CN109352543A - A kind of semi-automatic abrasive material spray equipment preparing single layer abrasive material Gelatin finish film - Google Patents
A kind of semi-automatic abrasive material spray equipment preparing single layer abrasive material Gelatin finish film Download PDFInfo
- Publication number
- CN109352543A CN109352543A CN201811483430.8A CN201811483430A CN109352543A CN 109352543 A CN109352543 A CN 109352543A CN 201811483430 A CN201811483430 A CN 201811483430A CN 109352543 A CN109352543 A CN 109352543A
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- China
- Prior art keywords
- abrasive material
- semi
- nozzle
- spray equipment
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0072—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using adhesives for bonding abrasive particles or grinding elements to a support, e.g. by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention discloses a kind of semi-automatic abrasive material spray equipments for preparing single layer abrasive material Gelatin finish film, including a rotating basis, a spraying mechanism and an abrasive material Storing and conveying mechanism.The semi-automatic abrasive material spraying of single layer abrasive material Gelatin finish film can be achieved in the present invention, by way of passing through rotation polished film and combining the mobile spraying of nozzle, it can effectively improve the spraying non-uniform phenomenon occurred in abrasive material spraying process, improve the preparation efficiency of single layer abrasive material Gelatin finish film.
Description
Technical field
The invention belongs to single layer abrasive material Gelatin finish membrane preparation technology fields, and in particular to a kind of to prepare single layer abrasive material gel
The semi-automatic abrasive material spray equipment of polished film.
Background technique
With the fast development and improvement of living standard of information technology and photoelectric technology, ceramic substrate, decoration and work
Cheng Shicai, photoelectric material have also obtained a large amount of use in recent years, and the processing of these materials is generally divided into cutting, grinding, grinding
With polishing four processes, and polish be used as the final link in these material Ultra-precision Turnings, polishing quality will determine finally
The application performance of workpiece.
Currently, the polishing process of high-precision finished surface proposes requirements at the higher level to the preparation of used polishing tool.
Wherein, the semi-consolidated polishing tool such as boiomacromolecule flexible polishing film not only solves low removal efficiency, regular dressing tool, super
Fine granularity abrasive material equal traditional polishing tool easy to reunite sends one's regards to topic, simultaneously because there is biodegradability and biocompatibility,
The advantages that being easier to the processing of discarded polished film, has certain application in Ultra-precision Turning field.But boiomacromolecule
Flexible polishing film traditional preparation methods are by basis material and the resolidification molding after evenly mixing of ultra-fine abrasive material, in process
In, internal abrasive material is often difficult to good exposure and utilization rate is low；And the boiomacromolecule in boiomacromolecule flexible polishing film
Material has broken original gel network structure due to the mixing with abrasive material, so that the mechanical strength of flexible polishing film is inadequate, nothing
Method reaches high-intensitive processing request.Therefore need improved by preparing single layer abrasive material Gelatin finish film the utilization rate of abrasive material with
And the intensity of enhancing basis material improves polishing tool to advanced optimize the polishing performance of boiomacromolecule flexible polishing film
Service life.
Summary of the invention
It is an object of the invention to overcome prior art defect, provide it is a kind of prepare the half of single layer abrasive material Gelatin finish film from
Dynamic abrasive material spray equipment.
Technical scheme is as follows:
A kind of semi-automatic abrasive material spray equipment preparing single layer abrasive material Gelatin finish film, comprising:
One rotating basis, including a pedestal, on the pedestal to place Gelatin finish film a rotating circular disk, one drive
Move the first actuator and one first drive control part of rotating circular disk rotation, the first drive control part and the first actuator electricity
Connection, to control the rotation speed and rotational time of rotating circular disk；
One spraying mechanism, including a nozzle, a slide unit, a guide rail, one second actuator and one second drive control part, spray
Mouth is set on slide unit, and slide unit is set on guide rail, and the second actuator drives slide unit to be displaced along guide rail, the second drive control part and second
Actuator electrical connection, to control the velocity of displacement, displacement acceleration, the number of shift length and displacement back and forth of nozzle；
One abrasive material Storing and conveying mechanism, the abrasive material storage container of the mixture including one for containing abrasive material and water, a mill
Material conveying tube, an air supply pipe and an air compressor machine, one end of air supply pipe are connected to air compressor machine, and the other end is connected in abrasive material storage container
More than liquid level, the liquid level in one end connection abrasive material storage container of abrasive material delivery pipe is hereinafter, the other end is connected to said nozzle；Pneumatics
Machine, to air is provided in abrasive material storage container, increases the air pressure in abrasive material storage container by air supply pipe, makes the mixed of abrasive material and water
Conjunction object is delivered to nozzle by abrasive material delivery pipe and is sprayed；
Spraying mechanism be set to rotating basis pedestal on so that nozzle alignment set the edge of rotating circular disk after, further
In the radial displacement of the above-mentioned rotating circular disk of driving lower edge of the second actuator.
In a preferred embodiment of the invention, mixing component is equipped in the abrasive material storage container.
It is further preferred that the mixing component is electromagnetic agitation component or mechanical stirring component.
In a preferred embodiment of the invention, the abrasive material delivery pipe is equipped with one first shut-off valve.
In a preferred embodiment of the invention, the air supply pipe is equipped with one second shut-off valve.
In a preferred embodiment of the invention, the slide unit is equipped with a support rod, and the nozzle is set to the branch
On strut.
It is further preferred that the Gelatin finish film is in the upper coating of one of non-woven fabrics, woven fabric and synthesis lint
At least one of sodium alginate, gelatin, pectin, xanthan gum, chitosan and be made.
The beneficial effects of the present invention are:
1, the semi-automatic abrasive material spraying of the achievable single layer abrasive material Gelatin finish film of the present invention, by rotation polished film and is tied
The mode for closing the mobile spraying of nozzle, can effectively improve the spraying non-uniform phenomenon occurred in abrasive material spraying process, improve single layer
The preparation efficiency of abrasive material Gelatin finish film.
2, the present invention is equipped with abrasive material Storing and conveying mechanism, effectively continuously can provide abrasive material for abrasive material spraying, and interior
The mixing component of portion's setting can guarantee that abrasive material is evenly dispersed in water and does not settle constantly, reduce the abrasive material that abrasive material spraying generates
Agglomeration.
3, the present invention can make polished film while rotating, in conjunction with the mobile spraying of nozzle, abrasive material even application be made to exist
The Gelatin finish film surface being fixed on rotating circular disk, making the single layer abrasive material Gelatin finish film prepared is not in large area
Abrasive material packing phenomenon.
4, the achievable abrasive material spray automation of the present invention, it is time saving and energy saving by the manipulation of machine, improve single layer abrasive material gel
The preparation efficiency of polished film.
Detailed description of the invention
Fig. 1 is result schematic diagram of the invention.
Fig. 2 is top view of the invention.
Fig. 3 is the structure sectional view of abrasive material storage container of the invention.
Specific embodiment
Technical solution of the present invention is further explained and described below by way of specific embodiment.
As shown in Figure 1, a kind of semi-automatic abrasive material spray equipment for preparing single layer abrasive material Gelatin finish film, including a rotation base
1, one spraying mechanism 2 of seat and an abrasive material Storing and conveying mechanism 3.
Rotating basis 1, including a pedestal 10, on the pedestal 10 to place a rotating circular disk of Gelatin finish film
11, the first actuator (not shown) of the driving rotating circular disk 11 rotation and one first drive control part (do not show in figure
Out), rotating circular disk 11 is to immobilized gel polished film, and has a diameter larger than the diameter of the Gelatin finish film, first driving
Control piece is electrically connected with the first actuator, to control the rotation speed and rotational time of rotating circular disk 11；
Spraying mechanism 2, including a nozzle 20, a slide unit 21, a guide rail 22, one second actuator 23 and one second driving control
Product 24, nozzle 20 are set on slide unit 21 by a support rod 210, and slide unit 21 is set on guide rail 22, the driving of the second actuator 23
Slide unit 21 is displaced along guide rail 22, and the second drive control part 24 is electrically connected with the second actuator 23, to control the displacement speed of nozzle 20
Degree, displacement acceleration, the number of shift length and displacement back and forth；
As shown in figs. 1 and 3, abrasive material Storing and conveying mechanism 3, including an abrasive material storage container 30, an abrasive material delivery pipe 31, one
Air supply pipe 32 and an air compressor machine 33, one end of air supply pipe 32 are connected to air compressor machine 33, and the other end is connected in abrasive material storage container 30
More than liquid level, the liquid level in one end connection abrasive material storage container 30 of abrasive material delivery pipe 31 is hereinafter, the other end is connected to said nozzle
20, air compressor machine 33, to air is provided in abrasive material storage container 30, increases the air pressure in abrasive material storage container 30 by air supply pipe 32,
Make the mixture of abrasive material and water be delivered to nozzle 20 by abrasive material delivery pipe 31 to be sprayed；Abrasive material storage container 30 is set to pedestal
On 10, mixing component 301 (preferably mechanical stirring component or electromagnetic agitation component) is provided with to guarantee that abrasive material is uniform in water
Disperse and do not settle, when abrasive material delivery pipe 31 is equipped with spraying of one first shut-off valve 310 to control the mixture of abrasive material and water
Between, air supply pipe 32 is equipped with one second shut-off valve 320 to control the supply time of air.
As illustrated in fig. 1 and 2, spraying mechanism 2 is set on the pedestal 10 of rotating basis 1, so that nozzle 20 sets rotation in alignment
Behind the edge of disk 11, further in the radial displacement of the above-mentioned rotating circular disk 11 of the driving lower edge of the second actuator.
Application method of the invention is as follows:
Abrasive material spraying before, the mixture of abrasive material and water is stored in abrasive material storage container 30, and by mixing component constantly into
Row stirring, so that abrasive material is dispersed in water without settling.
When abrasive material sprays, first opens air compressor machine 33, the first shut-off valve 310 and the second shut-off valve 320, air compressor machine 33 and pass through confession
Tracheae 32 increases the air pressure in abrasive material storage container 30, leads to abrasive material and water together to air is provided in abrasive material storage container 30
Overground material conveying tube 31 is delivered to nozzle 20, and the mixture of abrasive material and water sprays to the gel being placed on rotating circular disk 11 from nozzle 20
It polishes in film surface, by the driving of the second actuator 23, nozzle 20 is along the radial from edge to central line of Gelatin finish film
Displacement, in combination with the continuous rotation of rotating circular disk 11, uniformly sprays the mixture of abrasive material and water in Gelatin finish film
On surface.
Nozzle 20 can carry out back and forth multiple straight-line displacement under the driving of the second actuator 23 along guide rail 22, to make to spray
Mouth 20 is constantly along the radial spraying carried out back and forth of Gelatin finish film；Nozzle 20 can be adjusted by the second drive control part 24
Velocity of displacement and displacement acceleration fit through the revolving speed that the first drive control part adjusts rotating circular disk 11, make abrasive material with specific
Degree of scatter be sprayed on the surface of Gelatin finish film；Can by the second drive control part 24 adjust nozzle 20 displacement away from
From to prepare the single layer abrasive material Gelatin finish film of disc or circular ring shape.
Above-mentioned Gelatin finish film refers in non-woven fabrics, woven fabric and the upper coating sodium alginate of synthesis one of lint, bright
Be prepared after the bioabsorbable polymer material colloidal sol of at least one of glue, pectin, xanthan gum, chitosan, coating thickness be 1~
5mm is conducive to the surface layer attachment of abrasive material.Diamond, carbide, boride and the oxide that above-mentioned abrasive material is 5~40 μm of granularity
At least one of, the mass fraction of abrasive material in water is 1~10%.
The foregoing is only a preferred embodiment of the present invention, the range that the present invention that therefore, it cannot be limited according to is implemented, i.e.,
Equivalent changes and modifications made in accordance with the scope of the invention and the contents of the specification should still be within the scope of the present invention.
Claims (7)
1. a kind of semi-automatic abrasive material spray equipment for preparing single layer abrasive material Gelatin finish film, it is characterised in that: include:
One rotating basis, including a pedestal, on the pedestal to place Gelatin finish film a rotating circular disk, one driving should
The first actuator and one first drive control part of rotating circular disk rotation, the first drive control part are electrically connected with the first actuator
It connects, to control the rotation speed and rotational time of rotating circular disk；
One spraying mechanism, including a nozzle, a slide unit, a guide rail, one second actuator and one second drive control part, nozzle are set
In on slide unit, slide unit is set on guide rail, and the second actuator drives slide unit to be displaced along guide rail, the second drive control part and the second driving
Part electrical connection, to control the velocity of displacement, displacement acceleration, the number of shift length and displacement back and forth of nozzle；
One abrasive material Storing and conveying mechanism, the abrasive material storage container of the mixture including one for containing abrasive material and water, an abrasive material are defeated
Pipe, an air supply pipe and an air compressor machine are sent, one end of air supply pipe is connected to air compressor machine, and the other end is connected to the liquid level in abrasive material storage container
More than, the liquid level in one end connection abrasive material storage container of abrasive material delivery pipe is hereinafter, the other end is connected to said nozzle；Air compressor machine is logical
Air supply pipe is crossed to air is provided in abrasive material storage container, the air pressure in abrasive material storage container is increased, makes the mixture of abrasive material and water
Nozzle is delivered to by abrasive material delivery pipe to be sprayed；
Spraying mechanism is set on the pedestal of rotating basis, so that nozzle is after the edge of rotating circular disk is set in alignment, further the
The radial displacement of the above-mentioned rotating circular disk of driving lower edge of two actuators.
2. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: be equipped with and stir in the abrasive material storage container
Mix component.
3. semi-automatic abrasive material spray equipment as claimed in claim 2, it is characterised in that: the mixing component is electromagnetic agitation group
Part or mechanical stirring component.
4. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: the abrasive material delivery pipe is equipped with one the
One shut-off valve.
5. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: the air supply pipe is equipped with one second section
Only valve.
6. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: the slide unit is equipped with a support rod,
The nozzle is set on the support rod.
7. the semi-automatic abrasive material spray equipment as described in any claim in claim 1 to 6, it is characterised in that: described solidifying
Glue polished film is in one of non-woven fabrics, woven fabric and synthesis lint upper coating sodium alginate, gelatin, pectin, xanthan gum, shell
At least one of glycan and be made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811483430.8A CN109352543A (en) | 2018-12-05 | 2018-12-05 | A kind of semi-automatic abrasive material spray equipment preparing single layer abrasive material Gelatin finish film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811483430.8A CN109352543A (en) | 2018-12-05 | 2018-12-05 | A kind of semi-automatic abrasive material spray equipment preparing single layer abrasive material Gelatin finish film |
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| Publication Number | Publication Date |
|---|---|
| CN109352543A true CN109352543A (en) | 2019-02-19 |
Family
ID=65331438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811483430.8A Pending CN109352543A (en) | 2018-12-05 | 2018-12-05 | A kind of semi-automatic abrasive material spray equipment preparing single layer abrasive material Gelatin finish film |
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| CN (1) | CN109352543A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757354A (en) * | 2019-11-07 | 2020-02-07 | 安徽禾臣新材料有限公司 | Processing equipment and method of white mill leather for hot melt adhesive polishing |
| CN111808533A (en) * | 2020-07-19 | 2020-10-23 | 湖州飞鹿新能源科技有限公司 | Crystalline silicon polishing gel special for Topcon battery and use method thereof |
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| CN111808533A (en) * | 2020-07-19 | 2020-10-23 | 湖州飞鹿新能源科技有限公司 | Crystalline silicon polishing gel special for Topcon battery and use method thereof |
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