CN103240645A - Waterless vibration grinding method and device thereof - Google Patents
Waterless vibration grinding method and device thereof Download PDFInfo
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- CN103240645A CN103240645A CN2013101394256A CN201310139425A CN103240645A CN 103240645 A CN103240645 A CN 103240645A CN 2013101394256 A CN2013101394256 A CN 2013101394256A CN 201310139425 A CN201310139425 A CN 201310139425A CN 103240645 A CN103240645 A CN 103240645A
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Abstract
The invention discloses a waterless vibration grinding method and a device thereof. The device comprises a vibration grinding machine and a dust suction filter, wherein the vibration grinding machine is used for enabling grinding materials to have friction with hardware or plastic products to generate dust; and the dust suction filter is used for sucking and filtering the dust generated by the vibration grinding machine. The method includes the steps of placing the grinding materials of a predetermined quantity and to-be-treated hardware or plastic products in a vibration cylinder; enabling the vibration cylinder to generate vibration frequency to generate friction between the grinding materials and the hardware or plastic products; sucking the dust generated in the vibration cylinder, filtering the dust and air, discharging the filtered air, and collecting the dust; and decreasing high temperature generated by friction between the grinding materials and the metal products in the vibration cylinder. Compared with a water vibration grinding system in the prior art, a dried waterless environment-friendly grinding system has the advantages that four processes of coarse grinding, fine grinding, bright dipping and drying which are needed during grinding in the prior can be completed only by one process during grinding, and accordingly time and energy are saved.
Description
Technical field
The present invention relates to technical field of surface, especially a kind of anhydrous vibrations Ginding process and device thereof
Background technology
Prior art is by with multiple abrasive media and chemical medicinal liquid and water, puts into the vibrations grinder together, puts into metal product then, makes their vibrations frictions mutually, thereby reaches the surface-treated purpose.In the middle of whole process of lapping, need to use a large amount of water to come the chemical medicinal liquid on cleaning products and the mutual fricative dust of abrasive media and cleaning products surface, consume a large amount of water.Can produce a large amount of sewage, emissions simultaneously, unless serious contaminated environment is by effective sewage disposal system, just can reach discharge standard, and the cost of this sewage disposal is very high, so raw sewerage directly discharges contaminated environment in a lot of factory!
Summary of the invention
The objective of the invention is to overcome prior art by the dust formation sewage of a large amount of water cleaning products and abrasive media generation, the technical problem of contaminated environment, a kind of anhydrous vibrations Ginding process and device thereof that need not clear water washing environmental protection in process of lapping is provided.
For realizing above purpose, the present invention has taked following technical scheme: a kind of anhydrous vibrations Ginding process, comprise the steps,
Step 1: the grinding-material of predetermined quantity mixed with pending five metals or plastic product put into the shake cylinder;
Step 2: the shake cylinder produces vibration frequency, makes grinding-material and five metals or plastic product produce friction;
Step 3: the dust that produces in the suction shake cylinder, with dust and air filtration, the air after the filtration is discharged, dust collection;
Step 4: utilize the high temperature that grinding-material and metal product rub and produce in the blast pipe cooling shake cylinder.
In the described step 1, the mass ratio of grinding-material and pending hardware products is that 1:1 is between the 10:1; The volume ratio of grinding-material and plastic product is that 1:1 is between the 10:1.
Fraction time in the described step 2 is 1h to 8h.
Described grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 1:1 is to 5:1.
A kind of anhydrous vibrations lapping device of anhydrous vibrations Ginding process includes the vibrations grinder with grinding-material and five metals or plastic product friction generation dust, is used for shaking the dust suction of grinder generation and the dust-absorbing filtering machine that filters; Described vibrations grinder comprises base, base is provided with vibrating motor, vibrating motor is connected with eccentric rotor up and down, and the vibrating motor side is connected with the vibrations spring, also include dust sucting pipeline and in be mixed with the shake cylinder of mill material and metal product, shake cylinder opening part is sealed with cover plate, described shake cylinder is connected with the vibrations spring, and shake cylinder opening is provided with air inlet pipe, the inverted U-shaped setting of described dust sucting pipeline, one end is communicated with described shake cylinder, and the other end is communicated with described dust-absorbing filtering machine; Described dust-absorbing filtering machine comprises shell, and the shell upside is connected with motor, and the top in the shell is provided with flabellum, is provided with many emptyings gas in the shell of described flabellum below and crosses filter core, is provided with air reservoir at air filtration core side, is provided with the control of dust drawer below the air filtration core.
The present invention compared with prior art has following advantage:
1, in the process of grinding, needs a large amount of water and chemical milling agent with respect to traditional " water vibrations grinding system is arranged ", " dry anhydrous environmental protection grinding system " of the present invention do not need a water and chemical milling agent just can finish the surface treatment of metal product in the process of grinding, the dust that product and the mutual friction of abrasive media phase produce, by powerful dust catcher it is siphoned away, by microfilter dust is isolated, concentrate cleaning by storage cabinet at last, thus reach do not have sewage, the environmental protection purpose of emissions and conserve water resource.
2, the water that has with respect to conventional art shakes grinding system in the process of grinding, need through corase grind, fine grinding, bright dipping, oven dry four procedures, and the anhydrous environmental protection grinding system of drying of the present invention only needs a procedure just can finish whole work in process of lapping, saves time and the energy.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments content of the present invention is described in further details.
Embodiment one:
A kind of anhydrous vibrations Ginding process comprises the steps,
Step 1: the grinding-material of predetermined quantity mixed with pending five metals or plastic product put into the shake cylinder;
Step 2: the shake cylinder produces vibration frequency, makes grinding-material and five metals or plastic product produce friction;
Step 3: the dust that produces in the suction shake cylinder, with dust and air filtration, the air after the filtration is discharged, dust collection;
Step 4: utilize the high temperature that grinding-material and metal product rub and produce in the blast pipe cooling shake cylinder.
See also shown in Figure 1, the invention provides a kind of anhydrous vibrations lapping device, its rough surface for the five metals by various technology moulding, plastic product is polished into relatively, and even curface is purpose, include the vibrations grinder with grinding-material and metal product friction generation dust, be used for to shake the dust suction of grinder generation and the dust-absorbing filtering machine that filters; The vibrations grinder comprises base 4, base 4 is provided with vibrating motor 5, vibrating motor 5 is connected with eccentric rotor 3 up and down, and vibrating motor 5 sides are connected with vibrations spring 6, also include dust sucting pipeline 8 and in be mixed with the shake cylinder 2 of mill material and metal product, shake cylinder 2 opening parts are sealed with cover plate 1, shake cylinder 2 is connected with vibrations spring 6, and shake cylinder 2 openings are provided with air inlet pipe 7, described dust sucting pipeline 8 inverted U-shaped settings, one end is communicated with described shake cylinder 2, and the other end is communicated with the dust-absorbing filtering machine; The dust-absorbing filtering machine comprises shell 11, shell 11 upsides are connected with motor 9, and the top in the shell 11 is provided with flabellum 10, is provided with many emptyings gas in the shell 11 of flabellum 10 belows and crosses filter core 13, be provided with air reservoir 12 at air filtration core 13 sides, below air filtration core 13, be provided with control of dust drawer 14.
The course of work of the present invention is as follows: the vibrations grinder that has added seal cover board 1 drives eccentric rotor 3 by vibrating motor 5 and produces shake frequently, grinding-material in the shake cylinder 2 and metal product are produced friction, the dust that friction produces is siphoned away from dust sucting pipeline 8 by the powerful suction of motor 9 drive flabellums, 10 generations of powerful cleaner by the equipment top, air filtration core 13 by ultra micro is with dust and air filtration, dust is concentrated in the control of dust drawer 14, the air of cleaning is discharged from exhaust outlet, and utilize powerful blast pipe 7 that the grinding-material of shake in the cylinder 2 and the high temperature that metal product produces are cooled off rapidly, do not need water to cool off to shake to grind the high temperature that grinding-material and metal product produce in the machine and the surface treatment of finishing metal product thereby reach.
Embodiment two:
When hardware products and grinding-material ground, ratio can be according to the mass ratio proportioning of 1:1, but also and the hardware products oneself that does not require shake cylinder the inside can not collide each other be a main range estimation standard.Grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 1:1.The time of grinding is 1 hour, and the time is more long, and the effect that product comes out is more good, so the length of time depends on that fully the client is to the requirement of quality.In addition, there is the product of outstanding decorative pattern and literal on some surfaces, need control the time well, with can not the deface decorative pattern or literal be as the criterion.
Embodiment three:
When plastic product and grinding-material ground, ratio can be according to the ratio of 1:1, because plastic quality is light, so be according to volume ratio, grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 1:1.The time of grinding, the time was more long from 4 hours, and the effect that product comes out is more good, so the length of time depends on that fully the client is to the requirement of quality.In addition, there is the product of outstanding decorative pattern and literal on some surfaces, need control the time well, with can not the deface decorative pattern or literal be as the criterion.
Embodiment four:
Present embodiment and embodiment three different being, the volume ratio of grinding-material and plastic product is 5:1, and grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 3:1.
Embodiment five:
Present embodiment and embodiment four different being, the volume ratio of grinding-material and plastic product is 10:1, and grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 5:1.
Embodiment six:
Present embodiment and embodiment two different being, the mass ratio of grinding-material and pending hardware products is 5:1, and grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 3:1.
Embodiment seven:
Present embodiment and embodiment six different being, the mass ratio of grinding-material and pending hardware products is 10:1, and grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 5:1.
Above-listed detailed description is at the specifying of possible embodiments of the present invention, and this embodiment is not in order to limiting claim of the present invention, and the equivalence that all the present invention of disengaging do is implemented or change, all should be contained in the claim of this case.
Claims (5)
1. anhydrous vibrations Ginding process is characterized in that: comprises the steps,
Step 1: the grinding-material of predetermined quantity mixed with pending five metals or plastic product put into the shake cylinder;
Step 2: the shake cylinder produces vibration frequency, makes grinding-material and five metals or plastic product produce friction;
Step 3: the dust that produces in the suction shake cylinder, with dust and air filtration, the air after the filtration is discharged, dust collection;
Step 4: utilize the high temperature that grinding-material and metal product rub and produce in the blast pipe cooling shake cylinder.
2. anhydrous vibrations Ginding process as claimed in claim 1 is characterized in that: in the described step 1, the mass ratio of grinding-material and pending hardware products is that 1:1 is between the 10:1; The volume ratio of grinding-material and plastic product is that 1:1 is between the 10:1.
3. anhydrous vibrations Ginding process as claimed in claim 1, it is characterized in that: the fraction time in the described step 2 is 1h to 8h.
4. anhydrous vibrations Ginding process as claimed in claim 1, it is characterized in that: described grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 1:1 is to 5:1.
5. anhydrous vibrations lapping device based on anhydrous vibrations Ginding process as claimed in claim 1, it is characterized in that: include the vibrations grinder with grinding-material and five metals or plastic product friction generation dust, be used for to shake the dust suction of grinder generation and the dust-absorbing filtering machine that filters;
Described vibrations grinder comprises base (4), base (4) is provided with vibrating motor (5), vibrating motor (5) is connected with eccentric rotor (3) up and down, vibrating motor (5) side is connected with vibrations spring (6), also include dust sucting pipeline (8) and in be mixed with the shake cylinder (2) of mill material and metal product, shake cylinder (2) opening part is sealed with cover plate (1), described shake cylinder (2) is connected with vibrations springs (6), shake cylinder (2) opening is provided with air inlet pipe (7), the inverted U-shaped setting of described dust sucting pipeline (8), one end is communicated with described shake cylinder (2), and the other end is communicated with described dust-absorbing filtering machine;
Described dust-absorbing filtering machine comprises shell (11), shell (11) upside is connected with motor (9), top in the shell (11) is provided with flabellum (10), be provided with many emptyings gas in the shell (11) of described flabellum (10) below and cross filter core (13), be provided with air reservoir (12) at air filtration core (13) side, be provided with control of dust drawer (14) in air filtration core (13) below.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310139425.6A CN103240645B (en) | 2013-04-19 | 2013-04-19 | A kind of anhydrous vibrations Ginding process and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310139425.6A CN103240645B (en) | 2013-04-19 | 2013-04-19 | A kind of anhydrous vibrations Ginding process and device thereof |
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| CN103240645A true CN103240645A (en) | 2013-08-14 |
| CN103240645B CN103240645B (en) | 2016-03-30 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106272024A (en) * | 2016-08-23 | 2017-01-04 | 东莞市利锐实业有限公司 | A kind of without water turbulence Ginding process and device thereof |
| CN107175574A (en) * | 2017-05-25 | 2017-09-19 | 唐伟 | A kind of method of the anhydrous grinding of hardware device surface |
| CN107263299A (en) * | 2017-07-06 | 2017-10-20 | 广东金世纪高新材料有限公司 | A kind of dedusting oscillating mill |
| CN107283227A (en) * | 2017-06-28 | 2017-10-24 | 无锡华玉铝业有限公司 | A kind of vibrating burnisher handled for aluminium flake flour milling |
| CN113414074A (en) * | 2021-04-02 | 2021-09-21 | 中材科技（邯郸）风电叶片有限公司 | Flushing-free device for epoxy resin mixed glue |
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| EP0426045A1 (en) * | 1989-10-30 | 1991-05-08 | RENI CIRILLO S.r.l. | Vibrating machine for the finishing, the washing and the drying of metal pieces |
| US5476415A (en) * | 1993-10-22 | 1995-12-19 | Sintobrator, Ltd. | Dry barrel finishing machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106272024A (en) * | 2016-08-23 | 2017-01-04 | 东莞市利锐实业有限公司 | A kind of without water turbulence Ginding process and device thereof |
| CN107175574A (en) * | 2017-05-25 | 2017-09-19 | 唐伟 | A kind of method of the anhydrous grinding of hardware device surface |
| CN107283227A (en) * | 2017-06-28 | 2017-10-24 | 无锡华玉铝业有限公司 | A kind of vibrating burnisher handled for aluminium flake flour milling |
| CN107263299A (en) * | 2017-07-06 | 2017-10-20 | 广东金世纪高新材料有限公司 | A kind of dedusting oscillating mill |
| CN113414074A (en) * | 2021-04-02 | 2021-09-21 | 中材科技（邯郸）风电叶片有限公司 | Flushing-free device for epoxy resin mixed glue |
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| Publication number | Publication date |
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| CN103240645B (en) | 2016-03-30 |
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