CN202066804U - Battery X-ray online detector - Google Patents

Battery X-ray online detector Download PDF

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Publication number
CN202066804U
CN202066804U CN2011201698008U CN201120169800U CN202066804U CN 202066804 U CN202066804 U CN 202066804U CN 2011201698008 U CN2011201698008 U CN 2011201698008U CN 201120169800 U CN201120169800 U CN 201120169800U CN 202066804 U CN202066804 U CN 202066804U
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China
Prior art keywords
conveyer line
battery
line
ray
spacing
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Expired - Lifetime
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CN2011201698008U
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Chinese (zh)
Inventor
刘骏
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SHENZHEN UNICOMP TECHNOLOGY Co Ltd
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SHENZHEN UNICOMP TECHNOLOGY Co Ltd
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Abstract

The utility model relates to a battery X-ray online detector which performs online flaw detection on a manufactured battery and comprises a machine frame and a controller. A feeding unit, a detecting unit, a defective product separating unit and a discharging unit which are all arranged on the machine frame according to feeding sequence. The detecting unit includes a detecting position sensor used for detecting stations, a blocking mechanism, a detecting jack-up mechanism, a detecting conveying line, an X-ray generating device and an image collection device corresponding to the X-ray generating device. The blocking mechanism includes a first driving portion and a blocking piece, wherein the blocking piece is driven by the first driving portion to move from an initial position to a blocking position which stops the battery from advancing. The detecting jack-up mechanism includes a second driving portion and a jack-up block, wherein the jack-up block is driven by the second driving portion to jack up the battery from the detecting conveying line position to a detecting position. The battery X-ray online detector has the advantages of being capable of simplifying structure and reducing cost.

Description

A kind of battery X ray on-line detector
Technical field
The utility model relates to the X ray on-line detector, relates in particular to a kind of battery X ray on-line detector that the battery of manufacturing is carried out online carrying out flaw detection.
Background technology
Along with heavy industry, light industry, automobile, developing rapidly and the market demand of industries such as consumer electronics, make that the battery industry of service is benefited a great deal for it, production capacity and energy supply increase greatly, various lithium batteries, ickel-cadmium cell, accumulator emerges in an endless stream, but the thing followed is traditional detection means, as Manual Visual Inspection, the surface is detected and off-line type X-Ray detects because of its cost height, detection speed is slow, the False Rate height, problem such as can not onlinely detect and can not satisfy the needs of manufacturing enterprise, in the case, the online X-Ray checkout equipment of battery arises at the historic moment, it has the advantage of online detection to the inside battery structure, but, the structure of existing battery X ray on-line detector is complicated, and cost is higher.
Summary of the invention
For the structure that solves battery X ray on-line detector in the prior art is complicated, the cost problem of higher, the utility model provides a kind of battery X ray on-line detector.
The utility model provides a kind of battery X ray on-line detector, comprise frame and controller, described frame is provided with the feed unit that is disposed in order according to charging, detecting unit, defective products separation unit and go out material unit, described detecting unit comprises the detection position sensor that is positioned at the detection station, blocking mechanism, detect jacking mechanism, detect conveyer line, the X ray generation device and with the corresponding image gathering device of described X ray generation device, described blocking mechanism comprise first drive division and with drive the catch that moves to the blocking position that stops that battery advances from initial position by described first drive division, described detection jacking mechanism comprises second drive division and is driven battery by detecting the jacking block of conveyer line position jack-up to the detection position, described feed unit by described second drive division, the defective products separation unit, go out material unit, the detection position sensor, first drive division is connected with described controller respectively with second drive division.
As further improvement of the utility model, described feed unit comprises that plug into conveyer line and spacing of temporary storage mechanism, charging shrink conveyer line, the plug into output terminal of conveyer line of described charging is plugged into mutually with the input end that described spacing is shunk conveyer line, described spacing is shunk conveyer line and is comprised before the charging conveyer line behind the conveyer line and charging at least, before the described charging after conveyer line and the charging spacing of conveyer line gradually shrink along feedstock direction.
As further improvement of the utility model, described temporary storage mechanism comprises temporary jacking mechanism, temporary collection and releasing mechanism, is positioned at the preceding feed entrance point sensor of its preceding station and is positioned at the back feed entrance point sensor of station thereafter, and described temporary jacking mechanism, temporary collection and releasing mechanism, preceding feed entrance point sensor and back feed entrance point sensor are connected with described controller respectively.
As further improvement of the utility model, described defective products separation unit comprises sorting conveyer line, defective products collecting box, sort location sensor, the 3rd driver and by described the 3rd driver bad battery is pushed to the plectrum of defective products collecting box by the sorting conveyer line, and the input end of described defective products conveyer line is plugged into the output terminal of described detection conveyer line, described the 3rd driver, sort location sensor are connected with described controller respectively.
As further improvement of the utility model, described the 3rd driver is a cylinder, and described defective products collecting box is communicated with the guide tube.
As further improvement of the utility model, described discharging unit comprises that spacing amplifies conveyer line and the discharging conveyer line of plugging into, described spacing is amplified the input end of conveyer line and is plugged into the output terminal of described sorting conveyer line, and the plug into input end of conveyer line of the output terminal of described spacing amplification conveyer line and described discharging is plugged into.
As further improvement of the utility model, described spacing is amplified conveyer line and is comprised before the discharging conveyer line behind the conveyer line and discharging, before the described discharging after conveyer line and the described discharging spacing of conveyer line gradually amplify along the discharging direction.
As further improvement of the utility model, described first drive division is a cylinder, and described second drive division is a cylinder.
As further improvement of the utility model, described controller is connected with display and control platform.
As further improvement of the utility model, described frame is provided with alarm lamp, and described controller is connected with described alarm lamp.
The beneficial effects of the utility model are: by such scheme, but simplified structure reduces cost.
Description of drawings
Fig. 1 is the structural representation of a kind of battery X ray of the utility model on-line detector.
Embodiment
Below in conjunction with description of drawings and embodiment the utility model is further specified.
Drawing reference numeral among Fig. 1 is: the charging conveyer line 1 of plugging into; Temporary storage mechanism 2; Spacing is shunk conveyer line 3; Detect jacking mechanism 4; X ray generation device 5; Image gathering device 6; Display 7; Control platform 8; Defective products separation unit 9; Defective products collecting box 10; Spacing is amplified conveyer line 11; The discharging conveyer line 12 of plugging into; Alarm lamp 13; Frame 100.
As shown in Figure 1, a kind of battery X ray on-line detector, comprise frame 100 and controller, described frame 100 is provided with the feed unit that is disposed in order according to cell feed, detecting unit, defective products separation unit 9 and go out material unit, described detecting unit comprises the detection position sensor that is positioned at the detection station, blocking mechanism, detect jacking mechanism 4, detect conveyer line, X ray generation device 5 and with described X ray generation device 5 corresponding image gathering device 6, described blocking mechanism comprise first drive division and with drive the catch that moves to the blocking position that stops that battery advances from initial position by described first drive division, described detection jacking mechanism 4 comprises second drive division and is driven battery by detecting the jacking block of conveyer line position jack-up to the detection position, described feed unit by described second drive division, defective products separation unit 9, go out material unit, the detection position sensor, first drive division is connected with described controller respectively with second drive division.Wherein, described first drive division is a cylinder, and described second drive division is a cylinder.When battery is sent to the detection station via the detection conveyer line, the detection trigger position transducer, control first drive division driving catch by controller and stop battery, admission controller is controlled second drive division and is driven top battery on the jacking block again, battery is risen, arrive the detection position, detect capture by X ray generation device 5 and image gathering device 6 again, because when detecting, battery is risen by the described detection jacking mechanism 4 of jacking block, break away from the detection conveyer line, can avoid being subjected to detecting the influence of conveyer line vibration and produce and rock, helped improving the capture quality.
As shown in Figure 1, described feed unit comprises that plug into conveyer line 1 and spacing of temporary storage mechanism 2, charging shrink conveyer line 3, the plug into output terminal of conveyer line 1 of described charging is plugged into mutually with the input end that described spacing is shunk conveyer line 3, described spacing is shunk conveyer line 3 and is comprised before the charging conveyer line behind the conveyer line and charging at least, before the described charging after conveyer line and the charging spacing of conveyer line gradually shrink along feedstock direction.Wherein, between detecting, can shrink conveyer line 3 by described spacing the spacing of forward and backward two conveyer lines is shunk, help realizing to improve detection efficiency the capture simultaneously of two batteries.
As shown in Figure 1, described temporary storage mechanism 2 comprises temporary jacking mechanism, temporary collection and releasing mechanism, is positioned at the preceding feed entrance point sensor of its preceding station and is positioned at the back feed entrance point sensor of station thereafter, and described temporary jacking mechanism, temporary collection and releasing mechanism, preceding feed entrance point sensor and back feed entrance point sensor are connected with described controller respectively.Wherein, when the battery of last station transmission is too fast, can be by temporary jacking mechanism with battery jack-up, and receipts are kept in collection and releasing mechanism is kept in battery, can avoid battery overcrowding, the battery that transmits when last station is crossed when slow, can be by collecting and releasing mechanism discharge temporary battery, to fill up the vacancy of station, avoid battery excessively sparse.
As shown in Figure 1, described defective products separation unit 9 comprises sorting conveyer line, defective products collecting box 10, sort location sensor, the 3rd driver and by described the 3rd driver bad battery is pushed to the plectrum of defective products collecting box by the sorting conveyer line, and the input end of described defective products conveyer line is plugged into the output terminal of described detection conveyer line, described the 3rd driver, sort location sensor are connected with described controller respectively.Wherein, when battery arrives sort location after detection, trigger the sort location sensor, control the 3rd driver drives plectrum by controller battery is pushed to defective products collecting box 10 by the sorting conveyer line.
As shown in Figure 1, described the 3rd driver is a cylinder, and described defective products collecting box is communicated with the guide tube, can roll in the defective products collecting box 10 by the guide tube battery that leads.
As shown in Figure 1, described discharging unit comprises that spacing amplifies conveyer line 11 and the discharging conveyer line 12 of plugging into, described spacing is amplified the input end of conveyer line 11 and is plugged into the output terminal of described sorting conveyer line, and the plug into input end of conveyer line 12 of the output terminal of described spacing amplification conveyer line 11 and described discharging is plugged into.
As shown in Figure 1, described spacing is amplified conveyer line 11 and is comprised before the discharging conveyer line behind the conveyer line and discharging, before the described discharging after conveyer line and the described discharging spacing of conveyer line gradually amplify along the discharging direction.
As shown in Figure 1, described controller is connected with display 7 and control platform 8.
As shown in Figure 1, described frame 100 is provided with alarm lamp 13, and described controller is connected with described alarm lamp 13.
Above content be in conjunction with concrete preferred implementation to further describing that the utility model is done, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, under the prerequisite that does not break away from the utility model design, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.

Claims (10)

1. battery X ray on-line detector, it is characterized in that: comprise frame (100) and controller, described frame (100) is provided with the feed unit that is disposed in order according to charging, detecting unit, defective products separation unit (9) and go out material unit, described detecting unit comprises the detection position sensor that is positioned at the detection station, blocking mechanism, detect jacking mechanism (4), detect conveyer line, X ray generation device (5) and with the corresponding image gathering device of described X ray generation device (5) (6), described blocking mechanism comprise first drive division and with drive the catch that moves to the blocking position that stops that battery advances from initial position by described first drive division, described detection jacking mechanism (4) comprises second drive division and is driven battery by detecting the jacking block of conveyer line position jack-up to the detection position, described feed unit by described second drive division, defective products separation unit (9), go out material unit, the detection position sensor, first drive division is connected with described controller respectively with second drive division.
2. battery X ray on-line detector according to claim 1, it is characterized in that: described feed unit comprises that plug into conveyer line and spacing of temporary storage mechanism (2), charging shrink conveyer line (3), the plug into output terminal of conveyer line of described charging is plugged into mutually with the input end that described spacing is shunk conveyer line (3), described spacing is shunk conveyer line (3) and is comprised before the charging conveyer line behind the conveyer line and charging at least, before the described charging after conveyer line and the charging spacing of conveyer line gradually shrink along feedstock direction.
3. battery X ray on-line detector according to claim 2, it is characterized in that: described temporary storage mechanism (2) comprises temporary jacking mechanism, temporary collection and releasing mechanism, is positioned at the preceding feed entrance point sensor of its preceding station and is positioned at the back feed entrance point sensor of station thereafter, and described temporary jacking mechanism, temporary collection and releasing mechanism, preceding feed entrance point sensor and back feed entrance point sensor are connected with described controller respectively.
4. battery X ray on-line detector according to claim 1, it is characterized in that: described defective products separation unit (9) comprises sorting conveyer line, defective products collecting box (10), sort location sensor, the 3rd driver and by described the 3rd driver bad battery is pushed to the plectrum of defective products collecting box by the sorting conveyer line, and the input end of described defective products conveyer line is plugged into the output terminal of described detection conveyer line, described the 3rd driver, sort location sensor are connected with described controller respectively.
5. battery X ray on-line detector according to claim 4 is characterized in that: described the 3rd driver is a cylinder, and described defective products collecting box (9) is communicated with the guide tube.
6. battery X ray on-line detector according to claim 4, it is characterized in that: described discharging unit comprises that spacing amplifies conveyer line (11) and the discharging conveyer line (12) of plugging into, described spacing is amplified the input end of conveyer line (11) and is plugged into the output terminal of described sorting conveyer line, and the plug into input end of conveyer line (12) of the output terminal of described spacing amplification conveyer line (11) and described discharging is plugged into.
7. battery X ray on-line detector according to claim 6, it is characterized in that: described spacing is amplified conveyer line (11) and is comprised before the discharging conveyer line behind the conveyer line and discharging, before the described discharging after conveyer line and the described discharging spacing of conveyer line gradually amplify along the discharging direction.
8. battery X ray on-line detector according to claim 1 is characterized in that: described first drive division is a cylinder, and described second drive division is a cylinder.
9. battery X ray on-line detector according to claim 1 is characterized in that: described controller is connected with display (7) and control platform (8).
10. battery X ray on-line detector according to claim 1 is characterized in that: described frame (100) is provided with alarm lamp (13), and described controller is connected with described alarm lamp (13).
CN2011201698008U 2011-05-25 2011-05-25 Battery X-ray online detector Expired - Lifetime CN202066804U (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102809575A (en) * 2012-08-16 2012-12-05 无锡日联科技有限公司 Comprehensive X-Ray on-line detection system for lithium battery
CN102818812A (en) * 2012-08-14 2012-12-12 无锡日联科技有限公司 X-ray online detection apparatus for lithium ion battery
CN103267765A (en) * 2013-05-03 2013-08-28 无锡日联科技有限公司 Online X-RAY detection device for a square-casing lithium battery
CN104722496A (en) * 2015-03-12 2015-06-24 中国计量学院 Online defect detecting and sorting device of photovoltaic cell panel
CN106092007A (en) * 2016-06-15 2016-11-09 广东正业科技股份有限公司 A kind of detection equipment being applied to electrokinetic cell
CN106945890A (en) * 2017-03-07 2017-07-14 广州中国科学院沈阳自动化研究所分所 Lithium cell core pack arrangement X Ray detecting systems and detection method
CN108169252A (en) * 2018-03-09 2018-06-15 山东华锐影像设备有限公司 A kind of industrial X-ray check platform
CN109047025A (en) * 2018-07-24 2018-12-21 广东正业科技股份有限公司 A kind of X-ray automatic checkout system
CN110697166A (en) * 2019-11-19 2020-01-17 湖北中烟工业有限责任公司 On-line detection and automatic sorting and conveying device for quality of packaged slices
CN111112136A (en) * 2020-01-11 2020-05-08 王震 Radiation-proof automatic flaw detector
CN111157545A (en) * 2019-12-30 2020-05-15 广东正业科技股份有限公司 X-ray check out test set

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102818812A (en) * 2012-08-14 2012-12-12 无锡日联科技有限公司 X-ray online detection apparatus for lithium ion battery
CN102809575A (en) * 2012-08-16 2012-12-05 无锡日联科技有限公司 Comprehensive X-Ray on-line detection system for lithium battery
CN102809575B (en) * 2012-08-16 2016-04-13 无锡日联科技股份有限公司 The comprehensive X-Ray on-line detecting system of lithium battery
CN103267765A (en) * 2013-05-03 2013-08-28 无锡日联科技有限公司 Online X-RAY detection device for a square-casing lithium battery
CN103267765B (en) * 2013-05-03 2016-03-02 无锡日联科技股份有限公司 The online X-RAY checkout equipment of side's shell lithium battery
CN104722496A (en) * 2015-03-12 2015-06-24 中国计量学院 Online defect detecting and sorting device of photovoltaic cell panel
CN104722496B (en) * 2015-03-12 2017-03-01 中国计量学院 The online defects detection of photovoltaic battery panel and sorting equipment
CN106092007A (en) * 2016-06-15 2016-11-09 广东正业科技股份有限公司 A kind of detection equipment being applied to electrokinetic cell
CN106945890A (en) * 2017-03-07 2017-07-14 广州中国科学院沈阳自动化研究所分所 Lithium cell core pack arrangement X Ray detecting systems and detection method
CN106945890B (en) * 2017-03-07 2019-10-15 广州中国科学院沈阳自动化研究所分所 Lithium cell core pack arrangement X-Ray detection system and detection method
CN108169252A (en) * 2018-03-09 2018-06-15 山东华锐影像设备有限公司 A kind of industrial X-ray check platform
CN109047025A (en) * 2018-07-24 2018-12-21 广东正业科技股份有限公司 A kind of X-ray automatic checkout system
CN110697166A (en) * 2019-11-19 2020-01-17 湖北中烟工业有限责任公司 On-line detection and automatic sorting and conveying device for quality of packaged slices
CN111157545A (en) * 2019-12-30 2020-05-15 广东正业科技股份有限公司 X-ray check out test set
CN111157545B (en) * 2019-12-30 2022-11-01 广东正业科技股份有限公司 X-ray check out test set
CN111112136A (en) * 2020-01-11 2020-05-08 王震 Radiation-proof automatic flaw detector
CN111112136B (en) * 2020-01-11 2021-07-06 王震 Radiation-proof automatic flaw detector

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