CN109292417A - Modularization assembly line and its construction method - Google Patents
Modularization assembly line and its construction method Download PDFInfo
- Publication number
- CN109292417A CN109292417A CN201810873659.6A CN201810873659A CN109292417A CN 109292417 A CN109292417 A CN 109292417A CN 201810873659 A CN201810873659 A CN 201810873659A CN 109292417 A CN109292417 A CN 109292417A
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- Prior art keywords
- assembly
- unit
- modularization
- guide rail
- intelligent
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
Abstract
The present invention provides a kind of modularization assembly lines, including at least two Intelligent assembly robots that can mutually splice and for containing blank in at least jig to circulate in Intelligent assembly robot；Intelligent assembly robot includes control unit, delivery unit, supply unit and assembly unit；In addition, additionally providing a kind of modularization assembly line construction method.Present invention employs Intelligent assembly robots and jig to cooperate, full-automatic production line can be mutually spliced to form by least two Intelligent assembly robots to complete the production of product, or is mutually interted with demand by least two Intelligent assembly robots and several workers cooperatively form semi-automatic production line to complete the production of product according to the actual situation, and each Intelligent assembly robot only completes a process, it can be replaced and debug for different products easily, can not flexibly it switch to solve manual production in production line operation with automated production, the problem of single variety product can only be produced.
Description
Technical field
The invention belongs to the technical fields of assembly line, are to be related to a kind of modularization assembly line and its building more specifically
Method.
Background technique
Pipelining mode is widely applied a kind of production operation mode on present industrial, because it can allow each
Production unit is only absorbed in a certain process of processing, greatly improves working efficiency and yield.But existing flow line production
In technology, a certain product enters industrialized mass production, be not it is stranghtforward, usually product producing initial stage use
Simple transmission assembly line carries out manual or semi-automatic production, and as each process scheduling and planning is completed, then is gradually introducing
Automation equipment, it is final to realize full-automatic flow line production.It results in existing in existing pipelining in this way and ask as follows
Topic: one, the connection problem of manual production and automated production, when a certain process not yet has automated production condition or a certain
Process automation equipment breaks down, it is difficult to flexibly switch manual production, can only completely stop production, cause very big economic loss；Two,
The product variety of flow line production is single, and existing full-automation assembly line is usually to carry out specific aim according to product produced
Design, when product produced is replaced, needs to improve assembly line again, virtually improve production cost, reduce
Production efficiency.
Summary of the invention
The purpose of the present invention is to provide a kind of modularization assembly line and its construction methods, to solve in the prior art, stream
Manual production can not flexibly switch with automated production in waterline production operation, the technology that can only produce single variety product is asked
Topic.
To achieve the goals above, the technical solution adopted by the present invention is that: provide a kind of modularization assembly line, including can
It at least two Intelligent assembly robots that mutually splice and circulates at least for containing blank in the Intelligent assembly robot
One jig；The Intelligent assembly robot includes for the control list according to preset computer program control process of producing product
Member, the delivery unit for transporting the jig, the supply unit for storing and conveying accessory and for the blank into
Row is processed and/or installs the accessory to the assembly unit in the blank, the delivery unit, the supply unit and institute
Assembly unit is stated to be electrically connected with the control unit respectively.
Further, described control unit includes mainboard and human-computer interaction component, the human-computer interaction component, the transport
Unit, the supply unit and the assembly unit are electrically connected with the mainboard respectively.
Further, the delivery unit includes conveyer belt and the first driving group for driving the conveyer belt to roll
Part, adjacent two conveyer belt can dock from beginning to end, and first driving assembly is electrically connected with the mainboard.
Further, the delivery unit further includes set on the conveyer belt side for positioning the positioning of the jig
Component, the positioning component are electrically connected with the mainboard.
Further, the supply unit include expect frame, be connected to for material position and with the material frame be used for will deposit in institute
The accessory stated in material frame is delivered to second driving assembly for material position, and second driving assembly is electrically connected with the mainboard
It connects.
Further, the assembly unit includes the first guide rail for being fixedly arranged on the conveyer belt top side, is vertically connected at institute
State the second guide rail of the first guide rail top side, be movably connected on second guide rail for the blank carry out processing and/
Or by the accessory install in the blank mechanical hand, be used to second guide rail be driven to slide along first guide rail
Third driving assembly and for drive the mechanical hand go up and down and along second guide rail sliding the 4th driving assembly, it is described
Plane is parallel with plane where the conveyer belt where plane, second guide rail where first guide rail, the third driving group
Part, the 4th driving assembly are electrically connected with the mainboard.
Further, multiple locating slots arranged at equal interval in length and breadth are offered on the jig.
Further, the Intelligent assembly robot further includes cabinet, the mainboard, the supply unit and the assembly
Unit is installed in the cabinet, and the conveyer belt is through the cabinet and its opposite end stretches out in outside the cabinet, institute
State the outside that human-computer interaction component is movably connected on the cabinet.
Further, the Intelligent assembly robot further includes at least three-wheel group for being movably connected on the cabinet bottom side.
The beneficial effect of modularization assembly line provided by the invention is: matching using Intelligent assembly robot with jig
It closes, can mutually be spliced to form full-automatic production line by least two Intelligent assembly robots to complete the life of product
It produces, or cooperatively forms half by the way that at least two Intelligent assembly robots and several workers are mutually interspersed with demand according to the actual situation
Automation production flow line completes the production of product, and each Intelligent assembly robot only completes a process, can be easily
Ground is replaced and is debugged for different product, to efficiently solve in production line operation manual production and automatic
Metaplasia production can not flexibly switch, can only produce the technical issues of single variety product, greatly increase the spirit of flow line production
Activity reduces the repacking cost of flow line production multiple product.
The present invention also provides a kind of modularization assembly line construction methods, include the following steps:
S01, the manufacturing process according to product are determined needed for the process for producing the product, and the corresponding process
Blank and accessory；
S02, compatible jig therewith is processed according to the outer profile of the blank；
S03, compatible supply unit and assembly unit therewith are processed according to the outer profile of the process and the accessory；
S04, the Intelligent assembly robot for completing different processes is assembled using the supply unit and the assembly unit；
S05, according to the production process of the product, at least sequentially will be connected into modularization flowing water by two Intelligent assembly robots
Line.
The beneficial effect of modularization assembly line construction method provided by the invention is: completing different works by least two
The Intelligent assembly machine person series of sequence are formed, and each Intelligent assembly robot only completes a process, need to only adjust supply
The structure of unit and assembly unit can be replaced and debug for different products easily, to efficiently solve
Manual production can not flexibly switch with automated production in production line operation, the technology that can only produce single variety product is asked
Topic, greatly increases the flexibility of flow line production, reduces the repacking cost of flow line production multiple product.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some
Embodiment for those of ordinary skill in the art without any creative labor, can also be according to these
Attached drawing obtains other attached drawings.
Fig. 1 is the stereoscopic schematic diagram of modularization assembly line provided in an embodiment of the present invention；
Fig. 2 is the stereoscopic schematic diagram of Intelligent assembly robot provided in an embodiment of the present invention；
Fig. 3 is the stereoscopic schematic diagram of members in Intelligent assembly robot provided in an embodiment of the present invention；
Fig. 4 is the stereoscopic schematic diagram of jig in modularization assembly line provided in an embodiment of the present invention；
Fig. 5 is the flow chart of modularization assembly line construction method provided in an embodiment of the present invention；
Fig. 6 is the stereoscopic schematic diagram of isolator provided in an embodiment of the present invention；
Fig. 7 is the exploded perspective schematic diagram of isolator provided in an embodiment of the present invention.
Wherein, each appended drawing reference in figure:
1-modularization assembly line, 10-Intelligent assembly robots, 20-jigs, 12-delivery units, 13-supplies are single
Member, 14-assembly units, 15-cabinets, 16-wheel groups, 17-indicator lights, 111-human-computer interaction components, 121-conveyer belts,
122-the first driving assembly, 123-positioning components, 131-material framves, 132-are for material position, the 133-the second driving assembly, 141-
First guide rail, the 142-the second guide rail, 143-mechanical hands, 144-third driving assemblies, the 145-the four driving assembly, 146-
5th driving assembly, the 141-the first guide rail, 151-shields, 152-cabinet doors, 200-locating slots, 1231-position sensings
Device, 1232-normal valves, 1430-suction nozzles, 2-isolators, 2a-pedestal, 2b-resistance, the first magnet of 2c-, 2d-first
Magnetic conduction sheet, the first ferrite of 2e-, 2f-conductor, the second ferrite of 2g-, the second magnetic conduction sheet of 2h-, the second magnet of 2i-,
2j-compensating plate, 2k-lid.
Specific embodiment
In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, tie below
Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only
To explain the present invention, it is not intended to limit the present invention.
It should be noted that it can be directly another when element is referred to as " being fixed on " or " being set to " another element
On one element or indirectly on another element.When an element is known as " being connected to " another element, it can
To be directly to another element or be indirectly connected on another element.
It is to be appreciated that term " length ", " width ", "upper", "lower", "front", "rear", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "top", "bottom" "inner", "outside" is that orientation based on the figure or position are closed
System, is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have
Specific orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, the meaning of " plurality " is two or more,
Unless otherwise specifically defined.
Fig. 1 and Fig. 2 are please referred to, now modularization assembly line provided by the invention is illustrated.The modularization assembly line 1 packet
Include at least two Intelligent assembly robots 10 and at least one jig 20, wherein at least two Intelligent assembly robots 10 can phase
It is mutually spliced to form a full-automatic production line, can also mutually intert with several workers and cooperatively form a semi-automatic metaplasia
Assembly line is produced, jig 20 circulates in Intelligent assembly robot 10 for containing blank, until blank adding by different processes
Final product is formed after work and assembly；Herein, Intelligent assembly robot 10 includes control unit, delivery unit 12, supply list
Member 13 and assembly unit 14, the control unit are used for the production process according to preset computer program control product, transport
Unit 12 is used for transportation jig 20, and supply unit 13 is for storing and conveying accessory, and assembly unit 14 is for adding blank
Work and/or accessory is installed to blank, delivery unit 12, supply unit 13 and assembly unit 14 are electrically connected with control unit respectively
It connects.It is to be understood that job requirements of the Intelligent assembly robot 10 according to different processes, need the confession to different processes are completed
The structure and shape for answering unit 13 and assembly unit 14 adjust accordingly, however since control unit only need to be to the program of loading
It is adjusted, delivery unit 12 need to only cooperate with jig 20, therefore no matter all not need to control unit under any one process
It is adjusted with the structure and shape of delivery unit 12；Assembly unit 14 can be individually to blank according to the job requirements of different processes
It is processed, such as: gluing, spot welding or polishing, or individually complete for the accessory that supply unit 13 provides to be mounted in blank, or
Person is completed at the same time the processing to blank and assembles accessory and blank.
Modularization assembly line 1 provided by the invention, compared with prior art, beneficial effect is: using Intelligent assembly
Robot 10 and jig 20 cooperate, and full-automatic production stream can be mutually spliced to form by least two Intelligent assembly robots 10
Waterline is to complete the production of product, or passes through at least two Intelligent assembly robots 10 and several works with demand according to the actual situation
People is mutually interspersed to cooperatively form semi-automatic production line to complete the production of product, and each Intelligent assembly robot 10
A process is only completed, can be replaced and debug for different products easily, so that it is raw to efficiently solve assembly line
Producing manual production and automated production in operation can not flexibly switch, can only produce the technical issues of single variety product, significantly
Ground improves the flexibility of flow line production, reduces the repacking cost of flow line production multiple product.
Further, referring to Fig. 2, a kind of specific embodiment as modularization assembly line provided by the invention, on
Stating control unit includes mainboard (not shown) and human-computer interaction component 111, human-computer interaction component 111, above-mentioned delivery unit 12, on
It states supply unit 13 and above-mentioned assembly unit 14 is electrically connected with mainboard respectively.Specifically, mainboard is to be integrated with central processing unit
Main control board, human-computer interaction component 111 include display, control button etc. for for technical staff input computer program and
Understand the operating condition of assembly line.
Further, referring to Fig. 3, a kind of specific embodiment as modularization assembly line provided by the invention, on
Stating delivery unit 12 includes conveyer belt 121 and the first driving assembly 122, wherein and adjacent two conveyer belts 121 can dock from beginning to end,
I.e. in modularization assembly line 1, adjacent Liang Ge Intelligent assembly robot 10 can be by respective 121 head and the tail of conveyer belt to fetching
Mutually splicing is completed, the assembling of assembly line can be completed without in addition configuration conveyer belt in this way, to improve assembling modularization
The efficiency of assembly line 1；First driving assembly 122 for drive conveyer belt 121 roll, and the first driving assembly 122 with it is above-mentioned
Mainboard electrical connection.Specifically, the first driving assembly 122 includes the first driving motor, drive roll and driven roller etc., and first
Driving motor is electrically connected with mainboard, and the first driving motor is sequentially connected by its drive shaft and drive roll, drive roll,
Driven roller and conveyer belt 121 are sequentially connected；When work, central processing unit starts the first driving motor, and the first driving motor drives
Rotate drive roll, drive roll causes the rolling of conveyer belt 121 and driven roller rotation, and conveyer belt 121 drives above-mentioned jig
20 move forward.Certainly, according to the actual situation and demand, in other embodiments of the invention, the first driving assembly 122 may be used also
Including other components, do not limit uniquely herein.
Further, referring to Fig. 3, a kind of specific embodiment as modularization assembly line provided by the invention, on
Stating delivery unit 12 further includes positioning component 123, and the side of said conveyer belt 121 is arranged in positioning component 123, for positioning
Jig 20 is stated, and positioning component 123 is electrically connected with above-mentioned mainboard.Specifically, positioning component 123 includes position sensor 1231
With normal valve 1232, wherein position sensor 1231 includes towards the inductive head of conveyer belt 121, and normal valve 1232 includes valve body
With the scalable positioning door bolt for being connected to valve body, positioning door bolt can be electromagnetic drive, hydraulic-driven or air pressure driving, in jig 20
The location hole with positioning door bolt cooperation is offered on side wall；When jig 20 is transported to assembly station by conveyer belt 121, inductive head inspection
Measure jig 20, the location information of jig 20 is fed back to above-mentioned central processing unit by position sensor 1231, central processing unit to
First driving assembly 122 issues instruction out of service, and starts normal valve 1232, and positioning door bolt is popped up and stretched by normal valve 1232
Enter the positioning hole of jig 20, so that jig 20 is located on the assembly station of conveyer belt 121, so, it is therefore prevented that jig 20 exists
It is subjected to displacement in blank processing assembling process, ensure that going on smoothly for assembly process.Certainly, according to the actual situation and demand,
In other embodiments of the invention, positioning component 123 may also include other components, not limit uniquely herein.
Further, referring to Fig. 3, a kind of specific embodiment as modularization assembly line provided by the invention, on
Stating supply unit 13 includes material frame 131, for material position 132 and the second driving assembly 133, wherein the second driving assembly 133 and material
Frame 131 is connected to, and the accessory for that will be stored in material frame 131 is delivered to for material position 132, and the second driving assembly 133 with
Above-mentioned mainboard electrical connection.Specifically, material frame 131 includes pedestal, is offered on pedestal for material position 132, the second driving assembly 133 packet
Cylinder and push rod are included, cylinder is fastenedly connected with pedestal, and push rod is connect with cylinder-driven, and push rod can will expect that stores in frame 131 matches
Part is pushed to one by one in material position 132.Certainly, according to the actual situation and demand, in other embodiments of the invention, second drive
Dynamic component 133 may also include other components, not limit uniquely herein.
Further, referring to Fig. 3, a kind of specific embodiment as modularization assembly line provided by the invention, on
Stating assembly unit 14 includes the first guide rail 141, the second guide rail 142, mechanical hand 143, third driving assembly 144 and the 4th driving
Component 145, wherein the first guide rail 141 is fixed at the top side of said conveyer belt 121, and the second guide rail 142 is vertically connected on
The top side of one guide rail 141, mechanical hand 143 are movably connected on the second guide rail 142, for above-mentioned blank carry out processing and/or
Above-mentioned accessory is installed to blank, third driving assembly 144 for driving the second guide rail 142 to slide along the first guide rail 141, the
Four driving assemblies 145 are for driving mechanical hand 143 to go up and down and slide along the second guide rail 142；Herein, it is put down where the first guide rail 141
Face, 142 place plane of the second guide rail are parallel with 121 place plane of conveyer belt, third driving assembly 144, the 4th driving assembly 145
It is electrically connected with above-mentioned mainboard.Specifically, the first guide rail 141, the second guide rail 142 and conveyer belt 121 are horizontal positioned；Manipulator 143
Be detachably connected a variety of external members, by replace the different achievable crawl accessory of external member, discharge accessory, injecting glue, spot welding, polishing,
The multiple functions such as dedusting or polishing；Third driving assembly 144 includes the second driving motor, the first drive screw and the first sliding block
Deng, the second driving motor is electrically connected with mainboard, and the first drive screw is sequentially connected with the second driving motor and the first sliding block respectively,
First sliding block connects the first guide rail 141 and the second guide rail 142；4th driving assembly 145 includes third driving motor, the 4th driving
Motor, the second drive screw, third drive screw, the second sliding block and third sliding block etc., third driving motor, the 4th driving electricity
Machine is electrically connected with mainboard, and the second drive screw is sequentially connected with third driving motor and the second sliding block respectively, third drive screw
It is sequentially connected respectively with the 4th driving motor and third sliding block, the second sliding block connects the second guide rail 142 and third sliding block, and third is sliding
Block is fastenedly connected with mechanical hand 143；When work, when central processing unit starts the second driving motor, the second driving motor passes through
First drive screw drives the first sliding block to slide along the first guide rail 141, and the first sliding block drives the second guide rail 142 along the first guide rail
141 slidings, when central processing unit starts third driving motor, third driving motor drives second to slide by the second drive screw
Block is slided along the second guide rail 142, and the second sliding block drives third sliding block and mechanical hand 143 to slide along the second guide rail 142, works as centre
When managing device four driving motor of starting, the 4th driving motor drives third sliding block along the perpendicular of the second sliding block by third drive screw
Histogram is to lifting, and third sliding block drives mechanical hand 143 to go up and down along the vertical direction of the second sliding block, in this way in third driving assembly
144 and 145 coordinated of the 4th driving assembly under mechanical hand 143 can realize the movement in three dimensions.Certainly, according to practical feelings
Condition and demand, in other embodiments of the invention, third driving assembly 144 and the 4th driving assembly 145 may also include other
Components do not limit uniquely herein.
Further, referring to Fig. 3, a kind of specific embodiment as modularization assembly line provided by the invention,
Suction nozzle 1430 is removably connected on above-mentioned mechanical hand 143, suction nozzle 1430 is for being adapted to above-mentioned accessory, the i.e. end face of suction nozzle 1430
Profile is adapted with the outer profile of accessory, meanwhile, above-mentioned assembly unit 14 further includes vacuum pump (not shown) and the 5th driving group
Part 146, wherein vacuum pump is connected to suction nozzle 1430, and the 5th driving assembly 146 is for driving suction nozzle 1430 to rotate, herein, vacuum
Pump, the 5th driving assembly 146 are electrically connected with above-mentioned mainboard.Specifically, several suction holes, vacuum pump are offered on suction nozzle 1430
It is connected to by tracheae with suction hole, the 5th driving assembly 146 includes the 5th driving motor etc., and the 5th driving motor is electrically connected with mainboard
It connects, and the 5th driving motor is sequentially connected by its drive shaft and suction nozzle 1430；When needs are matched from above-mentioned for the absorption of material position 132
When part, central processing unit starting vacuum pump is vacuumized, and the outside of suction hole forms the end that accessory is adsorbed on suction nozzle 1430 by negative pressure
On face, when needing to discharge accessory, central processing unit closes vacuum pump, eliminates the negative pressure on the outside of suction hole, accessory is from recast
It is fallen under in above-mentioned blank, when needing for accessory to be tightened in blank, central processing unit the 5th driving motor of starting, the 5th
The accessory that driving motor drives suction nozzle 1430 and is adsorbed on suction nozzle 1430 rotates together, and then accessory is screwed in what accessory was specified
In installation site.Certainly, according to the actual situation and demand, in other embodiments of the invention, the 5th driving assembly 146 may be used also
Including other components, do not limit uniquely herein.
Further, referring to Fig. 4, a kind of specific embodiment as modularization assembly line provided by the invention,
Multiple locating slots 200 are offered on above-mentioned jig 20, multiple locating slots 200 are equally spaced arranged along longitudinal and transverse two directions.Specifically
Ground, the Internal periphery of locating slot 200 are adapted with the outer profile of above-mentioned blank, can contain multiple blank on each jig 20, and every
A modularization assembly line 1 may include again multiple jigs 20, and such jig 20 circulates and can once produce multiple products, Duo Gezhi
Tool 20 cooperates one by one with multiple Intelligent assembly robots 10, it is ensured that the production capacity of each Intelligent assembly robot 10 obtains abundant benefit
With to greatly increase the production efficiency of modularization assembly line 1.
Further, referring to Fig. 2, a kind of specific embodiment as modularization assembly line provided by the invention, on
Stating Intelligent assembly robot 10 further includes cabinet 15, and above-mentioned mainboard, above-mentioned supply unit 13 and above-mentioned assembly unit 14 are mounted on
In cabinet 15, said conveyer belt 121 runs through cabinet 15, and the opposite end of conveyer belt 121 stretches out outside cabinet 15, above-mentioned man-machine
Interactive component 111 is movably connected in the outside of cabinet 11.Specifically, mainboard, supply unit 13, assembly unit 14 and conveyer belt
121 middle parts are accommodated in cabinet 15, be ensure that the safety of Product Assembly process, are avoided extraneous factor to Product Assembly process
Interference, meanwhile, human-computer interaction component 111 is hinged by the shell of display or connecting rod and cabinet 15, so that human-computer interaction circle
Face is adjustable to suitable angle and manipulates for technical staff, improves the usage experience effect of technical staff.
Preferably, the top of cabinet 15 is provided with indicator light 17, for prompting the operation shape of Intelligent assembly robot 10
State improves the safety of production process.
Preferably, cabinet 15 includes shield 151, and shield 15 is located at supply unit 13, assembly unit 14 and conveying
Outside with 121 middle parts, can be by the exposure of the middle part of supply unit 13, assembly unit 14 and conveyer belt 121 when shield 15 is opened
Out, facilitate worker added into supply unit 13 accessory and technical staff to supply unit 13 and assembly unit 14 carry out dimension support
And replacement.
Preferably, cabinet 15 further includes cabinet door 152, and mainboard and connection cables can be exposed when opening for cabinet door 152, side
Just technical staff's wiring and to mainboard carry out dimension support and replacement.
Further, referring to Fig. 2, a kind of specific embodiment as modularization assembly line provided by the invention, on
Stating Intelligent assembly robot 10 further includes at least three wheel groups 16, and wheel group 16 is movably connected in the bottom side of above-mentioned cabinet 15.Specifically
Ground, at least three wheel groups 16 are evenly distributed in the outer side bottom surface of cabinet 15, are used to support cabinet 15 and facilitate Intelligent assembly machine
Device people 10 is mobile, improves the flexibility and efficiency of the assembling of modularization assembly line 1.
Fig. 1 to Fig. 7 is please referred to, now modularization assembly line construction method provided by the invention is illustrated.The modularization
Assembly line construction method includes the following steps:
S01, the manufacturing process according to product, blank needed for determining the process for producing the product, and the corresponding process
And accessory；
S02, compatible jig 20 therewith is processed according to the outer profile of the blank；
S03, compatible supply unit 13 and assembly unit 14 therewith are processed according to the outer profile of the process and the accessory；
S04, the Intelligent assembly robot 10 for completing different processes is assembled using supply unit 13 and assembly unit 14；
At least two Intelligent assembly robots 10 are sequentially connected into modularization flowing water by S05, the production process according to product
Line 1.
In order to facilitate a better understanding of modularization assembly line construction method provided by the invention, now by taking isolator 2 as an example into
Row explanation: first passing through the analysis to 2 manufacturing process of isolator, determines that production isolator 2 needs successively by smearing soldering paste, putting
Resistance, resistance burn-back put the first magnet, put the first magnetic conduction sheet, put the first ferrite, put conductor, put the second iron
Oxysome puts the second magnetic conduction sheet, puts the second magnet, putting compensating plate and 12 procedure of spiral cover, corresponding 12 procedure
Need pedestal 2a, resistance 2b, the first magnet 2c, the first magnetic conduction sheet 2d, the first ferrite 2e, conductor 2f, the second ferrite 2g,
Two magnetic conduction sheet 2h, the second magnet 2i, compensating plate 2j and lid 2k；Then according to the outer profile processing jig 20 of pedestal 2a, that is, exist
Multiple locating slots 200 compatible with the outer profile of pedestal 2a are opened up on jig 20, meanwhile, according to 12 procedure and resistance
2b, the first magnet 2c, the first magnetic conduction sheet 2d, the first ferrite 2e, conductor 2f, the second ferrite 2g, the second magnetic conduction sheet 2h, second
The outer profile of magnet 2i, compensating plate 2j and lid 2k, adjustment expect frame 131 and/or for material position 132 and/or the second driving assemblies 133
Structure and mechanical hand 143 external member, adapt to 12 procedure and resistance 2b, the first magnet 2c, first to process
Magnetic conduction sheet 2d, the first ferrite 2e, conductor 2f, the second ferrite 2g, the second magnetic conduction sheet 2h, the second magnet 2i, compensating plate 2j and
12 supply unit 13 and 12 assembly units 14 of the outer profile of lid 2k, then by 12 of identical planform
12 supply units 12 of control unit and identical planform are filled with 12 supply units 13 and this 12 respectively
12 Intelligent assembly robots 10 that 12 achievable 12 procedures are made are assembled with unit 14, then by 12
According to the precedence of 12 procedure, by conveyer belt 121, head and the tail are docked two-by-two for Intelligent assembly robot 10, are connected into life
Produce the modularization assembly line 1 of isolator 2；When producing isolator 2,12 jigs 20 of pedestal 2a will be filled with seriatim from completion
Smear soldering paste Intelligent assembly robot 10 conveyer belt 121 one end be sent into modularization assembly line 1 in, until last worker by
The jig 20 for filling with isolator 2 is taken out from the other end of the conveyer belt 121 for the Intelligent assembly robot 10 for completing spiral cover in one ground.
Modularization assembly line construction method provided by the invention, compared with prior art, beneficial effect is: by least
Two Intelligent assembly robots 10 for completing different processes connect and are formed, and each Intelligent assembly robot 10 only completes one
Process need to only adjust the structure of supply unit 13 and assembly unit 14, can be replaced easily for different products and
Debugging, thus efficiently solve manual production and automated production in production line operation can not flexibly switch, Zhi Nengsheng
The technical issues of producing single variety product, greatly increases the flexibility of flow line production, it is a variety of to reduce flow line production
The repacking cost of product.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. modularization assembly line, which is characterized in that including at least two Intelligent assembly robots that can mutually splice and for containing
Blank is in at least jig to circulate in the Intelligent assembly robot；The Intelligent assembly robot includes for according to default
The computer program control control unit of process of producing product, the delivery unit for transporting the jig, for storing and
Convey the supply unit of accessory and for carrying out processing to the blank and/or installing the accessory to the blank
Assembly unit, the delivery unit, the supply unit and the assembly unit are electrically connected with the control unit respectively.
2. modularization assembly line as described in claim 1, which is characterized in that described control unit includes mainboard and human-computer interaction
Component, the human-computer interaction component, the delivery unit, the supply unit and the assembly unit are electric with the mainboard respectively
Connection.
3. modularization assembly line as claimed in claim 2, which is characterized in that the delivery unit includes conveyer belt and for driving
The first driving assembly for rolling the conveyer belt, adjacent two conveyer belt can dock from beginning to end, first driving assembly with
The mainboard electrical connection.
4. modularization assembly line as claimed in claim 3, which is characterized in that the delivery unit further includes being set to the conveying
The positioning component for being used to position the jig with side, the positioning component are electrically connected with the mainboard.
5. modularization assembly line as claimed in claim 4, which is characterized in that the supply unit include material frame, for material position and
What is be connected to the material frame is used to the accessory deposited in the material frame being delivered to second driving assembly for material position, institute
The second driving assembly is stated to be electrically connected with the mainboard.
6. modularization assembly line as claimed in claim 4, which is characterized in that the assembly unit includes being fixedly arranged on the conveying
The first guide rail with top side, is movably connected on second guide rail at the second guide rail for being vertically connected at first guide rail top side
On for the blank carry out processing and/or by the accessory install in the blank mechanical hand, be used to drive institute
State third driving assembly that the second guide rail is slided along first guide rail and for driving the mechanical hand to go up and down and along described the
4th driving assembly of two guide rails sliding, plane and the conveying where plane, second guide rail where first guide rail
Band place plane is parallel, and the third driving assembly, the 4th driving assembly are electrically connected with the mainboard.
7. such as the described in any item modularization assembly lines of claim 3 to 6, which is characterized in that offered in length and breadth on the jig
Multiple locating slots arranged at equal interval.
8. modularization assembly line as claimed in claim 7, which is characterized in that the Intelligent assembly robot further includes cabinet,
The mainboard, the supply unit and the assembly unit are installed in the cabinet, and the conveyer belt is through the cabinet
And its opposite end stretches out in outside the cabinet, the human-computer interaction component is movably connected on the outside of the cabinet.
9. modularization assembly line as claimed in claim 8, which is characterized in that the Intelligent assembly robot further includes that activity connects
It is connected at least three-wheel group of the cabinet bottom side.
10. modularization assembly line construction method, which comprises the steps of:
S01, the manufacturing process according to product, blank needed for determining the process for producing the product, and the corresponding process
And accessory；
S02, compatible jig therewith is processed according to the outer profile of the blank；
S03, compatible supply unit and assembly unit therewith are processed according to the outer profile of the process and the accessory；
S04, the Intelligent assembly robot for completing different processes is assembled using the supply unit and the assembly unit；
S05, according to the production process of the product, at least sequentially will be connected into modularization assembly line by two Intelligent assembly robots.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810873659.6A CN109292417A (en) | 2018-08-02 | 2018-08-02 | Modularization assembly line and its construction method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810873659.6A CN109292417A (en) | 2018-08-02 | 2018-08-02 | Modularization assembly line and its construction method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109292417A true CN109292417A (en) | 2019-02-01 |
Family
ID=65172453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810873659.6A Pending CN109292417A (en) | 2018-08-02 | 2018-08-02 | Modularization assembly line and its construction method |
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| CN (1) | CN109292417A (en) |
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