CN110697166A - On-line detection and automatic sorting and conveying device for quality of packaged slices - Google Patents
On-line detection and automatic sorting and conveying device for quality of packaged slices Download PDFInfo
- Publication number
- CN110697166A CN110697166A CN201911132738.2A CN201911132738A CN110697166A CN 110697166 A CN110697166 A CN 110697166A CN 201911132738 A CN201911132738 A CN 201911132738A CN 110697166 A CN110697166 A CN 110697166A
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- Prior art keywords
- detection
- quality
- platform
- roller way
- sheets
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- 238000001514 detection method Methods 0.000 title claims abstract description 101
- 241000208125 Nicotiana Species 0.000 claims abstract description 38
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 38
- 238000004806 packaging method and process Methods 0.000 claims abstract description 7
- 230000033001 locomotion Effects 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000012372 quality testing Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 235000019504 cigarettes Nutrition 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 235000019506 cigar Nutrition 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Abstract
The invention discloses an on-line detection and automatic sorting and conveying device for the quality of packaged sheets, and relates to the technical field of tobacco sheet quality detection. The device comprises a quality detection platform, a detection transportation input roller way arranged on one side of the quality detection platform, a first detection transportation output roller way and a second detection transportation output roller way which are arranged on the opposite side of the quality detection platform, a detection device arranged above the quality detection platform, and a hydraulic lifting device fixed with the detection device and capable of controlling the detection device to lift up and down. The device replaces manual detection of the quality of the sheets after prepressing and packaging, and a moisture and density detection instrument driven by hydraulic pressure is inserted into the sheet box, so that the detection is more accurate and reliable; for detecting finished products which do not meet the quality requirements, the movable base driven by the roller lead screw moves the thin slice box body to an unqualified conveying roller way for post-treatment, so that confusion with qualified products is avoided.
Description
Technical Field
The invention relates to the technical field of tobacco sheet quality detection, in particular to an on-line detection and automatic sorting and conveying device for the quality of packaged sheets.
Background
The tobacco sheet is also called recombined tobacco leaf and homogenized tobacco leaf. It is mainly composed of tobacco powder, fragments, tobacco stems or inferior tobacco leaves, and adhesive and other additives. The adhesives commonly used are carboxymethylcellulose and various cellulose derivatives, and also extracts of pectins, gums and other natural materials. The tobacco sheet can be used as a raw material of a cigarette product to replace the natural inner wrapping leaves of cigars, and is widely used as a cigarette raw material. The product is used as cigar inner wrapping leaves and is rolled into a disc shape, and is used as cigarette raw material and is cut into sheets. The sheet prepared from the low-grade tobacco raw materials has the advantages of low cost, good filling property, capability of reducing the tar content in smoke and the like.
Tobacco sheets need to be pre-pressed and packaged for storage, and the quality of the pre-pressed and packaged tobacco sheets is generally detected in the industry in a manual detection mode. If the humidity of the tobacco sheets is higher than the standard humidity by 10-12%, the tobacco sheets are easy to be bonded into blocks at the bottoms of the tobacco sheets subjected to pre-pressing and packaging, the density of the tobacco sheets bonded into blocks is different from that of normal tobacco sheets, manual detection needs to be performed by turning over the tobacco sheets for detection, and the physical consumption is huge. Since the existing inspection transporters are too crude. And qualified products and unqualified products are mixed and output to the same conveying roller way, so that manual detection is difficult to effectively distinguish, repeated work is brought, and the detection efficiency is reduced.
Disclosure of Invention
The invention provides an on-line detection and automatic sorting and conveying device for the quality of packaged tobacco sheets, which adopts a movable base driven by a lead screw roller, a moisture and density detection instrument, a hydraulic drive limiting device, a PLC operation control device and the like to form a set of complete on-line detection and automatic sorting and conveying device, and judges whether the pre-pressed and packaged tobacco sheets are bonded or not according to density and moisture data so as to solve the technical problem.
The technical scheme for solving the problems is as follows: the utility model provides a to packing back thin slice quality on-line measuring and automatic separation conveyer, including a quality testing platform to and set up the detection transportation rollgang in one side of quality testing platform and set up and detect transportation rollgang, second and detect transportation rollgang in the contralateral first detection transportation rollgang of quality testing platform, still including setting up the detection device of quality testing platform top to and be fixed with detection device and the hydraulic pressure elevating gear of steerable detection device oscilaltion.
Furthermore, the quality detection platform comprises a supporting platform, a movable base arranged on the supporting platform, and a movement mechanism arranged on the supporting platform and used for driving the movable base to move linearly on the supporting platform.
Furthermore, the motion mechanism comprises a motion motor fixed on the supporting platform and a lead screw roller, wherein one end of the lead screw roller is connected with an output shaft of the motion motor, and the other end of the lead screw roller is connected to the movable base.
Further, the detection device comprises a moisture detector for detecting the moisture content in the tobacco sheets subjected to pre-pressing and packaging and a density detector for detecting the density data of the tobacco sheets subjected to pre-pressing and packaging.
Furthermore, the hydraulic lifting device comprises a hydraulic cylinder and a fixed platform connected to the output end of the hydraulic cylinder, and a detection device arranged downwards is further fixed on the fixed platform.
Furthermore, the hydraulic limiting device is fixed on the movable base, and the hydraulic limiting device comprises an L-shaped lifting baffle and a hydraulic telescopic shaft which is connected and fixed on the L-shaped lifting baffle through an output shaft.
Furthermore, the detection and transportation input roller way, the first detection and transportation output roller way and the second detection and transportation output roller way are respectively composed of a transmission bracket and transmission rotating rollers which are orderly arranged on the transmission bracket.
Furthermore, the device also comprises a PLC control device which is simultaneously and electrically connected to the detection device, the hydraulic lifting device, the movement mechanism and the hydraulic limiting device and controls the operation of the detection device, the hydraulic lifting device, the movement mechanism and the hydraulic limiting device.
The invention has the beneficial effects that: the invention provides an on-line detection and automatic sorting and conveying device for quality of packaged sheets, wherein prepressed and packaged tobacco sheets are conveyed to a movable base through a detection conveying input pipeline, and a PLC (programmable logic controller) controls a hydraulic limiting device and a hydraulic lifting device to synchronously operate, wherein the hydraulic limiting device is used for limiting further movement of a sheet box, and the hydraulic lifting device is used for controlling a moisture detector and a density detector to descend so that detection probes of the moisture detector and the density detector are inserted into the sheet box and are used for detecting moisture and density data of the sheets. Whether the moisture and density data of the thin slice are qualified or not is judged by a computer or related technicians, then the hydraulic lifting device is controlled to ascend, if the moisture and density data of the thin slice are qualified, the PLC control device controls the L-shaped lifting baffle of the hydraulic limiting device to descend, and therefore the thin slice box is conveyed out as a qualified product from the first detection conveying output roller way. If the sheet package is not qualified, the PLC control device controls a motion motor of the motion mechanism to operate to drive the screw rod rolling shaft to rotate, so that the moving base moves to the second detection and transportation output roller way on the supporting platform to be in butt joint, and the sheet package on the moving base is transported out as a unqualified product from the second detection and transportation output roller way. The device automatically detects the quality of the sheets subjected to pre-pressing and packaging in the mode, judges whether the tobacco sheets are agglomerated or not according to the density data, and judges the possibility of agglomeration of the tobacco sheets in the storage process according to the water data. Thereby realize the quality detection of whole pre-compaction packing back thin slice, reduce and do not adopt artifical work load even, reduce working strength, also promote work efficiency.
Drawings
FIG. 1 is a general block diagram of an on-line inspection and automatic sorting transporter for quality of packaged sheets in accordance with an embodiment of the present invention;
FIG. 2 is a diagram of a quality inspection platform and inspection device for an on-line inspection and automatic sorting and transporting device for quality of packaged sheets according to an embodiment of the present invention;
FIG. 3 is a diagram of a hydraulic lifting device and a detection device of an on-line detection and automatic sorting and transportation device for quality of packaged thin sheets according to an embodiment of the present invention;
fig. 4 is an internal structure diagram of a quality inspection platform of an on-line inspection and automatic sorting and transporting apparatus for quality of packaged sheets according to an embodiment of the present invention.
1-a quality detection platform, 11-a supporting platform, 12-a moving base, 13-a movement mechanism, 131-a movement motor, 132-a screw rod rolling shaft, 2-a detection transportation input roller way, 3-a first detection transportation output roller way, 4-a second detection transportation output roller way, 5-a detection device, 51-a moisture detector, 52-a density detector, 6-a hydraulic lifting device, 61-a hydraulic cylinder, 62-a fixed platform, 7-a hydraulic limiting device, 71- 'L' -shaped lifting baffle, 72-a hydraulic telescopic shaft and 8-a PLC control device.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention and the technical solutions in the prior art, the following will describe the specific embodiments of the present invention with reference to the accompanying drawings. It is obvious that the drawings in the following description are only some examples of the invention, and it is obvious to a person skilled in the art that other drawings and other embodiments can be obtained from these drawings without inventive effort, and the invention is not limited to this example.
Referring to fig. 1, the device for detecting the quality of packaged thin sheets on line and automatically sorting and transporting the packaged thin sheets according to the embodiment of the present invention includes a quality detection platform 1, a detection transportation input roller bed 2 disposed on one side of the quality detection platform 1, a first detection transportation output roller bed 3 and a second detection transportation output roller bed 4 disposed on the opposite side of the quality detection platform 1, a detection device 5 disposed above the quality detection platform 1, and a hydraulic lifting device 6 fixed with the detection device 5 and capable of controlling the detection device 5 to lift up and down. In this embodiment, the tobacco sheets subjected to pre-pressing and packing are conveyed to the quality detection platform 1 by the detection and transportation input roller way 2, and the quality of the tobacco sheets is detected by the detection device 5.
Referring to fig. 2 and 3, according to the above description, the detecting device 5 comprises a moisture detector 51 and a density detector 52, wherein the moisture detector 51 is used for detecting the moisture content in the tobacco sheet, and the density detector 52 is used for detecting the density data of the tobacco sheet. After the tobacco sheets are conveyed to the moving platform, the PLC control device 8 controls the hydraulic telescopic shaft 72 of the hydraulic limiting device 7 to operate and further drives the L-shaped lifting baffle plate 71 to lift, so that the tobacco sheet box is blocked to limit the subsequent movement of the tobacco sheet box, and controls the hydraulic cylinder 61 of the hydraulic lifting device 6 to operate, so that the fixed platform 62 fixedly connected with the hydraulic cylinder 61 descends, and therefore the probes of the density detector 52 and the moisture detector 51 are simultaneously inserted into the tobacco sheets to detect related technical data.
Referring to fig. 1, 2 and 4, on the quality detection platform 1, the moving base 12 carrying the tobacco sheets is supported by the supporting platform 11, and a track facilitating movement of the moving base 12 is further disposed on the supporting platform 11, so that when necessary, the motion motor 131 in the motion mechanism 13 can be controlled by the PLC control device 8 to operate, an output shaft of the motion motor 131 drives the lead screw roller 132 to rotate synchronously, and the rotation of the lead screw roller 132 is converted into linear motion of the moving base 12 on the track, thereby controlling the moving base 12 to be butted to two different first detection transportation output roller ways 3 and second detection transportation output roller ways 4. When the movable base 12 is in butt joint with the first detection and transportation output roller way 3, the PLC control device 8 controls the L-shaped lifting baffle 71 of the hydraulic lifting device 6 to descend, and the tobacco sheets above the movable base 12 are transported out as qualified products through the first detection and transportation output roller way 3. When the movable base 12 is in butt joint with the second detection and transportation output roller way 4, the PLC control device 8 controls the L-shaped lifting baffle 71 of the hydraulic lifting device 6 to descend, and the tobacco sheets above the movable base 12 are transported out as unqualified products by the second detection and transportation output roller way 4.
As one of the preferred items of this embodiment, the hydraulic lifting device 6 and the hydraulic limiting device 7 in this embodiment may share one hydraulic cylinder 61, and only the two hydraulic pipes connected to the hydraulic lifting device 6 and the hydraulic limiting device 7 need to be provided with electrically controlled valves, and then controlled by the PLC control device 8. And the detection data of the density detector 52 and the moisture detector 51 can also be synchronously transmitted to a control computer, and the control computer is also used as a PLC controller, so that technicians can conveniently operate the computer, namely the PLC control device 8 according to the relevant detection data to control the operation of the device.
Where not mentioned above, all are applicable to the prior art.
Specific embodiments of the present invention have been described above in detail. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, any technical solutions that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments in the prior art based on the inventive concept should be within the scope of protection defined by the claims.
Claims (8)
1. The utility model provides a to thin slice quality on-line measuring and automatic separation conveyer after packing which characterized in that: the device comprises a quality detection platform (1), a detection transportation input roller way (2) arranged on one side of the quality detection platform (1), a first detection transportation output roller way (3) and a second detection transportation output roller way (4) which are arranged on the opposite side of the quality detection platform (1), and a detection device (5) arranged above the quality detection platform (1) and a hydraulic lifting device (6) fixed with the detection device (5) and capable of controlling the detection device (5) to ascend and descend.
2. The on-line detection and automatic sorting and conveying device for the quality of the packaged sheets as claimed in claim 1, wherein: the quality detection platform (1) comprises a supporting platform (11), a moving base (12) arranged on the supporting platform (11), and a moving mechanism (13) which is arranged on the supporting platform (11) and used for driving the moving base (12) to move linearly on the supporting platform (11).
3. The on-line detection and automatic sorting and conveying device for the quality of the packaged sheets as claimed in claim 2, wherein: the movement mechanism (13) comprises a movement motor (131) fixed on the supporting platform (11) and a lead screw roller (132) with one end connected with an output shaft of the movement motor (131) and the other end connected with the movable base (12).
4. The on-line detection and automatic sorting and conveying device for the quality of the packaged sheets as claimed in claim 1, wherein: the detection device (5) comprises a moisture detector (51) for detecting the moisture content in the tobacco sheets subjected to pre-pressing and packaging and a density detector (52) for detecting the density data of the tobacco sheets subjected to pre-pressing and packaging.
5. The on-line detection and automatic sorting and conveying device for the quality of the packaged sheets as claimed in claim 1, wherein: the hydraulic lifting device (6) comprises a hydraulic cylinder (61) and a fixed platform (62) connected to the output end of the hydraulic cylinder (61), and a detection device (5) arranged downwards is further fixed on the fixed platform (62).
6. The on-line detection and automatic sorting and conveying device for the quality of the packaged sheets as claimed in claim 2, wherein: the hydraulic limiting device (7) is fixed on the movable base (12) and comprises an L-shaped lifting baffle plate (71) and a hydraulic telescopic shaft (72) which is connected and fixed on the L-shaped lifting baffle plate (71) through an output shaft.
7. The on-line detection and automatic sorting and conveying device for the quality of the packaged sheets as claimed in claim 1, wherein: the detection and transportation input roller way (2), the first detection and transportation output roller way (3) and the second detection and transportation output roller way (4) are respectively provided with a transmission support and transmission rotating rollers which are arranged on the transmission support in order.
8. The on-line detection and automatic sorting and conveying device for the quality of the packaged sheets as claimed in claim 6, wherein: the device also comprises a PLC control device (8) which is simultaneously and electrically connected to the detection device (5), the hydraulic lifting device (6), the movement mechanism (13) and the hydraulic limiting device (7) and controls the operation of the detection device, the hydraulic lifting device and the movement mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911132738.2A CN110697166A (en) | 2019-11-19 | 2019-11-19 | On-line detection and automatic sorting and conveying device for quality of packaged slices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911132738.2A CN110697166A (en) | 2019-11-19 | 2019-11-19 | On-line detection and automatic sorting and conveying device for quality of packaged slices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110697166A true CN110697166A (en) | 2020-01-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911132738.2A Pending CN110697166A (en) | 2019-11-19 | 2019-11-19 | On-line detection and automatic sorting and conveying device for quality of packaged slices |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110697166A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4273235A (en) * | 1978-04-07 | 1981-06-16 | Tomra Systems A/S | Device for selective feed out of articles |
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| CN204173617U (en) * | 2014-07-28 | 2015-02-25 | 北京紫东科技有限公司 | Former cigarette receives warehouse-in checking system |
| CN105644872A (en) * | 2016-01-04 | 2016-06-08 | 宁夏共享机床辅机有限公司 | Conveyor applied to labeling and label conveying |
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| CN107185846A (en) * | 2017-06-15 | 2017-09-22 | 贵州东南药业有限公司 | A kind of logistics sorting equipment and warehouse logisticses sorting system |
| CN109335176A (en) * | 2018-11-14 | 2019-02-15 | 安徽理工大学 | A kind of fishing net automatic layboy |
| CN109877049A (en) * | 2019-03-08 | 2019-06-14 | 昆山齐力盛精密模具有限公司 | Detection device based on mobile phone assembling line |
| CN109878785A (en) * | 2019-03-28 | 2019-06-14 | 江苏西顿科技有限公司 | Automatic wrapping Input System |
-
2019
- 2019-11-19 CN CN201911132738.2A patent/CN110697166A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4273235A (en) * | 1978-04-07 | 1981-06-16 | Tomra Systems A/S | Device for selective feed out of articles |
| CN202066804U (en) * | 2011-05-25 | 2011-12-07 | 深圳市日联科技有限公司 | Battery X-ray online detector |
| CN203929626U (en) * | 2014-04-20 | 2014-11-05 | 安徽中烟再造烟叶科技有限责任公司 | The online MOISTURE MEASUREMENT SYSTEM of reconstituted tobacoo |
| CN204173617U (en) * | 2014-07-28 | 2015-02-25 | 北京紫东科技有限公司 | Former cigarette receives warehouse-in checking system |
| CN105644872A (en) * | 2016-01-04 | 2016-06-08 | 宁夏共享机床辅机有限公司 | Conveyor applied to labeling and label conveying |
| CN206218604U (en) * | 2016-10-25 | 2017-06-06 | 陕西三海智能科技有限公司 | The access platform for moving horizontally of intelligent storage counter |
| CN107185846A (en) * | 2017-06-15 | 2017-09-22 | 贵州东南药业有限公司 | A kind of logistics sorting equipment and warehouse logisticses sorting system |
| CN109335176A (en) * | 2018-11-14 | 2019-02-15 | 安徽理工大学 | A kind of fishing net automatic layboy |
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| CN109878785A (en) * | 2019-03-28 | 2019-06-14 | 江苏西顿科技有限公司 | Automatic wrapping Input System |
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| PB01 | Publication | ||
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Application publication date: 20200117 |