CN109333656B - Automatic plate linear grooving machine and processing method thereof - Google Patents
Automatic plate linear grooving machine and processing method thereof Download PDFInfo
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- CN109333656B CN109333656B CN201811279920.6A CN201811279920A CN109333656B CN 109333656 B CN109333656 B CN 109333656B CN 201811279920 A CN201811279920 A CN 201811279920A CN 109333656 B CN109333656 B CN 109333656B
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- grooving
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- dust collection
- slotting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B25/00—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees
- B27B25/04—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees with feed chains or belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B29/00—Gripping, clamping, or holding devices for the trunk or log in saw mills or sawing machines; Travelling trunk or log carriages
- B27B29/02—Clamping angles; Gripping equipment thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/29—Details; Component parts; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F5/00—Slotted or mortised work
- B27F5/02—Slotting or mortising machines tools therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The invention discloses an automatic plate linear grooving machine, which comprises a machine case and is characterized in that: the machine box is characterized in that a workbench is arranged on the front side of the top of the machine box, a conveying device is arranged on the workbench, a clamping device matched with the conveying device and a grooving device for processing boards are arranged on the machine box on the rear side of the workbench, a machine cover is arranged on the outer side of the clamping device main body and the grooving device, the grooving device comprises a grooving motor arranged on a driving device and a saw blade arranged on an output shaft of the grooving motor, an operation table is arranged on one side of the machine box, and the operation table is electrically connected with the conveying device, the grooving device and the clamping device. The invention is used for forming L, U grooves on the plates, has wide application range, can adjust the position and the size of the grooves, the conveying speed of the plates and the clamping force of the clamping device, is convenient to operate, has high working efficiency and good yield and quality, and simultaneously adopts automatic dust collection in the whole process, thereby being safer and more environment-friendly.
Description
Technical Field
The invention relates to the field of furniture woodworking processing and manufacturing, in particular to an automatic plate linear grooving machine and a processing method thereof.
Background
At present, in the production process of furniture boards, a traditional vertical single-shaft woodworking router is a semi-automatic milling machine for manually pressing boards, the processing speed is low, the working strength of personnel is high, and the safety is relatively poor. In practical application, the cutter main shaft rotational speed of router is very high (up to 2 ten thousand turns/minute), and when high rotational speed can pass through this board cutting, the frictional force of tool bit cutting saw-dust can produce plank vibration, needs the people to apply the compressive force from horizontal and vertical, nevertheless the plank certainly can produce and beat under the unstable pressure effect of people, and processing width size also can be unstable, and the product fluting deformation is more obvious, sometimes appears the waste product even, and cutting speed is slower simultaneously, about 50-100mm/s, more probably can cause the plank to splash and hurt people incident. Therefore, the vertical single-shaft woodworking router is used for carrying out linear slotting, and is one of key factors influencing the production yield and the production efficiency of products. In summary, how to effectively solve the problem of time and effort consuming slotting of boards is a problem that needs to be solved by those skilled in the art.
Disclosure of Invention
The invention aims to overcome the defects of the existing equipment structure, and provides a milling machine suitable for automatically slotting a furniture plank to effectively reduce labor operation of personnel, reduce the phenomenon of slot line deformation and improve the slotting production efficiency and qualification rate of products.
The technical scheme of the invention is as follows: the utility model provides an automatic sharp groover of panel, includes quick-witted case, its characterized in that: the machine case is characterized in that a workbench is arranged on the front side of the top of the machine case, a conveying device is arranged on the workbench, a clamping device matched with the conveying device and a grooving device used for processing boards are arranged on the machine case on the rear side of the workbench, a machine cover is arranged on the outer side of the clamping device body and the grooving device, the grooving device comprises a grooving motor arranged on a driving device and a saw blade arranged on an output shaft of the grooving motor, the clamping device matched with the conveying device is arranged on the upper portion of the machine case, an operation console is arranged on one side of the machine case, and the operation console is electrically connected with the conveying device, the grooving device and the clamping device.
The grooving device comprises a first grooving device, a second grooving device and a third grooving device; the first grooving device, the second grooving device and the third grooving device comprise grooving motors arranged on the driving device and saw blades arranged on output shafts of the grooving motors, and the width of each saw blade is equal to that of a machining groove.
The clamping device comprises a lifting device arranged on the chassis and a cross beam driven by the lifting device to move up and down, and a pinch roller is arranged at the bottom of the cross beam.
The lifting device comprises two supporting seats installed on a chassis, a rectangular box body is arranged on a supporting piece at the top of the supporting seat, a driving rod is horizontally arranged between the two rectangular box bodies, an adjusting hand wheel is installed on one side, close to a feeding end, of the driving rod, a worm wheel is arranged on the part, corresponding to the rectangular box body, of the driving rod, the top of the supporting piece is fixedly provided with a worm, the upper part of the worm rod extends into the rectangular box body to be connected with the worm wheel, the rotating adjusting hand wheel drives the driving rod and the worm wheel to rotate, lifting motion of the rectangular box body relative to the supporting piece is achieved under the action of a worm wheel mechanism, a cross beam is installed between the two rectangular box bodies through a cross beam mounting plate, and a limit bolt with adjustable height is further arranged at the top of the supporting piece and can play a supporting role when the rectangular box body descends to the lowest position.
The workbench is provided with a feeding platform at the feeding end of the conveying device, a gear adjusting device is arranged at the rear side of the feeding platform, the gear adjusting device comprises a gear which is parallel to the side edge of the feeding platform, the gear is of a rectangular plate-shaped structure provided with a screw rod sliding block mechanism, the screw rod sliding block mechanism is used for realizing the approaching and the far-away actions with the side edge of the feeding platform, and the gear position can be manually or automatically adjusted to realize the adjustment of the processing size and the position of the plate.
The driving device comprises a Y-direction adjusting mechanism and a Z-direction driving mechanism, the slotting motor is arranged on the Z-direction driving mechanism, the Z-direction driving mechanism drives the slotting motor to move up and down, the Z-direction driving mechanism is arranged on the Y-direction adjusting mechanism, and the front and back positions of the Z-direction adjusting mechanism can be adjusted through the Y-direction adjusting mechanism.
The Y-direction adjusting mechanism comprises two Y-direction guide rails arranged on a chassis and a Y-direction sliding seat arranged on the Y-direction guide rails, a driving block on the right side of the Y-direction sliding seat is in threaded connection with a Y-direction screw rod, the other end of the Y-direction screw rod is arranged on a screw rod seat, a Y-direction screw rod handle is arranged at the end part of the Y-direction screw rod, the Y-direction screw rod handle can be rotated through rotation of the Y-direction screw rod handle so as to drive the Y-direction sliding seat to move forwards and backwards, guide posts are fixed at four corners of the Y-direction sliding seat, guide sleeves are sleeved outside the four guide posts, motor mounting plates are arranged between the four guide sleeves, a Z-direction cylinder is arranged between the motor mounting plates and the Y-direction sliding seat, the Z-direction cylinder drives the motor mounting plates and a grooving motor arranged on the motor mounting plates to do up-down lifting movement, the tops of the two guide posts on the left side and the two guide posts on the right side are all provided with connecting plates, the middle part of the connecting plate is in threaded connection with the Z-direction screw rod handle, and the maximum running height of the motor mounting plates and the grooving motor can be limited by ascending or descending through rotating the Z-direction screw rod.
The conveying device comprises a main conveying mechanism and an auxiliary conveying mechanism, wherein the main conveying mechanism comprises an X-direction conveying motor and a circulating conveying belt driven by the X-direction conveying motor, the auxiliary conveying mechanism comprises a guide wheel mounting plate and a row of guide wheels which are arranged above the guide wheel mounting plate and can freely rotate, and the guide wheel mounting plate is arranged on the front side of the chassis through two supporting components and is parallel to the circulating conveying belt.
The dust collection machine is characterized in that dust collection openings are formed in the front of the machine case and the top of the machine cover, the dust collection openings are directly connected to a suction fan or a workshop dust collection system through hoses, a plurality of upper dust collection covers are arranged at the bottom of the rear side of the cross beam and are connected with the top dust collection openings through hoses, lower dust collection covers which are in one-to-one correspondence with the upper dust collection covers are arranged at the rear of the workbench below the upper dust collection covers, the lower dust collection covers are connected with the bottom dust collection openings through hoses, brushes are arranged on the periphery of the lower part of the upper dust collection covers and the periphery of the upper part of the lower dust collection covers, the brushes of the upper dust collection covers are in butt joint with the brushes of the lower dust collection covers and are arranged in a staggered mode, a closed processing area with cavities is formed in the upper dust collection covers and the lower dust collection covers, a saw blade of an output shaft of a slotting motor is located in the closed processing area and cuts a plate processing part penetrating through the brushes into the cavities from the front side, and wood dust in the cutting process can be sucked through the hoses of the upper dust collection covers or the lower dust collection covers.
The processing method of the automatic plate linear grooving machine is characterized by comprising the following steps of:
s1, after checking various parameters of equipment, starting a machine, and rotating an adjusting hand wheel to enable a pinch roller to clamp a plate to be processed;
s2, adjusting a gear regulator, and determining the position L of a position groove and a plate edge 4 ；
S3, starting a conveying motor and 3 slotting motors to work through an operation table;
s4, placing the plate to be grooved on a conveyor belt, keeping the plate clamped by a rotatable pinch roller and a movable conveyor belt, and lifting the grooving motor A to a height L when the plate moves to the grooving motor A 1 Which drives the saw blade to cut deep L 2 When the length of the cutting groove in the direction opposite to the moving direction of the plate reaches L 3 When the slotting motor A descends, the slotting motor A stops cutting;
s5, when the plate moves to the slotting motor B, the slotting motor B lifts by 1/2L 1 Which drives the saw blade to cut deep L 2 When the lengths of the grooves are cut in the same direction along the moving direction of the plate until the lengths of the rest whole plate are cut, the slotting motor B descends, and cutting is stopped;
s6, when the plate moves to the slotting motor C, the slotting motor C lifts by a height L 1 Which drives the saw blade to cut deep L 2 When the lengths of the grooves are cut in the same direction along the moving direction of the plate until the lengths of the rest whole plate are cut, the slotting motor C descends, and cutting is stopped;
s7, after the plate is cut for two times by the slotting motor B and the slotting motor C, the height L is reached 1 The grooving size of the steel plate is ensured to be qualified;
and S8, after the slotting of the plate is finished, the next procedure is carried out, and the automatic slotting processing can be realized by repeating the steps.
The beneficial effects of the invention are as follows: the automatic plate linear grooving machine provided by the invention can be used for grooving L, U, and the distance between the groove and the edge of the wood plate is adjustable, so that the application range is wide. Among the 4 motors, the conveying motor is used for conveying plates, the slotting motor A is used for reversely cutting and sealing edges, the slotting motor B and the slotting motor C are respectively used for primary slotting depth and secondary slotting depth, and the through normal open slot has a depth-width dimension of 10 x 10, and is related to the specification of a milling cutter. According to the invention, the slotting position size is adjusted on the control screen in advance, and the wood board is placed on the conveying device, so that the direct contact of the manual work with the wood board in the wood board processing process is reduced, the clamping force of the clamping device can be adjusted, vibration is not generated in the moving process, the problems of severe uneven edge shoveling waves, wide slot position and deep slot position size errors of a working slot position are solved, the conveying speed can be adjusted, the operation is convenient, the manual labor degree of operators is reduced, the safety is good, the working efficiency is high, and the yield and the quality are good. The product processing process can utilize the idle time of personnel to carry out loading and unloading, and the whole process adopts automatic dust absorption simultaneously, and is safe and environment-friendly.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic rear view of the clamping device of the present invention.
Fig. 3 is a cut state view of the plate material of the present invention.
In the figure, a 1-slotting motor A, a 2-slotting motor B, a 3-slotting motor C, a 4-conveying motor, a 5-machine box, a 50-workbench, a 51-machine cover, a 6-conveying belt, a 7-operating platform, an 8-adjusting hand wheel, a 9-pinch roller, a 10-leaning gear, a 11-dust collection opening, a 12-saw blade, a 13-plate, a 14-supporting seat, a 15-supporting piece, a 16-rectangular box body, a 17-driving rod, a 18-worm wheel, a 19-worm, a 20-limit bolt, a 21-beam mounting plate and a 22-beam.
Detailed Description
The following is a further description of embodiments of the invention, taken in conjunction with the accompanying drawings:
the existing equipment vertical single-shaft woodworking router needs to further improve the structure and the operation mode of the equipment. For this purpose, the automatic plate linear grooving machine provided by the invention, as shown in fig. 1 and 2, comprises a case 5, and is characterized in that: the machine box is characterized in that a workbench 50 is arranged on the front side of the top of the machine box, a conveying device is arranged on the workbench 50, a clamping device matched with the conveying device and capable of setting pressure and a grooving device for processing plates are arranged on the machine box on the rear side of the workbench 50, a machine cover 51 is arranged on the outer sides of a clamping device main body and the grooving device, an operating table 7 is arranged on one side of the machine box 5, the operating table 7 is a control device with a control screen, and an electric control part of the machine is composed of the control screen, a machine bottom relay control switch element, a frequency converter, other electric switches, a motor and the like.
The grooving device comprises a first grooving device, a second grooving device and a third grooving device; the first grooving device, the second grooving device and the third grooving device comprise grooving motors arranged on the driving device and saw blades which are arranged on output shafts of the grooving motors and can be detached and replaced, and the width of each saw blade is equal to the machining width L2 of an L-shaped groove or a U-shaped groove.
The driving device comprises a Y-direction adjusting mechanism and a Z-direction driving mechanism, the slotting motor is arranged on the Z-direction driving mechanism, the Z-direction driving mechanism drives the slotting motor to move up and down, the Z-direction driving mechanism is arranged on the Y-direction adjusting mechanism, and the front and back positions of the Z-direction adjusting mechanism can be adjusted through the Y-direction adjusting mechanism.
The Y-direction adjusting mechanism comprises two Y-direction guide rails arranged on a chassis 5 and a Y-direction sliding seat arranged on the Y-direction guide rails, a driving block on the right side of the Y-direction sliding seat is in threaded connection with a Y-direction screw rod, the other end of the Y-direction screw rod is arranged on a screw rod seat, a Y-direction screw rod handle is arranged at the end part of the Y-direction screw rod, the Y-direction screw rod handle is rotated to drive the Y-direction sliding seat to move forwards and backwards through rotation, guide posts are fixed at four corners of the Y-direction sliding seat, guide sleeves are sleeved outside the four guide posts, motor mounting plates are arranged between the four guide sleeves, a Z-direction cylinder is arranged between the motor mounting plates and the Y-direction sliding seat, the Z-direction cylinder drives the motor mounting plates and a grooving motor arranged on the motor mounting plates to do up-down lifting movement, the tops of the two left guide posts and the two guide posts on the right side are all provided with connecting plates, the middle part of the connecting plates is in threaded connection with the Z-direction screw rod handle, and the maximum running height of the motor mounting plates and the grooving motor can be limited by ascending or descending the Z-direction screw rod.
The conveying device comprises a main conveying mechanism and an auxiliary conveying mechanism (not shown), the main conveying mechanism comprises an X-direction conveying motor and a circulating conveying belt 6 driven by the X-direction conveying motor, the auxiliary conveying mechanism comprises a guide wheel mounting plate and a row of guide wheels which are arranged above the guide wheel mounting plate and can freely rotate, the guide wheel mounting plate is arranged on the front side of the chassis 5 through two supporting components, the guide wheel mounting plate and the circulating conveying belt 6 are arranged in parallel, and the height of the guide wheel mounting plate can be adjusted through the supporting components.
The workbench 50 is provided with a feeding platform at the feeding end of the conveying device, the rear side of the feeding platform is provided with a gear adjusting device, the gear adjusting device comprises a leaning gear 10 which is arranged in parallel with the side edge of the feeding platform, the leaning gear 10 is of a rectangular plate-shaped structure provided with a screw rod sliding block mechanism, the approaching and the separating actions with the side edge of the feeding platform are realized through the screw rod sliding block mechanism, and the adjustment of the processing size and the processing position of the plate can be realized through manual or automatic adjustment of the leaning gear 10; the workbench 50 is provided with a discharging platform at the discharging end of the conveying device.
As shown in fig. 2, the clamping device comprises two supporting seats 14, thickness adjusters, cross beams and pinch rollers 9, the two supporting seats 14 are respectively installed on the case 5, the thickness adjusters are arranged on supporting pieces 15 at the tops of the two supporting seats 14, each thickness adjuster comprises two rectangular box bodies 16 and a driving rod 17 horizontally arranged between the rectangular box bodies 16, the driving rods 17 are provided with adjusting handwheels 8 at one side close to a feeding end, the parts, extending into the corresponding rectangular box bodies 16, of the driving rods 17 are respectively provided with a worm wheel 18, the tops of the supporting pieces 15 are respectively fixed with a worm 19, the upper parts of the worms 19 extend into the rectangular box bodies 16 and are connected with the worm wheels 18, the driving rods and the worm wheels 18 are driven to rotate by rotating the adjusting handwheels 8, lifting movement of the rectangular box bodies 16 relative to the supporting pieces 15 is realized under the action of a worm wheel and worm mechanism, the tops of the supporting pieces 15 are also provided with limit bolts 20 with adjustable heights, the limit bolts 20 play a supporting role when the rectangular box bodies 16 are lowered to the lowest position, the rectangular box bodies 16 are integrally provided with cross beams 21, two cross beams 22 are fixedly arranged between the cross beams 21 and arranged at two sides of the cross beams 22 are fixedly arranged on the two sides of the cross beams 9, and the cross beams are arranged on the cross beams for moving on the front of the cross beams 51.
The dust collection device is characterized in that dust collection openings 11 are formed in the front of the machine case 5 and the top of the hood 51, the dust collection openings 11 are directly connected to a suction fan or a workshop dust collection system through hoses, a plurality of upper dust collection covers are arranged at the bottom of the rear side of the cross beam and are connected with the top dust collection openings 11 through hoses, lower dust collection covers which are in one-to-one correspondence with the upper dust collection covers are arranged at the rear of the workbench 50 below the upper dust collection covers, the lower dust collection covers are connected with the bottom dust collection openings 11 through hoses, brushes are arranged around the lower part of the upper dust collection covers and around the upper part of the lower dust collection covers, the brushes of the upper dust collection covers are in butt joint with the brushes of the lower dust collection covers in a staggered mode, a closed processing area with cavities is formed in the upper dust collection covers and the lower dust collection covers, saw blades of an output shaft of a slotting motor are located in the closed processing area and cut on a plate processing part penetrating the brushes into the cavities from the front side, and wood chips in the cutting process can be sucked through the hoses of the upper dust collection covers or the lower dust collection covers.
The invention provides an automatic plate linear grooving machine, which comprises the following specific operation steps:
s1, after checking equipment power supply, air source and other parameters are good, starting a machine;
s2, adjusting a hand wheel of the thickness regulator to enable the pinch roller 9 to clamp a plate with the thickness of 18 mm;
s3, adjusting a gear regulator to determine the position L of an L-shaped or U-shaped positioning groove and a plate edge 4 ：0-200mm；
S4, opening an operation interface of an operation screen, clicking the conveyor belt 6 can start the conveying motor 4, and the low, medium and high speeds and the highest working feeding conveying speed can be selected: 20 m/min;
s5, clicking a button of a slotting motor A1, a slotting motor B2 and a slotting motor C3 of a screen to start corresponding slotting motors to work;
s6, placing the plate to be grooved on a conveyor belt, clamping the plate by a rotatable pinch roller 9 and a movable conveyor belt 6, and lifting the grooving motor A1 to a height L when the plate moves to the grooving motor A1 1 (10 mm) which drives the saw blade to cut L 2 (10 mm) when the length of the cutting groove in the direction opposite to the moving direction of the sheet member reaches L 3 (10 mm) when the slotting motor A1 descends (10 mm), the slotting motor A1 stops cutting, as shown in figure 3;
s7, when the plate moves to the slotting motor B2, the slotting motor B2 is lifted to 1/2L 1 (5 mm) which drives the saw blade to cut deep L 2 (10 mm), when the groove length is cut in the same direction as the moving direction of the plate member until the remaining whole plate length is cut, the slotting motor B2 descends, stopping the cutting, as shown in fig. 3;
s8 when the plate moves to the slotting motor C3, the slotting motor C3Elevation L 1 (10 mm) which drives the saw blade to cut deep L 2 (10 mm), when the length of the slot is cut in the same direction as the moving direction of the plate until the remaining whole length of the plate is cut, the slotting motor C3 descends, stopping the cutting, as shown in fig. 2;
s9, after the plate is cut for two times by the slotting motor B2 and the slotting motor C3, the height L is reached 1 The grooving size of (10 mm) ensures that the quality is acceptable, as shown in figure 3;
and S10, after the slotting of the plate is finished, the next procedure is carried out, and the automatic slotting processing can be realized by repeating the steps.
The control panel of the invention can carry out parameter adjustment, and can adjust the conveying speed and the pressing force. The equipment realizes slotting the wood board by oneself in the slotting process, and moves and conveys the wood board, so that the process that an operator presses the wood board by hand is saved, and after slotting is finished, the operator only needs to observe and check whether the slotting size and appearance of the wood board are qualified or not, and the equipment is trouble-saving and labor-saving compared with the prior art. The working principle of the automatic plate cutting machine is that the automatic plate cutting machine realizes the aim of automatic plate cutting through electric and mechanical automatic control, the plate is clamped by the pressing wheel and the conveyor belt through the thickness regulator to replace manual pressing of the plate, and the distance L between the groove position and the edge line of the plate can be regulated through the gear regulator 4 The edge sealing is cut in advance anticlockwise through the slotting motor A1, the edge sealing is prevented from bursting, the plate groove is cut clockwise through the slotting motor B2 and the slotting motor C3 in sequence, and the conveying motor 4 achieves the plate moving and conveying function.
The invention has the following functions: 1. the equipment can realize automatic cutting, and the processing product quality is stable, reduces personnel intensity of labour simultaneously, solves the problem that safety exists. 2. Can meet the pull groove size L 1 、L 2 The method comprises the following steps: 10 x 10mm vertical trough, L-shape and U-shape. The device can realize a slot pulling position L of 0-200mm 4 The adjustable is realized by a gear position adjustable device. 3. The PVC plate is free from edge burst by forward cutting of the 1 st motor and reverse cutting of the 2 nd motor and the 3 rd motor. 4. The accurate error of the pull groove is not more than 0.5mm.
The invention has the advantages that: 1. the milling machine is used for grooving equipment in 2017, so that potential safety hazards in a grooving process are completely avoided, and a safety event is 0; 2. the equipment solves the problem that the edge of the shovel is seriously uneven, the groove position is wide, the groove position depth is in dimensional error, and the quality of the groove position is increased by 2%; 3. through workshop production tests in the first half of 2017, the grooving process only needs 1 personnel to operate, 1.5 personnel to operate is needed from 2016 to reduce 0.5 personnel to operate, and the edge sealing process does not need to arrange 1 personnel to shovel an edge sealing belt; 4. the whole productivity of the grooving process is improved by 5 percent.
The foregoing embodiments and description have been provided merely to illustrate the principles and best modes of carrying out the invention, and various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (3)
1. The utility model provides an automatic sharp groover of panel, includes quick-witted case, its characterized in that: the front side of the top of the case is provided with a workbench, a conveying device is arranged on the workbench, a clamping device matched with the conveying device and a grooving device for processing plates are arranged on the case at the rear side of the workbench, a main body of the clamping device and the outer side of the grooving device are provided with a cover, the grooving device comprises a grooving motor arranged on a driving device and a saw blade arranged on an output shaft of the grooving motor, the upper part of the case is provided with the clamping device matched with the conveying device, one side of the case is provided with an operation desk, and the operation desk is electrically connected with the conveying device, the grooving device and the clamping device;
the grooving device comprises a first grooving device, a second grooving device and a third grooving device, wherein the first grooving device, the second grooving device and the third grooving device comprise grooving motors arranged on a driving device and saw blades arranged on output shafts of the grooving motors, and the width of each saw blade is equal to that of a processing groove; the clamping device comprises a lifting device arranged on the chassis and a cross beam driven by the lifting device to realize up-and-down movement, and a pinch roller is arranged at the bottom of the cross beam;
the driving device comprises a Y-direction adjusting mechanism and a Z-direction driving mechanism, the slotting motor is arranged on the Z-direction driving mechanism, the Z-direction driving mechanism drives the slotting motor to move up and down, the Z-direction driving mechanism is arranged on the Y-direction adjusting mechanism, and the front and back positions of the Z-direction adjusting mechanism can be adjusted through the Y-direction adjusting mechanism;
the Y-direction adjusting mechanism comprises two Y-direction guide rails arranged on the chassis and a Y-direction sliding seat arranged on the Y-direction guide rails, a driving block on the right side of the Y-direction sliding seat is in threaded connection with a Y-direction screw rod, the other end of the Y-direction screw rod is arranged on the screw rod seat, a Y-direction screw rod handle is arranged at the end part of the Y-direction screw rod, the Y-direction screw rod handle is rotated to drive the Y-direction sliding seat to move forwards and backwards, guide posts are fixed at four corners of the Y-direction sliding seat, guide sleeves are sleeved outside the four guide posts, motor mounting plates are arranged between the four guide sleeves, a Z-direction cylinder is arranged between the motor mounting plates and the Y-direction sliding seat, the Z-direction cylinder drives the motor mounting plates and a slotting motor arranged on the motor mounting plates to do up-down lifting movement, the middle part of the connecting plate is in threaded connection with the Z-direction screw rod handle, and the maximum running height of the motor mounting plates and the slotting motor can be limited by ascending or descending through rotating the Z-direction screw rod;
the lifting device comprises two supporting seats arranged on the chassis, a rectangular box body is arranged on a supporting piece at the top of the supporting seat, a driving rod is horizontally arranged between the two rectangular box bodies, an adjusting hand wheel is arranged on one side, close to a feeding end, of the driving rod, worm wheels are arranged on the part, which extends into the corresponding rectangular box body, of the driving rod, worm shafts are fixed at the top of the supporting piece, the upper parts of the worm shafts extend into the rectangular box body and are connected with the worm wheels, the driving rod and the worm wheels are driven to rotate by the rotating adjusting hand wheel, lifting movement of the rectangular box body relative to the supporting piece is realized under the action of a worm and gear mechanism, a cross beam is arranged between the two rectangular box bodies through a cross beam mounting plate, and a limit bolt with adjustable height is further arranged at the top of the supporting piece, so that the rectangular box body can be supported when being lowered to the lowest position;
the workbench is provided with a feeding platform at the feeding end of the conveying device, the rear side of the feeding platform is provided with a gear adjusting device, the gear adjusting device comprises a leaning gear which is arranged in parallel with the side edge of the feeding platform, the leaning gear is of a rectangular plate-shaped structure provided with a screw rod sliding block mechanism, the approaching and the separating actions with the side edge of the feeding platform are realized through the screw rod sliding block mechanism, and the adjustment of the processing size and the position of the plate can be realized through manual or automatic adjustment of the leaning gear position;
the conveying device comprises a main conveying mechanism and an auxiliary conveying mechanism, wherein the main conveying mechanism comprises an X-direction conveying motor and a circulating conveying belt driven by the X-direction conveying motor, the auxiliary conveying mechanism comprises a guide wheel mounting plate and a row of guide wheels which are arranged above the guide wheel mounting plate and can freely rotate, and the guide wheel mounting plate is arranged on the front side of the chassis through two supporting components and is parallel to the circulating conveying belt.
2. The automatic linear grooving machine for plate material according to claim 1, wherein: the dust collection machine is characterized in that dust collection openings are formed in the front of the machine case and the top of the machine cover, the dust collection openings are directly connected to a suction fan or a workshop dust collection system through hoses, a plurality of upper dust collection covers are arranged at the bottom of the rear side of the cross beam and are connected with the top dust collection openings through hoses, lower dust collection covers which are in one-to-one correspondence with the upper dust collection covers are arranged at the rear of the workbench below the upper dust collection covers, the lower dust collection covers are connected with the bottom dust collection openings through hoses, brushes are arranged on the periphery of the lower part of the upper dust collection covers and the periphery of the upper part of the lower dust collection covers, the brushes of the upper dust collection covers are in butt joint with the brushes of the lower dust collection covers and are arranged in a staggered mode, a closed processing area with cavities is formed in the upper dust collection covers and the lower dust collection covers, a saw blade of an output shaft of a slotting motor is located in the closed processing area and cuts a plate processing part penetrating through the brushes into the cavities from the front side, and wood dust in the cutting process can be sucked through the hoses of the upper dust collection covers or the lower dust collection covers.
3. The method for processing the automatic plate linear grooving machine according to claim 2, characterized in that:
s1, after checking various parameters of equipment, starting a machine, and rotating an adjusting hand wheel to enable a pinch roller to clamp a plate to be processed;
s2, adjusting a gear regulator, and determining the position L of a position groove and a plate edge 4 ；
S3, starting a conveying motor and 3 slotting motors to work through an operation table;
s4, placing the plate to be grooved on a conveyor belt, keeping the plate clamped by a rotatable pinch roller and a movable conveyor belt, and lifting the grooving motor A to a height L when the plate moves to the grooving motor A 1 Which drives the saw blade to cut deep L 2 When the length of the cutting groove in the direction opposite to the moving direction of the plate reaches L 3 When the slotting motor A descends, the slotting motor A stops cutting;
s5, when the plate moves to the slotting motor B, the slotting motor B lifts by 1/2L 1 Which drives the saw blade to cut deep L 2 When the lengths of the grooves are cut in the same direction along the moving direction of the plate until the lengths of the rest whole plate are cut, the slotting motor B descends, and cutting is stopped;
s6, when the plate moves to the slotting motor C, the slotting motor C lifts by a height L 1 Which drives the saw blade to cut deep L 2 When the lengths of the grooves are cut in the same direction along the moving direction of the plate until the lengths of the rest whole plate are cut, the slotting motor C descends, and cutting is stopped;
s7, after the plate is cut for two times by the slotting motor B and the slotting motor C, the height L is reached 1 The grooving size of the steel plate is ensured to be qualified;
and S8, after the slotting of the plate is finished, the next procedure is carried out, and the automatic slotting processing can be realized by repeating the steps.
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| CN201811279920.6A CN109333656B (en) | 2018-10-30 | 2018-10-30 | Automatic plate linear grooving machine and processing method thereof |
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| CN201811279920.6A CN109333656B (en) | 2018-10-30 | 2018-10-30 | Automatic plate linear grooving machine and processing method thereof |
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| CN109333656B true CN109333656B (en) | 2023-09-29 |
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| CN110465863B (en) * | 2019-08-21 | 2021-04-16 | 江苏融至新材料有限公司 | Plate grooving machine |
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