CN109135881A - 一种耐磨损轴承润滑油及其制备工艺 - Google Patents

一种耐磨损轴承润滑油及其制备工艺 Download PDF

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CN109135881A
CN109135881A CN201811362673.6A CN201811362673A CN109135881A CN 109135881 A CN109135881 A CN 109135881A CN 201811362673 A CN201811362673 A CN 201811362673A CN 109135881 A CN109135881 A CN 109135881A
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silicon oil
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盛大荣
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Hanshan Xinran Motor Parts Factory
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Abstract

本发明公开了一种耐磨损轴承润滑油及其制备工艺，其特征在于，包括以下重量份数原料：工业基础油20‑25份、琥珀酸酯10‑16份、苯二胺6‑12份、氨基硅油8‑14份、二烯丙基烷基磷酸酯12‑17份、木质素硫酸钠10‑16份、甲基丙烯酸烃丙酯8‑13份、二乙醇胺硼酸酯8‑13份、单丁二酰亚胺7‑13份、水15‑22份、山梨糠醇酐单油酸酯12‑17份、羟基硅油9‑14份、黄油9‑13份、油酸酰胺7‑13份、硼酸钠8‑13份、三氯甲烷9‑14份；本发明所述的一种耐磨损轴承润滑油，能够使轴承正常的运转，避免滚道与滚动体表面的直接接触，延长轴承的使用寿命。

Description

一种耐磨损轴承润滑油及其制备工艺
技术领域
本发明涉及机械零件润滑领域，具体涉及一种耐磨损轴承润滑油及其制备工艺。
背景技术
轴承是当代机械工业中一种重要的零部件，主要功能是支撑机械旋转体，降低其运动过程中的摩擦系数，并保证回转精度，我国的轴承制造相对来说，水平还比较低，轴承工业和装备制造业发展还较为缓慢，车加工数控率低，自动生产线还较少，对轴承寿命和可靠性至关重要的先进热处理工艺和设备等领域关键技术还没取得突破，轴承钢新钢种的研发，钢材质量的提高，润滑，冷却，清洗和磨料磨具等相关技术的研发，尚不能适应轴承产品水平和质量提高的要求。
轴承润滑油由低粘度合成润滑油添加抗氧化、防锈剂等多种添加剂配制而成的润滑油，设计用于各种轴承的润滑，高温重载抗磨长寿命轴承润滑油是以复合皂稠化合成基础油，并加有抗磨、抗压、抗氧化、抗腐蚀等高效添加剂制成，具有耐高温等性能，轴承的作用应该是支撑，其实质是能够承担径向载荷，也可以理解为固定轴承的，电机没有轴承就根本不能工作，因为轴可能向任何方向工作，而电机工作时要求轴只能做转动。
现在制造业中使用的轴承润滑油大多是通用油，轴承工作时，会产生摩擦、震动、摩擦发热等，通用油不能很好的消除这些因素，会加大轴承之间的磨损，缩短轴承的使用寿命。
发明内容
本发明的目的就是为了解决上述问题，提供一种耐磨损轴承润滑油及其制备工艺。
为了实现上述目的，本发明是通过以下技术方案实现的：一种耐磨损轴承润滑油，按照如下重量份的原料组成：工业基础油20-25份、琥珀酸酯10-16份、苯二胺6-12份、氨基硅油8-14份、二烯丙基烷基磷酸酯12-17份、木质素硫酸钠10-16份、甲基丙烯酸烃丙酯8-13份、二乙醇胺硼酸酯8-13份、单丁二酰亚胺7-13份、水15-22份、山梨糠醇酐单油酸酯12-17份、羟基硅油9-14份、黄油9-13份、油酸酰胺7-13份、硼酸钠8-13份、三氯甲烷9-14份。
进一步的，一种耐磨损轴承润滑油，按照如下重量份的原料组成：工业基础油22-24份、琥珀酸酯12-14份、苯二胺8-10份、氨基硅油10-12份、二烯丙基烷基磷酸酯14-16份、木质素硫酸钠12-14份、甲基丙烯酸烃丙酯9-12份、二乙醇胺硼酸酯10-12份、单丁二酰亚胺9-11份、水18-20份、山梨糠醇酐单油酸酯14-16份、羟基硅油11-13份、黄油10-12份、油酸酰胺9-11份、硼酸钠10-12份、三氯甲烷11-13份。
进一步的，一种耐磨损轴承润滑油，按照如下重量份的原料组成：工业基础油23份、琥珀酸酯13份、苯二胺9份、氨基硅油11份、二烯丙基烷基磷酸酯15份、木质素硫酸钠13份、甲基丙烯酸烃丙酯11份、二乙醇胺硼酸酯11份、单丁二酰亚胺10份、水19份、山梨糠醇酐单油酸酯15份、羟基硅油12份、黄油11份、油酸酰胺10份、硼酸钠11份、三氯甲烷12份。
进一步的，一种耐磨损轴承润滑油及其制备工艺，包括如下步骤：将所述比例工业基础油、琥珀酸酯、苯二胺、氨基硅油、二烯丙基烷基磷酸酯、木质素硫酸钠、甲基丙烯酸烃丙酯、二乙醇胺硼酸酯、单丁二酰亚胺、水充分混合，搅拌均匀，放入旋转混合机中，旋转混合10-15min，转速保持在700-800r/min，得到一次原料；将所得一次原料加入对应比例的山梨糠醇酐单油酸酯、羟基硅油、黄油、油酸酰胺、硼酸钠、三氯甲烷，再次搅拌均匀，放入旋转混合机中，旋转混合20-25min，转速保持在500-600r/min，即得。
综上所述本发明具有以下有益效果：本发明所制备出的耐磨损轴承润滑油，所用的原料都是便宜易得的工业制造中的常用材料，制备成本低，产品专门用于轴承之间的润滑，能够降低轴承之间的摩擦系数，降低了运动过程中产生的摩擦力，还具有降温的作用，使的轴承在长时间工作时温度不会太高，还能消除轴承工作中产生太大的震动，维持轴承工作的稳定性、连续性，产品制造工艺成熟，能够大规模推广使用，能够广泛的运用在汽车制造、工程机械、船舶航运等领域。
具体实施方式
具体实施例1：一种耐磨损轴承润滑油肥料，按照如下重量份的原料组成：工业基础油20份、琥珀酸酯10份、苯二胺6份、氨基硅油8份、二烯丙基烷基磷酸酯12份、木质素硫酸钠10份、甲基丙烯酸烃丙酯8份、二乙醇胺硼酸酯8份、单丁二酰亚胺7份、水15份、山梨糠醇酐单油酸酯12份、羟基硅油9份、黄油9份、油酸酰胺7份、硼酸钠8份、三氯甲烷9份。
一种耐磨损轴承润滑油的制备工艺为：将所述比例工业基础油、琥珀酸酯、苯二胺、氨基硅油、二烯丙基烷基磷酸酯、木质素硫酸钠、甲基丙烯酸烃丙酯、二乙醇胺硼酸酯、单丁二酰亚胺、水充分混合，搅拌均匀，放入旋转混合机中，旋转混合10min，转速保持在700r/min，得到一次原料；将所得一次原料加入对应比例的山梨糠醇酐单油酸酯、羟基硅油、黄油、油酸酰胺、硼酸钠、三氯甲烷，再次搅拌均匀，放入旋转混合机中，旋转混合20min，转速保持在500r/min，即得。
具体实施例2：一种耐磨损轴承润滑油，按照如下重量份原料组成：工业基础油23份、琥珀酸酯13份、苯二胺9份、氨基硅油11份、二烯丙基烷基磷酸酯15份、木质素硫酸钠13份、甲基丙烯酸烃丙酯11份、二乙醇胺硼酸酯11份、单丁二酰亚胺10份、水19份、山梨糠醇酐单油酸酯15份、羟基硅油12份、黄油11份、油酸酰胺10份、硼酸钠11份、三氯甲烷12份。。
一种耐磨损轴承润滑油的制备工艺为：将所述比例工业基础油、琥珀酸酯、苯二胺、氨基硅油、二烯丙基烷基磷酸酯、木质素硫酸钠、甲基丙烯酸烃丙酯、二乙醇胺硼酸酯、单丁二酰亚胺、水充分混合，搅拌均匀，放入旋转混合机中，旋转混合12min，转速保持在750r/min，得到一次原料；将所得一次原料加入对应比例的山梨糠醇酐单油酸酯、羟基硅油、黄油、油酸酰胺、硼酸钠、三氯甲烷，再次搅拌均匀，放入旋转混合机中，旋转混合22min，转速保持在550r/min，即得。
具体实施例3：一种耐磨损轴承润滑油，按照如下重量份原料组成：工业基础油25份、琥珀酸酯16份、苯二胺12份、氨基硅油14份、二烯丙基烷基磷酸酯17份、木质素硫酸钠16份、甲基丙烯酸烃丙酯13份、二乙醇胺硼酸酯13份、单丁二酰亚胺13份、水22份、山梨糠醇酐单油酸酯17份、羟基硅油14份、黄油13份、油酸酰胺13份、硼酸钠13份、三氯甲烷14份。
一种耐磨损轴承润滑油的制备工艺为：将所述比例工业基础油、琥珀酸酯、苯二胺、氨基硅油、二烯丙基烷基磷酸酯、木质素硫酸钠、甲基丙烯酸烃丙酯、二乙醇胺硼酸酯、单丁二酰亚胺、水充分混合，搅拌均匀，放入旋转混合机中，旋转混合15min，转速保持在800r/min，得到一次原料；将所得一次原料加入对应比例的山梨糠醇酐单油酸酯、羟基硅油、黄油、油酸酰胺、硼酸钠、三氯甲烷，再次搅拌均匀，放入旋转混合机中，旋转混合25min，转速保持在600r/min，即得。
以上所举实施例为本发明的较佳实施方式，仅用来方便说明本发明，并非对本发明作任何形式上的限制，任何所属技术领域中具有通常知识者，若在不脱离本发明所提技术特征的范围内，利用本发明所揭示技术内容所作出局部更动或修饰的等效实施例，并且未脱离本发明的技术特征内容，均仍属于本发明技术特征的范围内。

Claims (4)

1.一种耐磨损轴承润滑油，其特征在于，由以下重量份的原料制成：工业基础油20-25份、琥珀酸酯10-16份、苯二胺6-12份、氨基硅油8-14份、二烯丙基烷基磷酸酯12-17份、木质素硫酸钠10-16份、甲基丙烯酸烃丙酯8-13份、二乙醇胺硼酸酯8-13份、单丁二酰亚胺7-13份、水15-22份、山梨糠醇酐单油酸酯12-17份、羟基硅油9-14份、黄油9-13份、油酸酰胺7-13份、硼酸钠8-13份、三氯甲烷9-14份。
2.根据权利要求1所述的一种耐磨损轴承润滑油，其特征在于，由以下重量份的原料制成：工业基础油22-24份、琥珀酸酯12-14份、苯二胺8-10份、氨基硅油10-12份、二烯丙基烷基磷酸酯14-16份、木质素硫酸钠12-14份、甲基丙烯酸烃丙酯9-12份、二乙醇胺硼酸酯10-12份、单丁二酰亚胺9-11份、水18-20份、山梨糠醇酐单油酸酯14-16份、羟基硅油11-13份、黄油10-12份、油酸酰胺9-11份、硼酸钠10-12份、三氯甲烷11-13份。
3.根据权利要求2所述的一种耐磨损轴承润滑油，其特征在于，由以下重量份的原料组成：工业基础油23份、琥珀酸酯13份、苯二胺9份、氨基硅油11份、二烯丙基烷基磷酸酯15份、木质素硫酸钠13份、甲基丙烯酸烃丙酯11份、二乙醇胺硼酸酯11份、单丁二酰亚胺10份、水19份、山梨糠醇酐单油酸酯15份、羟基硅油12份、黄油11份、油酸酰胺10份、硼酸钠11份、三氯甲烷12份。
4.一种根据权利要求1-4任一项所述的耐磨损轴承润滑油的制备工艺，其特征在于，包括如下步骤：将所述比例工业基础油、琥珀酸酯、苯二胺、氨基硅油、二烯丙基烷基磷酸酯、木质素硫酸钠、甲基丙烯酸烃丙酯、二乙醇胺硼酸酯、单丁二酰亚胺、水充分混合，搅拌均匀，放入旋转混合机中，旋转混合10-15min，转速保持在700-800r/min，得到一次原料；将所得一次原料加入对应比例的山梨糠醇酐单油酸酯、羟基硅油、黄油、油酸酰胺、硼酸钠、三氯甲烷，再次搅拌均匀，放入旋转混合机中，旋转混合20-25min，转速保持在500-600r/min，即得。
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