CN109174676A - A kind of automatic fraction collector of inductance core (ferrite R stick) - Google Patents

A kind of automatic fraction collector of inductance core (ferrite R stick) Download PDF

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Publication number
CN109174676A
CN109174676A CN201811128996.9A CN201811128996A CN109174676A CN 109174676 A CN109174676 A CN 109174676A CN 201811128996 A CN201811128996 A CN 201811128996A CN 109174676 A CN109174676 A CN 109174676A
Authority
CN
China
Prior art keywords
magnetic core
ferrite
stick
flexural strength
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811128996.9A
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Chinese (zh)
Inventor
糜震东
岳海
孙奇伟
顾曦
刘红林
顾成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Kekai Electrical Appliances Co Ltd
Original Assignee
Shanghai Kekai Electrical Appliances Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Kekai Electrical Appliances Co Ltd filed Critical Shanghai Kekai Electrical Appliances Co Ltd
Priority to CN201811128996.9A priority Critical patent/CN109174676A/en
Publication of CN109174676A publication Critical patent/CN109174676A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • B07C5/06Sorting according to size measured mechanically
    • B07C5/07Sorting according to size measured mechanically by calipering using relatively moving article-engaging means, e.g. clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)

Abstract

The invention discloses a kind of automatic fraction collectors of inductance core (ferrite R stick), its structure includes vibrating disc feeder, workbench, control slide unit, power assisting device and flexural strength detection components, the upper left of the workbench is equipped with feed pipe, the left side of the feed pipe connects vibrating disc feeder, control slide unit is fixedly connected with above the workbench, the right side of the control slide unit is equipped with power assisting device, tube channel and flexural strength detection components.It is equipped with product sorting device and rejected product storage box on the right side of the flexural strength detection components, is equipped with qualified product storage box on the right side of the workbench.This kind of magnetic core rolls sorting machine, and by being equipped with control slide unit, the size and curvature of magnetic core are managed using the only drift in control slide unit;By being equipped with flexural strength detection components, to detect the flexural strength of magnetic core.It is sorted without manually, time saving and energy saving, structure is simple, and practicability is stronger.

Description

A kind of automatic fraction collector of inductance core (ferrite R stick)
Technical field
The present invention relates to a kind of magnetic core separator field, specially a kind of automatic sorting of inductance core (ferrite R stick) Machine.
Background technique
Magnetic core refers to a kind of sintering magnetic metal oxide being made of various iron oxide mixtures, for example, manganese-zinc-iron Oxysome and nickel-zinc ferrite are typical magnetic core array materials, and manganese-zinc ferrite has the spy of high magnetic permeability and high magnetic flux density Point, and there is more low-loss characteristic, nickel-zinc ferrite has high unit area impedance, less than characteristics such as several hundred low magnetic permeabilities, And FERRITE CORE, it is a kind of high frequency permeability magnetic material, is used in high frequency environment, mainly make high frequency transformer, as Switching Power Supply, row is defeated Transformer etc. out, high-frequency magnetic etc. increase magnetic permeability, improve inductance quality factor, use inside transformer, in FERRITE CORE It needs to carry out quality testing to magnetic core stick in the production process of stick, to determine that its diameter, cylindricity and flexural strength be It is no to reach standard, and existing magnetic core stick sorting on the market is sorted by manual testing and range estimation mostly, it is more time-consuming Arduously, hand picking time and effort consuming production efficiency is low and when producing in enormous quantities, and is difficult to accurately sub-elect lower than standard The magnetic core of breaking force and beyond curvature, cylindricity and magnetic core beyond normal diameter size, is more troublesome.
Therefore, in order to solve these problems, it is proposed that a kind of automatic fraction collector of inductance core (ferrite R stick).
Summary of the invention
The purpose of the present invention is to provide a kind of automatic fraction collectors of inductance core (ferrite R stick), to solve above-mentioned back The problem of being proposed in scape technology.
To achieve the above object, the invention provides the following technical scheme: a kind of inductance core (ferrite R stick) it is automatic Sorting machine, structure includes workbench, vibrating disc feeder, feed pipe, control slide unit, power assisting device, tube channel, counter-bending strong Degree detection components and sorting fracture magnetic core mechanism.The upper left of the workbench is equipped with feed pipe, the left side of the feed pipe Connection vibrating disc feeder, the feed pipe right side connection control slide unit, the control slide unit include limited block, cartoon rule, slide Block, guide rail and pedestal.The right side of the control slide unit is equipped with power assisting device and flexural strength detection components;The power-assisted dress Setting component includes motor, motor rack fixed block, electric machine support, sliding block, fixed block, guide rail, iron tyre, rubber tire, limited block.It is described anti- Bending strength detection components include rubber tire, V-type bearing groove, fixed block, rubber tire limiting device, tube channel, guide rail, sliding block, motor Bracket, motor, counterweight spring, V-groove bearing fixing device, supporting block, limited block, the right side of the flexural strength detection components By-product sorting unit is fixed in side, and the right side of the workbench is equipped with storage box.
Compared with prior art, beneficial effects of the present invention are as follows:
1. magnetic core rolls sorting machine, by being equipped with control slide unit, the straight of magnetic core is managed using the access opening of only drift Diameter size, cylindricity, curvature and magnetic core surface particles object, are sorted without manually, increase the efficiency of sorting, time saving It is laborsaving, it ensure that the accuracy of the production standard of magnetic core, the magnetic core mass of output is higher, and structure is simple, and practicability is stronger.
It, can be by adding driving wheel glue by the flexural strength detection components being equipped with 2. magnetic core rolls sorting machine A kind of the born scheme of weight of wheel: counterweight, second: initial tension of spring., cooperation two driven wheels (between V-groove bearing across Away from the flexural strength for detecting magnetic core with this, qualified magnetic core is sub-elected, the efficiency of separation is higher, more accurately, weight therein Span L between code, initial tension of spring and V-type bearing is can be adjusted according to the requirement of product.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention, Objects and advantages will become more apparent upon:
Fig. 1 is a kind of overall structure diagram of the automatic fraction collector of inductance core (ferrite R stick) of the present invention.
Fig. 2 is a kind of control slide unit structural schematic diagram of the automatic fraction collector of inductance core (ferrite R stick) of the present invention.
Fig. 3 is that a kind of bending resistance of the automatic fraction collector of inductance core (ferrite R stick) of the present invention takes intensity detection component Measuring principle schematic diagram.
Fig. 4 is that a kind of bending resistance of the automatic fraction collector of inductance core (ferrite R stick) of the present invention takes intensity detection component (the first scheme: the attached refitting of counterweight is set) structural schematic diagram.
Fig. 5 is that a kind of bending resistance of the automatic fraction collector of inductance core (ferrite R stick) of the present invention takes intensity detection component (the Two kinds of schemes: initial tension of spring device) structural schematic diagram.
Fig. 6 is after a kind of flexural strength of the automatic fraction collector of inductance core (ferrite R stick) of the present invention detects Qualified rejected product sorting unit structural schematic diagram.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
Referring to Fig. 1, the present invention provides a kind of technical solution: a kind of automatic fraction collector of inductance core (ferrite R stick), Its structure include: its structure include vibrating disc feeder 1, it is feed pipe 2, control slide unit 3, power assisting device 4, tube channel 5, counter-bending Intensity detection component 6, substandard product sorting unit 7, storage box, workbench.
Referring to Fig. 1, the right side of the vibrating disc feeder 1 is fixedly connected with feed pipe 2, the right side of the feed pipe 2 is solid Fixed connection control slide unit 4, it is more convenient by the way that the function of self-feeding may be implemented equipped with vibrating disc feeder 1.
Please referring to Fig. 2 control its component of slide unit includes: drift, 3 sliding blocks, 4 guide rails, 5 pedestals are stopped in 1 limited block, 2.Limited block 1 is fixed on pedestal 5, effect be stirred when magnetic core is got lodged in the only access opening of drift 2 only lead to move forward and backward when limitation Only drift front-rear position.Only drift 2 is fixed on to be used cooperatively above sliding block 3 with guide rail 4 and move forward and backward.Guide rail 4 is fixed on pedestal 5 Above.Only drift in control slide unit can be sub-elected accurately beyond standard-sized magnetic core, be sorted without manually, Increase the efficiency of sorting.
Please refer to Fig. 3 power assisting device.The 24V motor 1 is separately fixed above electric machine support 3,4.The motor branch Frame 4 is fixed on above sliding block 5.The guide rail 7 of sliding block 5 is connect with fixed block 6.Iron tyre 8 and rubber tire 9 are separately fixed on 24V motor 1 Face.Limited block 10 is fixed on 4 lower section of electric machine support.
Please refer to Fig. 4 flexural strength detection device.Fig. 5 Fig. 6 is two kinds of different embodiments.
The first scheme: the attached refitting of counterweight is set.
The bottom height of the rubber tire limiting device 4 and the fixed device 11 of iron tyre has supporting block 12.The described rubber tire limit fill Set 4 and the fixed device 11 of iron tyre connect with fixed block 3 and supporting block 12.Rubber tire 1 is fixed on above motor 9.V-groove bearing 2 is solid It is scheduled on above the fixed device of iron tyre.Motor 9 and guide rail 6, sliding block 7 are fixed on above supporting block 12.Counterweight 10 is fixed on motor branch 8 lower section of frame.Limited block 13 is fixed between supporting block 12 and electric machine support 8.By setting the gravity of counterweight 10, cooperate V-groove Span between bearing 2 detects the flexural strength of magnetic core with this, and qualified magnetic core is sub-elected with this.
Second scheme: initial tension of spring device.
By adjustment spring by compressed distance S1, cooperate different limit height S2, obtained pretightning force F, from And the pretightning force pressure F set is applied on test product eventually by rubber tire driving wheel, cooperation V-groove bearing 2 it Between span the flexural strength of magnetic core is detected with this, qualified magnetic core is sub-elected with this.
A kind of automatic fraction collector of inductance core (ferrite R stick) of the present invention, working principle are by ferrite magnetic Core is put into vibrating disc feeder, is entered in control slide unit by feed pipe magnetic core, if the size and curvature of magnetic core are all closed Only drift will be passed through if lattice, increased its push power into power assisting device and entered in flexural strength detection components;If magnetic If the size and curvature of plug are all unqualified, magnetic core stick will be got lodged in inside only drift, stir go-no go gauge at this time to next Idle channel, qualified magnetic core can continue through, while operator can clean out the product of blocking, so that next time alternately makes With.When magnetic core stick enters in flexural strength detection components, motor driven rubber tire rotate driving wheel, with this come before pushing magnetic core Into when magnetic core reaches among two V-groove bearing driven wheels, counterweight weight and initial tension of spring can apply on the drive wheel, drive Weight on driving wheel can provide one by pressure F to magnetic core, when flexural strength will be by lower than the magnetic core of set standard value It fractures, and qualified magnetic core will be sorted out, and be fallen into storage box by discharge nozzle.
Magnetic core separator component of the present invention is universal standard part or component as known to those skilled in the art, structure and Principle is all that this technology personnel can be learnt by technical manual or be known by routine experiment method, problems solved by the invention It is existing magnetic core stick sorting is on the market sorted by manual testing and range estimation mostly, it is more time-consuming and laborious, and big Hand picking time and effort consuming production efficiency is low when batch production, and is difficult to accurately sub-elect lower than standard breaking force, exceeds The problems such as curvature and the magnetic core beyond standard dimensions etc. are more troublesome.The present invention pass through above-mentioned component mutual group It closes, by being equipped with control slide unit, size and curvature and the magnetic core surface of magnetic core is managed using the access opening in only drift Particulate matter the problems such as, sorted without manually, increase the efficiency of sorting, it is time saving and energy saving, ensure that the production of magnetic core The accuracy of standard, by the flexural strength detection components being equipped with, can by adding the preload strength of counterweight weight and spring, It controls gravity suffered by magnetic core, cooperates the span between two V-type bearing grooves to detect the flexural strength of magnetic core, sorting with this Qualified magnetic core out, the efficiency of separation is higher, and overall structure is simple, and practicability is stronger.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state Bright restriction, it is intended that including all changes in the meaning and scope for the condition of equivalent for falling in claim in the present invention It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (7)

1. a kind of automatic fraction collector of inductance core (ferrite R stick), structure includes vibrating disc feeder 1, feed pipe 2, pipe Control slide unit 3, power assisting device 4, tube channel 5, flexural strength detection components 6, product sorting device 7, rejected product storage box 8, Qualified product storage box 9, workbench 10, it is characterised in that: magnetic core reaches feed pipe 2 by the vibration of vibrating disc 1, subsequently into control 3 in slide unit, by the friction motive force of power assisting device 4 by tube channel 5, flexural strength detection device 6 is reached, product is passed through Sorting unit 7 is sorted, and substandard product enters rejected product storage box 8, and qualified products enter qualified product storage box 9.
2. a kind of automatic fraction collector of inductance core (ferrite R stick) according to claim 1, control its feature of slide unit exists In: when magnetic core is reached by feed pipe stops drift, if the diameter of magnetic core, cylindricity, curvature are more than stopping for setting When the size of the access opening (6) in drift 2, magnetic core will be got lodged in the only access opening of drift (2), at this moment will only be dialled forward drift Next idle channel is moved, qualified product can continue through, while operator can clean out the product of blocking, so as to next time It is used alternatingly.
3. a kind of automatic fraction collector of inductance core (ferrite R stick) according to claim 1, its feature of power assisting device exist In: after magnetic core is come out by control slide unit at arrival power assisting device, drive rubber tire and iron tyre to increase to magnetic core by motor Frictional force, increase the power pushed ahead of magnetic core.
4. a kind of automatic fraction collector of inductance core (ferrite R stick) according to claim 1, flexural strength detection group Part is it is characterized by: after magnetic core comes out from tube channel, and when reaching among two V-groove bearings, the rubber tire above magnetic core is by weight The weight of code or the pretightning force of spring, the pressure F applied to product are cooperating the span L between two V-groove bearings, to reach To the purpose of detection bending strength.
5. a kind of automatic fraction collector of inductance core (ferrite R stick) according to claim 1, flexural strength detection group Part (the first scheme: the attached refitting of counterweight is set) reaches in two V-groove bearings it is characterized by: after magnetic core comes out from tube channel Between when, weight of the rubber tire by counterweight above magnetic core cooperates the span L between two V-groove bearings to detect bending strength, reaches Magnetic core less than intensity will be broken off herein, and be continued to next station and sorted.
6. a kind of automatic fraction collector of inductance core (ferrite R stick) according to claim 1, flexural strength detection group Part (second scheme: initial tension of spring device) reaches two V-groove bearings it is characterized by: after magnetic core comes out from tube channel When intermediate, the rubber tire above magnetic core is cooperated the span L between two V-groove bearings to detect bending strength by initial tension of spring, The magnetic core that intensity is not achieved will be broken off herein, and be continued to next station and sorted.
7. a kind of automatic fraction collector of inductance core (ferrite R stick) according to claim 1, product sorting device and Rejected product and qualified product storage box its spy are: when magnetic core from flexural strength detection group out after, reach product selecting Device, the device by intermediate notch, fall to the magnetic core being broken off in rejected product storage box, and qualified magnetic core meeting Proceed on qualified product storage box.
CN201811128996.9A 2018-09-27 2018-09-27 A kind of automatic fraction collector of inductance core (ferrite R stick) Pending CN109174676A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811128996.9A CN109174676A (en) 2018-09-27 2018-09-27 A kind of automatic fraction collector of inductance core (ferrite R stick)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811128996.9A CN109174676A (en) 2018-09-27 2018-09-27 A kind of automatic fraction collector of inductance core (ferrite R stick)

Publications (1)

Publication Number Publication Date
CN109174676A true CN109174676A (en) 2019-01-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811128996.9A Pending CN109174676A (en) 2018-09-27 2018-09-27 A kind of automatic fraction collector of inductance core (ferrite R stick)

Country Status (1)

Country Link
CN (1) CN109174676A (en)

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Application publication date: 20190111