Utility model content
The utility model provides a kind of inductance performance parameter testing workstation, and this workstation can also automatically complete all-round property testing operation after completing withstand voltage properties test, and the utility model adopts following technical scheme:
A kind of inductance performance parameter testing workstation, comprising: frame; PLC, withstand voltage test mechanism and be successively set on the first feed mechanism in frame, the second feed mechanism and integration test mechanism, withstand voltage test mechanism divide be located at the first feed mechanism top, below and both sides, the first feed mechanism is connected with the second feeding structure; First feed mechanism, the second feed mechanism, withstand voltage test mechanism are connected with PLC respectively with integration test mechanism.
Wherein in a preferred version, the first feed mechanism comprises the feeding vibration disk be arranged in frame, the first linear feeding track, to be arranged on below the first linear feeding track and the first linear vibration feeder be fixed in frame; Feeding vibration disk involving vibrations disk body, along vibration disk body inside spiralling material road and be arranged on vibration disk body below vibrating motor; Material road is connected with the first linear feeding track, and the first linear feeding track is connected with the second feed mechanism; Withstand voltage test mechanism divide be located at the first linear feeding track afterbody top, below and both sides; Vibrating motor and the first linear vibration feeder are connected with PLC respectively.
Wherein in a preferred version, withstand voltage test mechanism comprises and is arranged on Hi-pot Tester in frame and pressure resistant test tool; Pressure resistant test tool comprise magnetic core to line bag voltage-withstand test portion, line bag is to line bag voltage-withstand test portion and be separately positioned on the first feed mechanism two sides of tail first sensor and the second sensor, magnetic core is arranged on the top of the first feed mechanism afterbody to line bag voltage-withstand test portion and is fixed in frame; Line bag is relative to line bag voltage-withstand test portion with magnetic core to line bag voltage-withstand test portion, is arranged on the below of the first feed mechanism afterbody and is fixed in frame; Magnetic core is connected with Hi-pot Tester line bag voltage-withstand test portion respectively to line bag voltage-withstand test portion and line bag, and Hi-pot Tester, magnetic core are respectively connected PLC to line bag voltage-withstand test portion, first sensor with the second sensor to line bag voltage-withstand test portion, line bag.
Wherein in a preferred version, magnetic core comprises the first solenoid valve, the second solenoid valve, the 3rd solenoid valve, the first pneumatic-finger being fixed on the first push rod cylinder in frame, the second push rod cylinder and the second push rod cylinder interlock and sheet metal to line bag voltage-withstand test portion; First solenoid valve is connected respectively with the first push rod cylinder and PLC; Second solenoid valve is connected respectively with the second push rod cylinder and PLC; 3rd solenoid valve is connected respectively with the first pneumatic-finger and PLC; The push rod front end interlock second push rod cylinder of the first push rod cylinder, makes the second push rod cylinder do left and right relative to the first feed mechanism and comes and goes rectilinear motion; Push rod front end interlock first pneumatic-finger of the second push rod cylinder, makes the first pneumatic-finger do linear motion up and down relative to the first feed mechanism; Sheet metal is arranged on the front end of the first pneumatic-finger, and sheet metal connects Hi-pot Tester.
Wherein in a preferred version, line bag to line bag voltage-withstand test portion comprise be fixed on the first feed mechanism afterbody bottom pad, be positioned at the 3rd push rod cylinder below the first feed mechanism afterbody, the 4th solenoid valve and be connected to the clamp clip of the 3rd push rod cylinder push-rod front end; Be provided with in pad along the exposed copper sheet of the two panels upper surface of pad length direction distribution, two panels copper sheet connects Hi-pot Tester respectively; 4th solenoid valve is connected respectively with the 3rd push rod cylinder and PLC; Clamp clip is just to pad.
Wherein in a preferred version, the second feed mechanism comprises the second linear feeding track and the second linear vibration feeder; Second linear feeding track is connected with the first feed mechanism, and the second linear vibration feeder is arranged on the below of the second linear feeding track and is fixed in frame, and the second linear vibration feeder is connected with PLC.
Wherein in a preferred version, integration test mechanism comprises and is arranged on comprehensive tester in frame and integration test tool; Integration test tool comprises integration test limiting section, is arranged on the 3rd sensor of integration test limiting section side, is arranged on the probe installation portion of integration test limiting section both sides, drive probe installation portion carry out pinching action clamping motor, be arranged on the second pneumatic-finger above integration test limiting section, the 5th solenoid valve be connected with the second pneumatic-finger, drive the displacement motor of the second pneumatic-finger and be arranged on the four-sensor of displacement motor side; Integration test limiting section is connected with the second feed mechanism; The rotating shaft linking probe installation portion of clamping motor; The rotating shaft of displacement motor connects the second pneumatic-finger by a support arm; 3rd sensor, clamping motor, displacement motor, the 5th solenoid valve are connected PLC respectively with four-sensor; Probe installation portion is connected with comprehensive tester.
Wherein in a preferred version, integration test tool also comprises a compressed part, compressed part comprises the 6th solenoid valve, the 4th push rod cylinder, square linking arm and clamping piece, one end of square linking arm is connected to the front end of the 4th push rod cylinder push-rod, the other end of square linking arm is connected with the clamping piece parallel with the 4th push rod cylinder push-rod, and clamping piece is positioned at above integration test limiting section; 6th solenoid valve is connected respectively with the 4th push rod cylinder and PLC.
Wherein in a preferred version, also comprise connecting gear, the first feed mechanism, the second feed mechanism, integration test mechanism and connecting gear are successively set in frame.
Wherein in a preferred version, connecting gear comprises travelling belt and drives the transmission motor of travelling belt running, transmits motor and is connected with PLC.
Pass through technique scheme, inductance to be tested is only needed to render in the first feed mechanism, inductance performance testing workstation just can complete voltage-withstand test to inductance to be tested and integration test automatically, thus improve the testing efficiency of inductance, and, in a preferred embodiment, also there is the function automatically identifying bad product and the inductance of test passes is transported to next workstation.
Accompanying drawing explanation
Fig. 1 is one of schematic perspective view of inductance performance parameter testing workstation in the utility model embodiment;
Fig. 2 is the schematic perspective view two of inductance performance parameter testing workstation in the utility model embodiment;
Fig. 3 is the front view of inductance performance parameter testing workstation in the utility model embodiment;
Fig. 4 is the circuit controling drawing of inductance performance parameter testing workstation in the utility model embodiment.
1, frame; 2, PLC; 3, feeding vibration disk; 4, the first linear feeding track; 5, the first linear vibration feeder; 301, disk body is vibrated; 302, road is expected; 401, Hi-pot Tester; 402, first sensor; 403, the second sensor; 501, the second push rod cylinder; 502, the first pneumatic-finger; 601, pad; 602, the 3rd push rod cylinder; 603, clamp clip; 701, the second linear feeding track; 702, the second linear vibration feeder; 801, comprehensive tester, 802, integration test limiting section; 803, the 3rd sensor; 804, probe installation portion; 805, motor is clamped; 806, the second pneumatic-finger; 807, the rotating shaft of displacement motor; 808, support arm; 901, the 4th push rod cylinder; 902, square linking arm; 903, clamping piece; 110, motor is transmitted; 111, travelling belt.
Embodiment
By reference to the accompanying drawings the utility model is described in further detail below by embodiment.
Please refer to Fig. 1-4, the utility model provides a kind of inductance performance parameter testing workstation, comprising: frame 1; PLC 2, withstand voltage test mechanism and be successively set on the first feed mechanism in frame 1, the second feed mechanism and integration test mechanism, withstand voltage test mechanism divide be located at the first feed mechanism top, below and both sides, the first feed mechanism is connected with the second feeding structure; First feed mechanism, the second feed mechanism, withstand voltage test mechanism are connected with PLC 2 respectively with integration test mechanism.
Wherein in a preferred version, the first feed mechanism comprises feeding vibration disk 3, first linear feeding track 4 be arranged in frame 1, to be arranged on below the first linear feeding track 4 and the first linear vibration feeder 5 be fixed in frame 1; Feeding vibration disk 3 involving vibrations disk body 301, along vibration disk body 301 inside spiralling material road 302 and be arranged on vibration disk body 301 below vibrating motor; Material road 302 is connected with the first linear feeding track 4, and the first linear feeding track 4 is connected with the second feed mechanism; Withstand voltage test mechanism divide be located at the first linear feeding track 4 afterbody top, below and both sides; Vibrating motor and the first linear vibration feeder 5 are connected with PLC 2 respectively.
Wherein in a preferred version, withstand voltage test mechanism comprises and is arranged on Hi-pot Tester 401 in frame 1 and pressure resistant test tool; Pressure resistant test tool comprise magnetic core to line bag voltage-withstand test portion, line bag is to line bag voltage-withstand test portion and be separately positioned on the first feed mechanism two sides of tail first sensor 402 and the second sensor 403, magnetic core is arranged on the top of the first feed mechanism afterbody to line bag voltage-withstand test portion and is fixed in frame 1; Line bag is relative to line bag voltage-withstand test portion with magnetic core to line bag voltage-withstand test portion, is arranged on the below of the first feed mechanism afterbody and is fixed in frame 1; Magnetic core is connected with Hi-pot Tester 401 line bag voltage-withstand test portion respectively to line bag voltage-withstand test portion and line bag, and Hi-pot Tester 401, magnetic core are respectively connected PLC 2 to line bag voltage-withstand test portion, first sensor 402 with the second sensor 403 to line bag voltage-withstand test portion, line bag.
Wherein in a preferred version, magnetic core comprises the first solenoid valve, the second solenoid valve, the 3rd solenoid valve to line bag voltage-withstand test portion, is fixed on the first pneumatic-finger 502 and sheet metal of the first push rod cylinder in frame 1, the second push rod cylinder 501 and the second push rod cylinder 501 interlock; First solenoid valve is connected respectively with the first push rod cylinder and PLC 2; Second solenoid valve is connected respectively with the second push rod cylinder 501 and PLC 2; 3rd solenoid valve is connected respectively with the first pneumatic-finger 502 and PLC 2; The push rod front end interlock second push rod cylinder 501 of the first push rod cylinder, makes the second push rod cylinder 501 do left and right relative to the first feed mechanism and comes and goes rectilinear motion; Push rod front end interlock first pneumatic-finger 502 of the second push rod cylinder 501, makes the first pneumatic-finger 502 do linear motion up and down relative to the first feed mechanism; Sheet metal is arranged on the front end of the first pneumatic-finger, and sheet metal connects Hi-pot Tester 401.
Wherein in a preferred version, line bag to line bag voltage-withstand test portion comprise be fixed on the first feed mechanism afterbody bottom pad 601, be positioned at the 3rd push rod cylinder 602 below the first feed mechanism afterbody, the 4th solenoid valve and be connected to the clamp clip 603 of the 3rd push rod cylinder 602 push rod front end; Be provided with in pad 601 along the exposed copper sheet of the two panels upper surface of pad 601 length direction distribution, two panels copper sheet connects Hi-pot Tester 401 respectively; 4th solenoid valve is connected respectively with the 3rd push rod cylinder 602 and PLC 2; Clamp clip 603 is just to pad 601.
Wherein in a preferred version, the second feed mechanism comprises the second linear feeding track 701 and the second linear vibration feeder 702; Second linear feeding track 701 is connected with the first feed mechanism, and the second linear vibration feeder 702 is arranged on the below of the second linear feeding track 701 and is fixed in frame 1, and the second linear vibration feeder 702 is connected with PLC 2.
Wherein in a preferred version, integration test mechanism comprises and is arranged on comprehensive tester 801 in frame 1 and integration test tool, integration test tool comprises integration test limiting section 802, be arranged on the 3rd sensor 803 of integration test limiting section 802 side, be arranged on the probe installation portion 804 of integration test limiting section 802 both sides, probe installation portion 804 is driven to carry out the clamping motor 805 of pinching action, be arranged on the second pneumatic-finger 806 above integration test limiting section 802, the 5th solenoid valve be connected with the second pneumatic-finger 806, drive the displacement motor of the second pneumatic-finger 806 and be arranged on the four-sensor of displacement motor side, integration test limiting section 802 is connected with the second feed mechanism, the rotating shaft linking probe installation portion 804 of clamping motor 805, the rotating shaft 807 of displacement motor connects the second pneumatic-finger 806 by a support arm 808, 3rd sensor 803, clamping motor 805, displacement motor, the 5th solenoid valve are connected PLC 2 respectively with four-sensor, probe installation portion 804 is connected with comprehensive tester 801.
Wherein in a preferred version, integration test tool also comprises a compressed part, compressed part comprises the 6th solenoid valve, the 4th push rod cylinder 901, square linking arm 902 and clamping piece 903, one end of square linking arm 902 is connected to the front end of the 4th push rod cylinder 901 push rod, the other end of square linking arm 902 is connected with the clamping piece 903 parallel with the 4th push rod cylinder 901 push rod, and clamping piece 903 is positioned at above integration test limiting section 802; 6th solenoid valve is connected respectively with the 4th push rod cylinder 901 and PLC 2.
Wherein in a preferred version, also comprise connecting gear, the first feed mechanism, the second feed mechanism, integration test mechanism and connecting gear are successively set in frame 1.
Wherein in a preferred version, the transmission motor 110 that connecting gear comprises travelling belt 111 and drives travelling belt 111 to operate, transmits motor 110 and is connected with PLC 2.
Inductance performance parameter testing workstation also comprises a touch-screen, and touch-screen is connected with PLC 2, for inputting instruction.First sensor 402, second sensor 403, the 3rd sensor 803 and four-sensor are Fibre Optical Sensor.
In the present embodiment, frame 1 point of two-layer setting, Hi-pot Tester 401 and comprehensive tester 801 are positioned at upper strata, and vibration feeding disc, the first linear feeding track 4, first linear vibration feeder 5, pressure resistant test tool, the second linear feeding track 701, second linear vibration feeder 702, integration test tool, compressed part and connecting gear are arranged and lower floor.
In the present embodiment, the principle of work of inductance performance parameter testing workstation is as follows:
The vibration disk body 301 thrown in by the inductance to be tested processed into feeding vibration disk 3 is inner, feeding vibration disk 3 presses assigned direction arrangement inductance to be tested, the first linear feeding track 4 is transported to by material road 302, first linear vibration feeder 5 is responsible for afterbody inductance to be tested being transported to the first linear feeding track 4, be arranged on the first linear feeding track 4 two sides of tail first sensor 402 and the second sensor 403 senses inductance to be tested, signal is flowed to PLC 2, PLC 2 sends instruction, magnetic core to line bag voltage-withstand test portion and line bag to the portion's action of line bag voltage-withstand test, concrete, PLC 2 controls the first solenoid valve, second solenoid valve, 3rd solenoid valve and the 4th solenoid valve are connected, first push rod cylinder, second push rod cylinder 501, with the first pneumatic-finger 502 of the second push rod cylinder 501 interlock, 3rd push rod cylinder 602 action, first push rod cylinder promotes the second push rod cylinder 501 and moves towards relative to the first linear feeding track 4 left, the first pneumatic-finger 502 is made to move to directly over the first linear feeding track 4, subsequently, first push rod cylinder stops action, second push rod cylinder 501 promotes the first pneumatic-finger 502 and moves to the first linear feeding track 4, the Inductive position place to be tested that arrival first sensor 402 and the second sensor 403 detect, first pneumatic-finger 502 clamps inductance to be tested, meanwhile, 3rd push rod cylinder 602 promotes clamp clip 603 and moves to the pad 601 of bottom, make the pin of inductance to be tested respectively by being pressed on two panels copper sheet, Hi-pot Tester 401 starts to carry out voltage-withstand test, and judge that whether test result is qualified, afterwards test result is fed back to PLC 2, for testing the bad product arrived, PLC 2 controls the second push rod cylinder 501 and drives the first pneumatic-finger 502 to be picked up, first push rod cylinder drives the second push rod cylinder 501 and the first pneumatic-finger 502 to move towards relative to the first linear feeding track 4 right, and bad product release is dealt into the bad product box be positioned on the right side of the first linear feeding track 4.The product that test result is good, PLC 2 controls the second linear vibration feeder 702 and is transported to integration test limiting section 802, be positioned at integration test limiting section 802 side the 3rd sensor 803 detect inductance to be tested, signal is flowed to PLC 2, PLC 2 sends instruction, inductance to be tested clamps by the probe installation portion 804 that clamping motor 805 promotes both sides, four probes on probe installation portion 804 respectively with the pin close contact of four on inductance, after the four-sensor being arranged on displacement motor side senses clamping signal, signal is sent to PLC 2, PLC 2 sends instruction, then comprehensive tester 801 action, carry out the integration test of inductance to be tested, and feedback test result is to PLC 2, according to test result, PLC 2 sends instruction, the 5th solenoid valve be connected with the second pneumatic-finger 806 is connected, the rotating shaft 807 of displacement motor drives the second pneumatic-finger 806 to integration test limiting section 802 action by the support arm 808 be connected with the second pneumatic-finger 806, product good for test result is transported on travelling belt 111, PLC 2 sends instruction, transmit motor 110 action, travelling belt 111 is driven to operate, product is transported to next workstation, when testing bad product, PLC 2 sends instruction, the 5th solenoid valve be connected with the second pneumatic-finger 806 is connected, the rotating shaft 807 of displacement motor drives the second pneumatic-finger 806 to integration test limiting section 802 action by the support arm 808 that is connected with the second pneumatic-finger 806, the rotating shaft 807 of displacement motor drives the second pneumatic-finger 806 to integration test limiting section 802 action by the support arm 808 that is connected with the second pneumatic-finger 806, and the defective products tested is transported in the bad product box between integration test tool and travelling belt 111.Only need inductance to be tested to render in the first feed mechanism, inductance performance testing workstation just can complete voltage-withstand test to inductance to be tested and integration test automatically, thus improves the testing efficiency of inductance.
Left described in the present embodiment and right are said relative to the traffic direction of inductance to be tested in inductance performance parameter testing workstation.
Above content is in conjunction with concrete embodiment further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, some simple deduction or replace can also be made.