CN101148035A - Soft/hard abrasive grain mixed semi-fixation abrasive grain grinding tool - Google Patents
Soft/hard abrasive grain mixed semi-fixation abrasive grain grinding tool Download PDFInfo
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- CN101148035A CN101148035A CNA2007101565199A CN200710156519A CN101148035A CN 101148035 A CN101148035 A CN 101148035A CN A2007101565199 A CNA2007101565199 A CN A2007101565199A CN 200710156519 A CN200710156519 A CN 200710156519A CN 101148035 A CN101148035 A CN 101148035A
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- abrasive grain
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Abstract
The grinding tool with semi-fixed abrasive grain mixture in different hardnesses has abrasive grains adhered in semi-fixing mode and comprises abrasive grains of at least two hardness levels in 70-94 wt%, and binding agent in 6-30 wt%. The present invention can realize precise processing in high efficiency.
Description
Technical field
The present invention relates to the accurate ultra manufacture field, especially a kind of semi-fixation abrasive grain grinding tool.
Background technology
Abrasive particle processing is the main means of present accurate ultra processing.Abrasive particle processing can roughly be divided into free abrasive processing (comprise and grinding and polishing) and fixation abrasive grain processing (as superfine grinding) two classes again.Fixation abrasive grain processing has the advantages that high material is removed efficient, its machining accuracy is approached free abrasive processing day by day, but require to use high high accuracy, the high rigid device of price, and, had a strong impact on the serviceability and the life-span of product because the affected layer that forced feed causes is darker.So accurate ultra processing at present still is processed as main flow with free abrasive.Free abrasive processing is not high to equipment precision requirement, and the machining accuracy height, affected layer is shallow even do not have.But it is low that the free abrasive rapidoprint is removed speed, and crudy and uniformity are very responsive to the cleanliness factor of processing environment, in case the hard bulky grain is invaded machining area, promptly produce dark cut on the machined material surface, cause rework rate and percent defective to increase, limited the raising of working (machining) efficiency.
Summary of the invention
Can't take into account the deficiency of machining accuracy and working (machining) efficiency in order to overcome existing abrasive particle processing method; the invention provides a kind of higher working (machining) efficiency that when guaranteeing high manufacturing accuracy, obtains, realize the semi-fixation abrasive grain grinding tool of the soft/hard abrasive grain mixing of accurate ultra processing efficiently.
The technical solution adopted for the present invention to solve the technical problems is:
The semi-fixation abrasive grain grinding tool that a kind of soft/hard abrasive grain mixes; bond in half set mode between the abrasive particle in the described grinding tool; the mass percent of each component in the described grinding tool is: abrasive particle 70%~94%; bond 6%~30%, abrasive particle wherein is made up of the abrasive particle of two kinds of different hardness at least.
As preferred a kind of scheme: the particle size range of described abrasive particle is 0.01~30 micron.
As preferred another kind of scheme: described abrasive particle is made up of the abrasive particle of two hardness leveles, and the part by weight scope of two kinds of abrasive particles is 9: 1~1: 9.
Further, described abrasive particle is made up of the abrasive particle of three hardness leveles.Certainly, also can form by four kinds, five kinds or more kinds of abrasive particle.
Described abrasive particle comprises hard abrasive and soft abrasive, and it is one of following that described hard abrasive can be: 1. aluminium oxide, 2. diamond, 3. corundum, 4. diamond dust, 5. garnet, 6. carborundum, 7. boron carbide.
It is one of following that described soft abrasive can be: 1. iron oxide, 2. chromium oxide, 3. cerium oxide, 4. zirconia, 5. titanium oxide, 6. silica, 7. magnesia.
Described bond comprises adhesive and additive, and wherein the mass percent of the whole grinding tool of each ingredients constitute is: adhesive 1%~15%, additive 5%~15%.
Described adhesive can be following one or more mixing: 1. starch based adhesive, 2. natural plant gum class adhesive, 3. natural polymer subclass adhesive, 4. cellulose family adhesive, 5. semisynthetic class adhesive, 6. synthetic class adhesive, 7. resinae adhesive.
Described additive can be following one or more mixing: 1. waterproofing agent, 2. filler, 3. defoamer.
Technical conceive of the present invention is: in the semi-fixation abrasive grain grinding tool of being made up of abrasive particle, adhesive and additive etc., abrasive particle bonds together by the mode of bond with half set, and adhesion strength is between free and set.In the semi-fixing abrasive grain process, higher bonding strength and good self-sharpening make semi-fixation abrasive grain grinding tool can keep higher material to remove ability for a long time.Again because semi-fixation abrasive grain grinding tool " trap " effect that the hard bulky grain is had---the hard bulky grain of invading machining area is absorbed in grinding tool top layer and institute, and to share load identical with abrasive particle, can effectively alleviate even eliminate the damage that the hard bulky grain causes workpiece, crudy and uniformity have been guaranteed, reduce rework rate and percent defective, thereby when guaranteeing high manufacturing accuracy, obtain higher working (machining) efficiency.
Because abrasive particle is in half set state in the grinding tool, so free relatively grinding of grinding tool rotating speed be greatly improved, and the semi-fixation abrasive grain grinding tool rotating speed of diameter 300mm is the highest can to reach 350rpm, and material is removed efficient and significantly improved.Owing to be in the abrasive particle of half set state the hard bulky grain is had " trap " effect simultaneously, can effectively prevent the surface damage that bulky grain produces, help the acquisition of high manufacturing accuracy.
The semi-fixation abrasive grain grinding tool that soft/hard abrasive grain mixes is made up of abrasive particle, adhesive and additive etc.Abrasive particle comprises a plurality of kinds, generally is the abrasive particle of two kinds of different hardness grades.Hard abrasive is the main abrasive action that rises in process, removes machined material fast; Soft abrasive is the main polishing action that rises in process, and defectives such as the crackle that hard abrasive is produced, cut are repaired, and improve machining accuracy.Mutually combining of soft/hard abrasive grain helps further to improve the precision and the efficient of semi-fixing abrasive grain processing.
Described soft/hard abrasive grain mix semi-fixation abrasive grain grinding tool in abrasive particle between bond in half set mode, the mass percent of each component in the described grinding tool is: abrasive particle 70%~94%, bond 6%~30%.Abrasive particle wherein is made up of the abrasive particle of two hardness leveles at least.It is one of following that described hard abrasive can be: 1. aluminium oxide, 2. diamond, 3. corundum, 4. diamond dust, 5. garnet, 6. carborundum, 7. boron carbide.It is one of following that described soft abrasive can be: 1. iron oxide, 2. chromium oxide, 3. cerium oxide, 4. zirconia, 5. titanium oxide, 6. silica, 7. magnesia.The particle diameter of employed abrasive particle approximately is that 30 μ m are following, and suitable particle size range is 0.01~30 μ m.Additive plays waterproof, froth breaking effect.
The manufacture process of the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain mixes comprises steps such as batching, stirring, cast, froth breaking, baking and curing, the demoulding.
Beneficial effect of the present invention is: obtain higher working (machining) efficiency when 1, guaranteeing high manufacturing accuracy, realize accurate ultra processing efficiently; 2, in guaranteeing grinding tool, under the condition of abrasive particle half set feature, further improve working (machining) efficiency and surface quality.
The specific embodiment
Below the invention will be further described.
The semi-fixation abrasive grain grinding tool that a kind of soft/hard abrasive grain mixes; bond in half set mode between the abrasive particle in the described grinding tool; the mass percent of each component in the described grinding tool is: abrasive particle 70%~94%; bond agent 6%~30%, abrasive particle wherein is made up of the abrasive particle of two hardness leveles at least.
The particle size range of described abrasive particle is 0.01~30 micron.Described abrasive particle by the abrasive particle of two hardness leveles form also can, the part by weight scope of two kinds of abrasive particles is 9: 1~1: 9.Described abrasive particle is made up of the abrasive particle of three hardness leveles.Certainly, also can form by four kinds, five kinds or multiple abrasive particle.
It is one of following that described hard abrasive can be: 1. aluminium oxide, 2. diamond, 3. corundum, 4. diamond dust, 5. garnet, 6. carborundum, 7. boron carbide.
It is one of following that described soft abrasive can be: 1. iron oxide, 2. chromium oxide, 3. cerium oxide, 4. zirconia, 5. titanium oxide, 6. silica, 7. magnesia.
Described bond can be adhesive 1%~15%, additive 5%~15%.Described adhesive can be following one or more mixing: 1. starch based adhesive, 2. natural plant gum class adhesive, 3. natural polymer subclass adhesive, 4. cellulose family adhesive, 5. semisynthetic class adhesive, 6. synthetic class adhesive, 7. resinae adhesive.Described grinding tool additive can be following one or more mixing: 1. waterproofing agent, 2. filler, 3. defoamer.Described waterproofing agent can be silicone oil, silicon latex (dimethyl silane), methyl diene polysiloxanes or paraffin, and its mass percent is 3%~8%.Described defoamer can be octanol, tbp defoamer, and its mass percent is 0~1%.Described filler can be graphite, copper powder, aluminium powder or its mixture, and its mass percent is 0~8%.
The manufacture method of the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain mixes may further comprise the steps:
(1) abrasive particle, adhesive, additive are mixed, mass percent separately is: abrasive particle 70%~94%, and adhesive 1%~15%, additive 5%~15% stirs, and sieves and adds water and mix;
(2) compound is poured in the mould into moulding by casting;
(3) will pour into a mould good grinding tool and eliminate the bubble processing;
(4) behind the elimination bubble, grinding tool is put into drying in oven solidify, make semi-fixation abrasive grain grinding tool after the demoulding.
In described (4), toasted 24~96 hours under 30~90 ℃ of temperature in the baking oven.
Embodiment 1
The abrasive particle of present embodiment is 3000# carborundum and silica abrasive particle; Adhesive is a natural plant gum class adhesive, as mosanom, galactan, gum arabic; Additive is silicone oil waterproofing agent and aluminium powder filler; The mass percent of each component is: the grinding tool quality weighs 2.5 kilograms altogether, and carborundum and silica abrasive particle account for 75% of gross mass altogether, and ratio is a carborundum: silica=7: 3, plant class adhesive 9%, silicone oil waterproofing agent 8%, aluminium powder filler 7%.
Embodiment 2
The abrasive particle of present embodiment is 1000# boron carbide and titanium oxide abrasive particle; Adhesive is the starch based adhesive, as farina, cornstarch; Additive is silicon latex waterproofing agent and tbp defoamer; The mass percent of each component is: the grinding tool quality weighs 2 kilograms altogether, boron carbide and titanium oxide abrasive particle account for 87% of gross mass altogether, and ratio is a boron carbide: titanium oxide=9: 1, starch based adhesive 7.8%, silicon latex waterproofing agent 5%, tbp defoamer 0.2%.
Embodiment 3
The abrasive particle of present embodiment is 600# boron carbide and chromium oxide abrasive particle; Adhesive is a natural polymer subclass adhesive, as gelatin, casein; Additive is silicone oil waterproofing agent and graphite-filled dose; The mass percent of each component is: the grinding tool quality weighs 1.8 kilograms altogether, and boron carbide and chromium oxide abrasive particle account for 90.5% of gross mass altogether, and ratio is a boron carbide: chromium oxide=3: 7, natural polymer subclass adhesive 3%, graphite-filled dose 3%, paraffin water repellent 3%, octanol defoamer 0.5%.
Embodiment 4
The abrasive particle of present embodiment is 1000# diamond dust and iron oxide abrasive particle; Adhesive is the cellulose family adhesive, as methylcellulose, ethyl cellulose, hydroxyethylcellulose, carboxyl ethylenediamine; Additive is methyl diene polysiloxanes waterproofing agent and tbp defoamer; The mass percent of each component is: the grinding tool quality weighs 2.5 kilograms altogether, diamond dust and iron oxide abrasive particle account for 85% of gross mass altogether, and ratio is a diamond dust: iron oxide=2: 8, cellulose family adhesive 10.5%, methyl diene polysiloxanes waterproofing agent 4%, tbp defoamer 0.5%.
Embodiment 5
The abrasive particle of present embodiment is 2000# garnet and magnesia abrasive particle; Adhesive is a semisynthetic class adhesive, as soluble starch, dextrin; Additive is a silicon latex waterproofing agent, graphite-filled dose and octanol defoamer; The mass percent of each component is: the grinding tool quality weighs 1.5 kilograms altogether, and garnet and magnesia abrasive particle account for 78% of gross mass altogether, and ratio is a garnet: magnesia=3: 7, semisynthetic class adhesive 13%, silicon latex waterproofing agent 3%, graphite-filled dose 5%, octanol defoamer 1%.
Embodiment 6
The abrasive particle of present embodiment is 4000# boron carbide and zirconia abrasive particle; Adhesive is a synthetic class adhesive, as polyvinyl alcohol, PAA, PEO; Additive is copper powder filler and tbp defoamer; The mass percent of each component is: the grinding tool quality weighs 2 kilograms altogether, boron carbide and zirconia abrasive particle account for 82% of gross mass altogether, and ratio is a boron carbide: zirconia=5: 5, synthetic class adhesive 6.6%, copper powder filler 5%, tbp defoamer 0.4%.
Embodiment 7
The abrasive particle of present embodiment is 800# carborundum and chromium oxide abrasive particle; Adhesive is the resinae adhesive, as acetate resin, phenolic resins; Additive is a silicon latex waterproofing agent; The mass percent of each component is: the grinding tool quality weighs 2.5 kilograms altogether, and carborundum and chromium oxide abrasive particle account for 94% of gross mass altogether, and ratio is a carborundum: chromium oxide=8: 2, resinae adhesive 1%, silicon latex waterproofing agent 5%.
Embodiment 8
The abrasive particle of present embodiment is 2000# carborundum, aluminium oxide and iron oxide abrasive particle; Adhesive is a synthetic class adhesive; Additive is divided into filler, waterproofing agent and defoamer, and filler is a graphite, and waterproofing agent is the silicon latex, and defoamer is an octanol; The mass percent of each component is: the grinding tool quality weighs 2 kilograms altogether, carborundum, aluminium oxide and iron oxide abrasive particle account for 82% of gross mass altogether, ratio carborundum: aluminium oxide: iron oxide #=5: 3: 2, synthetic class adhesive 11%, graphite-filled dose 2.8%, silicon latex waterproofing agent 4%, octanol defoamer 0.2%.
Claims (9)
1. the semi-fixation abrasive grain grinding tool that mixes of a soft/hard abrasive grain; it is characterized in that: bond in half set mode between the abrasive particle in the described grinding tool; the mass percent of each component in the described grinding tool is: abrasive particle 70%~94%; bond 6%~30%, abrasive particle wherein is made up of the abrasive particle of two kinds of different hardness at least.
2. the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain as claimed in claim 1 mixes, it is characterized in that: the particle size range of described abrasive particle is: 0.01~30 micron.
3. the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain as claimed in claim 1 or 2 mixes; it is characterized in that: described abrasive particle comprises hard abrasive and soft abrasive, and described hard abrasive is one of following: 1. aluminium oxide, 2. diamond, 3. corundum, 4. diamond dust, 5. garnet, 6. carborundum, 7. boron carbide.
4. the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain as claimed in claim 3 mixes is characterized in that: described soft abrasive is one of following: 1. iron oxide, 2. chromium oxide, 3. cerium oxide, 4. zirconia, 5. titanium oxide, 6. silica, 7. magnesia.
5. the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain as claimed in claim 1 or 2 mixes, it is characterized in that: described abrasive particle is made up of the abrasive particle of two hardness leveles, and the part by weight scope of two kinds of abrasive particles is 9: 1~1: 9.
6. the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain as claimed in claim 4 mixes, it is characterized in that: described abrasive particle is made up of the abrasive particle of two hardness leveles, and the part by weight scope of two kinds of abrasive particles is 9: 1~1: 9.
7. the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain as claimed in claim 1 or 2 mixes; it is characterized in that: described bond comprises adhesive and additive; wherein the mass percent of the whole grinding tool of each ingredients constitute is: adhesive 1%~15%, additive 5%~15%.
8. the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain as claimed in claim 7 mixes, it is characterized in that: described adhesive is following one or more mixing: 1. starch based adhesive, 2. natural plant gum class adhesive, 3. natural polymer subclass adhesive, 4. cellulose family adhesive, 5. semisynthetic class adhesive, 6. synthetic class adhesive, 7. resinae adhesive.
9. the semi-fixation abrasive grain grinding tool that soft/hard abrasive grain as claimed in claim 7 mixes, it is characterized in that: described additive is following one or more mixing: 1. waterproofing agent, 2. filler, 3. defoamer.
Priority Applications (1)
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CNA2007101565199A CN101148035A (en) | 2007-11-06 | 2007-11-06 | Soft/hard abrasive grain mixed semi-fixation abrasive grain grinding tool |
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CNA2007101565199A CN101148035A (en) | 2007-11-06 | 2007-11-06 | Soft/hard abrasive grain mixed semi-fixation abrasive grain grinding tool |
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CN104209879A (en) * | 2014-09-11 | 2014-12-17 | 衢州学院 | Method for manufacturing soluble fixed soft abrasive-polishing film |
CN105538183A (en) * | 2015-12-09 | 2016-05-04 | 郑州磨料磨具磨削研究所有限公司 | Flexible polishing head and preparation method thereof |
CN105563351A (en) * | 2016-02-01 | 2016-05-11 | 中原工学院 | Diamond grinding disc for artificial zirconium jewel polishing |
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CN107322498A (en) * | 2017-06-22 | 2017-11-07 | 芜湖浙鑫新能源有限公司 | Grinding tool raw material and preparation method thereof |
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CN109732471A (en) * | 2017-10-31 | 2019-05-10 | 湖南大学 | A kind of chemical machinery-mechanochemistry cooperates with fine grinding processing method and the small grinding tool of composite mill grain shape |
CN110039381A (en) * | 2019-04-23 | 2019-07-23 | 新昌浙江工业大学科学技术研究院 | The Ultraprecise polished method of cylindrical roller |
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- 2007-11-06 CN CNA2007101565199A patent/CN101148035A/en active Pending
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CN104209879A (en) * | 2014-09-11 | 2014-12-17 | 衢州学院 | Method for manufacturing soluble fixed soft abrasive-polishing film |
CN104209879B (en) * | 2014-09-11 | 2017-04-12 | 衢州学院 | Method for manufacturing soluble fixed soft abrasive-polishing film |
CN105538183A (en) * | 2015-12-09 | 2016-05-04 | 郑州磨料磨具磨削研究所有限公司 | Flexible polishing head and preparation method thereof |
CN105563351A (en) * | 2016-02-01 | 2016-05-11 | 中原工学院 | Diamond grinding disc for artificial zirconium jewel polishing |
EP3231558A1 (en) | 2016-04-11 | 2017-10-18 | 3M Innovative Properties Company | A green body, a grinding wheel and a method for manufacturing at least a green body |
CN107353874A (en) * | 2017-06-22 | 2017-11-17 | 芜湖浙鑫新能源有限公司 | Grinding tool raw material and preparation method thereof |
CN107322498A (en) * | 2017-06-22 | 2017-11-07 | 芜湖浙鑫新能源有限公司 | Grinding tool raw material and preparation method thereof |
CN107312498A (en) * | 2017-06-22 | 2017-11-03 | 芜湖浙鑫新能源有限公司 | Grinding tool raw material and preparation method thereof |
CN107344337A (en) * | 2017-08-11 | 2017-11-14 | 南平市亿泽磨料磨具科技有限公司 | A kind of deep viscosity mixed coating corundum abrasive |
CN107344337B (en) * | 2017-08-11 | 2019-09-03 | 南平市亿泽磨料磨具科技有限公司 | A kind of depth viscosity mixed coating corundum abrasive |
CN109732471A (en) * | 2017-10-31 | 2019-05-10 | 湖南大学 | A kind of chemical machinery-mechanochemistry cooperates with fine grinding processing method and the small grinding tool of composite mill grain shape |
CN110039381A (en) * | 2019-04-23 | 2019-07-23 | 新昌浙江工业大学科学技术研究院 | The Ultraprecise polished method of cylindrical roller |
CN110372353A (en) * | 2019-08-21 | 2019-10-25 | 嘉兴纳美新材料有限公司 | A kind of zirconium aluminium ceramic ball and its production technology |
CN110977793A (en) * | 2019-12-20 | 2020-04-10 | 郑州九天工贸有限公司 | Resin grinding wheel and preparation method thereof |
CN110977793B (en) * | 2019-12-20 | 2021-07-02 | 郑州九天工贸有限公司 | Resin grinding wheel and preparation method thereof |
CN114367927A (en) * | 2022-01-26 | 2022-04-19 | 华侨大学 | Soft/hard abrasive consolidation pill grinding disc and preparation method thereof |
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