CN109328791B - PE (polyethylene) lawn-preventing cloth with long-acting anti-aging function - Google Patents

PE (polyethylene) lawn-preventing cloth with long-acting anti-aging function Download PDF

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CN109328791B
CN109328791B CN201811086033.7A CN201811086033A CN109328791B CN 109328791 B CN109328791 B CN 109328791B CN 201811086033 A CN201811086033 A CN 201811086033A CN 109328791 B CN109328791 B CN 109328791B
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polyethylene
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aging
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CN109328791A (en
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李方福
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Sichuan Fuyou Plastic Industry Co ltd
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Sichuan Fuqiang Packaging Products Co ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G13/00Protecting plants
    • A01G13/02Protective coverings for plants; Coverings for the ground; Devices for laying-out or removing coverings
    • A01G13/0256Ground coverings
    • A01G13/0268Mats or sheets, e.g. nets or fabrics
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon

Abstract

The invention discloses a PE (polyethylene) lawn mower with a long-acting anti-aging function, which comprises the following raw materials in percentage by mass: 85-90% of polyethylene, 4-5% of color master batch, 3-5% of anti-aging auxiliary agent and 3-5% of filling master batch. The invention greatly improves the anti-aging performance of the grass-proof cloth by optimizing and improving the formula design, can be used for 5-10 years, has the characteristics of one-time application and multi-year benefit, has excellent mechanical property, and has good shading, ventilating, water seepage and heat preservation performances.

Description

PE (polyethylene) lawn-preventing cloth with long-acting anti-aging function
Technical Field
The invention relates to the technical field of agriculture and horticulture, in particular to a PE (polyethylene) lawn-protecting cloth with a long-acting anti-aging function.
Background
In the existing agricultural planting of crops, weeds are easy to grow in the outer gap area of the planted crops and the mutual spacing area of fruit trees, the fertilizer efficiency attraction and growth of the crops are influenced, the current proposal advocate green planting is adopted, manual weeding is adopted, at least four times are needed in one year, and the investment of labor cost is increased.
However, the existing agricultural mulching film is poor in sun-shading effect, water-proof and air-proof, soil respiration is affected, the ground cannot go underwater, the root of the plant can be rotten when the ground cannot go upward, and yield is affected; if the pesticide is used for weeding, the pesticide has damage and influence on human bodies, crops, soil and the like. The agricultural film has short service cycle, generally can be used for less than one year, a large amount of manual work is required to be invested to clean the ground waste film every year, otherwise, the waste film is mixed into the soil, the soil structure can be influenced for a long time, and the environment pollution can be influenced due to the unclean treatment of the waste film; the existing agricultural film is easy to damage, irreversible, and has small natural risk resistance and the like in the using process. The existing woven grass-proof ground fabric on the market can obtain better water seepage and air permeability, but has poor ageing resistance after being exposed to sunlight for a long time, and the service life of the ground fabric is generally not more than 3 years.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the PE straw-proof cloth with the long-acting anti-aging function solves the problems that the existing agricultural mulching film is poor in anti-aging performance, short in service life, high in labor cost for frequently cleaning and replacing the agricultural mulching film and capable of polluting the environment.
The invention is realized by the following technical scheme:
the PE straw-proof ground fabric with the long-acting anti-aging function comprises the following raw materials in percentage by mass:
Figure BDA0001803156000000011
further, the color master batch comprises the following raw materials:
Figure BDA0001803156000000012
further, the anti-aging auxiliary agent comprises the following raw materials:
Figure BDA0001803156000000021
further, the light stabilizer adopts a mixture of LS770 and N539; the antioxidant is one or a mixture of more of antioxidant 1010, antioxidant CA and antioxidant TNP; the lubricant is a mixture of glyceryl stearate and polyethylene wax.
Further, the filling master batch comprises the following raw materials:
Figure BDA0001803156000000022
further, the coupling agent adopts a mixture of SCA1503 and KH 560; the dispersing agent adopts ethylene-acrylic acid copolymer; the lubricant adopts glyceryl stearate.
The invention has the following advantages and beneficial effects:
1. the using period of the agricultural film is as short as one year, after the agricultural film is used, the waste film is collected every year, otherwise the waste film is mixed into soil to gradually influence the soil structure and pollute the environment, and the manual cleaning increases the manual input; the invention greatly improves the natural performances of the grass-proof cloth such as high temperature resistance, radiation aging resistance and the like by optimizing and improving the formula design, has strong weather resistance, can be repeatedly used for 5 to 10 years after being put into use once, and has the characteristics of one-time use and benefit for many years;
2. the PE grass-proof ground fabric has certain elasticity, is not easy to break, has relatively soft cloth cover, is woven by using plastic flat wires, and can keep sufficient tension in a dry and wet state; the soil anti-mildew agent has good anti-mildew performance, can still keep good anti-mildew performance under natural erosion conditions such as long-term wind, sunshine, rain and the like, and can effectively prevent microorganisms in soil from damaging ground cloth;
3. in winter, the grassland cloth is covered to keep the temperature of the earth surface, so that the soil temperature can be increased by 5-8 ℃, the growth and development of the roots of the plants are promoted, the growth period of the plants is shortened, the precocity of vegetables and fruits is guaranteed, agricultural products are brought into the market in advance, and the economic value is increased;
4. the white mulching film can play a role in photosynthesis by sunlight penetrating, and is beneficial to growth of weeds on the ground; the grass-proof ground fabric provided by the invention has good shading performance, the dark color or black grass-proof ground fabric can prevent sunlight from directly irradiating the ground, and meanwhile, the firm structure of the ground fabric is utilized to prevent weeds from penetrating through the ground fabric, so that the inhibition effect of the ground fabric on the growth of the weeds is ensured;
5. the mulching film cannot play a role in draining water because no gap exists; the grass-proof ground cloth provided by the invention has good water permeability and air permeability. The grass-proof cloth can drain accumulated water on the ground in time and keep the ground clean. The drainage performance of the ground cloth ensures that the surface accumulated water is quickly drained, the soil and the fertilizer efficiency are not lost, and the cleanness of the surface of the ground cloth is ensured. In addition, the growth of the roots of the plants is facilitated, and the roots are prevented from rotting; the use of the meadow cloth, especially in arid areas, keeps the water content of the soil below, has small evaporation and saves the cost of irrigation and water;
6. the grassland cloth provided by the invention is beneficial to cultivation management, unidirectional or bidirectional marking lines are woven on most of the ground cloth according to requirements, and when flowerpots are placed in a greenhouse or outdoors or cultivation substrates are arranged, the arrangement can be accurately carried out according to the marking lines; in addition, the grass-proof cloth material provided by the invention has light weight and good flexibility, and is convenient to ship, lay and construct.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a pictorial representation of the completed invention;
FIG. 2 is a view of the completed spool of the present invention;
fig. 3 is a view showing an application scenario of the finished product of the present invention for a certain crop.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Example 1
The embodiment provides a PE (polyethylene) grass-prevention base fabric with a long-acting anti-aging function, which comprises the following raw materials in percentage by mass:
85% of polyethylene, 5% of color master batch, 5% of anti-aging auxiliary agent and 5% of filling master batch.
The color master batch comprises the following raw materials: 15% of polyethylene, 25% of polyethylene wax, 30% of carbon black and 30% of calcium carbonate.
The anti-aging auxiliary agent comprises the following raw materials: 77.5 percent of polyethylene, 20 percent of light stabilizer, 2 percent of antioxidant and 0.5 percent of lubricant. The light stabilizer adopts LS 770; the antioxidant is a mixture of antioxidant 1010 and antioxidant CA in a mass ratio of 1: 1; the lubricant is glyceryl stearate.
The filling master batch comprises the following raw materials: 82% of calcium carbonate, 1% of coupling agent, 1% of dispersing agent, 4% of lubricating agent and 12% of polyethylene. The coupling agent adopts KH 560; the dispersing agent adopts ethylene-acrylic acid copolymer; the lubricant is glyceryl stearate.
Example 2
The embodiment provides a PE (polyethylene) grass-prevention base fabric with a long-acting anti-aging function, which comprises the following raw materials in percentage by mass:
90% of polyethylene, 4% of color master batch, 3% of anti-aging auxiliary agent and 3% of filling master batch.
The color master batch comprises the following raw materials: 15% of polyethylene, 25% of polyethylene wax, 30% of carbon black and 30% of calcium carbonate.
The anti-aging auxiliary agent comprises the following raw materials: 77.5 percent of polyethylene, 20 percent of light stabilizer, 2 percent of antioxidant and 0.5 percent of lubricant. The light stabilizer adopts N539; the antioxidant is antioxidant TNP; the lubricant adopts polyethylene wax.
The filling master batch comprises the following raw materials: 82% of calcium carbonate, 1% of coupling agent, 1% of dispersing agent, 4% of lubricating agent and 12% of polyethylene. The coupling agent adopts a mixture of SCA1503 and KH560 according to the mass ratio of 1: 1; the dispersing agent adopts ethylene-acrylic acid copolymer; the lubricant is glyceryl stearate.
Example 3
The embodiment provides a PE (polyethylene) grass-prevention base fabric with a long-acting anti-aging function, which comprises the following raw materials in percentage by mass:
87% of polyethylene, 5% of color master batch, 4% of anti-aging auxiliary agent and 4% of filling master batch.
The color master batch comprises the following raw materials: 15% of polyethylene, 25% of polyethylene wax, 30% of carbon black and 30% of calcium carbonate.
The anti-aging auxiliary agent comprises the following raw materials: 77.5 percent of polyethylene, 20 percent of light stabilizer, 2 percent of antioxidant and 0.5 percent of lubricant. The light stabilizer is a mixture of LS770 and N539 in a mass ratio of 2: 1; the antioxidant is a mixture of an antioxidant 1010, an antioxidant CA and an antioxidant TNP in equal mass proportion; the lubricant is a mixture of glyceryl stearate and polyethylene wax according to the mass ratio of 1: 1.
The filling master batch comprises the following raw materials: 82% of calcium carbonate, 1% of coupling agent, 1% of dispersing agent, 4% of lubricating agent and 12% of polyethylene. The coupling agent adopts a mixture of SCA1503 and KH560 according to the mass ratio of 1: 2; the dispersing agent adopts ethylene-acrylic acid copolymer; the lubricant is glyceryl stearate.
Comparative example 1
Based on the embodiment 2, a PE (polyethylene) lawn mower cloth formula with a long-acting anti-aging function is provided, and the difference is that: the PE grass-prevention ground fabric comprises the following raw materials: 75% of polyethylene, 5% of color master batch, 5% of anti-aging auxiliary agent and 15% of filling master batch.
Comparative example 2
Based on the embodiment 2, a PE (polyethylene) lawn mower cloth formula with a long-acting anti-aging function is provided, and the difference is that: the PE grass-prevention ground fabric comprises the following raw materials: 95% of polyethylene, 2% of color master batch, 2% of anti-aging auxiliary agent and 1% of filling master batch.
Comparative example 3
Based on the embodiment 2, a PE (polyethylene) lawn mower cloth formula with a long-acting anti-aging function is provided, and the difference is that: the color master batch comprises the following raw materials: 35% of polyethylene, 30% of polyethylene wax, 20% of carbon black and 15% of calcium carbonate.
Comparative example 4
Based on the embodiment 2, a PE (polyethylene) lawn mower cloth formula with a long-acting anti-aging function is provided, and the difference is that: the anti-aging auxiliary agent comprises the following raw materials: 65% of polyethylene, 28% of light stabilizer, 6% of antioxidant and 1% of lubricant.
Comparative example 5
Based on the embodiment 2, a PE (polyethylene) lawn mower cloth formula with a long-acting anti-aging function is provided, and the difference is that: the anti-aging auxiliary agent comprises the following raw materials: 77.5 percent of polyethylene, 20 percent of light stabilizer, 2 percent of antioxidant and 0.5 percent of lubricant. The light stabilizer adopts UV-327; the antioxidant adopts antioxidant 1076; the lubricant is paraffin.
Comparative example 6
Based on the embodiment 2, a PE (polyethylene) lawn mower cloth formula with a long-acting anti-aging function is provided, and the difference is that: the color master batch comprises the following raw materials: the filling master batch comprises the following raw materials: 84% of calcium carbonate, 4% of a lubricant and 12% of polyethylene, wherein the lubricant is glyceryl stearate.
Comparative example 7
Based on the embodiment 2, a PE (polyethylene) lawn mower cloth formula with a long-acting anti-aging function is provided, and the difference is that: the color master batch comprises the following raw materials: the filling master batch comprises the following raw materials: 69% of calcium carbonate, 4% of coupling agent, 4% of dispersing agent, 5% of lubricating agent and 18% of polyethylene.
Comparative example 8
Based on the embodiment 2, a PE (polyethylene) lawn mower cloth formula with a long-acting anti-aging function is provided, and the difference is that: the filling master batch comprises the following raw materials: the coupling agent is A1120; the dispersing agent adopts vinyl bis stearamide; the lubricant is paraffin.
The process flow for producing the meadow cloth comprises the following steps: mixing material, plasticizing, cutting, drawing, collecting yarn, weaving and winding finished product.
In the course of working, can adopt the most advanced plastify wire drawing equipment in China, can last, stably change the plastics performance structure, make ground cloth flat filament intensity up to standard, can be according to the demand in the wire drawing process, adjust flat filament thickness, colour at will. The width of the cutting blade is adjusted, so that the width of the flat ground fabric filaments is changed, the gap between the flat filaments in unit area is increased and decreased, and the water seepage speed is controlled to a certain extent. According to different ground surface sizes, the width and the length of the ground fabric can be fully adjusted, weaving according to needs is achieved, and market requirements are met. In the weaving process, the number of the longitudinal flat filaments and the transverse flat filaments and the distance between the longitudinal flat filaments and the transverse flat filaments can be controlled, so that the aims of ventilation and shading control are fulfilled.
The anti-aging performance test of the anti-grass cloth sample produced based on the formula provided in examples 1 to 3 was carried out, and the test results are shown in table 1:
TABLE 1 anti-aging Performance test results
Figure BDA0001803156000000051
Figure BDA0001803156000000061
The mildew-proof detection method refers to GB/T24128-2009, and the mildew-proof grade corresponds to the growth condition of the mildew on the sample as follows:
level 0: no growth occurs;
level 1: trace growth (mildew area < 10% under microscope observation);
and 2, stage: a small amount of growth (the area of the long mold is more than or equal to 10 percent and less than 30 percent);
and 3, level: moderate growth (the area of the long mold is more than or equal to 30 percent and less than 60 percent);
4, level: severe growth (the area of the long mold is more than or equal to 60 percent and less than or equal to 100 percent).
The anti-aging performance test of the anti-meadow sample prepared based on the formula provided in the comparative examples 1 to 8 is carried out, and the test results are shown in tables 2 and 3:
TABLE 2 anti-aging Performance test results
Figure BDA0001803156000000062
Figure BDA0001803156000000071
TABLE 3 test results of aging resistance
Figure BDA0001803156000000072
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (1)

1. The PE grass-prevention ground fabric with the long-acting anti-aging function is characterized by comprising the following raw materials in percentage by mass:
85-90% of polyethylene, 4-5% of color master batch, 3-5% of anti-aging additive and 3-5% of filling master batch;
the color master batch comprises the following raw materials: 15% of polyethylene, 25% of polyethylene wax, 30% of carbon black and 30% of calcium carbonate;
the anti-aging auxiliary agent comprises the following raw materials: 77.5 percent of polyethylene, 20 percent of light stabilizer, 2 percent of antioxidant and 0.5 percent of lubricant;
the light stabilizer adopts a mixture of LS770 and N539; the antioxidant is one or a mixture of more of antioxidant 1010, antioxidant CA and antioxidant TNP; the lubricant is a mixture of glyceryl stearate and polyethylene wax;
the filling master batch comprises the following raw materials: 82% of calcium carbonate, 1% of coupling agent, 1% of dispersing agent, 4% of lubricating agent and 12% of polyethylene; the coupling agent adopts a mixture of SCA1503 and KH 560; the dispersing agent adopts ethylene-acrylic acid copolymer; the lubricant adopts glyceryl stearate.
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US20200339780A1 (en) * 2019-04-29 2020-10-29 Chevron Phillips Chemical Company Lp Additive Systems Containing an Antioxidant and a Glycerol Stearate for Improved Color in Polyethylene Resins
CN110607699B (en) * 2019-08-26 2022-04-26 佛山佛塑科技集团股份有限公司 Breathable light-reflecting grass-proof base fabric and preparation method thereof
CN110983633A (en) * 2019-12-27 2020-04-10 泉州飞鹰无纺布有限责任公司 Anti-aging non-woven grass-prevention mulching film and manufacturing method thereof

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