CN109660080A - A kind of small machine component automatic setup system - Google Patents
A kind of small machine component automatic setup system Download PDFInfo
- Publication number
- CN109660080A CN109660080A CN201811644098.9A CN201811644098A CN109660080A CN 109660080 A CN109660080 A CN 109660080A CN 201811644098 A CN201811644098 A CN 201811644098A CN 109660080 A CN109660080 A CN 109660080A
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- rotor
- front cover
- carbon brush
- brush holder
- cylinder
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- 229910052799 carbon Inorganic materials 0.000 claims abstract description 194
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 193
- 230000007246 mechanism Effects 0.000 claims abstract description 88
- 238000001514 detection method Methods 0.000 claims description 61
- 230000005540 biological transmission Effects 0.000 claims description 12
- 210000000529 third trochanter Anatomy 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 7
- 238000012937 correction Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000004321 preservation Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of small machine component automatic setup systems, including carbon brush holder assemble mechanism, front cover assemble mechanism, motor case assemble mechanism, rotor transshipment acitivity and electric-control system；The rotor transshipment acitivity, including it is two layers at least upper and lower, upper layer is fixing layer, and can be evenly distributed with along the rotary table of its own axis rotation, the table top of the rotary table along its curved edge, there are four assemble station for lower layer；The carbon brush holder assemble mechanism, front cover assemble mechanism and motor case assemble mechanism are respectively arranged at the outside of wherein three assembling stations；After the completion of current process press fitting, rotor is transported to next assembling station by rotor transshipment acitivity.The present invention is by carbon brush holder assemble mechanism, front cover assemble mechanism and electric machine casing assemble mechanism around a rotatable rotor transshipment acitivity setting, it can be achieved that the automatic assembling of electric machine assembly, significantly improves assembly efficiency；Fixture Design, product quality retrospect for entering for motor assembly group etc. provide hardware foundation.
Description
Technical field
The present invention relates to small machine Automated assembly technologies, in particular to a kind of small machine component automatic assembling
System.
Background technique
Currently, mature automatic production line is more applied in large-scale vehicle factory and the white goods manufacturing etc.
It in enterprise, is serviced for automobile manufacturing company or white goods manufacturer, automated production equipment occupied area
Larger, Fixture Design is relatively simple, lower to Fixture designing required precision, and the product of the manufacturing is relatively crude mad, and permits
Perhaps the appearance of small error.And in small machine manufacturing field, due to relatively small to small machine volume itself, and it is limited to
Its application scenarios, the required precision that small machine is assembled in market is higher, therefore, upper at present to assemble life without mature small machine
Producing line, mostly manual assembly.
Since small machine components are fine, taken time and effort in assembling process seriously, therefore, because human factor causes
Substandard product it is more, accurate control is lacked to product quality；And the existing existing mature automatic production line of large size, no
It can be applied directly in motor automated production, high to existing improvement of manufacturing line technical requirements, difficulty is big, realizes difficult；Product
The bad management of the quality of production, production data not can be traced；The high production cost of product, manufacture efficiency is low, product it is steady
The qualitative and bad guarantee of reliability, yields are lower；Traditional technology enterprise investment is big, and benefit is low, wants to the technical capability of worker
It asks higher, and needs long-term training and management；Therefore, it is necessary to provide a set of small machine component automatic setup system to solve
Certainly above-mentioned technical problem.
Summary of the invention
In order to solve the above-mentioned technical problems, the present invention provides a kind of small machine component automatic setup system, the present invention point
A kind of carbon brush holder assemble mechanism, front cover assemble mechanism and electric machine casing assemble mechanism are not provided, can significantly improve carbon brush holder, preceding
Lid and the degree of automation of electric machine casing assembly, effective motor assembly efficiency；The present invention assembles carbon brush holder assemble mechanism, front cover
Mechanism and electric machine casing assemble mechanism are around a rotatable rotor transshipment acitivity setting, it can be achieved that rotor, carbon brush holder, preceding
The automatic assembling of lid and shell, effectively shortens motor assembly time, further increases assembly efficiency；In addition, the present invention uses
The electric machine assembly of automation assembles, and can obviously save manpower, and carries, passes to Fixture Design, the components that motor assembly group enters
Sensor is installed and application, system control, creation data transmission and preservation, product quality retrospect etc. provide hardware foundation.
To achieve the goals above, the present invention provides a kind of small machine component automatic setup system, including carbon brush holder assembly
Mechanism, front cover assemble mechanism, motor case assemble mechanism, rotor transshipment acitivity and electric-control system；
The rotor transshipment acitivity, including it is two layers at least upper and lower, upper layer is fixing layer, and lower layer is can be along its own axis
The rotary table of line rotation, along its curved edge, uniformly distributed there are four assemble station on the table top of the rotary table；The carbon brush holder assemble mechanism,
Front cover assemble mechanism and motor case assemble mechanism are respectively arranged at the outside of wherein three assembling stations；
The carbon brush holder assemble mechanism, including for providing rotor rotor feeding device, for providing the carbon of carbon brush holder
Brush holder feeding device, the first handling device for carrying rotor and carbon brush holder and being set in the carbon brush holder on armature spindle；
After the completion of carbon brush holder press fitting, the rotor for being pressed carbon brush holder is transported to next assembling station by rotor transshipment acitivity；
The front cover assemble mechanism, including the front cover feeding device for providing front cover and for being pressed front cover in rotor
On front cover press-loading apparatus；The rotor for being pressed carbon brush holder is transported at the corresponding assembling station of front cover assemble mechanism, front cover
Front cover is pressed on the rotor for having assembled carbon brush holder by press-loading apparatus, and rotor transshipment acitivity transports the rotor for being pressed front cover
To next assembling station；
The motor case assemble mechanism, including rotor transmission device and shell press-loading apparatus, the rotor transmission device
It is disposed adjacent with the rotor transshipment acitivity, the rotor for being pressed front cover closed on assembling station is sent to shell press fitting
Casing is pressed on the rotor for being pressed front cover by device, the shell press-loading apparatus, completes assembly；
The electric-control system, respectively with the carbon brush holder assemble mechanism, front cover assemble mechanism, motor case assemble mechanism and
Rotor transshipment acitivity connection, for being the carbon brush holder assemble mechanism, front cover assemble mechanism, motor case assemble mechanism and rotor
Transshipment acitivity provides electric energy, and controls its assembly movement.
Preferably, the carbon brush holder assemble mechanism further includes carbon brush holder guide device, the carbon brush holder guide device packet
Include guide sleeve, guide sleeve handgrip, guide sleeve lifting cylinder, guide sleeve clamping cylinder；
The guide sleeve lifting cylinder is set to the fixing layer of the rotor transshipment acitivity, with the carbon brush holder assemble mechanism
It is disposed adjacent；
The guide sleeve clamping cylinder is set on the guide sleeve lifting cylinder, and can be with guide sleeve lifting cylinder above and below
It is mobile；
The guide sleeve handgrip is connect with the guide sleeve and the guide sleeve clamping cylinder respectively, is packed into and is turned in carbon brush holder
After sub- axis, guide sleeve is set on carbon brush holder by the guide sleeve handgrip, for aligning carbon brush holder, is coaxial with the rotor it.
Preferably, the rotor feeding device include the first rotor guide rail, the first rotor microscope carrier, rotor carrying cylinder,
The first rotor detection sensor and rotor carrying cylinder detection sensor；The first rotor microscope carrier is set to the first rotor
On guide rail, the rotor carrying cylinder is connect with the first rotor microscope carrier, and the first rotor microscope carrier can be driven along first
The sliding of rotor guide rail；The first rotor detection sensor is to be set to the side of the first rotor guide rail, for detecting
It states and whether is placed with rotor on the first rotor microscope carrier；The rotor carrying cylinder detection sensor is set to the first rotor and leads
The front end of rail, for detect the rotor carrying cylinder whether by the first rotor microscope carrier driving in place:
The carbon brush holder feeding device includes carbon brush holder guide rail, carbon brush holder microscope carrier, carbon brush holder carrying cylinder, the first carbon brush holder
Detection sensor and two dimensional code identify equipment；The carbon brush holder microscope carrier is set on the carbon brush holder guide rail, and the carbon brush holder is removed
Fortune cylinder is connect with the carbon brush holder microscope carrier, and it is driven to slide along carbon brush holder guide rail；The first carbon brush holder detection sensor
Whether carbon brush holder is placed on the carbon brush holder microscope carrier for detecting；The two dimensional code identifies equipment, is set to the carbon brush holder
Guide rail side, for obtaining the identification information of the carbon brush holder by scanning and identifying the two dimensional code on the carbon brush holder；If by
The two dimensional code of scanning carbon brush holder cannot identify that then the first handling device picks up the carbon brush holder to carbon brush holder recycling；
First handling device includes transfer robot, rotor handgrip is provided on the transfer robot, rotor is grabbed
Hand controls cylinder, the first carbon brush holder handgrip and the first carbon brush holder handgrip control cylinder, the rotor handgrip control cylinder with it is described
The connection of rotor handgrip is placed on corresponding assembling station for controlling the rotor handgrip crawl rotor, and by rotor；It is described
First carbon brush holder handgrip control cylinder is connect with the first carbon brush holder handgrip, for controlling the first carbon brush holder handgrip crawl
Carbon brush holder, and the carbon brush holder is set on armature spindle.
Preferably, the front cover feeding device includes front cover guide rail, front cover carrying cylinder and front cover microscope carrier；The front cover
Microscope carrier is set on the front cover guide rail, is provided with front cover orientation correction motor and front cover mounting table adjacent thereto；Institute
It states front cover carrying cylinder to connect with the front cover microscope carrier, for driving the front cover microscope carrier to slide along the front cover guide rail；
The front cover press-loading apparatus includes front cover lifting cylinder, front cover crawl tooling, front cover detection sensor and is pressed into
Level detection sensor, the front cover lifting cylinder are connect with front cover crawl tooling, for driving the front cover crawl tooling
It moves up and down, to realize the press fitting of front cover and the return of front cover crawl tooling；The front cover detection sensor, be set to it is described before
The side of lid crawl tooling, for detecting whether the front cover crawl tooling grabs front cover；The detection sensing that is press-fit into place
Device is set in the front cover crawl tooling, detects whether front cover is press-fit into place by detection armature spindle.
Preferably, front cover crawl tooling includes connecting plate, front cover suction disc and multiple positioning pins, the connecting plate with
The bottom of the front cover lifting cylinder connects；The front cover suction disc is fixed on the connecting plate by a backing plate, front cover suction disc
On be embedded with front cover crawl magnet, the positioning pin is set to around the front cover suction disc, for limiting the front cover
Position；
It is provided with pass through aperture at the upper end of the front cover suction disc, backing plate and connecting plate, when carrying out press fitting movement, rotor
Thus through hole passes through axis；The front cover detection sensor, is set to the side of the connecting plate, inhales for detecting the front cover
Whether front cover is adsorbed at plate；The detection sensor that is press-fit into place, is fixed on the front end face of the connecting plate, and with it is described
Through hole is connected, and the detection sensor that is press-fit into place is set to the front end of the connecting plate, is for detecting the front cover
It is no to be press-fit into place.
Preferably, the front cover orientation correction motor uses stepper motor, one end adjacent with front cover mounting table is set
It is equipped with front cover orientation detection sensor, whether correct for detecting front cover orientation, if incorrect, which starts and drive
Dynamic front cover rotation, until its normotopia.
Preferably, the front cover assemble mechanism further includes the clamping device for fixed rotor, clamping device setting
In on the fixing layer of the rotor transshipment acitivity, and it is disposed adjacent with the front cover press-loading apparatus.
Preferably, the clamping device includes the first clamping cylinder, the first clamping handgrip, magnetic detection is opened in place for clamping
It closes and unclamps magnetic detection in place and switch；First clamping cylinder is connect with the first clamping handgrip, described for controlling
First clamping handgrip is treated press fitting front cover and position；Magnetic detection switchs and unclamps magnetic detection in place in place for the clamping
Switch is all set on first clamping cylinder, for detecting the working condition of first clamping cylinder.
Preferably, the rotor transmission device includes rotor handling device and rotor conveying device, the rotor is carried
Device is disposed adjacent with the rotor conveying device；
The rotor handling device, including the second rotor guide rail, the first rotor crawl tooling and rotor lifting cylinder, it is described
The first rotor crawl tooling is set on the second rotor guide rail, and the rotor lifting cylinder and the first rotor grab work
Load connects, for driving the rotor lifting cylinder to move up and down；The first rotor grabs tooling, for that will close on assembling work
The rotor of casing to be pressed is grabbed to rotor conveying device on position；
The rotor conveying device includes third trochanter guide rail, the second rotor microscope carrier and microscope carrier driving electric cylinders；Described second
Rotor microscope carrier is set on the third trochanter guide rail, for carrying the rotor of casing to be pressed；The microscope carrier drives electric cylinders, with
The second rotor microscope carrier connection, for driving the second rotor microscope carrier to slide along third trochanter guide rail；
The shell press-loading apparatus, including casing locating piece, the second rotor crawl tooling and rotor press-mounting cylinder；The machine
Shell locating piece is set to the lower end of the rotor crawl tooling；The rotor press-mounting cylinder and second rotor grab tooling
Connection moves up and down for driving second rotor to grab tooling, the rotor for being pressed front cover is pressed into casing, or
Drive the second rotor crawl tooling return.
Preferably, the first rotor crawl tooling includes armature spindle grabbing device and carbon brush holder grabbing device；
The armature spindle grabbing device includes armature spindle clamping jaw, armature spindle clamping jaw locating piece and armature spindle clamping jaw control electricity
Machine, the armature spindle clamping jaw locating piece are connect with the rotor lifting cylinder, and the armature spindle clamping jaw is set to the armature spindle
It grabs in folder locating piece；The armature spindle clamping jaw driving cylinder is connect with the armature spindle clamping jaw, for driving the rotor axle clamp
Pawl folding, to be grabbed to armature spindle；
The carbon brush holder grabbing device includes that the second carbon brush holder handgrip and the second carbon brush holder handgrip control cylinder, and described second
Carbon brush holder handgrip control cylinder is connect with the second carbon brush holder handgrip, firmly grasps rotor for controlling the second carbon brush holder handgrip
On carbon brush holder；
The armature spindle grabbing device is set to the upper end of the carbon brush holder grabbing device.
Compared with prior art, the beneficial effects of the present invention are:
1) present invention each provides a kind of carbon brush holder assemble mechanism, front cover assemble mechanism and electric machine casing assemble mechanism,
The degree of automation of carbon brush holder, front cover and electric machine casing assembly, effective motor assembly efficiency can be significantly improved；
2) present invention is rotatable around one by carbon brush holder assemble mechanism, front cover assemble mechanism and electric machine casing assemble mechanism
The automatic assembling, it can be achieved that rotor, carbon brush holder, front cover and shell is arranged in rotor transshipment acitivity, effectively shortens motor dress
With the time, assembly efficiency is improved；
3) present invention can obviously save manpower, and to the work that motor assembly group enters using the electric machine assembly assembly of automation
Installing meter, components are carried, sensor is installed and application, system control, creation data transmission and preservation, product quality retrospect etc.
Provide hardware foundation.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation do not constitute the restriction to the application for explaining the application.
Fig. 1 is the overall structure top view of the embodiment of the present invention one；
Fig. 2 is the overall structure stereogram of the embodiment of the present invention one；
Fig. 3 is the structural schematic diagram of carbon brush holder assemble mechanism in the embodiment of the present invention one；
Fig. 4 is the structural schematic diagram of front cover assemble mechanism in the embodiment of the present invention one；
Fig. 5 is the structural schematic diagram of front cover crawl tooling in the embodiment of the present invention one；
Fig. 6 is the structural schematic diagram of motor case assemble mechanism in the embodiment of the present invention one；
Fig. 7 is the partial structural diagram of armature spindle grabbing device in the embodiment of the present invention one.
Wherein, 100, carbon brush holder assemble mechanism；200, front cover assemble mechanism；300, motor case assemble mechanism；400, turn
Sub- transshipment acitivity；500, rotor；600, carbon brush holder；700, front cover；
110, rotor feeding device；120, carbon brush holder feeding device；130, transfer robot；140, carbon brush holder correcting fills
It sets；
111, the first rotor guide rail, 112, the first rotor microscope carrier；113, rotor carrying cylinder；114, the first rotor detection passes
Sensor；
121, carbon brush holder guide rail；122, carbon brush holder microscope carrier；123, the first carbon brush holder detection sensor；124, two dimensional code identifies
Equipment；
131, rotor handgrip；132, rotor handgrip controls cylinder；133, the first carbon brush holder handgrip；134, carbon brush holder handgrip control
Cylinder processed；
141, guide sleeve；142, guide sleeve handgrip；143, guide sleeve lifting cylinder；144, guide sleeve clamping cylinder；
210, front cover feeding device；220, front cover press-loading apparatus；230, clamping device；
211, front cover guide rail；212, front cover carrying cylinder；213, front cover microscope carrier；
2131, motor is corrected in front cover orientation；2132, front cover mounting table；
221, front cover lifting cylinder；222, front cover grabs tooling；223, front cover detection sensor；224, be press-fit into place detection
Sensor；
2221, connecting plate；2222, front cover suction disc；2223, positioning pin；2224, backing plate；2225, magnet；2226, it penetrates through
Hole；
231, the first clamping cylinder；232, first handgrip is clamped；
310, rotor transmission device；320, shell press-loading apparatus；
311, rotor handling device；312, rotor conveying device；
3111, the second rotor guide rail；3112, the first rotor grabs tooling；3113, rotor lifting cylinder；
31121, armature spindle clamping jaw；31122, armature spindle clamping jaw locating piece；
3121, third trochanter guide rail；3122, the second rotor microscope carrier；3123, microscope carrier drives electric cylinders；
321, casing locating piece；322, the second rotor grabs tooling；323, rotor press-mounting cylinder；
410, fixing layer；420, rotary table.
Specific embodiment
The invention will be further described with embodiment with reference to the accompanying drawing.
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
In addition, in the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ",
" width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of
The description present invention and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with spy
Fixed orientation construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two
It is a or more than two, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be machine
Tool connection, is also possible to be electrically connected；It can be directly connected, two members can also be can be indirectly connected through an intermediary
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it
Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above "
Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of
First feature horizontal height is less than second feature.
Embodiment
Referring to Fig. 1 and Fig. 2, a kind of small machine component automatic setup system, the system include carbon brush holder assemble mechanism 100,
Front cover assemble mechanism 200, motor case assemble mechanism 300, rotor transshipment acitivity 400 and electric-control system；It is specific:
In the present embodiment, rotor transshipment acitivity 400 includes upper and lower two layers, wherein upper layer is that cross section is circular fixation
Layer 410, lower layer are the rotary table 420 that can be rotated along its own axis, along the table top of the rotary table 420 along its curved edge be evenly equipped with a,
B, tetra- assembling stations of c, d；Carbon brush holder assemble mechanism 100, front cover assemble mechanism 200 and motor case assemble mechanism 300 are distinguished
It is disposed therein the outside of three assembling stations；
As shown in figure 3, carbon brush holder assemble mechanism 100, including for providing rotor rotor feeding device 110, for mentioning
For the carbon brush holder feeding device 120 of carbon brush holder, for carrying rotor 500 and carbon brush holder 600 and being set with the carbon brush holder 600
In the first handling device on armature spindle and for aligning carbon brush holder 600, the carbon brush holder guide device for being coaxial with the rotor it
140；Wherein:
Rotor feeding device 110 includes the first rotor guide rail 111, the first rotor microscope carrier 112, rotor carrying cylinder 113, the
One rotor detection sensor 114 and rotor carrying cylinder detection sensor (not shown)；The first rotor microscope carrier 112 is set to
On the first rotor guide rail 111, rotor carrying cylinder 113 is connect with the first rotor microscope carrier 112, and can drive the first rotor microscope carrier
112 slide along the first rotor guide rail 111；The first rotor detection sensor 114 is to be set to the side of the first rotor guide rail 111,
Rotor 500 whether is placed on the first rotor microscope carrier 112 for detecting；Rotor carrying cylinder detection sensor is set to first turn
The front end of sub- guide rail 111, for detect rotor carrying cylinder 113 whether by the first rotor microscope carrier 112 driving in place:
Carbon brush holder feeding device 120 includes carbon brush holder guide rail 121, carbon brush holder microscope carrier 122, carbon brush holder carrying cylinder (in figure
Be not shown), the first carbon brush holder detection sensor 113 and two dimensional code identification equipment 124；Carbon brush holder microscope carrier 122 is set to carbon brush holder
On guide rail 121, carbon brush holder carrying cylinder 113 is connect with carbon brush holder microscope carrier 122, and it is driven to slide along carbon brush holder guide rail 121；The
One carbon brush holder detection sensor 113 is for detecting whether be placed with carbon brush holder 600 on carbon brush holder microscope carrier 122；Two dimensional code identification is set
Standby 124, it is set to 121 side of carbon brush holder guide rail, for obtaining carbon brush holder by scanning and identifying the two dimensional code on carbon brush holder
600 identification information；If the two dimensional code of scanned carbon brush holder cannot identify that the first handling device picks up the carbon brush holder to carbon
At brush holder recycling；
First handling device includes transfer robot 130, rotor handgrip 131 is provided on transfer robot 130, rotor is grabbed
Hand controls cylinder 132, the first carbon brush holder handgrip 133 and the first carbon brush holder handgrip and controls cylinder 134, and rotor handgrip controls cylinder
132 connect with rotor handgrip 131, grab rotor for controlling rotor handgrip 131, and rotor is placed on corresponding assembling station
On；First carbon brush holder handgrip control cylinder 132 is connect with the first carbon brush holder handgrip, for controlling the first carbon brush holder handgrip
131 crawl carbon brush holders, and carbon brush holder is set on armature spindle.
Carbon brush holder guide device 140 includes guide sleeve 141,141 handgrip of guide sleeve, guide sleeve lifting cylinder 143, guide sleeve
Clamping cylinder 144；It is specific:
Guide sleeve lifting cylinder 143 is set to the fixing layer 410 of rotor transshipment acitivity 400, and with carbon brush holder assemble mechanism
100 are disposed adjacent；
Guide sleeve clamping cylinder 144 is set on guide sleeve lifting cylinder 143, and can be on guide sleeve lifting cylinder 143
Lower movement；
Guide sleeve handgrip 142 is connect with guide sleeve 141 and guide sleeve clamping cylinder 144 respectively, is packed into rotor in carbon brush holder
After axis, guide sleeve 141 is set on carbon brush holder by guide sleeve handgrip 142, for aligning the position of carbon brush holder, is made carbon brush holder and is turned
It is sub coaxial.
After the completion of carbon brush holder press fitting, the rotary table 420 of rotor transshipment acitivity 400 rotates 90 °, will be pressed the rotor of carbon brush holder
It is transported to next assembling station.
As shown in figure 4, front cover assemble mechanism 200, including for providing front cover front cover feeding device 210 and for will before
Lid press fitting is in the front cover press-loading apparatus 220 on rotor；The rotor for being pressed carbon brush holder is transported to front cover assemble mechanism 200 and corresponds to
Assembling station at, front cover is pressed on the rotor for having assembled carbon brush holder by front cover press-loading apparatus 220, rotor transshipment acitivity
The rotor for being pressed front cover is transported to next assembling station by 400；It is specific:
Front cover feeding device 210 includes front cover guide rail 211, front cover carrying cylinder 212 and front cover microscope carrier 213；Front cover microscope carrier
213 are set on front cover guide rail 211, are provided with front cover orientation correction motor 2131 and front cover mounting table adjacent thereto
2132；Front cover carrying cylinder 212 is connect with front cover microscope carrier 213, for driving front cover microscope carrier 213 to slide along front cover guide rail 211；
Front cover press-loading apparatus 220 includes front cover lifting cylinder 221, front cover crawl tooling 222, front cover detection sensor 223
And the detection sensor 224 that is press-fit into place, front cover lifting cylinder 221 is connect with front cover crawl tooling 222, for driving front cover to grab
Tooling 222 moves up and down, to realize the press fitting of front cover 700 and the return of front cover crawl tooling 222；Front cover detection sensor 223,
It is set to the side of front cover crawl tooling 222, for detecting whether front cover crawl tooling 222 grabs front cover；Be press-fit into place inspection
Sensor 224 is surveyed, is set in front cover crawl tooling 222, detects whether front cover is press-fit into place by detection armature spindle.
As shown in figure 5, front cover crawl tooling 222 includes connecting plate 2221, front cover suction disc 2222 and multiple positioning pins 2223,
Wherein, connecting plate 2221 is connect with the bottom of front cover lifting cylinder 221；Front cover suction disc 2222 is fixed on company by a backing plate 2224
On fishplate bar 2221, front cover crawl magnet 2225 is embedded on front cover suction disc 2222, positioning pin 2223 is set to front cover suction disc 2222
Around, for being limited to front cover 700；
It is provided with pass through aperture 2226 at the upper end of front cover suction disc 2222, backing plate 2224 and connecting plate 2221, is being pressed
When dress acts, thus through hole 2226 passes through armature spindle；Front cover detection sensor 223 is set to the side of connecting plate 2221, uses
Whether front cover is adsorbed at detection front cover suction disc 2221；The detection sensor that is press-fit into place 224, before being fixed on connecting plate 2221
On end face, and it is connected with through hole 2226, the detection sensor that is press-fit into place 224 is set to the front end of connecting plate 2221, is used for
Whether detection front cover is press-fit into place.
Front cover orientation corrects motor 2131 and uses stepper motor, before one end adjacent with front cover mounting table 2132 is provided with
Lid orientation detection sensor (not shown), whether correct for detecting front cover orientation, if incorrect, which is opened
It moves and front cover is driven to rotate, until its normotopia.
In addition, front cover assemble mechanism 200 further includes the clamping device 230 for fixed rotor, the clamping in the present embodiment
Device 230 is set on the fixing layer 410 of rotor transshipment acitivity 400, and is disposed adjacent with front cover press-loading apparatus 220.
Clamping device 230 include the first clamping cylinder 231, first clamp handgrip 232, clamp in place magnetic detection switch and
Magnetic detection in place is unclamped to switch；First clamping cylinder 231 is connect with the first clamping handgrip 232, is grabbed for controlling the first clamping
Hand 232 is treated press fitting front cover and position；It clamps magnetic detection switch in place and unclamps magnetic detection switch in place and be respectively provided with
In on the first clamping cylinder 231, for detecting the working condition of the first clamping cylinder 231.
As shown in fig. 6, motor case assemble mechanism 300, including rotor transmission device 310 and shell press-loading apparatus 320,
In, rotor transmission device 310 is disposed adjacent with rotor transshipment acitivity 400, will close on assembling station and has been pressed front cover
Rotor is sent to shell press-loading apparatus 320, and casing is pressed on the rotor for being pressed front cover by shell press-loading apparatus 320, complete
At assembly；It is specific:
Rotor transmission device 310 include rotor handling device 311 and rotor conveying device 312, rotor handling device 311 with
Rotor conveying device 312 is disposed adjacent；
Rotor handling device 311, including the second rotor guide rail 3111, the first rotor crawl tooling 3112 and rotor lifting air
Cylinder 3113, the first rotor crawl tooling 3112 are set to 3111 on the second rotor guide rail, rotor lifting cylinder 3113 and first turn
Son crawl tooling 3112 connects, for driving rotor lifting cylinder 3113 to move up and down；The first rotor grabs tooling 3112, is used for
The rotor for closing on casing to be pressed on assembling station is grabbed to rotor conveying device 312；
Rotor conveying device 312 includes that third trochanter guide rail 3121, the second rotor microscope carrier 3122 and microscope carrier drive electric cylinders
3123；Second rotor microscope carrier 3122 is set on third trochanter guide rail 3121, for carrying the rotor of casing to be pressed；Microscope carrier drives
Dynamic electric cylinders 3123, connect with the second rotor microscope carrier 3122, for driving the second rotor microscope carrier 3122 along third trochanter guide rail 3121
Sliding；
Shell press-loading apparatus 320, including casing locating piece 321, the second rotor crawl tooling 322 and rotor press-mounting cylinder
323；Casing locating piece 321 is set to the lower end of the second rotor crawl tooling 322；Rotor press-mounting cylinder 323 is grabbed with the second rotor
Take tooling 322 connect, for drive the second rotor crawl tooling 322 move up and down, by the rotor for being pressed front cover be pressed into
In casing, or the second rotor is driven to grab 322 return of tooling.
In the present embodiment, it includes armature spindle grabbing device and carbon brush holder grabbing device that the first rotor, which grabs tooling 3112, is turned
Sub- axis grabbing device is set to the upper end of the carbon brush holder grabbing device；Wherein, as shown in fig. 7, armature spindle grabbing device includes
Armature spindle clamping jaw 31121, armature spindle clamping jaw locating piece 31122 and armature spindle clamping jaw control motor (not shown), armature spindle
Clamping jaw locating piece 31122 is connect with rotor lifting cylinder 3113, and armature spindle clamping jaw 31121 is set to armature spindle and grabs folder locating piece
In 31122；Armature spindle clamping jaw control motor is connect with armature spindle clamping jaw 31121, for driving armature spindle clamping jaw 31121 to open and close,
To be grabbed to armature spindle；Carbon brush holder grabbing device includes that the second carbon brush holder handgrip and the second carbon brush holder handgrip control cylinder,
Carbon brush holder handgrip control cylinder is connect with the second carbon brush holder handgrip, firmly grasps carbon on rotor for controlling the second carbon brush holder handgrip
Brush holder；Need to illustrate: the reason of grabbing (fixation) armature spindle and carbon brush holder respectively using the first rotor crawl tooling is: carbon brush
Frame is to be sleeved on armature spindle, and the two connection is simultaneously insecure, therefore, in this link, needs to grab claw axis and carbon brush simultaneously
Frame.
In addition, the second rotor crawl tooling is similar with the first rotor crawl structure of tooling, herein no longer in the present embodiment
It repeats.
Electric-control system, respectively with carbon brush holder assemble mechanism 100, front cover assemble mechanism 200, motor case assemble mechanism 300
And rotor transshipment acitivity 400 connects, for being carbon brush holder assemble mechanism 100, front cover assemble mechanism 200, motor case assembly machine
Structure 300 and rotor transshipment acitivity 400 provide electric energy, and control its assembly movement.
Based on above-mentioned, the present embodiment each provides a kind of carbon brush holder assemble mechanism, front cover assemble mechanism and electric machine casing
Assemble mechanism can significantly improve the degree of automation of carbon brush holder, front cover and electric machine casing assembly, effective motor assembly efficiency；This
Carbon brush holder assemble mechanism, front cover assemble mechanism and electric machine casing assemble mechanism are surrounded a rotatable rotor conveyance by embodiment
The automatic assembling, it can be achieved that rotor, carbon brush holder, front cover and shell is arranged in structure, motor assembly time is effectively shortened, into one
Step improves assembly efficiency；In addition, the present embodiment can obviously save manpower, and to motor using the electric machine assembly assembly of automation
Fixture Design, components carrying, the sensor always entered in groups, which is installed, to be transmitted and saves, produce with application, system control, creation data
Quality retrospect etc. provides hardware foundation.
In addition, it should be noted that:
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
One or more embodiment or examples in can be combined in any suitable manner.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art are not departing from the principle of the present invention and objective
In the case where can make changes, modifications, alterations, and variations to the above described embodiments within the scope of the invention, it is all according to this hair
Bright technical spirit any simple modification, equivalent change and modification to the above embodiments, still fall within the technology of the present invention
In the range of scheme.
Claims (10)
1. a kind of small machine component automatic setup system, which is characterized in that including carbon brush holder assemble mechanism, front cover assemble mechanism,
Motor case assemble mechanism, rotor transshipment acitivity and electric-control system；
The rotor transshipment acitivity, including it is two layers at least upper and lower, upper layer is fixing layer, and lower layer is that can revolve along its own axis
The rotary table turned, along its curved edge, uniformly distributed there are four assemble station on the table top of the rotary table；The carbon brush holder assemble mechanism, front cover
Assemble mechanism and motor case assemble mechanism are respectively arranged at the outside of wherein three assembling stations；
The carbon brush holder assemble mechanism, including for providing rotor rotor feeding device, for providing the carbon brush holder of carbon brush holder
Feeding device, the first handling device for carrying rotor and carbon brush holder and being set in the carbon brush holder on armature spindle；Carbon brush
After the completion of frame press fitting, the rotor for being pressed carbon brush holder is transported to next assembling station by rotor transshipment acitivity；
The front cover assemble mechanism, including the front cover feeding device for providing front cover and for being pressed front cover on rotor
Front cover press-loading apparatus；The rotor for being pressed carbon brush holder is transported at the corresponding assembling station of front cover assemble mechanism, front cover press fitting
Front cover is pressed on the rotor for having assembled carbon brush holder by device, and the rotor for being pressed front cover is transported to down by rotor transshipment acitivity
One assembling station；
The motor case assemble mechanism, including rotor transmission device and shell press-loading apparatus, the rotor transmission device and institute
It states rotor transshipment acitivity to be disposed adjacent, the rotor for being pressed front cover closed on assembling station is sent to shell press fitting dress
It sets, casing is pressed on the rotor for being pressed front cover by the shell press-loading apparatus, completes assembly；
The electric-control system, respectively with the carbon brush holder assemble mechanism, front cover assemble mechanism, motor case assemble mechanism and rotor
Transshipment acitivity connection, for being transported for the carbon brush holder assemble mechanism, front cover assemble mechanism, motor case assemble mechanism and rotor
Mechanism provides electric energy, and controls its assembly movement.
2. a kind of small machine component automatic setup system according to claim 1, which is characterized in that the carbon brush holder assembly
Mechanism further includes carbon brush holder guide device, and the carbon brush holder guide device includes guide sleeve, guide sleeve handgrip, guide sleeve lifting air
Cylinder, guide sleeve clamping cylinder；
The guide sleeve lifting cylinder is set to the fixing layer of the rotor transshipment acitivity, adjacent with the carbon brush holder assemble mechanism
Setting；
The guide sleeve clamping cylinder is set on the guide sleeve lifting cylinder, and can be with moving down on guide sleeve lifting cylinder
It is dynamic；
The guide sleeve handgrip is connect with the guide sleeve and the guide sleeve clamping cylinder respectively, is packed into armature spindle in carbon brush holder
Afterwards, guide sleeve is set on carbon brush holder by the guide sleeve handgrip, for aligning carbon brush holder, is coaxial with the rotor it.
3. a kind of small machine component automatic setup system according to claim 2, which is characterized in that the rotor feeding dress
It sets including the first rotor guide rail, the first rotor microscope carrier, rotor carrying cylinder, the first rotor detection sensor and rotor carrying cylinder
Detection sensor；The first rotor microscope carrier is set on the first rotor guide rail, the rotor carrying cylinder and described the
The connection of one rotor microscope carrier, and the first rotor microscope carrier can be driven to slide along the first rotor guide rail；The first rotor detection passes
Sensor is the side for being set to the first rotor guide rail, whether is placed with rotor on the first rotor microscope carrier for detecting；
The rotor carrying cylinder detection sensor is set to the front end of the first rotor guide rail, carries gas for detecting the rotor
Whether cylinder drives the first rotor microscope carrier in place:
The carbon brush holder feeding device includes carbon brush holder guide rail, carbon brush holder microscope carrier, carbon brush holder carrying cylinder, the detection of the first carbon brush holder
Sensor and two dimensional code identify equipment；The carbon brush holder microscope carrier is set on the carbon brush holder guide rail, the carbon brush shelf for conveying gas
Cylinder is connect with the carbon brush holder microscope carrier, and it is driven to slide along carbon brush holder guide rail；The first carbon brush holder detection sensor is used for
It detects and whether is placed with carbon brush holder on the carbon brush holder microscope carrier；The two dimensional code identifies equipment, is set to the carbon brush holder guide rail
Side, for obtaining the identification information of the carbon brush holder by scanning and identifying the two dimensional code on the carbon brush holder；If scanned
The two dimensional code of carbon brush holder cannot identify that then the first handling device picks up the carbon brush holder to carbon brush holder recycling；
First handling device includes transfer robot, and rotor handgrip, rotor handgrip control are provided on the transfer robot
Cylinder, the first carbon brush holder handgrip and the first carbon brush holder handgrip processed control cylinder, the rotor handgrip control cylinder and the rotor
Handgrip connection is placed on corresponding assembling station for controlling the rotor handgrip crawl rotor, and by rotor；Described first
Carbon brush holder handgrip control cylinder is connect with the first carbon brush holder handgrip, for controlling the first carbon brush holder handgrip crawl carbon brush
Frame, and the carbon brush holder is set on armature spindle.
4. a kind of small machine component automatic setup system according to claim 1, which is characterized in that the front cover feeding dress
It sets including front cover guide rail, front cover carrying cylinder and front cover microscope carrier；The front cover microscope carrier is set on the front cover guide rail, is set thereon
It is equipped with front cover orientation correction motor and front cover mounting table adjacent thereto；The front cover carrying cylinder and the front cover microscope carrier connect
It connects, for driving the front cover microscope carrier to slide along the front cover guide rail；
The front cover press-loading apparatus includes front cover lifting cylinder, front cover crawl tooling, front cover detection sensor and the inspection that is press-fit into place
Sensor is surveyed, the front cover lifting cylinder is connect with front cover crawl tooling, for driving the front cover crawl tooling or more
It is mobile, to realize the press fitting of front cover and the return of front cover crawl tooling；The front cover detection sensor is set to the front cover and grabs
The side for taking tooling, for detecting whether the front cover crawl tooling grabs front cover；The detection sensor that is press-fit into place, if
It is placed in the front cover crawl tooling, detects whether front cover is press-fit into place by detection armature spindle.
5. a kind of small machine component automatic setup system according to claim 4, which is characterized in that the front cover grabs work
Dress includes connecting plate, front cover suction disc and multiple positioning pins, and the connecting plate is connect with the bottom of the front cover lifting cylinder；It is described
Front cover suction disc is fixed on the connecting plate by a backing plate, and front cover crawl magnet, the positioning pin are embedded on front cover suction disc
It is set to around the front cover suction disc, for being limited to the front cover；
Be provided with pass through aperture at the upper end of the front cover suction disc, backing plate and connecting plate, when carrying out press fitting movement, armature spindle by
This through hole passes through；The front cover detection sensor, is set to the side of the connecting plate, for detecting at the front cover suction disc
Whether front cover is adsorbed with；The detection sensor that is press-fit into place, is fixed on the front end face of the connecting plate, and runs through with described
Hole is connected, and the detection sensor that is press-fit into place is set to the front end of the connecting plate, for detecting whether the front cover presses
It is attached to position.
6. a kind of small machine component automatic setup system according to claim 4, which is characterized in that rectify in the front cover orientation
Positive motor uses stepper motor, and one end adjacent with front cover mounting table is provided with front cover orientation detection sensor, for detecting
Whether front cover orientation is correct, if incorrect, which starts and front cover is driven to rotate, until its normotopia.
7. a kind of small machine component automatic setup system according to claim 1, which is characterized in that the front cover assembly machine
Structure further includes the clamping device for fixed rotor, which is set on the fixing layer of the rotor transshipment acitivity, and
It is disposed adjacent with the front cover press-loading apparatus.
8. a kind of small machine component automatic setup system according to claim 7, which is characterized in that the clamping device packet
The first clamping cylinder, the first clamping handgrip are included, magnetic detection switch in place is clamped and unclamps magnetic detection switch in place；Described
One clamping cylinder is connect with the first clamping handgrip, treats carrying out calmly for press fitting front cover for controlling the first clamping handgrip
Position；Magnetic detection switch is all set on first clamping cylinder in place for clamping magnetic detection switch and release in place,
For detecting the working condition of first clamping cylinder.
9. a kind of small machine component automatic setup system according to claim 1, which is characterized in that the rotor transmission dress
It sets including rotor handling device and rotor conveying device, the rotor handling device is disposed adjacent with the rotor conveying device；
The rotor handling device, including the second rotor guide rail, the first rotor crawl tooling and rotor lifting cylinder, described first
Rotor crawl tooling is set on the second rotor guide rail, and the rotor lifting cylinder and the first rotor crawl tooling connect
It connects, for driving the rotor lifting cylinder to move up and down；The first rotor grabs tooling, for that will close on assembling station
The rotor of casing to be pressed is grabbed to rotor conveying device；
The rotor conveying device includes third trochanter guide rail, the second rotor microscope carrier and microscope carrier driving electric cylinders；Second rotor
Microscope carrier is set on the third trochanter guide rail, for carrying the rotor of casing to be pressed；The microscope carrier drives electric cylinders, and described
Second rotor microscope carrier connection, for driving the second rotor microscope carrier to slide along third trochanter guide rail；
The shell press-loading apparatus, including casing locating piece, the second rotor crawl tooling and rotor press-mounting cylinder；The casing is fixed
Position part is set to the lower end of the rotor crawl tooling；The rotor press-mounting cylinder is connect with second rotor crawl tooling,
For driving the second rotor crawl tooling to move up and down, the rotor for being pressed front cover is pressed into casing, or is driven
Second rotor grabs tooling return.
10. a kind of small machine component automatic setup system according to claim 9, which is characterized in that the first rotor
Grabbing tooling includes armature spindle grabbing device and carbon brush holder grabbing device；
The armature spindle grabbing device includes armature spindle clamping jaw, armature spindle clamping jaw locating piece and armature spindle clamping jaw control motor, institute
It states armature spindle clamping jaw locating piece to connect with the rotor lifting cylinder, the armature spindle clamping jaw, which is set to the armature spindle, grabs and clamp
In the block of position；The armature spindle clamping jaw driving cylinder is connect with the armature spindle clamping jaw, for driving the armature spindle clamping jaw to open and close,
To be grabbed to armature spindle；
The carbon brush holder grabbing device includes that the second carbon brush holder handgrip and the second carbon brush holder handgrip control cylinder, second carbon brush
Frame handgrip control cylinder is connect with the second carbon brush holder handgrip, is firmly grasped on rotor for controlling the second carbon brush holder handgrip
Carbon brush holder；
The armature spindle grabbing device is set to the upper end of the carbon brush holder grabbing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811644098.9A CN109660080B (en) | 2018-12-29 | 2018-12-29 | Automatic assembly system for small motor assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811644098.9A CN109660080B (en) | 2018-12-29 | 2018-12-29 | Automatic assembly system for small motor assembly |
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| CN109660080A true CN109660080A (en) | 2019-04-19 |
| CN109660080B CN109660080B (en) | 2023-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811644098.9A Active CN109660080B (en) | 2018-12-29 | 2018-12-29 | Automatic assembly system for small motor assembly |
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| Country | Link |
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| CN112242531A (en) * | 2020-09-01 | 2021-01-19 | 苏州朗坤自动化设备股份有限公司 | Shell assembly devices is gone into to electricity core |
| CN114310291A (en) * | 2021-12-28 | 2022-04-12 | 杭州泰尚智能装备有限公司 | Pressing tightening equipment for valve body assembly and control method thereof |
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| KR20090119022A (en) * | 2008-05-15 | 2009-11-19 | 코리아시스템 주식회사 | Assembly system of carbon brush |
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| Publication number | Publication date |
|---|---|
| CN109660080B (en) | 2023-11-21 |
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