CN109267208A - 一种防远红外军用迷彩印花面料及其生产工艺 - Google Patents

一种防远红外军用迷彩印花面料及其生产工艺 Download PDF

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CN109267208A
CN109267208A CN201811366454.5A CN201811366454A CN109267208A CN 109267208 A CN109267208 A CN 109267208A CN 201811366454 A CN201811366454 A CN 201811366454A CN 109267208 A CN109267208 A CN 109267208A
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fabric
far infrared
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cotton
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吴玉兰
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Wuxi Central Science And Technology Service Co Ltd
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Abstract

本发明属于纺织技术领域，具体涉及一种防远红外军用迷彩印花面料及其生产工艺；所述迷彩面料的经纬纱均采用棉涤混纺纱线，所述棉涤混纺纱线由55‑65％涤纶，15‑25％维纶，15‑25％棉混纺而成；所述生产工艺包括坯布检测，摊布，缝头，烧毛，退浆，印花，焙烘，定型，还原显色，柔软拉，预缩等步骤，本发明提供的军用迷彩印花面料防红外效果、穿着舒适透气。

Description

一种防远红外军用迷彩印花面料及其生产工艺
技术领域
本发明属于纺织技术领域，具体涉及一种防远红外军用迷彩印花面料及其生产工艺。
背景技术
随着军事力量的较量日趋科技化，在现代战争中许多军事目标采用伪装隐蔽技术，以对抗敌方各种不同电子侦察与打击。其中，作战用迷彩服若能够被红外线侦察设备察觉，则很容易暴露目标，因此，需要对迷彩服进行防红外伪装效果处理。虽然，防红外面料的研究已有半个世纪的时间，但国内的研究是从八十年代开始的，起步较晚，研究还较落后。防红外面料的工艺处理简单，实际防红外效果较差。
发明内容
本发明的目的在于提供一种具有防红外效果、舒适透气的军用迷彩印花面料，以及它的生产工艺。
为实现上述目的，本发明采用的技术方案是：
一种防远红外军用迷彩印花面料，所述迷彩面料的经纬纱均采用棉涤混纺纱线，所述棉涤混纺纱线由55-65％涤纶，15-25％维纶，15-25％棉混纺而成。
进一步的，所述棉涤混纺纱线由60％涤纶，20％维纶，20％棉混纺而成。
进一步的，所述迷彩面料由30支混纺纱线并线织造成斜纹或破斜纹，所述斜纹的面料密度为72×49，所述破斜纹的面料密度为92×60。
一种如权利要求1所述的防远红外军用迷彩印花面料的生产工艺，包括如下步骤：
(1)烧毛：采用烧毛机对坯布的正反面进行烧毛处理，烧毛车速为100-105m/min，一正一反，二道火口，火焰与布面的距离为2cm；
(2)退浆：采用双氧水-烧碱退浆法对烧毛后的坯布进行退浆处理；
(3)印花：将经退浆处理后的坯布置于印花色浆中进行印花处理，车速为50m/min，得到印花织物；
(4)焙烘：温度200-210℃，时间90-120s；
(5)定型：采用定型机对面料进行热定型处理，定型温度为185-200℃，时间为30s，落布幅宽为1.5m，无纬斜，并打卷使其无压皱痕迹，落地温度低于45℃；
(6)还原显色：采用还原液对面料进行还原显色，显色过程中，还原汽蒸设备的导布器与面料正面远离布置；还原时间为25-30s，温度为300-320℃；
(7)柔软拉幅：将面料浸轧于整理液中，并加入光触媒剂，在常温下一浸一轧，轧余率为60-70％，烘干后再经拉幅机高温拉幅；
(8)预缩整理：采用机械预缩整理法，先将织物经喷蒸汽或喷雾喷湿，再施以经向机械挤压，然后经松式干燥，制得成品。
进一步的，所述坯布在烧毛之前还需经过坯布检测，摊布，缝头处理。
进一步的，所述步骤(2)中退浆处理采用的浆料中包含：氢氧化钠35-40g/L、双氧水10-15g/L、壳聚糖3-5g/L、烷基磺酸盐表面活性剂2-4g/L、双氧水稳定剂10-15g/L。
进一步的，所述步骤(3)中所用染料根据所染颜色，按JXUB3014-2012《三元混纺斜纹布规范》中迷彩布反射光谱值表选择相应光谱范围内的分散染料和还原染料。
进一步的，所述步骤(6)中还原液包括：保险粉80-150g/L、烧碱60-75g/L，余量为水。
进一步的，所述步骤(7)中整理液包括：亲水性有机硅油35-40g/L，非离子渗透剂3-5g/L，所述整理液的PH为5-6。
进一步的，所述步骤(7)中光触媒为纳米TiO2、ZnO、CdS、WO3、Fe2O3、PbS、SnO2、ZnS、SrTiO3、SiO2中的任意一种，所述光触媒剂在第一次浸轧过程中的添加量为5-8g/L。
上述技术方案产生的有益效果在于：本发明通过印染工艺顺序的重新组合和工艺参数的合理选取，从而得到了一套较完整的、伪装效果好的防远红外军用迷彩印花面料，在该工艺流程和工艺条件下，产品质量的重现性好，成品质量能满足需求。本发明提供的面料是由涤纶、维纶和棉混纺而成，穿着舒适，具备高强耐磨、阻燃、防水及防红外侦察性能。添加光触媒剂可以有效地降解环境中的甲醛、苯、甲苯、二甲苯、氨、TVOC等污染物，并具有高效广泛的消毒性能，能将细菌或真菌释放出的毒素分解及无害化处理。
具体实施方式
以下通过3个实施例来进一步公开本发明。
实施例1：
一种防远红外军用迷彩印花面料，所述迷彩面料的经纬纱均采用棉涤混纺纱线，所述棉涤混纺纱线由60％涤纶，20％维纶，20％棉混纺而成；所述迷彩面料由30支混纺纱线并线织造成斜纹或破斜纹，所述斜纹的面料密度为72×49，所述破斜纹的面料密度为92×60。
其生产工艺，包括如下步骤：
(1)烧毛：采用烧毛机对坯布的正反面进行烧毛处理，烧毛车速为100m/min，一正一反，二道火口，火焰与布面的距离为2cm；
(2)退浆：采用双氧水-烧碱退浆法对烧毛后的坯布进行退浆处理；其中，所用浆料中包含：氢氧化钠36g/L、双氧水12g/L、壳聚糖4g/L、烷基磺酸盐表面活性剂3g/L、双氧水稳定剂13g/L；
(3)印花：将经退浆处理后的坯布置于印花色浆中进行印花处理，车速为50m/min，得到印花织物；所用染料根据所染颜色，按JXUB3014-2012《三元混纺斜纹布规范》中迷彩布反射光谱值表选择相应光谱范围内的分散染料和还原染料，优选的染颜色为；林地迷彩、荒漠迷彩；
(4)焙烘：温度205℃，时间120s；
(5)定型：采用定型机对面料进行热定型处理，定型温度为190℃，时间为30s，落布幅宽为1.5m，无纬斜，并打卷使其无压皱痕迹，落地温度低于45℃；
(6)还原显色：采用还原液对面料进行还原显色，显色过程中，还原汽蒸设备的导布器与面料正面远离布置；还原时间为25s，温度为300℃；所述还原液包括：保险粉125g/L、烧碱65g/L，余量为水；
(7)柔软拉幅：将面料浸轧于整理液中，并加入光触媒剂，在常温下一浸一轧，轧余率为65％，烘干后再经拉幅机高温拉幅；所述整理液包括：亲水性有机硅油36g/L，非离子渗透剂3g/L，所述整理液的PH为5-6；光触媒为纳米TiO2，所述光触媒剂在第一次浸轧过程中的添加量为5g/L；
(8)预缩整理：采用机械预缩整理法，先将织物经喷蒸汽或喷雾喷湿，再施以经向机械挤压，然后经松式干燥，制得成品。
实施例2：
一种防远红外军用迷彩印花面料，所述迷彩面料的经纬纱均采用棉涤混纺纱线，所述棉涤混纺纱线由60％涤纶，20％维纶，20％棉混纺而成；所述迷彩面料由30支混纺纱线并线织造成斜纹或破斜纹，所述斜纹的面料密度为72×49，所述破斜纹的面料密度为92×60。
其生产工艺，包括如下步骤：
(1)烧毛：采用烧毛机对坯布的正反面进行烧毛处理，烧毛车速为100m/min，一正一反，二道火口，火焰与布面的距离为2cm；
(2)退浆：采用双氧水-烧碱退浆法对烧毛后的坯布进行退浆处理；其中，所用浆料中包含：氢氧化钠36g/L、双氧水12g/L、壳聚糖4g/L、烷基磺酸盐表面活性剂3g/L、双氧水稳定剂13g/L；
(3)印花：将经退浆处理后的坯布置于印花色浆中进行印花处理，车速为50m/min，得到印花织物；所用染料根据所染颜色，按JXUB3014-2012《三元混纺斜纹布规范》中迷彩布反射光谱值表选择相应光谱范围内的分散染料和还原染料，优选的染颜色为；城市迷彩；
(4)焙烘：温度205℃，时间120s；
(5)定型：采用定型机对面料进行热定型处理，定型温度为190℃，时间为30s，落布幅宽为1.5m，无纬斜，并打卷使其无压皱痕迹，落地温度低于45℃；
(6)还原显色：采用还原液对面料进行还原显色，显色过程中，还原汽蒸设备的导布器与面料正面远离布置；还原时间为25s，温度为300℃；所述还原液包括：保险粉125g/L、烧碱65g/L，余量为水；
(7)柔软拉幅：将面料浸轧于整理液中，并加入光触媒剂，在常温下一浸一轧，轧余率为65％，烘干后再经拉幅机高温拉幅；所述整理液包括：亲水性有机硅油36g/L，非离子渗透剂3g/L，所述整理液的PH为5-6；光触媒为纳米TiO2，所述光触媒剂在第一次浸轧过程中的添加量为6.5g/L；
(8)预缩整理：采用机械预缩整理法，先将织物经喷蒸汽或喷雾喷湿，再施以经向机械挤压，然后经松式干燥，制得成品。
实施例3：
一种防远红外军用迷彩印花面料，所述迷彩面料的经纬纱均采用棉涤混纺纱线，所述棉涤混纺纱线由60％涤纶，20％维纶，20％棉混纺而成；所述迷彩面料由30支混纺纱线并线织造成斜纹或破斜纹，所述斜纹的面料密度为72×49，所述破斜纹的面料密度为92×60。
其生产工艺，包括如下步骤：
(1)烧毛：采用烧毛机对坯布的正反面进行烧毛处理，烧毛车速为100m/min，一正一反，二道火口，火焰与布面的距离为2cm；
(2)退浆：采用双氧水-烧碱退浆法对烧毛后的坯布进行退浆处理；其中，所用浆料中包含：氢氧化钠36g/L、双氧水12g/L、壳聚糖4g/L、烷基磺酸盐表面活性剂3g/L、双氧水稳定剂13g/L；
(3)印花：将经退浆处理后的坯布置于印花色浆中进行印花处理，车速为50m/min，得到印花织物；所用染料根据所染颜色，按JXUB3014-2012《三元混纺斜纹布规范》中迷彩布反射光谱值表选择相应光谱范围内的分散染料和还原染料，优选的染颜色为；丛林迷彩；
(4)焙烘：温度205℃，时间120s；
(5)定型：采用定型机对面料进行热定型处理，定型温度为190℃，时间为30s，落布幅宽为1.5m，无纬斜，并打卷使其无压皱痕迹，落地温度低于45℃；
(6)还原显色：采用还原液对面料进行还原显色，显色过程中，还原汽蒸设备的导布器与面料正面远离布置；还原时间为25s，温度为300℃；所述还原液包括：保险粉125g/L、烧碱65g/L，余量为水；
(7)柔软拉幅：将面料浸轧于整理液中，并加入光触媒剂，在常温下一浸一轧，轧余率为65％，烘干后再经拉幅机高温拉幅；所述整理液包括：亲水性有机硅油36g/L，非离子渗透剂3g/L，所述整理液的PH为5-6；光触媒为纳米TiO2，所述光触媒剂在第一次浸轧过程中的添加量为8g/L；
(8)预缩整理：采用机械预缩整理法，先将织物经喷蒸汽或喷雾喷湿，再施以经向机械挤压，然后经松式干燥，制得成品。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明技术原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (10)

1.一种防远红外军用迷彩印花面料，其特征在于：所述迷彩面料的经纬纱均采用棉涤混纺纱线，所述棉涤混纺纱线由55-65％涤纶，15-25％维纶，15-25％棉混纺而成。
2.如权利要求1所述的防远红外军用迷彩印花面料，其特征在于：所述棉涤混纺纱线由60％涤纶，20％维纶，20％棉混纺而成。
3.如权利要求1或2所述的防远红外军用迷彩印花面料，其特征在于：所述迷彩面料由30支混纺纱线并线织造成斜纹或破斜纹，所述斜纹的面料密度为72×49，所述破斜纹的面料密度为92×60。
4.一种如权利要求1所述的防远红外军用迷彩印花面料的生产工艺，其特征在于：包括如下步骤：
(1)烧毛：采用烧毛机对坯布的正反面进行烧毛处理，烧毛车速为100-105m/min，一正一反，二道火口，火焰与布面的距离为2cm；
(2)退浆：采用双氧水-烧碱退浆法对烧毛后的坯布进行退浆处理；
(3)印花：将经退浆处理后的坯布置于印花色浆中进行印花处理，车速为50m/min，得到印花织物；
(4)焙烘：温度200-210℃，时间90-120s；
(5)定型：采用定型机对面料进行热定型处理，定型温度为185-200℃，时间为30s，落布幅宽为1.5m，无纬斜，并打卷使其无压皱痕迹，落地温度低于45℃；
(6)还原显色：采用还原液对面料进行还原显色，显色过程中，还原汽蒸设备的导布器与面料正面远离布置；还原时间为25-30s，温度为300-320℃；
(7)柔软拉幅：将面料浸轧于整理液中，并加入光触媒剂，在常温下一浸一轧，轧余率为60-70％，烘干后再经拉幅机高温拉幅；
(8)预缩整理：采用机械预缩整理法，先将织物经喷蒸汽或喷雾喷湿，再施以经向机械挤压，然后经松式干燥，制得成品。
5.如权利要求4所述的防远红外军用迷彩印花面料的生产工艺，其特征在于：所述坯布在烧毛之前还需经过坯布检测，摊布，缝头处理。
6.如权利要求4所述的防远红外军用迷彩印花面料的生产工艺，其特征在于：所述步骤(2)中退浆处理采用的浆料中包含：氢氧化钠35-40g/L、双氧水10-15g/L、壳聚糖3-5g/L、烷基磺酸盐表面活性剂2-4g/L、双氧水稳定剂10-15g/L。
7.如权利要求4所述的防远红外军用迷彩印花面料的生产工艺，其特征在于：所述步骤(3)中所用染料根据所染颜色，按JXUB 3014-2012《三元混纺斜纹布规范》中迷彩布反射光谱值表选择相应光谱范围内的分散染料和还原染料。
8.如权利要求4所述的防远红外军用迷彩印花面料的生产工艺，其特征在于：所述步骤(6)中还原液包括：保险粉80-150g/L、烧碱60-75g/L，余量为水。
9.如权利要求4所述的防远红外军用迷彩印花面料的生产工艺，其特征在于：所述步骤(7)中整理液包括：亲水性有机硅油35-40g/L，非离子渗透剂3-5g/L，所述整理液的PH为5-6。
10.如权利要求4所述的防远红外军用迷彩印花面料的生产工艺，其特征在于：所述步骤(7)中光触媒为纳米TiO2、ZnO、CdS、WO3、Fe2O3、PbS、SnO2、ZnS、SrTiO3、SiO2中的任意一种，所述光触媒剂在第一次浸轧过程中的添加量为5-8g/L。
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