CN109127629A - Cleaning and paint removing system and maintenance device for rail transit vehicle bogie - Google Patents

Cleaning and paint removing system and maintenance device for rail transit vehicle bogie Download PDF

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Publication number
CN109127629A
CN109127629A CN201811020646.0A CN201811020646A CN109127629A CN 109127629 A CN109127629 A CN 109127629A CN 201811020646 A CN201811020646 A CN 201811020646A CN 109127629 A CN109127629 A CN 109127629A
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CN
China
Prior art keywords
cleaning
depainting
mechanical arm
railcar
machine
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Granted
Application number
CN201811020646.0A
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Chinese (zh)
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CN109127629B (en
Inventor
胡明星
王文武
张琪建
张福民
李卉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Remote Railway Technology Co ltd
Tianjin Yuancheng Huarui Industrial Technology Co ltd
Original Assignee
Tianjin Yuancheng Huarui Industrial Technology Co ltd
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Priority to CN201811020646.0A priority Critical patent/CN109127629B/en
Publication of CN109127629A publication Critical patent/CN109127629A/en
Application granted granted Critical
Publication of CN109127629B publication Critical patent/CN109127629B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning

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  • Cleaning By Liquid Or Steam (AREA)
  • Coating Apparatus (AREA)

Abstract

The embodiment of the invention provides a cleaning and paint removing system and an overhauling device for a rail transit vehicle bogie. The cleaning and paint removing system comprises a paint removing machine, a cleaning machine, a mechanical arm, a lifter and a seventh shaft of the mechanical arm. Wherein, the paint remover comprises a paint removing gun head. The cleaning machine comprises a cleaning gun head. The mechanical arm is used for bearing the paint removal gun head and the cleaning gun head. The elevator is used for moving the mechanical arm to a first preset position in the longitudinal direction. The seventh axis of the robot arm is connected to the lift and is used to move the robot arm in the lateral direction to the second predetermined position. By adopting the technical scheme, the invention solves the technical problem of how to improve the cleaning and paint removing efficiency, has compact spatial layout in the cleaning and paint removing process, can ensure that the cleaning and paint removing actions are flexible, has high flexibility, is environment-friendly and does not damage a framework.

Description

Clean the apparatus for examination and repair of depainting system and rail traffic vehicles bogie
Technical field
The present invention relates to a kind of technical field of rail traffic, more particularly to a kind of cleaning depainting system and rail traffic The apparatus for examination and repair of the bogie of car.
Background technique
When being overhauled to rail traffic vehicles, needs to disassemble framework from bogie and cleaned and taken off Paint, in order to subsequent inspection, flaw detection operation.
Currently, the washing and cleaning operation to framework is completed by manually.Cleaning agent is architecturally manually smeared, is then used Steel wire lump and brush etc. carry out wiper to the greasy filth on framework and are finally rinsed drying with high pressure water to remove greasy filth.To structure The depainting operation of frame is carried out between bogie car.Manually using the methods of physics polishing, for example, using electric hand tool (Chiba grinding) etc. will need the position of depainting to carry out polishing depainting.During the grinding process, since paint dust is larger, then plus On, the weld seam gap of framework complex contour and burnishing part is narrow;It is therefore desirable to manually overturn framework.
Therefore, existing framework is cleaned, the mode of depainting operation using artificial due to being completed, and there are low efficiencys Defect.
Summary of the invention
The embodiment of the present invention is designed to provide a kind of cleaning depainting system, to solve how to improve cleaning paint removal efficiency The technical issues of.In addition, also providing a kind of apparatus for examination and repair of rail traffic vehicles bogie.
To achieve the goals above, the first aspect of the present invention provides following technical scheme:
A kind of cleaning depainting system, comprising:
Enamel removing machine, including depainting pipette tips;
Cleaning machine (11), including cleaning pipette tips;
Mechanical arm (3), for carrying the depainting pipette tips and the cleaning pipette tips;
Elevator (4), for the mechanical arm (3) to be moved to the first predetermined position in the longitudinal direction;
The 7th axis (5) of mechanical arm, is connected with the elevator (4), and for horizontally that the mechanical arm (3) are mobile To the second predetermined position.
Further, described device further include:
Dust removal by ventilation equipment (1) is taken off for handling process that the cleaning machine (11) is cleaned and enamel removing machine Dust during paint.
Further, described device further include:
Drying equipment (7) is connected with the elevator (4), and for drying to the framework (12) after cleaning.
Further, described device further include:
Mobile device (6) is connected with the elevator (4), and for move the cleaning machine (11) cleaning pipette tips and The drying equipment (7).
Further, described device further include:
Sewage disposal device (13), for handling the cleaning machine (11) in cleaning process and the enamel removing machine in depainting The sewage generated in the process.
Further, described device further include:
Railcar (10), for loading framework (12);
Ground chain conveying equipment (8), for the railcar (10) to be delivered to the working space of the mechanical arm (3);
Positioning mechanism (9) is connected with the ground chain conveying equipment (8), and for the railcar (10) to be located in work Industry region.
Further, the positioning mechanism further includes limiting component;
The limiting component, for making the railcar when the railcar (10) touches the limiting component (10) it is detached from the ground chain conveying equipment (8), and is located in cleaning depainting station.
Further, the cleaning machine is high pressure water flushing device, and the cleaning pipette tips are profiling high-pressure nozzle.
To achieve the goals above, according to the second aspect of the invention, following technical scheme is additionally provided:
A kind of apparatus for examination and repair of rail traffic vehicles bogie, including cleaning depainting system as described in the first aspect of the invention System.
The embodiment of the present invention provides a kind of apparatus for examination and repair for cleaning depainting system and rail traffic vehicles bogie.Its In, which includes enamel removing machine, cleaning machine, the 7th axis of mechanical arm, elevator and mechanical arm.Wherein, enamel removing machine packet Include depainting pipette tips.Cleaning machine includes cleaning pipette tips.Mechanical arm is for carrying depainting pipette tips and cleaning pipette tips.Elevator is used for vertical Mechanical arm is moved to the first predetermined position upwards.The 7th axis of mechanical arm is connected with elevator, and being used for horizontally will be mechanical Arm is moved to the second predetermined position.
The present invention to determine the working space of mechanical arm, and passes through by using the 7th axis of elevator and mechanical arm Mechanical arm carries the pipette tips of cleaning machine and enamel removing machine.In this way, space layout is compact, and may make during cleaning depainting Cleaning, depainting flexible movements, and it is flexible high, it is suitable on the rail traffic vehicles bogies such as domestic all motor-cars, locomotive, subway Framework cleaning, depainting operation, which thereby enhance cleaning paint removal efficiency, and environmental protection, it is harmless to framework.
The above description is only an overview of the technical scheme of the present invention, in order to better understand technological means of the invention, and It can be implemented in accordance with the contents of the specification, and to allow above and other objects, features and advantages of the invention can be brighter Show understandable, it is special below to lift preferred embodiment, and cooperate attached drawing, detailed description are as follows.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.The illustrative embodiments of the present invention and their descriptions are used to explain the present invention, not structure At inappropriate limitation of the present invention.
Fig. 1 is the integral arrangement structural schematic diagram according to the cleaning depainting system of the embodiment of the present invention;
Fig. 2 be according to one embodiment of the invention, cleaning depainting system to above framework and at least partly side into Structural schematic diagram when row cleaning depainting operation;
Fig. 3 be according to one embodiment of the invention, cleaning depainting system to below framework and at least partly side into Structural schematic diagram when row cleaning depainting operation;
Fig. 4 be according to another embodiment of the present invention, cleaning depainting system to below framework and surface carry out Clean structural schematic diagram when depainting operation.
Specific embodiment
Illustrate embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this specification Other advantages and efficacy of the present invention can be easily understood for disclosed content.Obviously, described embodiment is only the present invention A part of the embodiment, instead of all the embodiments.Any technical characteristic, any technical solution in embodiment be it is a variety of can One or more of the technical characteristic of choosing or optional technical solution, in order to describe it is succinct need it is impossible to exhaust in this document All alternative technical characteristics of the invention and alternative technical solution, are also not easy to the embodiment party of each technical characteristic Formula emphasizes it for one of optional numerous embodiments, so those skilled in the art will appreciate that the present invention can be mentioned Any technological means supplied is replaced or any two or more technical means or technical features provided by the invention are mutual It is mutually combined and obtains new technical solution.The present invention can also be implemented by way of a different and different embodiment or Using, the various details in this specification can also based on different viewpoints and application, without departing from the spirit of the present invention into Row various modifications or alterations.It should be noted that in the absence of conflict, the feature in following embodiment and embodiment can phase Mutually combination.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without creative efforts The every other embodiment obtained, shall fall within the protection scope of the present invention.
It should also be noted that, illustrating the basic structure that only the invention is illustrated in a schematic way provided in following embodiment Think, only shown in schema with it is of the invention in related component rather than component count, shape and size when according to actual implementation draw System, when actual implementation kenel, quantity and the ratio of each component can arbitrarily change for one kind, and its assembly layout kenel can also It can be increasingly complex.
In addition, in the following description, providing detail is for the ease of understanding thoroughly embodiment.However, fields The skilled person will understand that, the aspect can be practiced without these specific details.
Technical solution provided by the invention is illustrated in more detail below with reference to FIG. 1 to FIG. 4.
FIG. 1 to FIG. 4 is please referred to, the present invention provides a kind of cleaning depainting system.The device mainly includes: enamel removing machine (does not show Out), cleaning machine 11, the 7th axis 5 of mechanical arm 3, elevator 4 and mechanical arm.Wherein, enamel removing machine includes depainting pipette tips.Cleaning machine 11 Including cleaning pipette tips.Mechanical arm 3 is for carrying depainting pipette tips and cleaning pipette tips.Elevator 4 is in the longitudinal direction moving mechanical arm 3 It moves to the first predetermined position.The 7th axis 5 of mechanical arm is connected with elevator 4, and for mechanical arm 3 to be horizontally moved to second Predetermined position.
Wherein, cleaning machine 11 for example can wash equipment for high pressure water flushing.Cleaning pipette tips is preferably profiling high-pressure nozzle.
Wherein, back-and-forth motion mechanism of the 7th axis 5 of mechanical arm as mechanical arm 3 mutually hangs down in the lifting direction with elevator 4 Mobile mechanical arm 3 on straight direction.
The 7th axis of mechanical arm (also known as mechanical arm walking axle or machine orbit arm) 5 specifically includes that casting pedestal, straight line are led Rail, rack gear, servo-system, speed reducer, from injection system, dust prevention system, travel switch, buffer unit and drag chain.Wherein, straight line Guide rail is preferably heavy-load type linear guide.Rack gear is preferably that high-precision large modulus grinds high-precision grade rack gear.Speed reducer for example can be with Using planetary reducer.From injection system for example can using it is sustainable provide lubrication from injection system.Drag chain for example can be with Using high flexibility mute drag chain.
Above-mentioned mechanical arm 3, cleaning pipette tips and depainting pipette tips are replaceable.Thus, it is possible to be directed to the framework of depainting to be cleaned The corresponding mechanical arm 3 of 12 selections, cleaning pipette tips and depainting pipette tips, so as to realize a variety of cleaning depainting modes.
In the above-described embodiments, height, width and the lateral displacement of framework, and root can also be detected using sensor Coordinate space compensation is carried out according to mobile space of the testing result to mechanical arm 3, to realize the intelligence during cleaning depainting Change.
In the present embodiment, by using the 7th axis 5 of elevator 4 and mechanical arm, the operation to determine mechanical arm 3 is empty Between, and carry by mechanical arm 3 pipette tips of cleaning machine and enamel removing machine.In this way, space layout is tight during cleaning depainting It gathers, and may make cleaning, depainting flexible movements, and is flexible high, be suitable for the rail traffics such as domestic all motor-cars, locomotive, subway Cleaning, the depainting operation of framework 12 on the bogie of car, which thereby enhance cleaning paint removal efficiency, and environmental protection, to framework without Damage.
In a preferred embodiment, above-mentioned cleaning depainting system further includes dust removal by ventilation equipment 1.The dust removal by ventilation is set Dust during being used to handle the process and enamel removing machine progress depainting that cleaning machine 11 is cleaned for 1.
The present embodiment may make cleaning, depainting working environment friendly, not will cause fugitive dust by using dust removal by ventilation equipment Pollution.
In a preferred embodiment, above-mentioned cleaning depainting system further includes drying equipment 7.The drying equipment 7 and liter Drop machine 4 is connected, and for drying to the framework 12 after cleaning.
In the present embodiment, drying and processing is carried out to 12 surface of framework by drying equipment 7.
In a preferred embodiment, above-mentioned cleaning depainting system further includes mobile device 6.The mobile device 6 and liter Drop machine 4 is connected, and is used for the cleaning pipette tips and drying equipment 7 of movable cleaning 11.
Wherein, which is connected with elevator 4, and is used for when cleaning machine 11 carries out washing and cleaning operation, in operation sky Interior mobile cleaning pipette tips;And for moving drying equipment 7 when drying to framework 12.
In a preferred embodiment, above-mentioned cleaning depainting system further includes sewage disposal device 13.Sewage treatment is set Standby 13 for handling the sewage that cleaning machine 11 generates during cleaning process and enamel removing machine are in depainting.
It in the above-described embodiments, can be dirty to avoid the water during cleaning and depainting by using sewage disposal device 13 Dye.
In a preferred embodiment, above-mentioned cleaning depainting system further includes railcar 10, ground chain conveying equipment 8 and determines Position mechanism 9.Wherein, railcar 10 is for loading framework 12.Ground chain conveying equipment 8 is used to railcar 10 being delivered to mechanical arm 3 Working space.Positioning mechanism 9 is connected with the ground chain conveying equipment 8, and for railcar to be located in operating area.
In this embodiment it is possible to which framework 12 is lifted into the railcar 10 by crane.Ground chain conveying equipment 8 is used It is cleaned in depainting chamber body 2 in railcar 10 to be delivered to.After railcar 10 is transported in cleaning depainting chamber body, it can open Positioning mechanism 9, railcar 10 disengage ground chain conveying equipment 8;Then, railcar 10 is located in by operation by the positioning mechanism 9 Region.After having carried out cleaning depainting operation, positioning mechanism 9 stops implementing to position to the railcar 10.Then, railcar 10 is closed Upper ground chain conveying equipment 8.Railcar 10 is delivered to outside cleaning depainting chamber body 2 by the ground chain conveying equipment 8.
It is further preferred that above-mentioned positioning mechanism 9 includes limiting component (not shown).The limiting component is for working as railcar 10 when touching limiting component, and railcar 10 is made to be detached from ground chain conveying equipment 8, and is located in cleaning depainting station.
In the present embodiment, limiting component is implemented accurately to position to railcar 10.
Below with reference to Fig. 1~4, with specific embodiment, the present invention is described in detail.
Cleaning depainting system provided in this embodiment includes: dedusting ventilation equipment 1, cleaning depainting chamber body 2, mechanical arm 3, rises Drop machine 4, the 7th axis 5 of mechanical arm, mobile device 6, drying equipment 7, ground chain conveying equipment 8, positioning mechanism 9, railcar 10, cleaning Machine 11, framework 12, sewage disposal device 13, integrated power device (for example, motor etc.) 14, electric control system 15.Wherein, collect It is used to provide power for mechanical arm 3, elevator 4, the 7th axis 5 of mechanical arm, mobile device etc. at power device 14.Electrical control system System 15 mainly include power supply power supply circuit, protective loop, signal circuit, automatically with manual loop, brake circuit and it is self-locking and Locked loop.The electric control system 15 is used for and dedusting ventilation equipment 1, cleaning depainting chamber body 2, mechanical arm 3, elevator 4, machine The 7th axis 5 of tool arm, mobile device 6, drying equipment 7, ground chain conveying equipment 8, positioning mechanism 9, railcar 10, cleaning machine 11, structure Frame 12, sewage disposal device 13 and integrated power device 14 match work.
The framework 12 of rail traffic vehicles is dismantled from bogie and is attacked, the framework is hung into railcar using crane On 10.By other interactive interface, the model classification of cleaning depainting framework is determined.After the model classification of framework 12 has been determined, Start positioning mechanism 9.
Ground chain transportation system 8 transports the railcar 10 for loading framework in cleaning depainting chamber body 2.When railcar 10 is touched To positioning mechanism 9 limiting component when so that the railcar 10 disengages ground chain conveying equipment 8, and the railcar 10 is located in Clean depainting station;Then, ventilating and purifying air system 1 is opened.Mechanical arm 3 is promoted to by mechanical arm 3 under the auxiliary of elevator 4 The pipette tips of predetermined altitude, the mechanical arm 3 carrying cleaning machine 11 and enamel removing machine carry out cleaning or depainting to above framework 12 and side Operation.After the completion, mechanical arm 3 is dropped to predetermined position by elevator 4, which carries the rifle of cleaning machine 11 and enamel removing machine Head starts and surface following to framework 12 and carries out cleaning depainting operation.
Wherein, after having carried out depainting to framework 12, mechanical arm 3 can be adjusted to stationary state;Then, cleaning machine is utilized 11, drying equipment 7 and mobile device 6 are moved forward and backward, and complete flushing, the drying operation on framework surface.After the completion, positioning mechanism 9 Limiting component withdraw so that railcar 10 closes ground chain conveying equipment 8;Then, ground chain transportation system 8 will be loaded with framework 12 Railcar 10 is transported to outside cleaning depainting chamber body 2.The sewage during 13 pairs of sewage disposal device cleaning depaintings is called to carry out Recovery processing.Finally, entirely the work of cleaning depainting is completed.
In conclusion the present invention, by using the 7th axis 5 of elevator 4 and mechanical arm, the operation to determine mechanical arm 3 is empty Between, and carry by mechanical arm 3 pipette tips of cleaning machine 11 and enamel removing machine.In this way, during cleaning depainting, space layout It is compact, and may make cleaning, depainting flexible movements, and flexible high, it is suitable for the tracks such as domestic all motor-cars, locomotive, subway and hands over Cleaning, the depainting operation of framework on the logical bogie of car which thereby enhance cleaning paint removal efficiency, and environmental protection, to framework without Damage, not will cause dust pollution, not will cause water pollution also.Cleaning depainting system provided by the invention can be applied to track friendship Be open to traffic a service technique field, especially can be used as the automation equipment of bogie frame frame cleaning depainting process.
Each equipment, mechanism or structure member in each embodiment of the present invention can integrate in a processing unit In, it is also possible to each unit and physically exists alone, can also be integrated in one unit with two or more units.It is above-mentioned Integrated unit both can take the form of hardware realization, can also realize in the form of hardware adds SFU software functional unit.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that There is also other identical elements in process, method, article or equipment including the element.
For indicating that the term of positional relationship or shape removes applied in any technical solution disclosed in aforementioned present invention Its otherwise indicated outer meaning includes approximate with its, similar or close state or shape.Either component provided by the invention both may be used Being assembled by multiple individual component parts, or the separate part that integrally formed technique manufactures.
It should be noted that for sake of simplicity, describing embodiment herein by relevant mode.Above-mentioned each In embodiment, identical content is omitted, and the content distinguished between each embodiment is described in detail.Those skilled in the art It will be understood that can mutually be used for reference between above-mentioned each embodiment.
The feature and advantage described in the description are not included, and specifically, many supplementary features and advantage will In view of attached drawing, description and claims and it is clear by those of ordinary skill in the art.Further, it should be noted that in the description The language used is selected primarily for readable and guidance purpose, and can it is unselected for defining or Person limits subject matter content.
The above described is only a preferred embodiment of the present invention, limitation in any form not is done to the present invention, though So the present invention has been disclosed as a preferred embodiment, and however, it is not intended to limit the invention, any technology people for being familiar with this profession Member, without departing from the scope of the present invention, when the technology contents using the disclosure above are modified or are modified For the equivalent embodiment of equivalent variations, but anything that does not depart from the technical scheme of the invention content, according to the technical essence of the invention Any simple modification, equivalent change and modification made to the above embodiment, all of which are still within the scope of the technical scheme of the invention.

Claims (9)

1. a kind of cleaning depainting system characterized by comprising
Enamel removing machine, including depainting pipette tips;
Cleaning machine (11), including cleaning pipette tips;
Mechanical arm (3), for carrying the depainting pipette tips and the cleaning pipette tips;
Elevator (4), for the mechanical arm (3) to be moved to the first predetermined position in the longitudinal direction;
The 7th axis (5) of mechanical arm, is connected with the elevator (4), and for the mechanical arm (3) to be horizontally moved to the Two predetermined positions.
2. cleaning depainting system according to claim 1, which is characterized in that described device further include:
Dust removal by ventilation equipment (1) carries out depainting for handling process that the cleaning machine (11) is cleaned and enamel removing machine Dust in the process.
3. cleaning depainting system according to claim 1, which is characterized in that described device further include:
Drying equipment (7) is connected with the elevator (4), and for drying to the framework (12) after cleaning.
4. cleaning depainting system according to claim 3, which is characterized in that described device further include:
Mobile device (6) is connected with the elevator (4), and for moving the cleaning pipette tips of the cleaning machine (11) and described Drying equipment (7).
5. cleaning depainting system according to claim 1, which is characterized in that described device further include:
Sewage disposal device (13), for handling the cleaning machine (11) in cleaning process and the enamel removing machine in depainting process The sewage of middle generation.
6. cleaning depainting system according to claim 1, which is characterized in that described device further include:
Railcar (10), for loading framework (12);
Ground chain conveying equipment (8), for the railcar (10) to be delivered to the working space of the mechanical arm (3);
Positioning mechanism (9) is connected with the ground chain conveying equipment (8), and for the railcar (10) to be located in operation area Domain.
7. cleaning depainting system according to claim 6, which is characterized in that the positioning mechanism further includes limiting component; Wherein, the limiting component is used for when the railcar (10) touches the limiting component, keeps the railcar (10) de- From the ground chain conveying equipment (8), and it is located in cleaning depainting station.
8. cleaning depainting system according to claim 1, which is characterized in that the cleaning machine is high pressure water flushing device, The cleaning pipette tips are profiling high-pressure nozzle.
9. a kind of apparatus for examination and repair of rail traffic vehicles bogie, which is characterized in that including as described in any in claim 1-8 Cleaning depainting system.
CN201811020646.0A 2018-09-03 2018-09-03 Clear maintenance device of paint removal system and rail transit vehicle bogie Active CN109127629B (en)

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CN111515183A (en) * 2020-05-21 2020-08-11 中铁第四勘察设计院集团有限公司 Cleaning and paint removing integrated equipment and method for bogie frame of motor train unit

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