groove 231, and then the linear vibrator 220 is vibration-transmitted to the housing conveying rail 230 to drive the housing conveying rail 230 to vibrate, so that the housing 10 is conveyed to the housing feed port 3112 along the housing conveying groove 231 and enters the housing placement groove 3121, and finally the first sliding seat conveys the housing 10 to the assembling device 900 and the glue dispensing device 400 in sequence.

Specifically, the straight vibrator 220 is well known in the art. The shell vibration disk 240 is a mature prior art, the shell 10 is placed in the shell vibration disk 240, and then the shell 10 is sequentially conveyed by the vibration disk of the shell vibration disk 240 in a vibration mode, and the principle is similar to that of a screw vibration disk.

Further, referring to fig. 1, 3 and 4, the shell conveying groove 231 is slightly inclined toward the side of the shell feed opening 3112 due to the side of the shell vibration tray 240, so that the shell conveying groove 231 can facilitate the shell 10 in the shell conveying groove 231 to be conveyed to the shell feed opening 3112 along the shell conveying groove 231 when vibrating.

Further, the structure and the working principle of the feeding device 800 for the transformer body vibration tray are basically the same as those of the feeding device 200 for the housing vibration tray, and the detailed structure of the feeding device 800 for the transformer body vibration tray is not repeated herein.

In another embodiment of the present invention, referring to fig. 1, 3 and 4, the assembly apparatus 900 includes a press-fitting rod 910 and a press-fitting cylinder 920. One end of the press-fitting rod 910 slidably penetrates through the first assembling port 3113, the second assembling port 3213 and the third assembling port 3214, and the other end of the press-fitting rod 910 is connected with a driving rod of the press-fitting cylinder 920. The press-fitting cylinder 920 is fixed on the frame 100. The press-fitting cylinder 920 drives the press-fitting rod 910 to move, and press-fits the transformer body 20 in the transformer body placing groove 3222 into the housing 10 in the housing placing groove 3121 from the first assembling port 3113, and assembles the transformer body 20 and the housing 10 together to complete the assembly, thereby obtaining an assembled transformer.

Specifically, during the assembly, the housing placement groove 3121 drives the housing 10 to be transplanted to the first assembly opening 3113, the transformer body placement groove 3222 drives the transformer body 20 to be transplanted to the second assembly opening 3213, so that the transformer body 20 is aligned to the housing 10, and then the press-fitting cylinder 920 drives the press-fitting rod 910 to move forward and pushes the transformer body 20 to sequentially pass through the third assembly opening 3214 and the first assembly opening 3113 to be press-fitted into the housing 10, thereby realizing the assembly and having a simple structure.

In another embodiment of the present invention, referring to fig. 1, 3 and 4, the transformer pushing device 500 includes a pushing cylinder 510 and a pushing rod 520. The pushing cylinder 510 is installed on the first installation seat 321, a first end of the pushing rod 520 is connected to a driving end of the pushing cylinder 510, a second end of the pushing rod 520 penetrates through the first opening 3214, and the pushing rod 520 is configured to push the transformer 30 subjected to dispensing from the dispensing station 3213 to the transformer collecting device 600 along the second opening 3215. During pushing, the assembled transformer 30 is transplanted to the dispensing station 3114 by the first sliding seat 312, and after dispensing of the transformer 30 is completed, the driving end of the pushing cylinder 510 extends and retracts to drive the pushing rod 520 to reciprocate, so that the pushing rod 520 reciprocates to enter and exit the first opening 3115, and the dispensed transformer 30 is pushed into the transformer collecting device 600 from the second opening 3116.

In another embodiment of the present invention, referring to fig. 1 and 5, the dispensing apparatus 400 includes a stand 410, an X-direction transfer mechanism 440, a Y-direction transfer mechanism 450, a Z-direction transfer mechanism 420, and a dispensing gun 430. The stand 410 is fixedly mounted on the machine frame 100, the X-direction transfer mechanism 440 is mounted on the stand 410, the Y-direction transfer mechanism 450 is mounted on the X-direction transfer mechanism 440, the Z-direction transfer mechanism 420 is mounted on the Y-direction transfer mechanism 450, the dispensing gun 430 is mounted on the Z-direction transfer mechanism 420, a dispensing head 431 of the dispensing gun 430 is disposed vertically downward, and dispensing is performed on a joint between the housing 10 and the transformer body 20 through the dispensing head 431. The dispensing head 431 is driven to move along the X direction and the Y direction by the X direction transfer mechanism 440 and the Y direction transfer mechanism 450, the dispensing head 431 is driven to be close to or far away from the shell 10 and the transformer body 20 at the dispensing position 3213 by the Z direction transfer mechanism 420, and dispensing is carried out when the dispensing head 431 is close to the connection part of the shell 10 and the transformer body 20. Wherein the glue dispensing gun 430 is a mature existing structure, such as a hot melt glue gun or the like.

Further, referring to fig. 1 and 5, the Z-direction transfer mechanism 420 includes a fourth cylinder 421, a linear guide 422, and a mounting frame 423; fourth cylinder 421 with linear guide 422 all install in on grudging post 410, just linear guide 422 is vertical to be set up, mounting bracket 423 through slider sliding connection in linear guide 422, glue dispensing gun 430 vertically install in mounting bracket 423, the actuating lever of fourth cylinder 421 with mounting bracket 423 is connected. The driving rod of the fourth cylinder 421 moves in a telescopic manner to drive the dispensing gun 430 to move up and down along the linear guide rail 422, so as to drive the dispensing head 431 to approach or be far away from the housing 10 and the transformer body 20 at the dispensing position 3213.

The X-direction transfer mechanism 440 and the Y-direction transfer mechanism 450 are linear modules, and the linear modules are mature in the prior art and have simple structures.

In another embodiment of the present invention, referring to fig. 1, 6 and 7, the transformer collecting apparatus 600 includes a third mounting seat 610, a conveying seat 620 and a transformer collecting seat 630. The third mounting seat 610 is fixedly mounted on the rack 100, the conveying seat 620 is fixedly mounted on the third mounting seat 610, a horizontal conveying groove 621 is formed in the top of the conveying seat 620, and the transformer collecting seat 630 is mounted on the horizontal conveying groove 621. The transformer collecting base 630 is provided with a collecting groove 631, one end of the collecting groove 631 is provided with a collecting inlet 632, and the collecting inlet 632 is in butt joint with the second opening 3215. The pushing rod 520 of the transformer pushing device 500 pushes the dispensed transformer 30 into the collecting trough 631 from the collecting inlet 632, and then the conveying base 620 drives the dispensed transformer 30 to be conveyed along the collecting trough 631 and collected in the collecting trough 631.

Specifically, referring to fig. 6 to 10, the dispensed transformers 30 are arranged and collected in the collecting groove 631, and after the transformer collecting base 630 collects the full transformers, the worker can place the transformer collecting base 630 on the collecting table 700 for centralized collection without arranging and placing the transformers one by one, so that the efficiency is high.

Further, referring to fig. 6-10, the carriage 620 includes a carriage 622, a timing pulley 623, a timing belt 624, a motor 625, and a mounting plate 626. The carriage 622 is installed on the third mounting seat 610, the two synchronous pulleys 623 are respectively connected to two ends of the carriage 622 in a rotating manner through connecting shafts, and the synchronous belt 624 is in adaptive sleeve joint with the two synchronous pulleys 623.

Referring to fig. 6 to 10, the motor 625 is mounted on the third mounting base 610, and a rotating shaft of the motor 625 is connected to one of the connecting shafts and drives the connecting shaft to rotate, so as to drive the synchronous belt 624 to rotate. The mounting plate 626 is horizontally mounted at the upper end of the conveying frame 622, and the horizontal conveying groove 621 is formed in the middle of the mounting plate 626. The opposite both sides in bottom of collecting vat 631 all are equipped with bar supporting part 6311, are located transformer 30 in collecting vat 631 can support in on the bar supporting part 6311, two form hold-in range mounting groove 6312 between the bar supporting part 6311, hold the bottom both sides of transformer 30 through two bar supporting parts 6311, guarantee that shell 10 can not fall out, stable in structure from hold-in range mounting groove 6312. Synchronous belt mounting groove 6312 is sleeved on synchronous belt 624, that is, the upper side belt of synchronous belt 624 is inserted into synchronous belt mounting groove 6312. The bottom of the transformer 30 located in the collecting trough 631 contacts with the synchronous belt 624, so that the transformer 30 with glue dispensed is driven by the synchronous belt 624 to be conveyed along the collecting trough 631 and collected in the collecting trough 631 from the inside to the outside. After collecting the full row of transformers 30, the transformer collecting receptacle 630 is taken out and placed on the collecting table 700.

Further, referring to fig. 6 to 10, the upper end surface of the synchronous belt 624 is higher than the upper end surfaces of the two strip-shaped supporting portions 6311, so as to ensure that the bottom of the transformer 30 located in the collecting tank 631 can be fully contacted with the synchronous belt 624, avoid the phenomenon that the transformer 30 is not moved due to insufficient contact, and ensure that the transformer 30 with completed dispensing is conveyed along the collecting tank 631 under the driving of the synchronous belt 624 and is arranged inside and outside the collecting tank 631. Meanwhile, when the transformer collecting base 630 is taken out, the transformer 30 in the collecting groove 631 can be supported on the two strip-shaped supporting portions 6311, and the structure is stable and reliable.

In another embodiment of the present invention, referring to fig. 6-10, sliding protruding strips 6211 are disposed on both sides of the horizontal conveying groove 621, sliding grooves 633 are disposed on both sides of the bottom of the transformer collecting base 630, and the two sliding grooves 633 are slidably connected to the two sliding protruding strips 6211 respectively, so that the transformer collecting base 630 is slidably connected to the horizontal conveying groove 621.

Referring to fig. 6 to 10, one end of the horizontal conveying groove 621 close to the transformer pushing device 500 is a transformer collecting position 621a, one end of the horizontal conveying groove 621 far away from the transformer pushing device 500 is a transformer pre-collecting position 621b, the transformer collecting position 621a and the transformer pre-collecting position 621b are both provided with the transformer collecting seat 630, and the transformer collecting position 621a is further provided with a pneumatic assembly for fixing or unfixing the transformer collecting seat 630. The mounting plate 626 is provided with a driving component 640 near the transformer pre-collecting location 621b, and the driving component 640 is configured to drive the transformer collecting seat 630 on the transformer pre-collecting location 621b to move along the horizontal conveying groove 621 to the transformer collecting location 621a.

Specifically, referring to fig. 6 to 10, when the transformer collection seat 630 on the transformer collection position 621a collects the transformer 30, the pneumatic assembly fixes the transformer collection seat 630 on the transformer collection position 621a to prevent the transformer collection seat 630 on the transformer collection position 621a from moving. When the transformer collecting seats 630 on the transformer collecting position 621a collect a full row of transformers 30, the pneumatic assembly releases the transformer collecting seats 630 on the fixed transformer collecting position 621a, and at this time, the worker can take the transformer collecting seats 630 collecting the full row of transformers 30 to the collecting table 700. Then, the driving component 640 drives the transformer collecting seat 630 on the transformer pre-collecting position 621b to move to the transformer collecting position 621a, and fixes the transformer collecting seat 630 on the transformer collecting position 621a through a pneumatic component, and continues to collect the transformer 30, and this is done in a circulating manner, so that the connection time is reduced, the downtime is reduced, and the processing efficiency is further improved.

Further, referring to fig. 6 to 10, the pneumatic assembly includes a plurality of air holes 650 arranged on the sliding protrusions 6211 at the transformer collecting position 621a, and an air pump (not shown) disposed in the housing 100. The air pump is connected with the air hole 650 through an air pipe, specifically, the air pump provides negative pressure for the air hole 650, the air hole 650 fixes and adsorbs the transformer collecting seat 630 in the transformer collecting position 621a, the air pump provides positive pressure for the air hole 650, and the air hole 650 releases adsorption of the transformer collecting seat 630 in the transformer collecting position 621a, so that a worker can take out the transformer collecting seat 630, and the structure is simple.

Further, referring to fig. 6-10, the driving assembly 640 includes a driving cylinder 641 and a pusher block 642. The driving cylinder 641 is horizontally installed on the installation plate 626, the pushing block 642 is installed at a driving end of the driving cylinder 641, the driving end of the driving cylinder 641 extends to drive the pushing block 642 to move forward, and then the pushing block 642 pushes the transformer collecting seat 630 on the transformer pre-collecting position 621b to be shifted to the transformer collecting position 621a for engaging the transformer collecting seat 630. The driving end of the driving cylinder 641 contracts to drive the pushing block 642 to move backwards, so that a worker can place the empty transformer collecting seat 630 on the transformer pre-collecting position 621b to prepare for collecting the transformer 30.

Further, referring to fig. 6 to 10, handles 634 are provided at opposite sides of an upper end surface of the transformer collecting block 630, so that a worker can take the transformer collecting block 630 by using the handles 634.

The rest of this embodiment is the same as the first embodiment, and the unexplained features in this embodiment are explained by the first embodiment, which is not described herein again.

The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the present invention pertains, the architecture form can be flexible and varied without departing from the concept of the present invention, and a series of products can be derived. But rather a number of simple derivations or substitutions are made which are to be considered as falling within the scope of the invention as defined by the appended claims.

Claims

1. The transformer assembling equipment is characterized by comprising a rack, a shell vibration disc feeding device, a transformer body vibration disc feeding device, a conveying device, an assembling device, a glue dispensing device, a transformer pushing device, a transformer collecting device and a collecting table, wherein the shell vibration disc feeding device, the transformer body vibration disc feeding device, the conveying device, the assembling device, the glue dispensing device, the transformer pushing device, the transformer collecting device and the collecting table are all arranged on the rack;

the shell vibration disc feeding device, the transformer body vibration disc feeding device, the assembling device and the transformer pushing device are sequentially arranged on the conveying device, the glue dispensing device is located above the conveying device, the transformer pushing device and the transformer collecting device are respectively located on two opposite sides of the conveying device, and the collecting table is located on one side of the transformer collecting device;

when the assembly device works, the shell vibration disc feeding device and the transformer body vibration disc feeding device respectively convey a shell and a transformer body into the conveying device, the conveying device conveys the shell and the transformer body into the assembly device, the assembly device loads the transformer body into the shell, then the conveying device conveys the assembled transformer into the glue dispensing device, the glue dispensing device dispenses the joint of the shell and the transformer body, the glued transformer is pushed to the transformer collecting device through the transformer pushing device and is arranged and collected in the transformer collecting device, and finally the arranged and collected transformer is placed on the collecting table;

the conveying device comprises a shell conveying assembly and a transformer body conveying assembly which are arranged on the rack side by side;

the shell conveying assembly comprises a first mounting seat, a first sliding seat and a first driving part; the first mounting seat is mounted on the rack, a first sliding groove is dug in the first mounting seat, a shell feeding hole, a first assembling hole and a glue dispensing position are sequentially formed in the first sliding groove, the shell feeding hole is communicated with the shell vibration disc feeding device, and a first opening and a second opening are respectively formed in two opposite sides of the glue dispensing position; the first sliding seat is connected with the first sliding chute in a sliding manner, the first sliding seat is provided with a shell placing groove for bearing a shell, and the shell placing groove is provided with a first upper notch and a first left notch and a first right notch; the first driving part is connected with the first sliding seat and is used for driving the shell placing groove to move among the shell feeding hole, the first assembling hole and the dispensing position; the dispensing head of the dispensing device is positioned right above the dispensing position, and the transformer pushing device and the transformer collecting device are respectively connected with the first opening and the second opening;

the transformer body conveying assembly comprises a second mounting seat, a second sliding seat and a second driving part; the second mounting seat is mounted on the rack, a second sliding groove is dug in the second mounting seat, the second sliding groove is provided with a transformer feeding hole, a second assembling port and a third assembling port, the second assembling port and the third assembling port are oppositely arranged, the transformer feeding hole is communicated with the transformer body vibration disc feeding device, the second assembling port is connected with the assembling device, and the third assembling port is flatly butted with the first assembling port; the second sliding seat is connected with the second sliding chute in a sliding manner, the second sliding seat is provided with a transformer body placing groove for bearing a transformer body, and the transformer body placing groove is provided with a second upper notch and a second left notch and a second right notch; the second driving part is connected with the second sliding seat and used for driving the transformer body placing groove to move between the transformer body feeding hole and the second assembling hole.

2. The transformer assembly apparatus of claim 1, wherein: the assembling device comprises a press-fitting rod and a press-fitting cylinder; one end of the press-fitting rod is slidably arranged in the first assembly opening, the second assembly opening and the third assembly opening in a penetrating manner, and the other end of the press-fitting rod is connected with a driving rod of the press-fitting cylinder; the press-fitting cylinder is fixed on the rack; and the press-fitting cylinder drives the press-fitting rod to move and press-fits the transformer body in the transformer body placing groove into the shell in the shell placing groove from the first assembling port.

3. The transformer assembly apparatus of claim 1, wherein: the transformer pushing device comprises a pushing cylinder and a pushing rod; the pushing cylinder is fixedly installed on the first installation seat through a connecting plate, the first end of the pushing rod is connected with the driving end of the pushing cylinder, the second end of the pushing rod penetrates through the first opening, and the pushing rod is used for pushing a transformer subjected to dispensing completion to the transformer collecting device from the dispensing position along the second opening.

4. The transformer assembly apparatus of any one of claims 1-3, wherein: the glue dispensing device comprises a vertical frame, an X-direction transfer mechanism, a Y-direction transfer mechanism, a Z-direction transfer mechanism and a glue dispensing gun; the vertical frame is fixedly installed on the rack, the X-direction transfer mechanism is installed on the vertical frame, the Y-direction transfer mechanism is installed on the X-direction transfer mechanism, the Z-direction transfer mechanism is installed on the Y-direction transfer mechanism, the dispensing gun is installed on the Z-direction transfer mechanism, a dispensing head of the dispensing gun is vertically arranged downwards, and dispensing is performed on the shell through the dispensing head.

5. The transformer assembly apparatus of any one of claims 1-3, wherein: the transformer collecting device comprises a third mounting seat, a conveying seat and a transformer collecting seat; the third mounting seat is fixedly mounted on the rack, the conveying seat is fixedly mounted on the third mounting seat, a horizontal conveying groove is formed in the top of the conveying seat, and the transformer collecting seat is mounted in the horizontal conveying groove; the transformer collecting seat is provided with a collecting groove, a collecting inlet is formed in one end of the collecting groove, the transformer pushing device pushes the dispensed transformers into the collecting groove from the collecting inlet, and then the conveying seat drives the dispensed transformers to be conveyed along the collecting groove and arranged in the collecting groove.

6. The transformer assembly device of claim 5, wherein: the conveying seat comprises a conveying frame, a synchronous belt wheel, a synchronous belt, a motor and an installation plate; the conveying frame is arranged on the third mounting seat, the two synchronous belt wheels are respectively and rotatably connected to two ends of the conveying frame through connecting shafts, and the synchronous belts are in adaptive sleeve joint with the two synchronous belt wheels; the motor is arranged on the third mounting seat, a rotating shaft of the motor is connected with one connecting shaft of the third mounting seat and drives the connecting shaft to rotate, the mounting plate is horizontally arranged at the upper end of the conveying frame, and the horizontal conveying groove is formed in the middle of the mounting plate; the transformer that the point was glued and is accomplished is in the synchronous belt drive down edge the collecting vat is carried and is arranged in the collecting vat.

7. The transformer assembly apparatus of claim 6, wherein: the upper end face of the synchronous belt is higher than the upper end faces of the two strip-shaped supporting parts.

8. The transformer assembly apparatus of claim 6, wherein: two sides of the horizontal conveying groove are provided with sliding convex strips, two sides of the bottom of the transformer collecting seat are provided with sliding grooves, and the two sliding grooves are respectively connected with the two sliding convex strips in a sliding manner; one end of the horizontal conveying groove close to the transformer pushing device is a transformer collecting position, one end of the horizontal conveying groove far away from the transformer pushing device is a transformer pre-collecting position, the transformer collecting seat and the transformer pre-collecting position are both provided with the transformer collecting seat, and the transformer collecting position is also provided with a pneumatic assembly for fixing or unfixing the transformer collecting seat; the mounting panel is close to transformer is collected position department in advance and is equipped with drive assembly, drive assembly is used for the drive on the transformer is collected the position in advance the transformer is collected the seat and is moved and carry in the transformer is collected the position.

9. The transformer assembly apparatus of claim 8, wherein: the driving assembly comprises a driving cylinder and a pushing block; the driving cylinder is horizontally arranged on the mounting plate, the pushing block is arranged at the driving end of the driving cylinder, the driving end of the driving cylinder extends to drive the pushing block to move forwards, and then the pushing block pushes the transformer collecting seat on the transformer pre-collecting position to move on the transformer collecting position.