CN217019361U - Grooving and laser cutting combined all-in-one machine - Google Patents
Grooving and laser cutting combined all-in-one machine Download PDFInfo
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- CN217019361U CN217019361U CN202122727816.2U CN202122727816U CN217019361U CN 217019361 U CN217019361 U CN 217019361U CN 202122727816 U CN202122727816 U CN 202122727816U CN 217019361 U CN217019361 U CN 217019361U
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技术领域technical field
本发明涉及金属开槽设备技术领域,特别涉及一种刨槽和激光切割复合一体机。The invention relates to the technical field of metal grooving equipment, in particular to a composite integrated machine for grooving and laser cutting.
背景技术Background technique
国内外新兴的中高档建筑材料装饰行业对所需要的金属装饰材料提出了更高的要求,即要求弯制后的金属薄板料工件棱边圆弧半径尽可能小,金属薄板抖工件表面无折光;要求金属薄板料工件的弯制断面形状更复杂,更能体现设计师的新潮设计风格。目前传统的强制折弯方式和自由折弯方式,甚至三点式折弯工艺都已无法弯制小圆弧的金属板料工件,也就是说单独用折弯机弯制金属薄板料工件已不能满足设计师的设计要求,达不到中高档装饰的档次和装饰效果。由此一种新颖的折弯工艺应运而生:即先对金属薄板料进行V型开槽,然后在折弯机上对金属薄板进行折弯。一、折弯前对金属薄板料进行V型开槽的工艺特点1.折弯后的工件棱边圆弘半径小、无折光由折弯工艺可知,折弯后的工件棱边圆弧半径是和被折弯工件的厚度成正比例关系的,由于对金属薄板料进行V型开槽后,剩余板料的厚度仅是原有板料厚度的一半,甚至于更小,使得折弯后的工件棱边圆弧半径也成比例地成倍减小。又因为进行V型开槽后剩余板料的厚度较小,折弯时的变形力也小,不会扩散影响到未折弯区域,所以折弯后的金属薄板工件表面无折光。这样就满足了宾馆、饭店、酒楼、商厦、银行、机场等场所中高档装饰的特殊要求。2.降低了板料折弯所需要的折弯力由折弯工艺可知,板料折弯力和被折弯工件的板料厚度也是成正比例关系的,在折弯前对金属薄板料进行V型开槽后,使得剩余板料的厚度约为原有板料厚度的一半,或更小,这样板料折弯所需要的折弯力也相应减小,使得长板料在较小吨位的折弯机上也能够进行弯曲。既可以减少设备投资,又节省了能源。3.一些特殊料型在普通折弯机上用通用模具就能够弯制成形矩形管,这种料形在普通折弯机上是无法弯制成形的,或者要用特殊设计的复杂模具来完成该项工作。但是通过对金属薄板料V型开槽的深浅程度进行控制,就能够使这种特殊折弯料型在普通折弯机上用通用模具也能弯制成型。具体做法是:将最后一道弯制工序的V型槽剩余板料厚度控制在0.3毫米左右,这样此道弯制工序的回弹角就很小,矩形管成型后不会再反弹变形。4.对折弯前的弯曲边长尺寸进行定位通过对金属薄板料进行浅显的V型刨槽,可以用来对折弯前的弯曲边长尺寸进行预定位,然后在折弯机上按照预先刻划好的V型线槽进行弯曲,这样可以保证折弯边长尺寸的准确无误,可以替代数控折弯机的后挡料功能。当然前提是V型刨槽机的定位精度必须达到±0.05毫米。二、对金属薄板料进行V型刨槽的设备在没有专用V型刨坑设备之前,一般常用龙门刨床来对金属薄板料进行V型刨坑,由于龙门刨床无可靠有效的金属薄板压料装置,对金属薄板V型刨槽的深浅程度和V型槽的定位距离无法进行精确控制,加之开动龙门刨床的能源消耗大,效力又低等各种因素,目前对金属薄板进行V型刨坑工作已由金属薄板刨槽机取代。新型金属薄板刨坑机是根据中高档装饰行业,电梯制造等行业的特殊需求而设计制造的,能够对不锈钢薄板、铁板、铜板等其他材质板料进行V型刨槽。新型金属薄板刨槽机如装上某些特殊的专用附件,还可以对金属薄板料和型材进行打磨、抛光、拉丝、切割等工作。The emerging medium and high-grade building material decoration industry at home and abroad has put forward higher requirements for the required metal decoration materials, that is, the edge arc radius of the bent metal sheet workpiece is required to be as small as possible, and the surface of the metal sheet shakes the workpiece without refraction. ; The bending section shape of the sheet metal workpiece is required to be more complex, and it can better reflect the designer's trendy design style. At present, the traditional forced bending method, free bending method, and even the three-point bending process have been unable to bend small arc sheet metal workpieces, that is to say, bending metal sheet workpieces with a bending machine alone cannot meet the design requirements. According to the design requirements of the designer, it cannot reach the grade and decorative effect of medium and high-end decoration. As a result, a novel bending process came into being: that is, the metal sheet is first V-grooved, and then the metal sheet is bent on a bending machine. 1. The process characteristics of V-grooving the metal sheet before bending It is proportional to the thickness of the workpiece to be bent. After the V-shaped grooving is performed on the thin metal sheet, the thickness of the remaining sheet is only half the thickness of the original sheet, or even smaller, which makes the workpiece after bending. The radii of the edge arcs are also proportionally reduced in multiples. And because the thickness of the remaining sheet after V-grooving is small, the deformation force during bending is also small, and it will not spread and affect the unbent area, so the surface of the metal sheet workpiece after bending has no refraction. In this way, it can meet the special requirements of high-end decoration in hotels, restaurants, restaurants, commercial buildings, banks, airports and other places. 2. The bending force required for sheet metal bending is reduced. It can be seen from the bending process that the sheet metal bending force and the sheet thickness of the workpiece to be bent are also in direct proportion. After grooving, the thickness of the remaining sheet is about half of the original sheet thickness, or less, so that the bending force required for sheet bending is correspondingly reduced, so that the long sheet can be bent at a smaller tonnage. Bending is also possible on a bending machine. It can not only reduce equipment investment, but also save energy. 3. Some special materials can be bent into rectangular tubes on ordinary bending machines with general molds. This kind of materials cannot be bent on ordinary bending machines, or special designed complex molds are used to complete this project. Work. However, by controlling the depth of the V-shaped groove in the metal sheet, this special bending material can also be bent with a general mold on an ordinary bending machine. The specific method is: control the thickness of the remaining sheet material of the V-shaped groove in the last bending process to about 0.3 mm, so that the rebound angle of this bending process is very small, and the rectangular tube will not rebound and deform after forming. 4. Positioning the length of the bending side before bending By performing a simple V-shaped planing on the metal sheet, it can be used to pre-position the length of the bending side before bending, and then pre-scribing it on the bending machine The V-shaped wire groove is bent, which can ensure the accuracy of the bending side length and dimension, and can replace the back gauge function of the CNC bending machine. Of course, the premise is that the positioning accuracy of the V-shaped router must reach ±0.05 mm. Second, the equipment for V-shaped planing for metal sheet materials Before there is no special V-shaped planing equipment, a gantry planer is generally used to carry out V-shaped planing for metal sheet materials. Because the gantry planer does not have a reliable and effective metal sheet pressing device , the depth of the V-shaped planing groove of the metal sheet and the positioning distance of the V-shaped groove cannot be accurately controlled. In addition, the energy consumption of the gantry planer is large and the efficiency is low. At present, the V-shaped planing work is carried out on the metal sheet. Replaced by sheet metal planers. The new metal sheet planing machine is designed and manufactured according to the special needs of the middle and high-end decoration industry, elevator manufacturing and other industries. It can carry out V-shaped planing for stainless steel sheet, iron plate, copper plate and other materials. If the new metal sheet planer is equipped with some special special accessories, it can also grind, polish, wire, and cut metal sheet materials and profiles.
我国的刨槽机行业在近年来随着机械设备的发展,进入快速发展阶段。我们在利用刨槽机进行V型槽的刨槽过程时,首先要将刨槽机的液压压板装置压住板料固定在工件台上,调整好加工起点(原点),由电机调节刀架对板料进行刨槽加工,形成所需的V型槽,V型槽的深度和宽度可以通过进刀量的不同来保证。my country's planer industry has entered a stage of rapid development with the development of machinery and equipment in recent years. When we use the planer to carry out the V-groove planing process, first of all, the hydraulic pressure plate device of the planer should be pressed against the sheet and fixed on the workpiece table, and the processing starting point (origin) should be adjusted. The sheet is grooved to form the required V-groove. The depth and width of the V-groove can be guaranteed by the difference in the amount of feed.
在刨槽机上加工的板材一般都比较薄,为了保证折边处有足够的强度,刨槽的深度不能很深,所以控制精度要求很精确;同时为了提高加工工件的折弯尺寸精度,对长度位置控制也要精确。综合以上因素考虑刨槽机的设计精度要达到0.01mm。根据工艺技术特点,双头刨工件的加工需要在X、Y、Z、C、W五个方向上分别进行控制。其中X轴表示沟槽的长度;Y轴是指沟槽在板材上的位置;Z、W轴则是表示沟槽的深度,C轴表示与板材沟槽平行方向上激光切割板料。现有市场单头和双头刨槽只有单一的刨槽功能,没有激光切断板料的功能,增加激光切割功能可在大的板料上切割所需工件的宽度,快速获得工件所需尺寸,减少刨完槽后再去手工扳断板料或剪板机上剪切板料工艺从而获得所需的工件尺寸。The plates processed on the planer are generally relatively thin. In order to ensure sufficient strength at the folded edge, the depth of the planer cannot be very deep, so the control accuracy is required to be very precise; at the same time, in order to improve the bending dimensional accuracy of the workpiece, the length Position control is also precise. Considering the above factors, the design accuracy of the planer should reach 0.01mm. According to the technical characteristics of the process, the processing of the double-head planer workpiece needs to be controlled in the five directions of X, Y, Z, C, and W respectively. The X axis represents the length of the groove; the Y axis refers to the position of the groove on the plate; the Z and W axes represent the depth of the groove, and the C axis represents the laser cutting of the plate in the direction parallel to the groove of the plate. The existing single-head and double-head planers in the market only have a single planer function, and there is no laser cutting function. Adding the laser cutting function can cut the required width of the workpiece on a large sheet, and quickly obtain the required size of the workpiece. Reduce the process of cutting the sheet by hand or cutting the sheet on the shearing machine after the groove is planed to obtain the required workpiece size.
双头机器工作过程:人工上料放置在机器工作台面上固定位置→Y轴液压夹钳夹持工件运动到最后→Y轴定位到工件第一道刨槽位置→液压压板装置压紧工件→Z或W轴刀架自动进给到所需槽深位置→X轴移动自动刨槽(Z和W轴交错运动刨槽)→刨完第一道槽后压板装置松开,同时刮屑装置刮铁屑→后挡料Y轴向前自动定位到下道槽位置→压板装置压紧工件→Z或W轴刀架自动进给到所需槽深位置→X轴移动自动开槽(Z和W轴交错运动刨槽)→直至Y轴方向整个工件开槽完成→压板压紧装置自动松开→Y轴定位工件需切割位置→C轴刀架自动进给到所需位置→激光头切割工件后复位→人工取下工件。整个过程均由数控系统根据编入工艺程序自动控制完成。The working process of the double-head machine: manual feeding is placed on the machine work table at a fixed position → the Y-axis hydraulic clamp clamps the workpiece to the end → the Y-axis is positioned to the first planing position of the workpiece → the hydraulic pressure plate device presses the workpiece → Z Or the W-axis tool rest automatically feeds to the required groove depth position → X-axis moves and automatically grooves (Z and W-axis move in staggered motion to plan grooves) → After the first groove is planed, the platen device is released, and the scraper device scrapes the iron at the same time Chips → Y-axis of backgauge is automatically positioned forward to the position of the lower groove → pressing plate device presses the workpiece → Z or W-axis tool post is automatically fed to the required groove depth position → X-axis moves to automatically grooving (Z and W-axis Staggered movement and grooving) → until the entire workpiece is grooved in the Y-axis direction → the pressure plate pressing device is automatically released → the Y-axis locates the workpiece to be cut → the C-axis tool holder automatically feeds to the desired position → the laser head cuts the workpiece and then resets → Manually remove the workpiece. The whole process is automatically controlled by the numerical control system according to the programmed process.
双头刀架设置:此设备可设置有两组刀架,可实现双向刨削模式,分别设置为Z轴刀架与W轴刀架,每个刀架可安装4把白钢刀。双向刨削时Z轴刀架在机床右边下刀在X轴牵引下向左刨削,此时W轴刀架抬起不动。向右刨削工件时Z轴刀架抬起,W轴刀架在机床右边下刀在X轴牵引下向右移动刨削工件,来回刨削工件直至到设定槽深。同时可增加激光切割装置来切割设定工件的宽度,刨完一次单行程刮屑装置刮铁屑,在刨的单次行程时清洁毛刷扫台面板和工件上的铁屑。由于刨板过程中铁屑容易粘刀,防止刀上铁屑参加二次切削必须增加刮铁屑装置。如果铁屑参加二次切削会影响刨槽的成形质量,双头刀架与单头刀架相比刨槽的效率更高,双头来回刨减少了刨槽时空行程。Double-head tool rest setting: This equipment can be equipped with two sets of tool rests, which can realize two-way planing mode, which are respectively set as Z-axis tool rest and W-axis tool rest, and each tool rest can install 4 white steel knives. When two-way planing, the Z-axis tool rest is on the right side of the machine tool, and the knife is planed to the left under the X-axis traction. At this time, the W-axis tool rest does not move. When the workpiece is planed to the right, the Z-axis tool post is raised, and the W-axis tool post is lowered on the right side of the machine tool to move the planed workpiece to the right under the X-axis traction, and plan the workpiece back and forth until the set groove depth is reached. At the same time, a laser cutting device can be added to cut and set the width of the workpiece. After a single stroke of planing, the scrap scraping device scrapes iron scraps, and cleans the iron scraps on the table panel and the workpiece during a single stroke of planing. Since the iron filings are easy to stick to the knife during the planing process, a scraping device must be added to prevent the iron filings on the knife from participating in the secondary cutting. If the iron filings participate in the secondary cutting, it will affect the forming quality of the planer. Compared with the single-end tool rest, the double-end tool holder is more efficient in planing, and the double-end back-and-forth planing reduces the time and space travel of the planer.
单头刀架设置:单头Z轴,在刀架上安装4把白钢刀,刨削时Z轴从机床右边下刀,在X轴的牵引下运动到机床左边,Z轴刀架抬升,空运行到机床右边,Z轴在机床右边再下刀刨削工件直至到设定槽深。同时可增加激光切割装置来切割设定工件的宽度,刨完一次行程刮屑装置刮铁屑,在刨的单次行程时清洁毛刷扫台面板和工件上的铁屑。由于刨板过程中铁屑容易粘刀,防止刀上铁屑参加二次切削必须增加刮铁屑装置。如果铁屑参加二次切削会影响刨槽的成形质量。Single-head tool post setting: single-head Z-axis, 4 white steel knives are installed on the tool holder. When planing, the Z-axis lowers the tool from the right side of the machine tool, moves to the left side of the machine tool under the traction of the X-axis, and the Z-axis tool holder rises. Dry run to the right side of the machine tool, and the Z-axis is on the right side of the machine tool to plan the workpiece until it reaches the set groove depth. At the same time, a laser cutting device can be added to cut and set the width of the workpiece. After one stroke of planing, the scrap scraping device scrapes the iron scraps, and cleans the iron scraps on the panel of the brush and the workpiece during a single stroke of planing. Since the iron filings are easy to stick to the knife during the planing process, a scraping device must be added to prevent the iron filings on the knife from participating in the secondary cutting. If the iron filings participate in the secondary cutting, the forming quality of the planer will be affected.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供刨槽和激光切割复合一体机,能够运行稳定、并精确定位开槽深浅度的装置,并消除操作工人由于刀粘铁屑和台面铁屑太多的烦恼,减轻操作工的劳动量。为了解决上述问题,本发明提供的一种刨槽和激光切割复合一体机,其技术方案如下:The technical problem to be solved by the present invention is to provide a combined machine of planing and laser cutting, which can run stably and accurately locate the depth of the groove, and eliminate the troubles of operators due to too many iron scraps sticking to the knife and iron scraps on the table, Reduce the workload of operators. In order to solve the above-mentioned problems, a kind of planing and laser cutting compound machine provided by the present invention, its technical scheme is as follows:
本发明的一种刨槽和激光切割复合一体机,包括:机架、前后托料架、台面板、液压压板、后送料装置、刨槽和激光切割装置和控制系统,所述前后托料架包括前托料架和后托料架,所述前托料架和所述后托料架分别固定设置在所述机架的前后方,所述台面板固定设置在所述机架的工作台面上,所述台面板的中部开设有激光切割排渣槽;多个所述液压压板并排设置在所述机架内部,且所述液压压板紧靠并压紧所述台面板,多个所述液压压板与液压站液压控制相连,所述后送料装置固定设置于所述机架的后方,所述后送料装置包括后送料液压夹钳,所述后送料液压夹钳滑动设置于所述后送料装置上;所述刨槽和激光切割装置可滑动地安装在所述机架上且位于所述台面板的正上方,所述刨槽和激光切割装置为单头刨槽和激光切割装置或者双头刨槽和激光切割装置,所述控制系统分别与所述液压压板、所述后送料装置以及所述刨槽和激光切割装置电路控制相连,所述前托料架和所述后托料架采用相同的型材结构。The present invention is a planing and laser cutting composite integrated machine, comprising: a frame, front and rear material support racks, table top, hydraulic pressure plate, rear feeding device, planing and laser cutting device and control system, the front and rear material support racks It includes a front material support frame and a rear material support frame, the front material support frame and the rear material support frame are respectively fixed on the front and rear of the frame, and the table panel is fixed on the work surface of the frame A laser-cut slag discharge slot is opened in the middle of the table top; a plurality of the hydraulic pressure plates are arranged side by side inside the frame, and the hydraulic pressure plates abut against and press the table top, and a plurality of the hydraulic pressure plates are arranged side by side inside the frame. The hydraulic pressure plate is connected with the hydraulic control of the hydraulic station, the rear feeding device is fixedly arranged at the rear of the frame, and the rear feeding device includes a rear feeding hydraulic clamp, and the rear feeding hydraulic clamp is slidably arranged on the rear feeding On the device; the planing and laser cutting device is slidably installed on the frame and is located just above the table top, and the planing and laser cutting device is a single-head planing and laser cutting device or a double-head planing and laser cutting device. A head planing and laser cutting device, the control system is respectively connected with the hydraulic pressure plate, the rear feeding device, and the planing and laser cutting device for circuit control, and the front feeding frame and the rear feeding frame are The same profile structure is used.
进一步地,所述单头刨槽和激光切割装置包括刀架平板、伺服电机座板、X轴装置、W轴装置、C轴装置、刀架装置、刮铁屑装置和安装滑动导槽,所述伺服电机座板垂直固定安装在所述刀架平板上,所述X轴装置设置在所述伺服电机座板上方的所述刀架平板上,所述W轴装置和所述C轴装置设置在所述伺服电机座板以及所述伺服电机座板下方的所述刀架平板上,所述刮铁屑装置设置在所述W轴装置上,所述刀架装置设置在所述刮铁屑装置上;所述安装滑动导槽设置在所述刀架平板的背面上,且与设置在所述机架上的X轴直线导轨相适配,所述单头刨槽和激光切割装置通过所述安装滑动导槽与所述X轴直线导轨可滑动地设置在所述机架上。Further, the single-head grooving and laser cutting device includes a tool rest flat plate, a servo motor seat plate, an X-axis device, a W-axis device, a C-axis device, a tool rest device, an iron scraping device and an installation sliding guide groove, so The servo motor seat plate is vertically fixed and installed on the tool holder plate, the X-axis device is arranged on the tool holder plate above the servo motor seat plate, the W-axis device and the C-axis device are arranged On the servo motor base plate and the blade holder plate below the servo motor base plate, the iron scraping device is arranged on the W-axis device, and the blade holder device is arranged on the iron scraping device On the device; the installation sliding guide groove is arranged on the back of the tool holder flat plate, and is matched with the X-axis linear guide rail arranged on the frame, and the single-head planer and the laser cutting device pass through the The installation sliding guide groove and the X-axis linear guide rail are slidably arranged on the frame.
进一步地,所述X轴装置包括X轴伺服电机、X轴减速机、X轴传动轴和X轴传动齿轮,所述X轴伺服电机和所述X轴减速机设置在所述刀架平板的正面上,所述X轴传动轴贯穿所述刀架平板连接所述X轴减速机与所述X轴传动齿轮,所述X轴传动齿轮与设置在所述机架上的X轴齿条相适配设置,所述X轴传动齿轮与所述X轴齿条相配合驱动所述单头刨槽和激光切割装置沿X轴滑动。Further, the X-axis device includes an X-axis servo motor, an X-axis reducer, an X-axis transmission shaft and an X-axis transmission gear, and the X-axis servo motor and the X-axis reducer are arranged on the plate of the tool holder. On the front side, the X-axis transmission shaft penetrates the tool holder plate to connect the X-axis reducer and the X-axis transmission gear, and the X-axis transmission gear is connected to the X-axis rack provided on the frame. According to an adaptation arrangement, the X-axis transmission gear cooperates with the X-axis rack to drive the single-head planer and laser cutting device to slide along the X-axis.
进一步地,所述W轴装置包括W轴伺服电机、W轴同步带轮、W轴滚珠丝杆和W轴滑块,所述W轴伺服电机和所述W轴同步带轮安装在所述伺服电机座板上,所述W轴滑块设置在所述伺服电机座板下方的所述刀架平板上,所述W轴滚珠丝杆连接所述W轴同步带轮与所述W轴滑块,所述W轴滑块上设置所述刮铁屑装置。Further, the W-axis device includes a W-axis servo motor, a W-axis synchronous pulley, a W-axis ball screw and a W-axis slider, and the W-axis servo motor and the W-axis synchronous pulley are installed on the servo motor. On the motor seat plate, the W-axis slider is arranged on the tool holder plate below the servo motor seat plate, and the W-axis ball screw connects the W-axis synchronous pulley and the W-axis slider , the iron scraping device is arranged on the W-axis slider.
进一步地,所述刮铁屑装置包括刮铁屑气缸、刮铁屑连杆、刮铁屑连接板、刮铁屑导向杆和刮铁屑板,所述刮铁屑气缸设置在所述W轴滑块上,所述刮铁屑连杆连接所述刮铁屑气缸与所述刮铁屑连接板,所述刮铁屑板通过两根所述刮铁屑导向杆设置在所述刮铁屑连接板的下方。Further, the scraper device includes scraper cylinder, scraper connecting rod, scraper connecting plate, scraper guide rod and scraper plate, and the scraper cylinder is arranged on the W axis. On the slider, the scrap iron connecting rod is connected to the scrap iron cylinder and the scrap iron scrap connecting plate, and the scrap scrap plate is arranged on the scrap iron scrap through the two scrap iron scrap guide rods. below the connection board.
进一步地,所述刀架装置包括刨刀上刀架、刨刀压板和白钢刨刀,所述刨刀上刀架通过两根所述刮铁屑导向杆设置在所述W轴滑块上,所述白钢刨刀通过所述刨刀压板设置在所述刨刀上刀架上;所述刀架装置上还设置有台面清洁毛刷装置,所述台面清洁毛刷装置包括毛刷固定支架和清洁毛刷,所述毛刷固定支架固定设置在所述刨刀上刀架上。Further, the tool holder device includes a planer upper tool holder, a planer press plate and a white steel planer, and the planer upper tool holder is arranged on the W-axis slider through the two iron scraping guide rods, and the white The steel planer is arranged on the upper tool holder of the planer through the planer pressing plate; the tool holder device is also provided with a table cleaning brush device, and the table cleaning brush device includes a brush fixing bracket and a cleaning brush, so The brush fixing bracket is fixedly arranged on the upper tool holder of the planer.
进一步地,所述C轴装置包括C轴伺服电机、C轴同步带轮、C轴滚珠丝杆和C轴滑块,所述C轴伺服电机和所述C轴同步带轮安装在所述伺服电机座板上,所述C轴滑块设置在所述伺服电机座板下方的所述刀架平板上,所述C轴滚珠丝杆连接所述C轴同步带轮与所述C轴滑块,所述C轴滑块上设置激光头。Further, the C-axis device includes a C-axis servo motor, a C-axis synchronous pulley, a C-axis ball screw and a C-axis slider, and the C-axis servo motor and the C-axis synchronous pulley are installed on the servo motor. On the motor base plate, the C-axis slider is arranged on the tool holder plate below the servo motor base plate, and the C-axis ball screw connects the C-axis synchronous pulley and the C-axis slider , a laser head is set on the C-axis slider.
这样,单头刨槽和激光切割装置安装在开槽机正面上,通过X轴伺服电机实现在X轴方向的移动,通过C轴、W轴伺服电机驱动C轴、W轴同步带轮带动C轴、W轴滚珠丝杆,使V型滑块在左V型导向条、右V型导向条之间稳定、迅速的滑动,从而带动刀架装置和激光头在工件上进行开槽和切割,定位精确、开槽深浅度误差小,并配合激光切割,保证了工件刨槽尺寸精度,进一步提高了刨槽的效率。In this way, the single-head planing and laser cutting device is installed on the front of the slotting machine, and the movement in the X-axis direction is realized by the X-axis servo motor, and the C-axis and the W-axis servo motor are driven by the C-axis and the W-axis. Axis and W-axis ball screws make the V-shaped slider slide stably and quickly between the left V-shaped guide strip and the right V-shaped guide strip, thereby driving the tool holder device and the laser head to perform grooving and cutting on the workpiece. Accurate positioning, small groove depth error, and laser cutting ensure the dimensional accuracy of workpiece planing and further improve the efficiency of planing.
进一步地,所述双头刨槽和激光切割装置包括所述单头刨槽和激光切割装置和Z轴装置,所述Z轴装置与所述W轴装置对称地设置;所述Z轴装置包括Z轴伺服电机、Z轴同步带轮、Z轴滚珠丝杆和Z轴滑块,所述Z轴滑块上设置有所述刮铁屑装置、所述刀架装置和所述台面清洁毛刷装置。Further, the double-head planing and laser cutting device includes the single-head planing and laser cutting device and a Z-axis device, the Z-axis device and the W-axis device are symmetrically arranged; the Z-axis device includes Z-axis servo motor, Z-axis synchronous pulley, Z-axis ball screw and Z-axis slider, the Z-axis slider is provided with the iron scraping device, the tool holder device and the table cleaning brush device.
这样,双头刨槽和激光切割装置安装在开槽机正面上,通过X轴伺服电机实现在X轴方向的移动,通过C轴、W轴、Z轴伺服电机驱动同步带轮带动滚珠丝杆,使V型滑块在左V型导向条、中间V型导向条、右V型导向条之间稳定、迅速的滑动,从而带动刀架装置和激光头装置在工件上进行刨槽和切割,定位精确、开槽深浅度误差小,并配合激光切割,保证了工件刨槽尺寸精度,进一步提高了刨槽的效率。In this way, the double-head planing and laser cutting device is installed on the front of the slotting machine, and the movement in the X-axis direction is realized by the X-axis servo motor, and the synchronous pulley is driven by the C-axis, W-axis, and Z-axis servo motors to drive the ball screw. , so that the V-shaped slider slides stably and rapidly between the left V-shaped guide strip, the middle V-shaped guide strip, and the right V-shaped guide strip, so as to drive the tool holder device and the laser head device to plan and cut the workpiece on the workpiece. Accurate positioning, small groove depth error, and laser cutting ensure the dimensional accuracy of workpiece planing and further improve the efficiency of planing.
刨槽机在对工件刨槽时,精度要求较高,刨槽机的Z轴装置和W轴装置是实现对工件刨削槽深度控制的装置,系统给Z轴伺服电机信号或W轴伺服电机信号,伺服电机开始旋转,在同步带轮和同步带的传动下驱动丝杆上下运动从而带动刀架装置和刀上下运动实现刨削深度控制。C轴装置根据工件表面离切割头割嘴设定的高度,当需切割时系统给C轴伺服电机信号,伺服电机开始旋转,在同步带轮和同步带的传动下驱动丝杆上下运动从而带动滑块上下运动来实现设定高度控制。The planer requires high precision when grooving the workpiece. The Z-axis device and the W-axis device of the planer are the devices that realize the depth control of the workpiece planing groove. The system gives the Z-axis servo motor signal or the W-axis servo motor. Signal, the servo motor starts to rotate, and drives the screw rod to move up and down under the transmission of the synchronous pulley and the synchronous belt, thereby driving the tool holder device and the knife to move up and down to realize the planing depth control. The C-axis device is set according to the height of the workpiece surface from the cutting nozzle of the cutting head. When cutting is required, the system sends a signal to the C-axis servo motor, the servo motor starts to rotate, and drives the screw to move up and down under the drive of the synchronous pulley and synchronous belt, thereby driving The slider moves up and down to realize the set height control.
本发明提供的刨槽和激光切割复合一体机的有益效果是:The beneficial effects of the planer and laser cutting composite integrated machine provided by the present invention are:
能够运行稳定、并精确定位开槽深浅度的装置,并消除操作工人由于刀粘铁屑和台面铁屑太多的烦恼,减轻操作工的劳动量。It is a device that can run stably and accurately locate the depth of the slot, and eliminates the operator's troubles due to too much iron scraps on the knife and iron scraps on the table, and reduces the labor of the operator.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本发明刨槽和激光切割复合一体机的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of planing groove and laser cutting compound machine of the present invention;
图2是图1中R处的放大图;Fig. 2 is the enlarged view of R place in Fig. 1;
图3是本发明刨槽和激光切割复合一体机的俯视图;Fig. 3 is the top view of planing groove and laser cutting compound machine of the present invention;
图4是本发明刨槽和激光切割复合一体机中后送料装置的结构示意图;Fig. 4 is the structural representation of the rear feeding device in the planing and laser cutting compound machine of the present invention;
图5是本发明刨槽和激光切割复合一体机中单头刨槽和激光切割装置的结构示意图;5 is a schematic structural diagram of a single-head planer and laser cutting device in the planer and laser cutting composite machine of the present invention;
图6是本发明单头刨槽和激光切割装置的背面结构示意图;6 is a schematic view of the rear structure of the single-head planer and laser cutting device of the present invention;
图7是本发明刨槽和激光切割复合一体机中刮铁屑装置以及刀架装置的结构示意图;Fig. 7 is the structure schematic diagram of scraping iron scraping device and tool holder device in the planing and laser cutting composite machine of the present invention;
图8是本发明刨槽和激光切割复合一体机中双头刨槽和激光切割装置的结构示意图,图中,Z轴同步带轮没有显示出来,图中对应的标注仅说明Z轴同步带轮所在的位置。FIG. 8 is a schematic structural diagram of a double-head planer and laser cutting device in the planer and laser cutting composite machine of the present invention. In the figure, the Z-axis synchronous pulley is not shown, and the corresponding labels in the figure only describe the Z-axis synchronous pulley. the location.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明实施例中的技术方案,并使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式作进一步的说明。In order for those skilled in the art to better understand the technical solutions in the embodiments of the present invention, and to make the above-mentioned objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention are further described below with reference to the accompanying drawings. illustrate.
在此需要说明的是,对于这些实施方式的说明用于帮助理解本发明,但并不构成对本发明的限定。此外,下面所描述的本发明各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。It should be noted here that the descriptions of these embodiments are used to help the understanding of the present invention, but do not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
请参考图1至图8,本实施例的一种刨槽和激光切割复合一体机,该复合一体机包括:机架1、前后托料架2、台面板3、液压压板4、后送料装置5、刨槽和激光切割装置6和控制系统7。其中,前后托料架2包括前托料架21和后托料架22,前托料架21和后托料架22分别固定设置在机架1的前后方,台面板3固定设置在机架1的工作台面上,台面板3的中部开设有激光切割排渣槽31。Please refer to FIG. 1 to FIG. 8 , a planing and laser cutting composite machine in this embodiment includes: a
多个液压压板4并排设置在机架1内部,且液压压板4紧靠并压紧台面板3,多个液压压板4与液压站41液压控制相连,后送料装置5固定设置于机架1的后方,后送料装置5包括后送料液压夹钳51,后送料液压夹钳51滑动设置于后送料装置5上。A plurality of
刨槽和激光切割装置6可滑动地安装在机架1上且位于台面板3的正上方,刨槽和激光切割装置6为单头刨槽和激光切割装置61或者双头刨槽和激光切割装置62,控制系统7分别与液压压板4、后送料装置5以及刨槽和激光切割装置6电路控制相连,前托料架21和后托料架22采用相同的型材结构。The planing and
具体参见图5、图6和图7,单头刨槽和激光切割装置61包括刀架平板601、伺服电机座板602、X轴装置603、W轴装置604、C轴装置605、刀架装置606、刮铁屑装置607和安装滑动导槽608,伺服电机座板602垂直固定安装在刀架平板601上,X轴装置603设置在伺服电机座板602上方的刀架平板601上,W轴装置604和C轴装置605设置在伺服电机座板602以及伺服电机座板602下方的刀架平板601上,刮铁屑装置607设置在W轴装置604上,刀架装置606设置在刮铁屑装置607上。安装滑动导槽608设置在刀架平板601的背面上,且与设置在机架1上的X轴直线导轨8相适配,单头刨槽和激光切割装置61通过安装滑动导槽608与X轴直线导轨8可滑动地设置在机架1上。5 , 6 and 7 , the single-head grooving and
其中,X轴装置603包括X轴伺服电机6031、X轴减速机6032、X轴传动轴6033和X轴传动齿轮6034,X轴伺服电机6031和X轴减速机6032设置在刀架平板601的正面上,X轴传动轴6033贯穿刀架平板601连接X轴减速机6032与X轴传动齿轮6034,X轴传动齿轮6034与设置在机架1上的X轴齿条9相适配设置,X轴传动齿轮6034与X轴齿条9相配合驱动单头刨槽和激光切割装置61沿X轴滑动。The
W轴装置604包括W轴伺服电机6041、W轴同步带轮6042、W轴滚珠丝杆6043和W轴滑块6044,W轴伺服电机6041和W轴同步带轮6042安装在伺服电机座板602上,W轴滑块6044设置在伺服电机座板602下方的刀架平板601上,W轴滚珠丝杆6043连接W轴同步带轮6042与W轴滑块6044,W轴滑块6044上设置刮铁屑装置607。The W-
刮铁屑装置607包括刮铁屑气缸6071、刮铁屑连杆6072、刮铁屑连接板6073、刮铁屑导向杆6074和刮铁屑板6075,刮铁屑气缸6071设置在W轴滑块6044上,刮铁屑连杆6072连接刮铁屑气缸6071与刮铁屑连接板6073,刮铁屑板6075通过两根刮铁屑导向杆6074设置在刮铁屑连接板6073的下方。The
刀架装置606包括刨刀上刀架6061、刨刀压板6062和白钢刨刀6063,刨刀上刀架6061通过两根刮铁屑导向杆6074设置在W轴滑块6044上,白钢刨刀6063通过刨刀压板6062设置在刨刀上刀架6061上;刀架装置606上还设置有台面清洁毛刷装置609,台面清洁毛刷装置609包括毛刷固定支架6091和清洁毛刷6092,毛刷固定支架6091固定设置在刨刀上刀架6061上。The
C轴装置605包括C轴伺服电机6051、C轴同步带轮6052、C轴滚珠丝杆6053和C轴滑块6054,C轴伺服电机6051和C轴同步带轮6052安装在伺服电机座板602上,C轴滑块6054设置在伺服电机座板602下方的刀架平板601上,C轴滚珠丝杆6053连接C轴同步带轮6052与C轴滑块6054,C轴滑块6054上设置激光头10。The C-
作为优选的实施方式,结合参见图5、图6、图7以及图8,双头刨槽和激光切割装置62包括单头刨槽和激光切割装置61和Z轴装置610,Z轴装置610与W轴装置604对称地设置。Z轴装置610包括Z轴伺服电机6101、Z轴同步带轮6102、Z轴滚珠丝杆6103和Z轴滑块6104,Z轴滑块6104上设置有刮铁屑装置607、刀架装置606和台面清洁毛刷装置609。As a preferred embodiment, referring to FIG. 5 , FIG. 6 , FIG. 7 and FIG. 8 , the double-head planing and
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其它实施例的不同之处。Each embodiment in this specification is described in a progressive manner, and the same and similar parts between the various embodiments may be referred to each other, and each embodiment focuses on the differences from other embodiments.
以上结合附图对本发明的实施方式作出详细说明,但本发明不局限于所描述的实施方式。对本领域的技术人员而言,在不脱离本发明的原理和精神的情况下对这些实施例进行的多种变化、修改、替换和变型均仍落入在本发明的保护范围之内。The embodiments of the present invention are described above in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and alterations to these embodiments without departing from the principle and spirit of the present invention still fall within the protection scope of the present invention.
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| CN117415619A (en) * | 2023-12-19 | 2024-01-19 | 山东茂盛管业有限公司 | Plastic sleeve steel heat-insulating pipe end sawing and planing integrated machine and sawing and planing method |
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| CN117415619A (en) * | 2023-12-19 | 2024-01-19 | 山东茂盛管业有限公司 | Plastic sleeve steel heat-insulating pipe end sawing and planing integrated machine and sawing and planing method |
| CN117415619B (en) * | 2023-12-19 | 2024-02-13 | 山东茂盛管业有限公司 | An all-in-one sawing and planing machine for plastic-coated steel insulation pipe ends and a sawing and planing method |
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