CN109333254A - A kind of one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally and method - Google Patents
A kind of one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally and method Download PDFInfo
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- CN109333254A CN109333254A CN201811552473.7A CN201811552473A CN109333254A CN 109333254 A CN109333254 A CN 109333254A CN 201811552473 A CN201811552473 A CN 201811552473A CN 109333254 A CN109333254 A CN 109333254A
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- 238000005498 polishing Methods 0.000 title claims abstract description 26
- 238000000227 grinding Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000003754 machining Methods 0.000 claims abstract description 26
- 230000003287 optical effect Effects 0.000 claims abstract description 20
- 238000012216 screening Methods 0.000 claims description 6
- 238000003672 processing method Methods 0.000 claims description 4
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 230000005520 electrodynamics Effects 0.000 claims description 2
- 238000002955 isolation Methods 0.000 claims 2
- 235000013399 edible fruits Nutrition 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 229910001060 Gray iron Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally and methods, shaking platform (7) is slidably connected on two optical axises (5) by bearing (6), and support (4) is fixed on intermediate support body (3)；Vibration isolator (2) are housed between intermediate support body (3) and basic (1)；Part (11) is fixed in container (9) by fixture (8) with certain pose, a certain amount of machining medium (10) are added；Horizontal vibration exciter (14) are fixedly connected on shaking platform (7), horizontal vibration exciter (14) generates horizontal vibration, so that container (9), fixture (8) and part (11) carry out horizontal vibration, amplitude and frequency are controlled by vibration control system (15)；Machining medium (10) moves according to certain rules in complex parts surfaces externally and internally, realizes the vibration rubbing down to complex parts surfaces externally and internally.
Description
Technical field
The present invention relates to surface finishing of part processing technique fields, and in particular to a kind of parts with complex structures surfaces externally and internally one
Dimension vibration polishing and grinding apparatus and method.
Background technique
Equipment manufacture is the mainstay industry of Chinese national economy, in resource equipment, mine equipment, rail traffic dress
The new high-tech industries such as standby, hydraulic machinery, textile machine, new-energy automobile field, to the crucial corollary system needed for it, key
Part and the demand of basic manufacturing capacity significantly improve.As high-end engineering goods military service performance, safety and service life are wanted
Integration, the new structure type such as complication is presented in the continuous improvement asked, product parts, often with having spatial hole, deep trouth, narrow slot etc.
Special construction, such as aero-engine casing, the hydraulic valve core of extremely low friction and valve pocket, gray iron.Inside complex parts
Space crossed hole, blind hole, curved hole, right angle hole, stepped hole, deep trouth, the isostructural complexity of narrow slot lead to existing manufacturing process
It is unable to satisfy requirement, the machining accuracy and quality of hole slot position directly affect military service performance and the service life of product, and current one
Directly there is no effective solution mode, therefore, the demand to high-quality, efficient, the inexpensive processing of parts with complex structures surfaces externally and internally
It is extremely urgent.
Rubbing down technology has been vibrated since the 1950s occurs, and is continuously available industrial application, is added in deburring and finishing
Work field has important influence.Current widely used horizontal and vertical vibrating polishing integral process equipment and free style are placed
There are significant limitations for processing of the processing method of part to the surfaces externally and internally of parts with complex structures.
Summary of the invention
In view of this, the present invention provides a kind of device and method of complex parts surfaces externally and internally vibration rubbing down, the present invention
It can be improved the surface quality of complex parts surfaces externally and internally.
Technical scheme is as follows:
A kind of one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally, container (9) are fixed on shaking platform (7),
Two optical axises (5) are fixed on support (4), and two bearings (6) in setting left and right on optical axis (5), bearing (6) can be on optical axis (5)
Sliding, shaking platform (7) are slidably connected on two optical axises (5) by bearing (6), and support (4) is fixed on intermediate support body (3)
On；Vibration isolator (2) are housed between intermediate support body (3) and basic (1)；Part (11) are solid with certain pose by fixture (8)
Due in container (9), a certain amount of machining medium (10) are added；Horizontal vibration exciter (14), water are fixedly connected on shaking platform (7)
Flat vibration excitor (14) generates horizontal vibration and passes through vibration so that container (9), fixture (8) and part (11) carry out horizontal vibration
Control system (15) controls amplitude and frequency；Machining medium (10) moves according to certain rules in complex parts surfaces externally and internally, realizes
To the vibration rubbing down of complex parts surfaces externally and internally.
The one-dimensional vibration polishing and grinding apparatus of the parts with complex structures surfaces externally and internally, under container (9) lower part and shaking platform (7)
The hole of portion's setting connection, machining medium fall from the hole and are recycled by dielectric film filter equipment, after screening filtering, purified treatment from
In container (9) top input pod (9), whole process, machining medium is to circulate state, constantly arranges rubbing down clast
Out, and constantly it will be sent into container (9) after machining medium cleaning treatment, guarantee rubbing down effect.
The one-dimensional vibration polishing and grinding apparatus of the parts with complex structures surfaces externally and internally carries out medium in dielectric film filter equipment
Screening process, particle abrasive dust discharge system, the liquid medium after granule medium and purified treatment are fed together in container (9).
The one-dimensional vibration polishing and grinding apparatus of the parts with complex structures surfaces externally and internally, is provided with and is fixed on intermediate support body (3)
On bracket (12), helical spring is provided between bracket (12) and shaking platform (7), spiral spring cover on optical axis (5),
It is clipped in the middle by bracket (12) and shaking platform；Or bracket (12) are not provided with, and by spiral spring cover on optical axis (5), quilt
Bearing (6) and support (4) are clipped in the middle.
The one-dimensional vibration polishing and grinding apparatus of the parts with complex structures surfaces externally and internally, each setting before and after intermediate support body (3)
One bracket (12), leaf spring one end are fixed on bracket (12), and the other end is fixed on shaking platform (7), shaking platform (7) and
4 leaf springs are set altogether between bracket (12), and leaf spring is located at the inside or outside of shaking platform (7).
The one-dimensional vibration polishing and grinding apparatus of the parts with complex structures surfaces externally and internally, vibration isolator (2) are that intermediate cross-section size is small,
The big unequal section damper of both ends sectional dimension.
The one-dimensional vibration polishing and grinding apparatus of the parts with complex structures surfaces externally and internally, vibration isolator (2) are rigid on direction of vibration
Degree is less than remaining directional stiffness.
The one-dimensional vibration polishing and grinding apparatus of the parts with complex structures surfaces externally and internally, vibration excitor (14) be Pneumatic vibration generator or
Person's Electrodynamic Vibrators.
According to the vibration rubbing down processing method of any described device, comprising the following steps:
Step 1: part (11) is fixed in container (9) by fixture (8) with certain pose；
Step 2: a certain amount of machining medium (10) are added；
Step 3: starting vibration control system (15) and dielectric film filter equipment carry out vibration rubbing down processing；
Step 4: processing after a certain period of time, is closed vibration control system (15) and dielectric film filter equipment, is passed through fixture (8)
The pose of adjustment part (11) continues to process；
Step 5: after multiple pose processing, vibration control system (15) and dielectric film filter equipment is closed, part is removed
(11), machining medium (10) are discharged, complete processing.
Structure of the invention is compact, reasonable, easy to make, by one-dimensional vibration rubbing down and multiple adjustment part pose, so that
Parts with complex structures inside and outside surface quality improves.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally of the present invention；
Fig. 2 is the structural schematic diagram of the one-dimensional vibration polishing and grinding apparatus of parts with complex structures inner surface of the present invention；
Fig. 3 is the partial top view of the one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally of the present invention；
Fig. 4 is another structure type of elastomeric element；
Fig. 5 is another structure type of elastomeric element；
Fig. 6 is another structure type of elastomeric element.
The basis 1-, 2- vibration isolator, 3- intermediate support body, 4- support, 5- optical axis, 6- bearing, 7- shaking platform, 8- fixture,
9- container, 10- machining medium, 11- part, 12- bracket, 13- elastomeric element, 14- horizontal vibration exciter, 15- vibration control system；
16- plug；
Specific embodiment
Below in conjunction with specific embodiment, the present invention is described in detail.
Embodiment 1
As shown in Figure 1, a kind of one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally, it is flat that container 9 is fixed on vibration
On platform 7, two optical axises 5 are fixed on support 4, and two bearings 6 in setting left and right, bearing 6 can slide on optical axis 5 on optical axis 5, are shaken
Moving platform 7 is slidably connected on two optical axises 5 by bearing 6, and support 4 is fixed on intermediate support body 3；Intermediate support body 3 with
Vibration isolator 2 is housed between basis 1；Part 11 is fixed in container 9 by fixture 8 with certain pose, a certain amount of add is added
Work medium 10；Horizontal vibration exciter 14 is fixedly connected on shaking platform 7, horizontal vibration exciter 14 generates horizontal vibration, so that container 9,
Fixture 8 and part 11 carry out horizontal vibration, and vibration controls amplitude and frequency by vibration control system 15.Machining medium 10 exists
Complex parts surfaces externally and internally moves according to certain rules, realizes the vibration rubbing down to complex parts surfaces externally and internally；
The hole being connected to is arranged with 7 lower part of shaking platform in 9 lower part of container, and machining medium falls from the hole by dielectric film filter equipment
Recycling, after screening filtering, purified treatment from 9 top input pod 9 of container, whole process, machining medium is to follow
Constantly rubbing down clast is discharged for ring flow regime, and will constantly be sent into container 9 after machining medium cleaning treatment, guarantees rubbing down
Effect；Screening process, particle abrasive dust discharge system, after granule medium and purified treatment are carried out to medium in dielectric film filter equipment
Liquid medium be fed together in container 9.
Fixture 8 is designed according to the structure and processing request of part, to control clamping pose.
Bearing 6 is sliding bearing.
In Fig. 1 and Fig. 2, it is provided with the bracket 12 being fixed on intermediate support body 3, between bracket 12 and shaking platform 7
Be provided with elastomeric element 13, such as helical spring be set between bracket 12 and shaking platform, spiral spring cover on optical axis 5,
It is clipped in the middle (shown in Fig. 5) by bracket 12 and shaking platform；Or it is not provided with bracket 12, and by spiral spring cover on optical axis 5,
It is clipped in the middle (shown in Fig. 6) by bearing 6 and support 4.
And in Fig. 3-Fig. 4, in 3 one bracket 12 of each setting in front and back of intermediate support body, leaf spring one end is fixed on bracket
On 12, the other end is fixed on shaking platform 7, and 4 leaf springs, leaf spring position is arranged between shaking platform 7 and bracket 12 altogether
Inside (Fig. 4) or outside (Fig. 3) in shaking platform 7.
Vibration isolator 2 can be small for intermediate cross-section size, the big unequal section damper of both ends sectional dimension.
Rigidity of the vibration isolator 2 on direction of vibration is less than remaining directional stiffness.
Vibration excitor 14 is Pneumatic vibration exciter or electric vibration excitor.
Vibration control system 15 is to change vibration frequency and amplitude in process.
According to the vibration rubbing down processing method of described device, comprising the following steps:
Step 1: part 11 is fixed in container 9 by fixture 8 with certain pose；
Step 2: a certain amount of machining medium 10 is added；
Step 3: starting vibration control system 15 and dielectric film filter equipment carry out vibration rubbing down processing；
Step 4: processing after a certain period of time, is closed vibration control system 15 and dielectric film filter equipment, is adjusted by fixture 8
The pose of part 11 continues to process；
Step 5: after multiple pose processing, vibration control system 15 and dielectric film filter equipment is closed, part 11 is removed, is arranged
Processing is completed in machining medium 10 out.
The pose for adding man-hour requirement multipass fixture 8 to adjust part 11 is processed.
Vibration double-amplitude is 1~6mm.
Vibration frequency is 20~50Hz.
Embodiment 2
As shown in Fig. 2, a kind of one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally, the intracavitary filling of the type of part 11
A certain amount of machining medium 10, is sealed using plug 16, is fixed on shaking platform 7 by fixture 8 with certain pose, and vibration is flat
Platform 7 is fixedly connected with bearing 6, and the optical axis 5 being fixed on support 4 is slidably connected with bearing 6, and support 4 is fixed on intermediate support body 3
On；13 one end of spring is connected with shaking platform 7, and the other end is connect with bracket 12, and bracket 12 is fixed on intermediate support body 3；In
Between supporting member 3 and basis 1 between be equipped with vibration isolator 2；Horizontal vibration exciter 14, horizontal vibration exciter 14 are fixedly connected on shaking platform 7
Horizontal vibration is generated, so that plug 16, fixture 8 and part 11 carry out horizontal vibration, is controlled and is shaken by vibration control system 15
Width and frequency.Machining medium 10 moves according to certain rules in complex parts surfaces externally and internally, realizes to complex parts surfaces externally and internally
Vibrate rubbing down.
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description,
And all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (9)
1. a kind of one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally, which is characterized in that it is flat that container (9) is fixed on vibration
On platform (7), two optical axises (5) are fixed on support (4), and two bearings (6) in setting left and right on optical axis (5), bearing (6) can be in light
Axis slides on (5), and shaking platform (7) is slidably connected on two optical axises (5) by bearing (6), and support (4) is fixed on intermediate branch
In bearing member (3)；Vibration isolator (2) are housed between intermediate support body (3) and basic (1)；By part (11) by fixture (8) with certain
Pose is fixed in container (9), and a certain amount of machining medium (10) are added；Shaking platform is fixedly connected with horizontal vibration exciter on (7)
(14), horizontal vibration exciter (14) generates horizontal vibration, so that container (9), fixture (8) and part (11) carry out horizontal vibration,
Amplitude and frequency are controlled by vibration control system (15)；Machining medium (10) is transported according to certain rules in complex parts surfaces externally and internally
It is dynamic, realize the vibration rubbing down to complex parts surfaces externally and internally.
2. the one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally according to claim 1, which is characterized in that container
(9) hole being connected to is arranged with shaking platform (7) lower part in lower part, and machining medium falls from the hole and recycled by dielectric film filter equipment, passes through
It crosses after screening filtering, purified treatment from container (9) top input pod (9), whole process, machining medium is recycle stream
Dynamic state, constantly rubbing down clast is discharged, and will constantly be sent into container (9) after machining medium cleaning treatment, guarantees rubbing down effect
Fruit.
3. the one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally according to claim 1, which is characterized in that be situated between
Screening process, particle abrasive dust discharge system are carried out to medium in matter reclaimer, the liquid after granule medium and purified treatment is situated between
Matter is fed together in container (9).
4. the one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally according to claim 1, which is characterized in that setting
There is the bracket (12) being fixed on intermediate support body (3), be provided with helical spring between bracket (12) and shaking platform (7),
Spiral spring cover is clipped in the middle on optical axis (5) by bracket (12) and shaking platform；Or bracket (12) are not provided with, and by spiral shell
Spring pocket is revolved on optical axis (5), is clipped in the middle by bearing (6) and support (4).
5. the one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally according to claim 1, which is characterized in that in
Between before and after supporting member (3) each setting one bracket (12), leaf spring one end be fixed on bracket (12), the other end is fixed on vibration
Platform (7), is arranged 4 leaf springs altogether between shaking platform (7) and bracket (12), leaf spring is located at shaking platform (7)
Inside or outside.
6. the one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally according to claim 1, which is characterized in that vibration isolation
Device (2) is that intermediate cross-section size is small, the big unequal section damper of both ends sectional dimension.
7. the one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally according to claim 1, which is characterized in that vibration isolation
Rigidity of the device (2) on direction of vibration is less than remaining directional stiffness.
8. the one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally according to claim 1, which is characterized in that exciting
Device (14) is Pneumatic vibration generator or Electrodynamic Vibrators.
9. the vibration rubbing down processing method of -8 any described devices according to claim 1, which comprises the following steps:
Step 1: part (11) is fixed in container (9) by fixture (8) with certain pose；
Step 2: a certain amount of machining medium (10) are added；
Step 3: starting vibration control system (15) and dielectric film filter equipment carry out vibration rubbing down processing；
Step 4: processing after a certain period of time, closes vibration control system (15) and dielectric film filter equipment, is adjusted by fixture (8)
The pose of part (11) continues to process；
Step 5: after multiple pose processing, vibration control system (15) and dielectric film filter equipment is closed, is removed part (11), is arranged
Processing is completed in machining medium (10) out.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811552473.7A CN109333254A (en) | 2018-12-19 | 2018-12-19 | A kind of one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811552473.7A CN109333254A (en) | 2018-12-19 | 2018-12-19 | A kind of one-dimensional vibration polishing and grinding apparatus of parts with complex structures surfaces externally and internally and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110977746A (en) * | 2019-11-08 | 2020-04-10 | 中国航发沈阳黎明航空发动机有限责任公司 | Horizontal combined type vibration finishing device and method for large-scale complex-structure rotor blade |
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