CN109230471A - A kind of baking tray is into disk device, control system and control method - Google Patents
A kind of baking tray is into disk device, control system and control method Download PDFInfo
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- CN109230471A CN109230471A CN201811056294.4A CN201811056294A CN109230471A CN 109230471 A CN109230471 A CN 109230471A CN 201811056294 A CN201811056294 A CN 201811056294A CN 109230471 A CN109230471 A CN 109230471A
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005192 partition Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims description 94
- 238000000926 separation method Methods 0.000 claims description 35
- 230000001939 inductive effect Effects 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 5
- 230000017260 vegetative to reproductive phase transition of meristem Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000010358 mechanical oscillation Effects 0.000 description 2
- 238000011897 real-time detection Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8876—Separating or stopping elements, e.g. fingers with at least two stops acting as gates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2205/00—Stopping elements used in conveyors to stop articles or arrays of articles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
- Baking, Grill, Roasting (AREA)
Abstract
The invention discloses a kind of baking trays into disk device, including feed zone, discharge zone, horizontal transport agency, partition and delivery device；Horizontal transport agency is used to convey the baking tray in feed zone to discharge zone；It is provided at least two baking trays in discharge zone and places station, at least two baking trays are placed station and are arranged successively along the conveying direction of horizontal transport agency；The baking tray that partition is used to place any two adjacent baking tray in station separates；Delivery device, which is used to baking tray releasing baking tray, places station, and the push direction of delivery device is vertical with the conveying direction of horizontal transport agency.A kind of baking tray of the invention can form gap between each baking tray into disk device to realize hot-air convection between each baking tray, it is heated more uniformly make each baking tray, and then improve product colour uniformity.The invention also discloses a kind of baking trays into disk control system and a kind of baking tray into disk control method.
Description
Technical field
The present invention relates to a kind of conveying device more particularly to a kind of baking trays into disk device, control system and control method.
Background technique
Currently, continuous tunnel furnace is usually used in the baking of product, baking tray is put into the furnace of continuous tunnel furnace by when baking, by continuous tunnel furnace
The baking to product is realized in the convection current of hot-air；But it is existing after baking tray is put into continuous tunnel furnace, it is mostly each other between baking tray
The state of abutting, the abutting of baking tray blocks the convection current of baking tray hot-air in-between, at this point, hot-air is only capable of from the two sides in furnace
Convection current up and down is realized in gap, in this way, the product for easily leading in furnace in the baking tray of two sides be heated it is more, and in furnace middle part baking tray product
It is heated less, thus generates color difference.
Summary of the invention
For overcome the deficiencies in the prior art, one of the objects of the present invention is to provide a kind of baking trays into disk device, energy
Gap is formed between each baking tray to realize hot-air convection between each baking tray, keeps each baking tray heated more uniformly, in turn
Improve product colour uniformity.
The second object of the present invention is to provide a kind of baking tray into disk control system.
The third object of the present invention is to provide a kind of baking tray into disk control method.
An object of the present invention adopts the following technical scheme that realization:
A kind of baking tray is into disk device, including feed zone, discharge zone, horizontal transport agency, partition and delivery device；Institute
Horizontal transport agency is stated for conveying the baking tray in the feed zone to the discharge zone；It is provided at least in the discharge zone
Two baking trays place station, and at least two baking trays are placed station and are arranged successively along the conveying direction of the horizontal transport agency；Institute
Partition is stated to separate for the adjacent baking tray of any two to be placed the baking tray in station；The delivery device will be for that will bake
Disk releases the baking tray and places station, and the push direction of the delivery device and the conveying direction of the horizontal transport agency hang down
Directly.
Further, the horizontal transport agency is conveyer belt conveying mechanism.
Further, the delivery device includes push plate and cylinder, and the push plate is for pushing baking tray；The cylinder is stretched
Contracting bar and the push plate are sequentially connected.
Further, the adjacent baking tray of any two, which is placed, is formed with the first separation station between station；The separation
Mechanism includes at least one partition component, and each partition component is correspondingly arranged with each first separation station；The separation
Component includes demarcation plate and dynamic structure；The dynamic structure is for driving the demarcation plate to move, so that the demarcation plate is stretched
Enter or separates station far from corresponding described first.
Further, the dynamic structure drives the demarcation plate vertically to move；The demarcation plate includes being vertically connected with
First segment and second segment, the thickness of the first segment is less than the thickness of the second segment.
The second object of the present invention adopts the following technical scheme that a realization:
A kind of baking tray is into disk control system, including equidistant conveying mechanism and as described in any one in claim 1-5 roasting
Disk is into disk device；The equidistant conveying mechanism is used to receive the baking tray pushed by the delivery device, and in the delivery device
Push direction on baking tray is equidistantly delivered in outer tunnel furnace.
Further, the baking tray into disk control system further include positioning guide mechanism；The positioning guide mechanism is used for
Baking tray on the horizontal transport agency is directed to the equidistant conveying mechanism.
Further, the adjacent baking tray of any two, which is placed, is formed with the second separation station between station；The positioning
Guiding mechanism includes bracket, at least one piece of positioning guiding plate and at least one elastic element；Each positioning guiding plate and each institute
The second separation station is stated to be correspondingly arranged；The positioning guiding plate installation on the bracket, and can separate protruding into described second
It is moved between the position of station and the position for stretching out the second separation station；The positioning guiding plate is used for and baking tray side phase
Contact；Each elastic element and each positioning guiding plate are correspondingly arranged, and the elastic element promotes corresponding institute for providing
Positioning guiding plate is stated to keep protruding into the described second elastic stress for separating station.
The second object of the present invention also adopts the following technical scheme that two realizations:
A kind of baking tray is any into disk control system, including speed changing conveying mechanism, electrical control mechanism and such as claim 1-5
Baking tray described in is into disk device；The speed changing conveying mechanism is for receiving the baking tray released by the delivery device and baking this
Disk is delivered to outer tunnel furnace；The speed changing conveying mechanism is located at outer tunnel furnace side, and close to the side of outer tunnel furnace
It is formed with discharge end；The electrical control mechanism includes the first inductor, the second inductor, controller, the first timer and the second meter
When device；First inductor and second inductor are arranged on the speed changing conveying mechanism, and convey along the speed change
The conveying direction of mechanism is arranged successively, and second inductor is located at the discharge end；First inductor is for feeling
The first signal is sent when should arrive baking tray to the controller；Second inductor is used to send the second letter when sensing baking tray
Number to the controller；First timer and second timer are electrically connected with the controller respectively.
The third object of the present invention adopts the following technical scheme that realization:
It is a kind of by adopting the above technical scheme two baking tray into the baking tray of disk control system into disk control method, comprising:
At least two baking trays on first conveying direction are one group, and the speed changing conveying mechanism only conveys one every time
Group baking tray；
The controller is according to the V being calculatedN+1Control the conveying speed of the speed changing conveying mechanism；
Wherein: VN+1=V0*VN*TAN/[B-V0*(TBN-TAN)]；
In above formula:
B is the distance between any two groups of baking trays；
V0For the conveying speed of outer tunnel furnace；
TANThe time of second inductor is moved to from first inductor for N group baking tray；
TBNFirst inductor is moved to from the horizontal transport agency for N+1 group baking tray distance N group baking tray
Time difference, and TAN<TBN；
VNThe conveying speed of the speed changing conveying mechanism after N group baking tray is sensed for the first inductive switch；
VN+1The conveying speed of the speed changing conveying mechanism after N+1 group baking tray is sensed for the first inductive switch.
Compared with prior art, the beneficial effects of the present invention are:
The present invention places station by the way that at least two baking trays are arranged in discharge zone, and partition is cooperated to put adjacent baking tray
The baking tray set between station separates, and between realization is formed between the adjacent baking tray of any two on horizontal transport agency conveying direction
Gap；Baking tray is pushed using delivery device later, by controlling the push time interval of delivery device, can be pushed in delivery device
Gap is formed between any two-phase neighbour's baking tray on direction；In this way, the gap heating air by above-mentioned formation flows, so that each
Hot-air convection is realized between baking tray, it is ensured that product is heated more uniformly in each baking tray, and then improves product colour uniformity.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the baking tray of the present invention into disk device；
Fig. 2 is the structural schematic diagram of partition component of the present invention；
Fig. 3 is baking tray of the present invention into one of structural schematic diagram of disk control system (including equidistant conveying mechanism)；
Fig. 4 is the structural schematic diagram of positioning guide mechanism of the invention；
Fig. 5 is baking tray of the present invention into one of structural schematic diagram of disk control system (including speed changing conveying mechanism).
In figure: 10, horizontal transport agency；20, partition；21, partition component；211, demarcation plate；2111, first segment；
21112, second segment；212, dynamic structure；30, delivery device；31, push plate；32, cylinder；40, equidistant conveying mechanism；50, it positions
Guiding mechanism；51, positioning guiding plate；52, elastic element；53, bracket；60, speed changing conveying mechanism；70, outer tunnel furnace；80,
Baking tray；90, the first inductor；100, the second inductor.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention, it should be noted that not
Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
A kind of baking tray as shown in Figs. 1-2 is into disk device, including feed zone, discharge zone, horizontal transport agency 10, separates machine
Structure 20 and delivery device 30；The horizontal transport agency 10 is used to convey the baking tray 80 of the feed zone to the discharge zone；The discharging
It is provided at least two baking trays 80 in area and places station, at least two baking trays 80 place station along the defeated of the horizontal transport agency 10
Direction is sent to be arranged successively；The partition 20, which is used to the adjacent baking tray 80 of any two placing the baking tray 80 in station, to be separated；
The delivery device 30, which is used to releasing the baking tray 80 into the baking tray 80, places station, and the push direction of the delivery device 30 and the water
The conveying direction of workpiece conveying mechanism 10 is vertical.
In this way, on the basis of above structure, when using this baking tray into disk device, by least two baking trays 80 be placed on into
Expect in area, horizontal transport agency 10 places the baking tray 80 that at least two baking trays 80 are delivered to discharge zone in station, and each roasting
Disk 80 place station only place a baking tray 80, using partition 20 by two baking tray 80 of arbitrary neighborhood place station in baking tray
80 separate, at this point, forming gap between adjacent baking tray 80 on the conveying direction of horizontal transport agency 10, the gap is for roasting
The hot-air of about 80 disk carries out convection current；Baking tray 80 is released by baking tray 80 using delivery device 30 later and places station, wherein is closed
The push range of reason setting delivery device 30 realizes that the delivery device 30 disposably puts at least two baking trays 80 release baking tray 80
Set station；At this point, outer tunnel furnace 70 receives the baking tray 80 released by delivery device 30；Furthermore subsequent baking tray 80 continues to convey
Station is placed to baking tray 80, time interval is pushed by the front and back of control delivery device 30 later, the baking tray that front and back can be made to push
Gap is formed between 80, i.e., forms gap between any two-phase neighbour baking tray 80 on the push direction of delivery device 30, the gap
Convection current is carried out for the hot-air of about 80 baking tray；Hot-air as a result, when external continuous tunnel furnace 70 opens up work, in continuous tunnel furnace
Hot-air convection is realized between each baking tray 80 by above-mentioned gap, it is ensured that product is heated more uniformly in each baking tray 80, into
And improve product colour uniformity.
Above-mentioned horizontal transport agency 10 can be existing conveyer belt conveying mechanism, can also be existing manipulator or rolling
Cylinder horizontal transport agency 10.
Specifically, delivery device 30 includes push plate 31 and cylinder 32, and push plate 31 is for pushing baking tray 80；Cylinder 32 stretches
Bar and push plate 31 are sequentially connected.In this way, drive push plate 31 mobile to close 80 direction of baking tray by the telescopic rod of cylinder 32, it can be real
The push of existing 31 baking plate 80 of push plate, structure is simple, and cylinder 32 drives push plate 31 to push at least two baking trays 80 to place simultaneously
Baking tray 80 in station, it can be ensured that at least two baking trays 80 on the conveying direction of horizontal transport agency 10 are (hereinafter referred to as roasting
80 groups of disk) synchronizing moving, and ensure spacing between 80 groups of baking tray of each baking tray 80 and 80 groups of latter baking tray of each baking tray 80
Consistency.
Above-mentioned delivery device 30 also can be used with flowering structure, first, delivery device 30 includes pushing piece and linear motor；
Second, delivery device 30 includes that rack, pushing piece, rotating electric machine, screw rod and matching are set in the feed screw nut on screw rod；Push
Part can be mounted on the rack with moving along a straight line；Pushing piece is also mounted on the feed screw nut；Rotating electric machine drives screw rod rotation.
Further, the adjacent baking tray 80 of any two is placed and is formed with the first separation station between station, due to having
At least two baking trays 80 place station, in this way, this baking tray is into disk device at least one first separation station at this time；The separation
Mechanism 20 includes at least one partition component 21, at least one partition component 21 and at least one first separation station correspond
Setting；The partition component 21 includes demarcation plate 211 and dynamic structure 212；The dynamic structure 212 is for driving the demarcation plate 211
Movement, so that the demarcation plate 211 extends into or out the first separation station；In this way, driving demarcation plate by dynamic structure 212
211 move and when protruding into the first separation station, and realization separates adjacent baking tray 80；Demarcation plate 211 is driven in dynamic structure 212
When moving and stretching out the first separation station, it can be ensured that the smooth delivery of power of 10 baking plate 80 of horizontal transport agency；In above structure,
It is driven between each partition component 21 using different dynamic structures 212, it can be convenient for being separately controlled to demarcation plate 211；Meanwhile
It can be by the way that baking tray 80 be bonded with adjacent demarcation plate 211, at this point, the thickness of demarcation plate 211 is each two neighboring baking tray 80
Between gap size improve the uniform journey of hot-air exchange distribution in this way, the spacing between any two adjacent baking tray 80 is equal
Degree, and further increase the uniformity of product colour；Furthermore it can be controlled by the thickness to demarcation plate 211, and realizing should
The control of gap size.
Specifically, above-mentioned dynamic structure 212 can be rotating electric machine, and the output shaft and demarcation plate 211 of rotating electric machine are fixed
Connection in this way, the output shaft rotation by rotating electric machine drives demarcation plate 211 to rotate, and is realized and extends into or out the first separation
Station；Above-mentioned dynamic structure 212 can also be linear motor, and the output shaft of linear motor is fixedly connected with demarcation plate 211, such as
This, drives demarcation plate 211 to move in a straight line by linear motor, and realizes and extend into or out the first separation station；Above-mentioned is dynamic
Power structure 212 can also be cylinder 32, and the telescopic rod of cylinder 32 is fixedly connected with demarcation plate 211, in this way, passing through the flexible of cylinder 32
The flexible drive demarcation plate 211 of bar moves in a straight line, and realizes and extend into or out the first separation station.
Following implementation also can be used in above-mentioned partition 20, and the adjacent baking tray 80 of any two places shape between station
At there is the first separation station；Partition 20 includes bracket 53 and at least one partition component 21, each partition component 21 and each the
One separation station is correspondingly arranged；Demarcation plate 211 is fixed on bracket 53, and is protruded into the first separation station.
More specifically, the dynamic structure 212 drives the demarcation plate 211 vertically to move；The demarcation plate 211 includes
The first segment 2111 and second segment 21112 being vertically connected with, the thickness of the first segment 2111 are less than the thickness of the second segment 21112
Degree.Baking tray 80 does not ensure that abutting edge, therefore 211 upper-thin-lower-thick of demarcation plate when being transported to the placement station of baking tray 80
Setting can be close to baking tray 80 when demarcation plate 211 rises to highest order.
As shown in Figure 3-4, the invention also discloses a kind of baking trays into disk control system, which includes into disk control system
Equidistant conveying mechanism 40 and baking tray as above are into disk device；The equidistant conveying mechanism 40 is for receiving by the delivery device 30
The baking tray 80 of push, and baking tray 80 is equidistantly delivered in outer tunnel furnace 70 on the push direction of the delivery device 30；Such as
This, in this way, by adjusting the spacing between the adjacent baking tray 80 of any two to identical on the push direction of delivery device 30,
The uniformity coefficient of hot-air exchange distribution is improved, and then improves product colour uniformity.
Above-mentioned equidistant conveying mechanism 40 can be used to be realized with flowering structure: the equidistant conveying mechanism 40 includes band transmission group
Part, the direction of transfer of driving structure and edge with transfer assembly is successively spaced and multiple baffles of equidistant arrangement；Driving structure driving
Baffle is moved along the direction of transfer of tape transport, and the driving speed of driving structure is slower than the transmission speed with transfer assembly,
In this way, the baking tray 80 of 30 single pushes of delivery device is accommodated between two baffles, in this way, since the speed with transfer assembly is faster than drive
The speed of dynamic structure, at this point, baking tray 80 is butted on baffle under the drive with transfer assembly, and due to the distance phase between baffle
Deng, and realize and equidistantly convey baking tray 80.
Above-mentioned equidistant conveying mechanism 40 also can be used to be realized with flowering structure: the equidistant conveying mechanism 40 is conveyed including speed change
Component and electrical control mechanism；Speed change conveying assembly is for receiving the baking tray 80 released by delivery device 30 and being delivered to the baking tray 80
Outer tunnel furnace 70；Speed change conveying assembly is located at 70 side of outer tunnel furnace, and is formed with close to the side of outer tunnel furnace 70
Discharge end；Electrical control mechanism includes the first inductor 90, the second inductor 100, controller, the first timer and the second timer；
First inductor 90 and the second inductor 100 are arranged on speed change conveying assembly, and along the conveying direction of speed change conveying assembly according to
Secondary arrangement, and the second inductor 100 is located at discharge end；First inductor 90 is for sending the first signal when sensing baking tray 80
To controller；Second inductor 100 is used to send second signal when sensing baking tray 80 to controller；First timer and
Two timers are electrically connected with controller respectively.
Herein it should be noted that the speed that above controller is calculated according to the speed calculation procedure of its internal preset
Degree controls the conveying speed of speed change conveying assembly；The speed calculates program bag and includes: at least two on the first conveying direction are roasting
Disk 80 is one group；Speed change conveying assembly only conveys one group of baking tray 80 every time, can be between the push time by controlling delivery device 30
Every realizing；Controller is according to the V being calculatedN+1Control the conveying speed of speed change conveying assembly；Wherein: VN+1=V0*VN*
TAN/[B-V0*(TBN-TAN)]；In above formula: B is the distance between any two groups of baking trays 80；V0For the conveying speed of outer tunnel furnace 70
Degree；TANThe time of the second inductor 100 is moved to from the first inductor 90 for N group baking tray 80；TBNFor N+1 group baking tray 80
Distance N group baking tray 80 moves to the time difference of the first inductor 90, and T from horizontal transport agency 10AN<TBN；VNFor the first sense
Inductive switch senses the conveying speed of N group baking tray speed change conveying assembly after 80s；VN+1N+1 is sensed for the first inductive switch
The conveying speed of group baking tray speed change conveying assembly after 80s.
On the basis of above structure, when using above-mentioned equidistant conveying mechanism 40, coefficient B is set according to actual needs
Numerical value, and input coefficient B, V according to the actual situation1、V0Numerical value；When the first inductor 90 detects first group of baking tray 80, sense
Device is answered to send the first signal to controller, controller controls the first timer at this time and the second timer starts timing, the first meter
When device feedback time A1 to controller, the second timer feedback time B1 to controller；It is detected later in the second inductor 100
When first group of baking tray 80, second signal is sent to controller, the first timer feedback time A2 to controller, at this point, obtaining TA1
=A2-A1；Furthermore when the first inductor 90 detects second group of baking tray 80, the second timer feedback time B2 to controller,
At this point, obtaining TB1=B2-B1；And as shown from the above formula, V2=V0*V1*TA1/[B-V0*(TB1-TA1)], by above-mentioned acquisition
Numerical value substitutes into formula, and V can be calculated2, controller is according to the V2 being calculated by the conveying of speed change conveying assembly at this time
Speed is adjusted to V2；V is being calculated2On the basis of, the first signal and the second inductor that are sent by the first inductor 90
100 second signals sent, the first timer of cooperation can get coefficient TA2；The first signal sent by the first inductor 90,
The second timer is cooperated to can get coefficient TB3, and then V can be calculated3, controller is again according to V3Control speed change conveying assembly
Conveying speed, subsequent process according to the above process continue realize speed adjust.
From the foregoing, it will be observed that according to the spread ratio B of setting, using the first inductor 90, the second inductor 100, the first timing
The cooperation of device, the second timer and controller can successively obtain TA1…TAN, and accordingly obtain TB1…TBN, in this way, can get phase
The conveying speed V answered2…VN+1, later under the control of the controller, the conveying speed of speed change conveying assembly is adjusted, and will be any
It is adjusted between two groups of adjacent baking trays 80 to numerical value B, that is, realizes equidistant conveying；Above process full automatic control can subtract
Low labor intensity, and can realize real-time detection, accuracy is higher.
This baking tray further includes positioning guide mechanism 50 into disk control system, and positioning guide mechanism 50 is used for horizontal conveyer
Baking tray 80 on structure 10 is directed to equidistant conveying mechanism 40；In this way, can avoid delivery device 30 in push in horizontal transport agency
During at least two baking trays 80 to equidistant conveying mechanism 40 on 10 conveying direction, since mechanical oscillation etc. lead to baking tray 80
Possibility that is mobile, and then being bonded baking tray 80.
Specifically, the adjacent baking tray 80 of any two is placed and is formed with the second separation station between station；Positioning guide mechanism
50 can be used following embodiment realization, embodiment A: positioning guide mechanism 50 includes bracket 53, at least one piece of positioning guiding plate 51
With at least one elastic element 52；Each positioning guiding plate 51 is correspondingly arranged with each second separation station；Positioning guiding plate 51 is installed
On bracket 53, and it can be moved between the position for the second separation station of position and stretching for protruding into the second separation station；Positioning
Guide plate 51 with 80 side of baking tray for being in contact；Each elastic element 52 and each positioning guiding plate 51 are correspondingly arranged, elastic element
52 for providing the elastic stress for promoting corresponding positioning guiding plate 51 to keep protruding into the second separation station.In this way, in normal condition
Under, positioning guiding plate 51 protrudes into the second separation station, when horizontal transport agency 10 conveys baking tray 80, horizontal transport agency 10
Power drives baking tray 80 to overcome the elastic stress of elastic element 52 and push positioning guiding plate 51 to stretch out second and separate station, such as
This, baking tray 80 can smoothly enter into baking tray 80 and place station, and positioning and guiding baffle is moved under the action of elastic element 52 and stretches later
The position for entering the second separation station, when the effects of mechanical shock causing baking tray 80 relatively close, baking tray 80 is by positioning guiding plate
51 separate, and it is avoided to be bonded to each other；Herein it should be noted that working as the specific structure and partition of positioning guide mechanism 50
When 20 further embodiment combines, the first separation station and the second separation station are completely coincident, and are formed as separating station.
Above-mentioned elastic element 52 can be the existing component of spring, Elastic force post, elastic slice etc..
Furthermore in order to lower the friction of baking tray 80 Yu positioning guiding plate 51, can be pivotally connected on positioning guiding plate 51 ball or
Person's positioning guiding plate 51 is made of the material of coefficient of friction.
As shown in figure 5, the invention also discloses a kind of baking trays into disk control system comprising speed changing conveying mechanism 60, electricity
Mechanism and above-mentioned baking tray are controlled into disk device；Speed changing conveying mechanism 60 is for receiving the baking tray 80 released by delivery device 30
And the baking tray 80 is delivered to outer tunnel furnace 70；Speed changing conveying mechanism 60 is located at 70 side of outer tunnel furnace, and close to external
The side of continuous tunnel furnace 70 is formed with discharge end；Electrical control mechanism includes the first inductor 90, the second inductor 100, controller, first
Timer and the second timer；First inductor 90 and the second inductor 100 are arranged on speed changing conveying mechanism 60, and along speed change
The conveying direction of conveying mechanism 60 is arranged successively, and the second inductor 100 is located at discharge end；First inductor 90 is for incuding
The first signal is sent to controller when to baking tray 80；Second inductor 100 is for sending second signal when sensing baking tray 80
To controller；First timer and the second timer are electrically connected with controller respectively.
Herein it should be noted that the speed that above controller is calculated according to the speed calculation procedure of its internal preset
Degree controls the conveying speed of speed changing conveying mechanism 60；The speed calculates program bag and includes: at least two on the first conveying direction
Baking tray 80 is one group；Speed changing conveying mechanism 60 only conveys one group of baking tray 80 every time, can by control delivery device 30 push when
Between interval to realize；Controller is according to the V being calculatedN+1Control the conveying speed of speed changing conveying mechanism 60；Wherein: VN+1=
V0*VN*TAN/[B-V0*(TBN-TAN)]；In above formula: B is the distance between any two groups of baking trays 80；V0For outer tunnel furnace 70
Conveying speed；TANThe time of the second inductor 100 is moved to from the first inductor 90 for N group baking tray 80；TBNFor N+1 group
80 distance N group baking tray 80 of baking tray moves to the time difference of the first inductor 90, and T from horizontal transport agency 10AN<TBN；VNFor
First inductive switch senses the conveying speed of N group baking tray speed changing conveying mechanism 60 after 80s；VN+1For the induction of the first inductive switch
To the conveying speed of N+1 group baking tray speed changing conveying mechanism 60 after 80s.
On the basis of above structure, when using above-mentioned baking tray into disk control system, coefficient B is set according to actual needs
Numerical value, and input coefficient B, V according to the actual situation1、V0Numerical value；When the first inductor 90 detects first group of baking tray 80,
Inductor sends the first signal to controller, and controller controls the first timer at this time and the second timer starts timing, and first
Timer feedback time A1 is to controller, the second timer feedback time B1 to controller；It is detected later in the second inductor 100
When to first group of baking tray 80, second signal is sent to controller, the first timer feedback time A2 to controller, at this point, obtaining
TA1=A2-A1；Furthermore when the first inductor 90 detects second group of baking tray 80, the second timer feedback time B2 to control
Device, at this point, obtaining TB1=B2-B1；And as shown from the above formula, V2=V0*V1*TA1/[B-V0*(TB1-TA1)], by above-mentioned acquisition
Numerical value substitute into formula in, V can be calculated2, at this point, when the first inductor 90 detects second group of baking tray 80, control
Device is according to the V being calculated2The conveying speed of speed changing conveying mechanism 60 is adjusted to V2；V is being calculated2On the basis of, pass through
The second signal that the first signal and the second inductor 100 that first inductor 90 is sent are sent, the first timer of cooperation can get
Coefficient TA2；The first signal sent by the first inductor 90, the second timer of cooperation can get coefficient TB3, and then can calculate
Obtain V3, controller is again according to V3Control speed changing conveying mechanism 60 conveying speed, subsequent process according to the above process after
It is continuous to realize that speed is adjusted.
From the foregoing, it will be observed that according to the spread ratio B of setting, using the first inductor 90, the second inductor 100, the first timing
The cooperation of device, the second timer and controller can successively obtain TA1…TAN, and accordingly obtain TB1…TBN, in this way, can get phase
The conveying speed V answered2…VN+1, later under the control of the controller, the conveying speed of speed changing conveying mechanism 60 is adjusted, and will appoint
It adjusts between anticipating between two groups of adjacent baking trays 80 to numerical value B, equidistant conveying can be realized；Furthermore above process whole-course automation
Control, can lower labor intensity, and can realize real-time detection, accuracy is higher.
This baking tray may also include into disk control system such as above-mentioned positioning guide mechanism 50, and positioning guide mechanism 50 is used for will
Baking tray 80 on horizontal transport agency 10 is directed to speed changing conveying mechanism 60；In this way, can avoid delivery device 30 in push in water
During at least two baking trays 80 to iso-variable velocity conveying mechanism 60 on the conveying direction of workpiece conveying mechanism 10, due to mechanical oscillation
The possibility that is mobile, and then being bonded baking tray 80 etc. baking tray 80 is caused.Above-mentioned positioning guide mechanism 50 can be used such as above-mentioned reality
An A is applied to realize.
The invention also discloses a kind of using above-mentioned baking tray into the baking tray of disk control system into disk control method, comprising:
At least two baking trays 80 on the first conveying direction are one group, and speed changing conveying mechanism 60 only conveys one group every time and bakes
Disk 80；
Controller is according to the V being calculatedN+1Control the conveying speed of speed changing conveying mechanism 60；
Wherein: VN+1=V0*VN*TAN/[B-V0*(TBN-TAN)]；
In above formula:
B is the distance between any two groups of baking trays 80；
V0For the conveying speed of outer tunnel furnace 70；
TANThe time of the second inductor 100 is moved to from the first inductor 90 for N group baking tray 80；
TBNThe first inductor 90 is moved to from horizontal transport agency 10 for 80 distance N group baking tray 80 of N+1 group baking tray
Time difference, and TAN<TBN；
VNThe conveying speed of N group baking tray speed changing conveying mechanism 60 after 80s is sensed for the first inductive switch；
VN+1The conveying speed of N+1 group baking tray speed changing conveying mechanism 60 after 80s is sensed for the first inductive switch.
Based on the above method, in use, being incuded by the first inductor 90 of above-mentioned baking tray into disk control system
The first signal is sent to baking tray 80 to controller, and senses that baking tray 80 sends second to controller by the second inductor 100
Signal can calculate TAN when controller controls the first timer at this time；N group baking tray is sensed in the first inductor 90
80 and sense N+1 group baking tray it is after 80s to controller send the first signal, at this time controller control the second timer
When, it can be obtained TBN；Simultaneously, according to actual needs, the numerical value of coefficient B is set, and typing coefficient V according to the actual situation0With
Above-mentioned numerical value is substituted into formula later, can be obtained speed VN+1, controller is further according to V by V1N+1Control speed changing conveying mechanism
60 conveying speed, in this way, by the above method, can fixed value B according to actual needs, to adjust speed changing conveying mechanism 60
Conveying speed realizes equidistant output so that the spacing between 80 groups of baking tray is B.
It needs herein, the above process can also obtain out TAN by the second timer, correspondingly, pass through first
Timer obtains out TBN；Furthermore above-mentioned the first timer and the second timer can be individual component, can also be controller
Internal time chip.
Existing tape transport, drum drive mechanism etc. can be used in above-mentioned all speed changing conveying mechanisms 60, wherein
Tape transport, drum drive mechanism motor be variable-frequency motor；Existing band can be used in above-mentioned all speed change conveying assemblies
Transport mechanism, drum drive mechanism etc., wherein tape transport, drum drive mechanism power motor be variable-frequency motor, such as
Its conveying speed is adjusted in this realization.
Above-mentioned controller can be used current version be OMRON-CP1L-M40DR-A or OMRON-CJ1W-ID201 or
The first above-mentioned inductor 90 of the PLC controller of OMRON-CP1E-NA20DT1-D and the second inductor 100 can be used existing
Model OMRON--E2E-X7D1-N close to switch, the travel switch of OMRON-D4V-8112Z, optoelectronic switch or grating or
The photoelectric sensor of model OMRON-E3Z-B67；Current version can be used in above-mentioned the first timer and the second timer
For the timer of TAJ5-QJT5, H12612, WS-A0201-CC；Above controller, the first inductor 90, the second inductor 100,
The working principle of first timer and the second timer can be known from the prior art, no longer be repeated herein.
The above embodiment is only the preferred embodiment of the present invention, and the scope of protection of the present invention is not limited thereto,
The variation and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed range.
Claims (10)
1. a kind of baking tray is into disk device, it is characterised in that: including feed zone, discharge zone, horizontal transport agency, partition and push away
Send mechanism；The horizontal transport agency is for conveying the baking tray in the feed zone to the discharge zone；In the discharge zone
Be provided at least two baking trays place station, at least two baking trays place station along the horizontal transport agency conveying direction according to
Secondary arrangement；The partition, which is used to the adjacent baking tray of any two placing the baking tray in station, to be separated；The pusher
Structure is used to release baking tray the baking tray and places station, and the push direction of the delivery device and the horizontal transport agency
Conveying direction is vertical.
2. baking tray as described in claim 1 is into disk device, it is characterised in that: the horizontal transport agency is conveyer belt conveyer
Structure.
3. baking tray as described in claim 1 is into disk device, it is characterised in that: the delivery device includes push plate and cylinder, institute
Push plate is stated for pushing baking tray；The telescopic rod of the cylinder and the push plate are sequentially connected.
4. baking tray as described in claim 1 is into disk device, it is characterised in that: the adjacent baking tray of any two place station it
Between be formed with the first separation station；The partition includes at least one partition component, each partition component with it is each described
First separation station is correspondingly arranged；The partition component includes demarcation plate and dynamic structure；The dynamic structure is for driving institute
Demarcation plate movement is stated, so that the demarcation plate protrudes into or separates station far from corresponding described first.
5. baking tray as claimed in claim 4 is into disk device, it is characterised in that: the dynamic structure drives the demarcation plate along perpendicular
To movement；The demarcation plate includes the first segment and second segment being vertically connected with, and the thickness of the first segment is less than the second segment
Thickness.
6. a kind of baking tray is into disk control system, it is characterised in that: including equidistant conveying mechanism and as claim 1-5 is any
Baking tray described in is into disk device；The equidistant conveying mechanism is used to receive the baking tray pushed by the delivery device, and in institute
It states and baking tray is equidistantly delivered in outer tunnel furnace on the push direction of delivery device.
7. baking tray as claimed in claim 6 is into disk control system, it is characterised in that: the baking tray further includes into disk control system
Positioning guide mechanism；The positioning guide mechanism is used to the baking tray on the horizontal transport agency being directed to the equidistant conveying
Mechanism.
8. baking tray as claimed in claim 7 is into disk control system, it is characterised in that: the adjacent baking tray of any two places work
The second separation station is formed between position；The positioning guide mechanism includes bracket, at least one piece of positioning guiding plate and at least one
A elastic element；Each positioning guiding plate is correspondingly arranged with each second separation station；The positioning guiding plate is mounted on
On the bracket, and it can be moved protruding between the position of the second separation station and the position for stretching out the second separation station
It is dynamic；The positioning guiding plate with baking tray side for being in contact；Each elastic element and each positioning guiding plate correspondence are set
It sets, the elastic element is used to provide to promote to correspond to the positioning guiding plate and keep protruding into the elasticity that described second separates station and answer
Power.
9. a kind of baking tray is into disk control system, it is characterised in that: including speed changing conveying mechanism, electrical control mechanism and as right is wanted
Ask the described in any item baking trays of 1-5 into disk device；The speed changing conveying mechanism is used to receive to be baked by what the delivery device was released
The baking tray is simultaneously delivered to outer tunnel furnace by disk；The speed changing conveying mechanism is located at outer tunnel furnace side, and close to external tunnel
The side of road furnace is formed with discharge end；The electrical control mechanism includes the first inductor, the second inductor, controller, the first timing
Device and the second timer；First inductor and second inductor are arranged on the speed changing conveying mechanism, and along institute
The conveying direction for stating speed changing conveying mechanism is arranged successively, and second inductor is located at the discharge end；First induction
Device is for sending the first signal when sensing baking tray to the controller；Second inductor is used for when sensing baking tray
Second signal is sent to the controller；First timer and second timer electrically connect with the controller respectively
It connects.
10. it is a kind of using baking tray as claimed in claim 9 into the baking tray of disk control system into disk control method, it is characterised in that packet
It includes:
At least two baking trays on first conveying direction are one group, and the speed changing conveying mechanism only conveys one group every time and bakes
Disk；
The controller is according to the V being calculatedN+1Control the conveying speed of the speed changing conveying mechanism；
Wherein: VN+1=V0*VN*TAN/[B-V0*(TBN-TAN)]；
In above formula:
B is the distance between any two groups of baking trays；
V0For the conveying speed of outer tunnel furnace；
TANThe time of second inductor is moved to from first inductor for N group baking tray；
TBNThe time of first inductor is moved to from the horizontal transport agency for N+1 group baking tray distance N group baking tray
Difference, and TAN<TBN；
VNThe conveying speed of the speed changing conveying mechanism after N group baking tray is sensed for the first inductive switch；
VN+1The conveying speed of the speed changing conveying mechanism after N+1 group baking tray is sensed for the first inductive switch.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811056294.4A CN109230471B (en) | 2018-09-11 | 2018-09-11 | Baking tray feeding control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811056294.4A CN109230471B (en) | 2018-09-11 | 2018-09-11 | Baking tray feeding control method |
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| CN109230471B CN109230471B (en) | 2023-12-05 |
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| CN109230471B (en) | 2023-12-05 |
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