CN101157198A - Semi-sessile abrasive grain of plane stainless steel polishing method - Google Patents
Semi-sessile abrasive grain of plane stainless steel polishing method Download PDFInfo
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- CN101157198A CN101157198A CNA2007101564586A CN200710156458A CN101157198A CN 101157198 A CN101157198 A CN 101157198A CN A2007101564586 A CNA2007101564586 A CN A2007101564586A CN 200710156458 A CN200710156458 A CN 200710156458A CN 101157198 A CN101157198 A CN 101157198A
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Abstract
The invention relates to a polishing method of a planar stainless steel semi fixation grinding particle. A grinding apparatus with the semi fixation grinding particle is adopted, the plane of a stainless steel work piece is interacted with the grinding apparatus of the semi fixation grinding particle in a surface-surface contact way, the processing load is between 20 and 200 kPa, the rotating speed is between 20 and 200 rpm, and a drive device drives the apparatus with the semi fixation grinding particle to rotate on the plane of the stainless steel work piece. The invention provides the polishing method of the planar stainless steel semi fixation grinding particle which can reduce the affection of the degree of uniformity of the grinding particle to the processing precision, improve the processing efficiency, and reduce the cost.
Description
Technical field
The invention belongs to accurate and ultraprecise manufacture field, refer more particularly to the finishing method on a kind of stainless steel plane.
Background technology
Stainless steel material has a wide range of applications at aspects such as medicine equipment, food industry apparatus, kitchen utensils, building decorations.Along with the raising of development of science and technology and living standards of the people, to having higher requirement in stainless surface quality, high gloss and high service life.
Steps such as existing stainless steel surfaces processing mainly comprises grinding, slightly grinds, lappingout, thick machine glazed finish, smart machine glazed finish, chemical polishing or electrochemical polish.Slightly grind, the purpose of lappingout, mechanical polishing process is to make the roughness of stainless steel surfaces be reduced to the degree that can carry out chemical polishing or electrochemical polish gradually.Slightly grind, lappingout, machine glazed finish adopt the free abrasive processing method usually, for slightly grind, in the lappingout operation, machining accuracy is influenced greatly by the wear particle size degree of being evenly distributed, working (machining) efficiency is low and abrasive material is wasteful.
Summary of the invention
For overcome existing stainless steel plane slightly grind with the lappingout operation in be subjected to the wear particle size deficiency that degree influence is big, machining accuracy is low, working (machining) efficiency is low, the abrasive material loss is big that is evenly distributed, the invention provides a kind of wear particle size semi-fixing abrasive grain polishing method of degree that be evenly distributed that reduce to the influence of machining accuracy, working (machining) efficiency height, the plane stainless steel that reduces cost.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of semi-fixing abrasive grain polishing method of plane stainless steel adopts semi-fixation abrasive grain grinding tool, and the plane of stainless steel work-piece and described semi-fixation abrasive grain grinding tool interact with face face contact form.
As preferred a kind of scheme: processing load is between 20～200kPa, and the grinding tool rotating speed drives semi-fixation abrasive grain grinding tool by drive unit and rotates on the plane of stainless steel work-piece between 20～200rpm.
As preferred another kind of scheme: the mode of control processing temperature: supply with vaporific cooling fluid on the plane of stainless steel work-piece and the contact-making surface of described semi-fixation abrasive grain grinding tool, quantity delivered can be regulated as requested.
Further, described vaporific cooling fluid is bond, pure water or alkaline solution.
As preferred another scheme: bond in half set mode between the abrasive particle in the described semi-fixation abrasive grain grinding tool, the mass percent of each component in the described grinding tool is: abrasive particle 80%～94%, bond 6%～20%.
Further again, described abrasive particle is one of following: 1. alumina abrasive grain, 2. diamond, 3. corundum, 4. diamond dust, 5. garnet, 6. artificial corundum, 7. carborundum, 8. boron carbide.
Technical conceive of the present invention is: the stainless steel plane after the grinding can make level after workpiece surface roughness reaches thick machine glazed finish through one semi-fixing abrasive grain manufacturing procedure, thereby reach the effect that reduces operation, improves working (machining) efficiency, reduces cost.
Abrasive particle bonds together by the mode of adhesive with half set, and adhesion strength is between free and set.In the accurate ultra process, higher bonding strength and good self-sharpening make semi-fixation abrasive grain grinding tool can keep higher material removing rate for a long time.Again because semi-fixation abrasive grain grinding tool " trap " effect that the hard bulky grain is had---the hard bulky grain of invading machining area is absorbed in grinding tool top layer and institute, and to share load identical with abrasive particle, effectively alleviate even eliminated the damage that hard bulky grain multiplex (MUX) part causes, crudy and uniformity have been guaranteed, reduce rework rate and percent defective, thereby when guaranteeing high manufacturing accuracy, obtain higher working (machining) efficiency.
Can reach Ra 0.02～0.03 μ m according to the stainless steel plane surface roughness of processes of the present invention after 10～20 minutes, Rmax0.04～0.08 μ m, material removing rate reaches 0.2～1 μ m/min, the shallow thin cut that the processing rear surface has naked eyes to distinguish.Again through 10～20 minutes smart machine glazed finish, the surface of the work cut is removed afterwards, present trickle uneven be due to the irregular crystal orientation of workpiece, through 10～20 minutes chemistry or electrochemical polish, can obtain the stainless steel mirror workpiece again.One-pass finished rate through above-mentioned operation stainless steel mirror processing reaches 96%.
Beneficial effect of the present invention mainly shows: 1, reduce the wear particle size influence of degree to machining accuracy that be evenly distributed; 2, working (machining) efficiency height; 3, reduce cost; 4, reduce manufacturing procedure, raising one-pass finished rate.
The specific embodiment
Below the present invention is further described.
A kind of semi-fixing abrasive grain polishing method of plane stainless steel adopts semi-fixation abrasive grain grinding tool, and the plane of stainless steel work-piece and described semi-fixation abrasive grain grinding tool interact with face face contact form.
Processing load is between 20～200kPa, and the grinding tool rotating speed drives semi-fixation abrasive grain grinding tool by drive unit and rotates on the plane of stainless steel work-piece between 20～200rpm.
The mode of control processing temperature: supply with vaporific cooling fluid on the plane of stainless steel work-piece and the contact-making surface of described semi-fixation abrasive grain grinding tool, quantity delivered can be regulated as requested.Described vaporific cooling fluid is bond, pure water or alkaline solution.
Bond in half set mode between the abrasive particle in the described semi-fixation abrasive grain grinding tool, the mass percent of each component in the described grinding tool is: abrasive particle 80%～94%, bond 6%～20%.Further again, described abrasive particle is one of following: 1. aluminium oxide, 2. diamond, 3. corundum, 4. diamond dust, 5. garnet, 6. artificial corundum, 7. carborundum, 8. boron carbide.Be preferably alumina abrasive grain.
Can reach Ra0.02～0.03 μ m according to the stainless steel plane surface roughness of processes of the present invention after 10～20 minutes, Rmax0.04～0.08 μ m, material removing rate reaches 0.2～1 μ m/min, the shallow thin cut that the processing rear surface has naked eyes to distinguish.Again through 10～20 minutes smart machine glazed finish, the surface of the work cut is removed afterwards, present trickle uneven be due to the irregular crystal orientation of workpiece, through 10～20 minutes chemistry or electrochemical polish, can obtain the stainless steel mirror workpiece again.One-pass finished rate through above-mentioned operation stainless steel mirror processing reaches 96%.
Abrasive particle can use diamond, corundum, diamond dust, garnet, artificial corundum, carborundum, boron carbide etc.The particle diameter of employed abrasive particle approximately is that 30 μ m are following, and suitable particle size range is 1～30 μ m.Described bond comprises adhesive 1%～10%, additive 5%～15%.Described adhesive can be following one or more mixing: 1. starch based adhesive, 2. natural plant gum class adhesive, 3. natural polymer subclass adhesive, 4. cellulose family adhesive, 5. semisynthetic class adhesive, 6. synthetic class adhesive, 7. resinae adhesive.Described grinding tool additive comprises following one or more mixing: 1. waterproofing agent, 2. filler, 3. defoamer.Described waterproofing agent is silicone oil or silicon latex, and its mass percent is 5%～10%.Described defoamer is the tbp defoamer, and its mass percent is 0.01%～1%.Described filler is graphite, copper powder or both mixtures, and its mass percent is 3%～8%.
The processing method of the semi-fixation abrasive grain grinding tool of present embodiment may further comprise the steps:
(1) abrasive particle, adhesive, additive are mixed, mass percent separately is: abrasive particle 80%～94%, and adhesive 1%～10%, additive 5%～10% stirs, and sieves and adds water and mix;
(2) compound is poured in the mould into moulding by casting;
(3) will pour into a mould good grinding tool and eliminate the bubble processing;
(4) behind the elimination bubble, grinding tool is put into drying in oven solidify, make semi-fixation abrasive grain grinding tool after the demoulding.
In described (4), toasted 24～96 hours under 30～90 ℃ of temperature in the baking oven.
Example 1: use the semi-fixation abrasive grain grinding tool of the PVA (polyvinyl alcohol) of 1000# alumina abrasive grain as bond, workpiece is a cuboid 9Cr18 stainless steel after the grinding, be of a size of 52mm * 48mm * 6mm, surface of the work Ra value is 0.31 μ m, and processing load is 20kPa, the grinding tool rotating speed is 20rpm, cooling fluid is a pure water, and after 20 minutes process times, surface roughness reaches Ra0.03 μ m, Rmax0.06 μ m, material removing rate are 0.2 μ m/min.
Example 2: use the semi-fixation abrasive grain grinding tool of the CMC (sodium carboxymethylcellulose) of 1000# alumina abrasive grain as bond, workpiece is a cuboid 1Cr17Ni2 stainless steel after the grinding, be of a size of 52mm * 48mm * 6mm, surface of the work Ra value is 0.32 μ m, and processing load is 110kPa, the grinding tool rotating speed is 110rpm, cooling fluid is a pure water, and after 15 minutes process times, surface roughness reaches Ra0.025 μ m, Rmax0.05 μ m, material removing rate are 0.6 μ m/min.
Example 3: use the semi-fixation abrasive grain grinding tool of the PVA (polyvinyl alcohol) of 3000# alumina abrasive grain as bond, workpiece is a cuboid 9Cr18 stainless steel after the grinding, be of a size of 52mm * 48mm * 6mm, surface of the work Ra value is 0.32 μ m, and processing load is 200kPa, the grinding tool rotating speed is 200rpm, cooling fluid is a KOH solution, and after 10 minutes process times, surface roughness reaches Ra0.02 μ m, Rmax0.04 μ m, material removing rate are 0.2 μ m/min.
Example 4: use the semi-fixation abrasive grain grinding tool of the PVA (polyvinyl alcohol) of 2000#CBN abrasive particle as bond, workpiece is a cuboid 9Cr18 stainless steel after the grinding, be of a size of 52mm * 48mm * 6mm, surface of the work Ra value is 0.35 μ m, and processing load is 180kPa, the grinding tool rotating speed is 180rpm, cooling fluid is a NaOH solution, and after 10 minutes process times, surface roughness reaches Ra0.02 μ m, Rmax0.035 μ m, material removing rate are 0.8 μ m/min.
Example 5: use the semi-fixation abrasive grain grinding tool of the Arabic gum of 600# artificial diamond grain of sand as bond, workpiece is a cuboid 1Cr17Ni2 stainless steel after the grinding, be of a size of 52mm * 48mm * 6mm, surface of the work Ra value is 0.32 μ m, and processing load is 120kPa, the grinding tool rotating speed is 80rpm, cooling fluid is the aqueous solution, and after 15 minutes process times, surface roughness reaches Ra0.025 μ m, Rmax0.05 μ m, material removing rate are 0.8 μ m/min.
Example 6: use the semi-fixation abrasive grain grinding tool of the PVA (polyvinyl alcohol) of 3000#CBN abrasive particle as bond, workpiece is a cuboid 1Cr17Ni2 stainless steel after the grinding, be of a size of 52mm * 48mm * 6mm, surface of the work Ra value is 0.33 μ m, and processing load is 200kPa, the grinding tool rotating speed is 100rpm, cooling fluid is a NaOH solution, and after 10 minutes process times, surface roughness reaches Ra0.02 μ m, Rmax0.04 μ m, material removing rate are 0.7 μ m/min.
Example 7: use the semi-fixation abrasive grain grinding tool of the Arabic gum of 1000# alumina grain as bond, workpiece is a cuboid 9Cr18 stainless steel after the grinding, be of a size of 52mm * 48mm * 6mm, surface of the work Ra value is 0.32 μ m, and processing load is 50kPa, the grinding tool rotating speed is 60rpm, cooling fluid is the aqueous solution, and after 15 minutes process times, surface roughness reaches Ra0.03 μ m, Rmax0.05 μ m, material removing rate are 0.5 μ m/min.
Claims (6)
1. the semi-fixing abrasive grain polishing method of a plane stainless steel is characterized in that: described finishing method adopts semi-fixation abrasive grain grinding tool, and the plane of stainless steel work-piece and described semi-fixation abrasive grain grinding tool interact with face face contact form.
2. the semi-fixing abrasive grain polishing method of plane stainless steel as claimed in claim 1, it is characterized in that: processing load is between 20～200kPa, the grinding tool rotating speed drives semi-fixation abrasive grain grinding tool by drive unit and rotates on the plane of stainless steel work-piece between 20～200rpm.
3. the semi-fixing abrasive grain polishing method of plane stainless steel as claimed in claim 1 or 2, it is characterized in that: the mode of control processing temperature: supply with vaporific cooling fluid on the plane of stainless steel work-piece and the contact-making surface of described semi-fixation abrasive grain grinding tool, quantity delivered can be regulated as requested.
4. the semi-fixing abrasive grain polishing method of plane stainless steel as claimed in claim 3, it is characterized in that: described vaporific cooling fluid is bond, pure water or alkaline solution.
5. the semi-fixing abrasive grain polishing method of plane stainless steel as claimed in claim 4, it is characterized in that: bond in half set mode between the abrasive particle in the described semi-fixation abrasive grain grinding tool, the mass percent of each component in the described grinding tool is: abrasive particle 80%～94%, bond 6%～20%.
6. the semi-fixing abrasive grain polishing method of plane stainless steel as claimed in claim 5 is characterized in that: described abrasive particle is one of following: 1. alumina abrasive grain, 2. diamond, 3. corundum, 4. diamond dust, 5. garnet, 6. artificial corundum, 7. carborundum, 8. boron carbide.
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| CNB2007101564586A CN100500375C (en) | 2007-10-31 | 2007-10-31 | Semi-sessile abrasive grain polishing method of plane stainless steel |
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| CNB2007101564586A CN100500375C (en) | 2007-10-31 | 2007-10-31 | Semi-sessile abrasive grain polishing method of plane stainless steel |
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| CN101157198A true CN101157198A (en) | 2008-04-09 |
| CN100500375C CN100500375C (en) | 2009-06-17 |
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Cited By (10)
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| CN102513918A (en) * | 2011-12-12 | 2012-06-27 | 江苏智邦精工科技有限公司 | Silicon nitride ceramic ball grinding method based on flexible grinding material fixing grinding tool |
| CN102513919A (en) * | 2011-12-12 | 2012-06-27 | 江苏智邦精工科技有限公司 | Method for grinding aluminum oxide ceramic ball based on soft grinding material fixation grinding tool |
| CN102921212A (en) * | 2011-08-08 | 2013-02-13 | 四川西陇化工有限公司 | Filtering device for chemical reagent of hydrogen peroxide |
| CN103074631A (en) * | 2012-12-28 | 2013-05-01 | 西南铝业（集团）有限责任公司 | Polishing agent for precise polishing of high-alloy-aluminium metallographic sample, and precise polishing method |
| CN104209879A (en) * | 2014-09-11 | 2014-12-17 | 衢州学院 | Method for manufacturing soluble fixed soft abrasive-polishing film |
| CN106002568A (en) * | 2016-05-25 | 2016-10-12 | 振石集团东方特钢有限公司 | Stainless steel slab head slab grinding technology |
| CN106318222A (en) * | 2016-08-18 | 2017-01-11 | 江苏锦阳不锈钢制品有限公司 | Method for preparing high-precision polishing solution |
| CN106318220A (en) * | 2016-08-18 | 2017-01-11 | 江苏锦阳不锈钢制品有限公司 | Polishing solution for stainless steel surface machining |
| CN106413994A (en) * | 2015-05-11 | 2017-02-15 | 株式会社霍塔尼 | Bristle material for brushes and brush roll |
| CN111251078A (en) * | 2019-04-23 | 2020-06-09 | 新昌浙江工业大学科学技术研究院 | Semi-fixed abrasive particle polishing disc for ultra-precise polishing of cylindrical surface of cylindrical roller |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB1259341A (en) * | 1968-01-09 | 1972-01-05 | ||
| GB2125059B (en) * | 1982-08-10 | 1986-01-22 | United States Borax Chem | Improvements in or relating to the polishing of metal surfaces |
| CA1196506A (en) * | 1982-08-10 | 1985-11-12 | United States Borax & Chemical Corporation | Compositions and methods for polishing metal surfaces |
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2007
- 2007-10-31 CN CNB2007101564586A patent/CN100500375C/en not_active Expired - Fee Related
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| CN102921212A (en) * | 2011-08-08 | 2013-02-13 | 四川西陇化工有限公司 | Filtering device for chemical reagent of hydrogen peroxide |
| CN102513919A (en) * | 2011-12-12 | 2012-06-27 | 江苏智邦精工科技有限公司 | Method for grinding aluminum oxide ceramic ball based on soft grinding material fixation grinding tool |
| CN102513918B (en) * | 2011-12-12 | 2014-07-16 | 江苏智邦精工科技有限公司 | Silicon nitride ceramic ball grinding method based on flexible grinding material fixing grinding tool |
| CN102513919B (en) * | 2011-12-12 | 2014-08-13 | 江苏智邦精工科技有限公司 | Method for grinding aluminum oxide ceramic ball based on soft grinding material fixation grinding tool |
| CN102513918A (en) * | 2011-12-12 | 2012-06-27 | 江苏智邦精工科技有限公司 | Silicon nitride ceramic ball grinding method based on flexible grinding material fixing grinding tool |
| CN103074631A (en) * | 2012-12-28 | 2013-05-01 | 西南铝业（集团）有限责任公司 | Polishing agent for precise polishing of high-alloy-aluminium metallographic sample, and precise polishing method |
| CN104209879A (en) * | 2014-09-11 | 2014-12-17 | 衢州学院 | Method for manufacturing soluble fixed soft abrasive-polishing film |
| CN104209879B (en) * | 2014-09-11 | 2017-04-12 | 衢州学院 | Method for manufacturing soluble fixed soft abrasive-polishing film |
| CN106413994A (en) * | 2015-05-11 | 2017-02-15 | 株式会社霍塔尼 | Bristle material for brushes and brush roll |
| US10363587B2 (en) | 2015-05-11 | 2019-07-30 | Hotani Co., Ltd. | Bristle element for brush and brush roll |
| CN106002568B (en) * | 2016-05-25 | 2018-05-08 | 振石集团东方特钢有限公司 | A kind of stainless steel slab head base thinning technique |
| CN106002568A (en) * | 2016-05-25 | 2016-10-12 | 振石集团东方特钢有限公司 | Stainless steel slab head slab grinding technology |
| CN106318220A (en) * | 2016-08-18 | 2017-01-11 | 江苏锦阳不锈钢制品有限公司 | Polishing solution for stainless steel surface machining |
| CN106318222A (en) * | 2016-08-18 | 2017-01-11 | 江苏锦阳不锈钢制品有限公司 | Method for preparing high-precision polishing solution |
| CN111251078A (en) * | 2019-04-23 | 2020-06-09 | 新昌浙江工业大学科学技术研究院 | Semi-fixed abrasive particle polishing disc for ultra-precise polishing of cylindrical surface of cylindrical roller |
| CN111251078B (en) * | 2019-04-23 | 2021-09-14 | 新昌浙江工业大学科学技术研究院 | Semi-fixed abrasive particle polishing disc for ultra-precision polishing of cylindrical surface of GCr15 bearing steel cylindrical roller |
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