CN209207279U - Prepare the semi-automatic abrasive material spray equipment of single layer abrasive material Gelatin finish film - Google Patents

Prepare the semi-automatic abrasive material spray equipment of single layer abrasive material Gelatin finish film Download PDF

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CN209207279U
CN209207279U CN201822035492.4U CN201822035492U CN209207279U CN 209207279 U CN209207279 U CN 209207279U CN 201822035492 U CN201822035492 U CN 201822035492U CN 209207279 U CN209207279 U CN 209207279U
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abrasive material
semi
spray equipment
nozzle
automatic
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CN201822035492.4U
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林莹超
陆静
徐西鹏
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Huaqiao University
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Huaqiao University
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Abstract

The utility model discloses a kind of semi-automatic abrasive material spray equipments for preparing single layer abrasive material Gelatin finish film, including a rotating basis, a spraying mechanism and an abrasive material Storing and conveying mechanism.The utility model can realize the semi-automatic abrasive material spraying of single layer abrasive material Gelatin finish film, by way of passing through rotation polished film and combining the mobile spraying of nozzle, it can effectively improve the spraying non-uniform phenomenon occurred in abrasive material spraying process, improve the preparation efficiency of single layer abrasive material Gelatin finish film.

Description

Prepare the semi-automatic abrasive material spray equipment of single layer abrasive material Gelatin finish film
Technical field
The utility model is specifically related to a kind of semi-automatic abrasive material spray equipment for preparing single layer abrasive material Gelatin finish film.
Background technique
With the fast development and improvement of living standard of information technology and photoelectric technology, ceramic substrate, decoration and work Cheng Shicai, photoelectric material have also obtained a large amount of use in recent years, and the processing of these materials is generally divided into cutting, grinding, grinding With polishing four processes, and polish be used as the final link in these material Ultra-precision Turnings, polishing quality will determine finally The application performance of workpiece.
Currently, the polishing process of high-precision finished surface proposes requirements at the higher level to the preparation of used polishing tool. Wherein, the semi-consolidated polishing tool such as boiomacromolecule flexible polishing film not only solves low removal efficiency, regular dressing tool, super Fine granularity abrasive material equal traditional polishing tool easy to reunite sends one's regards to topic, simultaneously because there is biodegradability and biocompatibility, The advantages that being easier to the processing of discarded polished film, has certain application in Ultra-precision Turning field.But boiomacromolecule Flexible polishing film traditional preparation methods are by basis material and the resolidification molding after evenly mixing of ultra-fine abrasive material, in process In, internal abrasive material is often difficult to good exposure and utilization rate is low;And the boiomacromolecule in boiomacromolecule flexible polishing film Material has broken original gel network structure due to the mixing with abrasive material, so that the mechanical strength of flexible polishing film is inadequate, nothing Method reaches high-intensitive processing request.Therefore need improved by preparing single layer abrasive material Gelatin finish film the utilization rate of abrasive material with And the intensity of enhancing basis material improves polishing tool to advanced optimize the polishing performance of boiomacromolecule flexible polishing film Service life.
Utility model content
The purpose of the utility model is to overcome prior art defect, a kind of single layer abrasive material Gelatin finish film for preparing is provided Semi-automatic abrasive material spray equipment.
The technical solution of the utility model is as follows:
Prepare the semi-automatic abrasive material spray equipment of single layer abrasive material Gelatin finish film, comprising:
One rotating basis, including a pedestal, on the pedestal to place the rotating circular disk and one of Gelatin finish film The first actuator for driving the rotating circular disk to rotate;
One spraying mechanism, including a nozzle, a slide unit, a guide rail and one second actuator, nozzle are set on slide unit, slide unit On guide rail, the second actuator drives slide unit to be displaced along guide rail;
One abrasive material Storing and conveying mechanism, the abrasive material storage container of the mixture including one for containing abrasive material and water, a mill Material conveying tube, an air supply pipe and an air compressor machine, one end of air supply pipe are connected to air compressor machine, and the other end is connected in abrasive material storage container More than liquid level, the liquid level in one end connection abrasive material storage container of abrasive material delivery pipe is hereinafter, the other end is connected to said nozzle;
Spraying mechanism be set to rotating basis pedestal on so that nozzle alignment set the edge of rotating circular disk after, further In the radial displacement of the above-mentioned rotating circular disk of driving lower edge of the second actuator.
In a preferred embodiment of the utility model, mixing component is equipped in the abrasive material storage container.
It is further preferred that the mixing component is electromagnetic agitation component or mechanical stirring component.
In a preferred embodiment of the utility model, the abrasive material delivery pipe is equipped with one first shut-off valve.
In a preferred embodiment of the utility model, the air supply pipe is equipped with one second shut-off valve.
In a preferred embodiment of the utility model, the slide unit is equipped with a support rod, and the nozzle is set to On the support rod.
It further include one first drive control part, the first drive control in a preferred embodiment of the utility model Part is electrically connected with the first actuator, to control the rotation speed and rotational time of rotating circular disk.
It further include one second drive control part, the second drive control in a preferred embodiment of the utility model Part is electrically connected with the second actuator, to control time of velocity of displacement, displacement acceleration, shift length and the displacement of nozzle back and forth Number.
The beneficial effects of the utility model are:
1, the utility model can realize the semi-automatic abrasive material spraying of single layer abrasive material Gelatin finish film, by rotating polished film And the mode of the mobile spraying of nozzle is combined, it can effectively improve the spraying non-uniform phenomenon occurred in abrasive material spraying process, improve The preparation efficiency of single layer abrasive material Gelatin finish film.
2, the utility model is equipped with abrasive material Storing and conveying mechanism, effectively continuously can provide abrasive material for abrasive material spraying, And the mixing component of internal setting can guarantee that abrasive material is evenly dispersed in water and does not settle constantly, reduce what abrasive material spraying generated Abrasive agglomerate phenomenon.
3, the utility model can make polished film while rotating, in conjunction with the mobile spraying of nozzle, spray abrasive material uniformly It is coated in the Gelatin finish film surface being fixed on rotating circular disk, making the single layer abrasive material Gelatin finish film prepared is not in big face Long-pending abrasive material packing phenomenon.
4, the utility model can realize abrasive material spray automation, time saving and energy saving by the manipulation of machine, improve single layer abrasive material The preparation efficiency of Gelatin finish film.
Detailed description of the invention
Fig. 1 is the result schematic diagram of the utility model.
Fig. 2 is the top view of the utility model.
Fig. 3 is the structure sectional view of the abrasive material storage container of the utility model.
Specific embodiment
The technical solution of the utility model is further explained and described below by way of specific embodiment.
As shown in Figure 1, a kind of semi-automatic abrasive material spray equipment for preparing single layer abrasive material Gelatin finish film, including a rotation base 1, one spraying mechanism 2 of seat and an abrasive material Storing and conveying mechanism 3.
Rotating basis 1, including a pedestal 10, on the pedestal 10 to place a rotating circular disk of Gelatin finish film 11, the first actuator (not shown) of the driving rotating circular disk 11 rotation and one first drive control part (do not show in figure Out), rotating circular disk 11 is to immobilized gel polished film, and has a diameter larger than the diameter of the Gelatin finish film, first driving Control piece is electrically connected with the first actuator, to control the rotation speed and rotational time of rotating circular disk 11;
Spraying mechanism 2, including a nozzle 20, a slide unit 21, a guide rail 22, one second actuator 23 and one second driving control Product 24, nozzle 20 are set on slide unit 21 by a support rod 210, and slide unit 21 is set on guide rail 22, the driving of the second actuator 23 Slide unit 21 is displaced along guide rail 22, and the second drive control part 24 is electrically connected with the second actuator 23, to control the displacement speed of nozzle 20 Degree, displacement acceleration, the number of shift length and displacement back and forth;
As shown in figs. 1 and 3, abrasive material Storing and conveying mechanism 3, including an abrasive material storage container 30, an abrasive material delivery pipe 31, one Air supply pipe 32 and an air compressor machine 33, one end of air supply pipe 32 are connected to air compressor machine 33, and the other end is connected in abrasive material storage container 30 More than liquid level, the liquid level in one end connection abrasive material storage container 30 of abrasive material delivery pipe 31 is hereinafter, the other end is connected to said nozzle 20, air compressor machine 33, to air is provided in abrasive material storage container 30, increases the air pressure in abrasive material storage container 30 by air supply pipe 32, Make the mixture of abrasive material and water be delivered to nozzle 20 by abrasive material delivery pipe 31 to be sprayed;Abrasive material storage container 30 is set to pedestal On 10, mixing component 301 (preferably mechanical stirring component or electromagnetic agitation component) is provided with to guarantee that abrasive material is uniform in water Disperse and do not settle, when abrasive material delivery pipe 31 is equipped with spraying of one first shut-off valve 310 to control the mixture of abrasive material and water Between, air supply pipe 32 is equipped with one second shut-off valve 320 to control the supply time of air.
As illustrated in fig. 1 and 2, spraying mechanism 2 is set on the pedestal 10 of rotating basis 1, so that nozzle 20 sets rotation in alignment Behind the edge of disk 11, further in the radial displacement of the above-mentioned rotating circular disk 11 of the driving lower edge of the second actuator.
The application method of the utility model is as follows:
Abrasive material spraying before, the mixture of abrasive material and water is stored in abrasive material storage container 30, and by mixing component constantly into Row stirring, so that abrasive material is dispersed in water without settling.
When abrasive material sprays, first opens air compressor machine 33, the first shut-off valve 310 and the second shut-off valve 320, air compressor machine 33 and pass through confession Tracheae 32 increases the air pressure in abrasive material storage container 30, leads to abrasive material and water together to air is provided in abrasive material storage container 30 Overground material conveying tube 31 is delivered to nozzle 20, the mixture of abrasive material and water sprayed to from nozzle 20 be placed in it is solidifying on rotating circular disk 11 Glue polishes in film surface, and by the driving of the second actuator 23, nozzle 20 is along the radial straight from edge to center of Gelatin finish film Displacement of the lines uniformly sprays the mixture of abrasive material and water in Gelatin finish film in combination with the continuous rotation of rotating circular disk 11 Surface on.
Nozzle 20 can carry out back and forth multiple straight-line displacement under the driving of the second actuator 23 along guide rail 22, to make to spray Mouth 20 is constantly along the radial spraying carried out back and forth of Gelatin finish film;Nozzle 20 can be adjusted by the second drive control part 24 Velocity of displacement and displacement acceleration, fit through the first drive control part adjust rotating circular disk 11 revolving speed, make abrasive material with spy Fixed degree of scatter is sprayed on the surface of Gelatin finish film;The displacement of nozzle 20 can be adjusted by the second drive control part 24 Distance, to prepare the single layer abrasive material Gelatin finish film of disc or circular ring shape.
Above-mentioned Gelatin finish film refers in non-woven fabrics, woven fabric and the upper coating sodium alginate of synthesis one of lint, bright It is prepared after the bioabsorbable polymer material colloidal sol of at least one of glue, pectin, xanthan gum, chitosan, coating thickness 1 ~5mm is conducive to the surface layer attachment of abrasive material.Diamond, carbide, boride and the oxidation that above-mentioned abrasive material is 5~40 μm of granularity At least one of object, the mass fraction of abrasive material in water are 1~10%.
The above, the only preferred embodiment of the utility model, therefore, it cannot be limited according to, and the utility model is implemented Range, i.e., equivalent changes and modifications made according to the scope of the patent of the utility model and the content of the manual should still belong to practical It is novel cover in the range of.

Claims (8)

1. preparing the semi-automatic abrasive material spray equipment of single layer abrasive material Gelatin finish film, it is characterised in that: include:
One rotating basis, a rotating circular disk and one including a pedestal, on the pedestal to place Gelatin finish film drive First actuator of rotating circular disk rotation;
One spraying mechanism, including a nozzle, a slide unit, a guide rail and one second actuator, nozzle are set on slide unit, and slide unit is set to On guide rail, the second actuator drives slide unit to be displaced along guide rail;
One abrasive material Storing and conveying mechanism, the abrasive material storage container of the mixture including one for containing abrasive material and water, an abrasive material are defeated Pipe, an air supply pipe and an air compressor machine are sent, one end of air supply pipe is connected to air compressor machine, and the other end is connected to the liquid level in abrasive material storage container More than, the liquid level in one end connection abrasive material storage container of abrasive material delivery pipe is hereinafter, the other end is connected to said nozzle;
Spraying mechanism is set on the pedestal of rotating basis, so that nozzle is after the edge of rotating circular disk is set in alignment, further the The radial displacement of the above-mentioned rotating circular disk of driving lower edge of two actuators.
2. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: be equipped with and stir in the abrasive material storage container Mix component.
3. semi-automatic abrasive material spray equipment as claimed in claim 2, it is characterised in that: the mixing component is electromagnetic agitation group Part or mechanical stirring component.
4. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: the abrasive material delivery pipe is equipped with one the One shut-off valve.
5. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: the air supply pipe is equipped with one second section Only valve.
6. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: the slide unit is equipped with a support rod, The nozzle is set on the support rod.
7. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: it further include one first drive control part, First drive control part is electrically connected with the first actuator, to control the rotation speed and rotational time of rotating circular disk.
8. semi-automatic abrasive material spray equipment as described in claim 1, it is characterised in that: it further include one second drive control part, Second drive control part is electrically connected with the second actuator, to control velocity of displacement, displacement acceleration, shift length and the position of nozzle The number that in-migration returns.
CN201822035492.4U 2018-12-05 2018-12-05 Prepare the semi-automatic abrasive material spray equipment of single layer abrasive material Gelatin finish film Active CN209207279U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822035492.4U CN209207279U (en) 2018-12-05 2018-12-05 Prepare the semi-automatic abrasive material spray equipment of single layer abrasive material Gelatin finish film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822035492.4U CN209207279U (en) 2018-12-05 2018-12-05 Prepare the semi-automatic abrasive material spray equipment of single layer abrasive material Gelatin finish film

Publications (1)

Publication Number Publication Date
CN209207279U true CN209207279U (en) 2019-08-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201822035492.4U Active CN209207279U (en) 2018-12-05 2018-12-05 Prepare the semi-automatic abrasive material spray equipment of single layer abrasive material Gelatin finish film

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