CN208542679U - It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie - Google Patents

It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie Download PDF

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Publication number
CN208542679U
CN208542679U CN201820349767.9U CN201820349767U CN208542679U CN 208542679 U CN208542679 U CN 208542679U CN 201820349767 U CN201820349767 U CN 201820349767U CN 208542679 U CN208542679 U CN 208542679U
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China
Prior art keywords
robot
portal frame
ball screw
bogie
taking turns
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CN201820349767.9U
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Chinese (zh)
Inventor
袁莉雯
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Deyang Rui Fang Intelligent Transportation Equipment Technology Co Ltd
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Deyang Rui Fang Intelligent Transportation Equipment Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0035Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
    • B08B7/0042Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning

Abstract

The utility model relates to rail traffic cleaning equipment fields, it is specifically a kind of to be applied to lorry, car, subway, motor-car, to wheel pair in locomotive inspection and repair base, the Intelligent Laser cleaning system of the metal components such as bogie progress washing and cleaning operation, including portal frame, straight-line rolling guide set and horizontal ball screw assembly, are installed on portal frame, fixed bin is fixed in the movement parts of rolling guide-rail pairs, ball screw is installed on ball screw assembly, ball screw is fixedly connected through fixed bin with robot backboard, NI Vision Builder for Automated Inspection is installed on the horn of robot, laser head is partially installed below wrist joint of robot.The utility model improves the degree of automation, alleviate worker's working strength, improve operating efficiency, without sewage disposal system, it is not necessarily to consumptive material when operation, investment repayment can be quickly obtained, reduces operation and maintenance cost, remote-controlled operation simultaneously can clean the not readily accessible position of conventional method, be suitble to promote in rail traffic cleaning equipment field.

Description

It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie
Technical field
The utility model relates to rail traffic cleaning equipment field, in particular to it is a kind of be applied to lorry, car, subway, The metal components such as, bogie carried out paint removal, derust, degrease etc. with the intelligence of washing and cleaning operations in motor-car, locomotive inspection and repair base to wheel It can laser cleaning system.
Background technique
Currently, lorry, car, subway, motor-car, being removed to wheel to metal components such as, bogies in locomotive inspection and repair base The washing and cleaning operations such as painting, derust, degreasing has various cleaning ways, be mostly carried out using chemical agent and mechanical means it is clear It washes.Chemical agent cleaning refers to the method for reaching cleaning equipment purpose using chemical method and chemical agent, when chemical cleaning at Improper or corrosion inhibiter improper use is managed, equipment heavy corrosion can be caused, a large amount of waste liquids are generated after cleaning and are handled, some Medicament has an impact to the health of operator.Mechanical means cleaning mainly uses blasting craft, uses compressed air for power, with Material spray (copper ore, quartz sand, diamond dust, iron sand, sea sand) is ejected at a high speed by formation high velocity spray beam need to be handled workpiece table Face, all dirt removals such as scale of workpiece surface, mechanicals efforts are easy to damage body surface.
In today that China environmental protection laws and regulations requirement is increasingly stringenter, people are environmentally friendly and awareness of safety is increasingly enhanced, work The chemical species that can be used in industry production cleaning will become fewer and fewer.How to find and more clean, and does not have damaging Cleaning way be the problem of we have to take into account that.And laser cleaning have without grinding, it is non-contact, without fuel factor and be suitable for The cleaning characteristics such as the object of various materials, it is considered to be most reliable, most effective solution.Therefore a kind of laser cleaning is designed System has realistic meaning very much to those skilled in the art.
Utility model content
Based on problem above, the utility model provides a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie. The utility model effective solution traditional chemical cleaning bring problem of environmental pollution, mechanicals efforts damage body surface, The medium of cleaning is attached to the problems such as surface of cleaned object, personnel safety, improves the degree of automation of cleaning equipment, subtracts The operation intensity of light industry people, improves operating efficiency, is not necessarily to sewage disposal system, will soon substantially without consumptive material when operation Obtain investment repayment, reducing operation and maintenance cost, remote-controlled operation simultaneously can clean the not readily accessible position of conventional method, this The place of some danger uses the safety for the personnel that may insure.
In order to solve the above technical problems, the technical solution adopted in the utility model is as follows:
It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie, including portal frame is equipped with level on portal frame Straight-line rolling guide set and a horizontal ball screw assembly, be fixed with fixed bin, ball wire in the movement parts of rolling guide-rail pairs Ball screw matched with its is installed, ball screw is fixedly connected through fixed bin with robot backboard, robot elbow in thick stick pair NI Vision Builder for Automated Inspection is installed on the horn between joint and wrist joint, laser head is partially installed below wrist joint of robot.
In the present invention, it by workpiece transport to be cleaned to NI Vision Builder for Automated Inspection recognizable set, is regarded by machine Feel system is identified, will be shown after image signal process, according to display as a result, the ball wire in swing roller lead screw pair Mother's control robot moves left and right on the gantry, while controlling robot and laser head is gone to certain angle alignment work to be cleaned Part, signal is converted and control process is the prior art, is just no longer elaborated here.Then the laser beam quilt of laser head transmitting Dirt, rust staining or the coating of workpiece surface to be cleaned absorb, and the absorption of big energy forms the plasma sharply expanded, generate punching Wave is hit, shock wave makes pollutant become fragment and is removed, and high speed effectively removes cleaning subject surface attachment or surface applies Layer, to reach clean technical process.The traditional chemical cleaning bring environmental pollution of the utility model effective solution is asked The problems such as topic, mechanicals efforts damage body surface, the medium of cleaning is attached to the surface of cleaned object, personnel safety, mentions High the degree of automation of cleaning equipment, mitigates the operation intensity of worker, improves operating efficiency, be not necessarily to sewage disposal system, Substantially without consumptive material when operation, investment repayment will soon be obtained, reducing operation and maintenance cost, remote-controlled operation can simultaneously clean The not readily accessible position of conventional method, this uses the safety for the personnel that may insure in the place of some danger.
As a preferred mode, Work fixing device is equipped with below portal frame, Work fixing device is opposite by two Pillar composition, vertical lifting mechanism is equipped in pillar, vertical lifting mechanism is equipped with turnover mechanism, and turnover mechanism can be vertical It is vertically moved on elevating mechanism, turnover mechanism is fixed with vertical turnover disc.
As a preferred mode, the ground below portal frame is equipped with one section of railtrack grooves, is equipped with work on railtrack grooves Part transport vehicle, workpiece transport vehicle bottom are equipped with idler wheel, and the idler wheel of workpiece transport vehicle bottom is matched with the railtrack grooves below portal frame On.
As a preferred mode, it is two that horizontal straight-line rolling guide set quantity is installed on portal frame, two rollings Dynamic guideway is parallel to each other and in the same vertical plane.
As a preferred mode, the artificial six-joint robot of machine, there are six joint, six joints for six-joint robot tool Place is set there are six servo motor, and six servo motors directly pass through harmonic speed reducer, synchronous belt wheel device drives six joint shafts Rotation.
As a preferred mode, portal frame side is equipped with dust exhaust apparatus.
As a preferred mode, laser head excitation laser is controlled by laser cleaning controlling terminal, and signal uses optical fiber It is transmitted.
As a preferred mode, portal frame side is equipped with electrical system control terminal.
Compared with prior art, the utility model has the beneficial effects that
(1) the utility model effective solution traditional chemical cleaning bring problem of environmental pollution, mechanicals efforts damage Hurt body surface, the problems such as medium of cleaning is attached to the surface of cleaned object, personnel safety, improve cleaning equipment from Dynamicization degree mitigates the operation intensity of worker, improves operating efficiency, is not necessarily to sewage disposal system, substantially without consumption when operation Material, will soon obtain investment repayment, reduce operation and maintenance cost, and remote-controlled operation simultaneously can clean conventional method and be not easy to reach Position, this is in the place of some danger using may insure the safety of personnel;
(2) Work fixing device is equipped with below the utility model portal frame, Work fixing device is by two opposite pillars Composition, pillar is interior to be equipped with vertical lifting mechanism, and vertical lifting mechanism is equipped with turnover mechanism, and turnover mechanism is fixed with vertical turn over Turntable, workpiece to be cleaned can carry out upper and lower and flip-flop movement, more complete to the cleaning of workpiece;
(3) ground below the utility model portal frame is equipped with one section of railtrack grooves, is equipped with workpiece transport on railtrack grooves Vehicle, workpiece transport vehicle bottom are equipped with idler wheel, and the idler wheel and the railtrack grooves below portal frame of workpiece transport vehicle bottom match, workpiece It is moved freely on the railtrack grooves below portal frame by the idler wheel in workpiece transport underbody seat, it is automatic to improve system pipeline Change degree alleviates the operation intensity of worker;
(4) it is two that horizontal straight-line rolling guide set quantity is installed on the utility model portal frame, two rolling guides It is secondary parallel to each other and in the same vertical plane, keep the fixed bin being connected with robot backboard more firm, raising robot is cleaning Stability in the process;
(5) the artificial six-joint robot of the utility model machine, for tool there are six joint, six joints set that there are six servo electricity Machine, six servo motors directly pass through harmonic speed reducer, synchronous belt wheel device drives the rotation of six joint shafts.Six-joint robot Laser output can be gone to any direction by multiple joints, be cleaned with special angle, execute many by skilled worker The operation that the talent can complete;
(6) the utility model portal frame side is equipped with dust exhaust apparatus, for handling the waste material after cleaning, guarantees life Produce the operating environment in workshop;
(7) the utility model laser head excitation laser is controlled by laser cleaning controlling terminal, and signal is passed using optical fiber It is defeated, conveniently realize remote-controlled operation control laser head excitation laser;
(8) the utility model portal frame side is equipped with electrical system control terminal, conveniently realizes control whole system Electrical equipment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Wherein, 1 portal frame, 2 rolling guide-rail pairs, 3 ball screws, 4 fixed bins, 5 robots, 6 ball screw assembly,s, 7 machines Vision system, 8 laser heads, 9 Work fixing devices, 9-1 pillar, 9-2 vertical lifting mechanism, 9-3 turnover mechanism, 10 workpiece transports Vehicle, 11 dust exhaust apparatuses, 12 laser cleaning controlling terminals, 13 electrical system control terminals.
Specific embodiment
The utility model will be further described below with reference to the accompanying drawings.The embodiments of the present invention includes but unlimited In the following example.
Embodiment 1:
It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie referring to Fig. 1, including portal frame 1, on portal frame 1 Horizontal straight-line rolling guide set 2 and a horizontal ball screw assembly, 6 are installed, are fixed in the movement parts of rolling guide-rail pairs 2 Fixed bin 4, ball screw 3 matched with its is equipped on ball screw assembly, 6, and ball screw 3 is carried on the back through fixed bin 4 and robot 5 Plate is fixedly connected, and NI Vision Builder for Automated Inspection 7,5 wrist joint of robot are equipped on the horn between 5 elbow joint of robot and wrist joint Following part is equipped with laser head 8.
In book example, by workpiece transport to be cleaned to 7 recognizable set of NI Vision Builder for Automated Inspection, pass through machine vision System 7 is identified, will be shown after image signal process, according to display as a result, the ball wire in swing roller lead screw pair 6 Mother 3 control robot 5 is moved left and right on portal frame 1, while control robot 5 by laser head 8 go to certain angle alignment to Cleaning workpiece, signal is converted and control process is the prior art, is just no longer elaborated here.What then laser head 8 emitted swashs Light light beam is absorbed by the dirt, rust staining or coating of workpiece surface to be cleaned, and the absorption of big energy forms the plasma sharply expanded Body generates shock wave, and shock wave makes pollutant become fragment and is removed, and high speed effectively removes cleaning subject surface attachment Or surface covering, to reach clean technical process.The utility model effective solution traditional chemical cleans bring ring Border pollution problem, mechanicals efforts damage body surface, the medium of cleaning is attached to the surface of cleaned object, personnel safety etc. Problem improves the degree of automation of cleaning equipment, mitigates the operation intensity of worker, improves operating efficiency, without at sewage Reason system will soon obtain investment repayment substantially without consumptive material when operation, reduce operation and maintenance cost, remote-controlled operation And the not readily accessible position of conventional method can be cleaned, this uses the safety for the personnel that may insure in the place of some danger.
Embodiment 2:
It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie referring to Fig. 1, including portal frame 1, on portal frame 1 Horizontal straight-line rolling guide set 2 and a horizontal ball screw assembly, 6 are installed, are fixed in the movement parts of rolling guide-rail pairs 2 Fixed bin 4, ball screw 3 matched with its is equipped on ball screw assembly, 6, and ball screw 3 is carried on the back through fixed bin 4 and robot 5 Plate is fixedly connected, and NI Vision Builder for Automated Inspection 7,5 wrist joint of robot are equipped on the horn between 5 elbow joint of robot and wrist joint Following part is equipped with laser head 8.
Work fixing device 9 is equipped with below portal frame 1, Work fixing device 9 is made of two opposite pillar 9-1, is propped up Vertical lifting mechanism 9-2 is equipped in column 9-1, vertical lifting mechanism 9-2 is equipped with turnover mechanism 9-3, and turnover mechanism 9-3 can hang down It goes straight up to and is vertically moved on descending mechanism 9-2, turnover mechanism 9-3 is fixed with vertical turnover disc, and workpiece to be cleaned can carry out Lower and flip-flop movement is more complete to the cleaning of workpiece.
The other parts of the present embodiment are same as Example 1, just repeat no more here.
Embodiment 3:
It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie referring to Fig. 1, including portal frame 1, on portal frame 1 Horizontal straight-line rolling guide set 2 and a horizontal ball screw assembly, 6 are installed, are fixed in the movement parts of rolling guide-rail pairs 2 Fixed bin 4, ball screw 3 matched with its is equipped on ball screw assembly, 6, and ball screw 3 is carried on the back through fixed bin 4 and robot 5 Plate is fixedly connected, and NI Vision Builder for Automated Inspection 7,5 wrist joint of robot are equipped on the horn between 5 elbow joint of robot and wrist joint Following part is equipped with laser head 8.
The ground of 1 lower section of portal frame is equipped with one section of railtrack grooves, is equipped with workpiece transport vehicle 10, workpiece transport on railtrack grooves 10 bottom of vehicle is equipped with idler wheel, and the idler wheel of 10 bottom of workpiece transport vehicle and the railtrack grooves of 1 lower section of portal frame match, and workpiece passes through work Idler wheel on 10 pedestal of part transport vehicle moves freely on the railtrack grooves below portal frame 1, improves system pipeline automation Degree alleviates the operation intensity of worker.
The other parts of the present embodiment are same as Example 1, just repeat no more here.
Embodiment 4:
It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie referring to Fig. 1, including portal frame 1, on portal frame 1 Horizontal straight-line rolling guide set 2 and a horizontal ball screw assembly, 6 are installed, are fixed in the movement parts of rolling guide-rail pairs 2 Fixed bin 4, ball screw 3 matched with its is equipped on ball screw assembly, 6, and ball screw 3 is carried on the back through fixed bin 4 and robot 5 Plate is fixedly connected, and NI Vision Builder for Automated Inspection 7,5 wrist joint of robot are equipped on the horn between 5 elbow joint of robot and wrist joint Following part is equipped with laser head 8.
It is two that horizontal 2 quantity of straight-line rolling guide set is installed on portal frame 1, and two rolling guide-rail pairs 2 are parallel to each other And in the same vertical plane, make the fixed bin 4 being connected with robot 5 backboard more firm, improve robot 5 in the process of cleaning Stability.
The other parts of the present embodiment are same as Example 1, just repeat no more here.
Embodiment 5:
It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie referring to Fig. 1, including portal frame 1, on portal frame 1 Horizontal straight-line rolling guide set 2 and a horizontal ball screw assembly, 6 are installed, are fixed in the movement parts of rolling guide-rail pairs 2 Fixed bin 4, ball screw 3 matched with its is equipped on ball screw assembly, 6, and ball screw 3 is carried on the back through fixed bin 4 and robot 5 Plate is fixedly connected, and NI Vision Builder for Automated Inspection 7,5 wrist joint of robot are equipped on the horn between 5 elbow joint of robot and wrist joint Following part is equipped with laser head 8.
Robot 5 is six-joint robot, and for tool there are six joint, six joints set that there are six servo motor, six servos Motor directly passes through harmonic speed reducer, synchronous belt wheel device drives the rotation of six joint shafts.The multiple joints of six-joint robot can It laser output is gone to any direction, is cleaned with special angle, executing many could be completed by experienced operator Operation.
The other parts of the present embodiment are same as Example 1, just repeat no more here.
Embodiment 6:
It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie referring to Fig. 1, including portal frame 1, on portal frame 1 Horizontal straight-line rolling guide set 2 and a horizontal ball screw assembly, 6 are installed, are fixed in the movement parts of rolling guide-rail pairs 2 Fixed bin 4, ball screw 3 matched with its is equipped on ball screw assembly, 6, and ball screw 3 is carried on the back through fixed bin 4 and robot 5 Plate is fixedly connected, and NI Vision Builder for Automated Inspection 7,5 wrist joint of robot are equipped on the horn between 5 elbow joint of robot and wrist joint Following part is equipped with laser head 8.
1 side of portal frame is equipped with dust exhaust apparatus 11 and guarantees the work of workshop for handling the waste material after cleaning Industry environment.
The other parts of the present embodiment are same as Example 1, just repeat no more here.
Embodiment 7:
It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie referring to Fig. 1, including portal frame 1, on portal frame 1 Horizontal straight-line rolling guide set 2 and a horizontal ball screw assembly, 6 are installed, are fixed in the movement parts of rolling guide-rail pairs 2 Fixed bin 4, ball screw 3 matched with its is equipped on ball screw assembly, 6, and ball screw 3 is carried on the back through fixed bin 4 and robot 5 Plate is fixedly connected, and NI Vision Builder for Automated Inspection 7,5 wrist joint of robot are equipped on the horn between 5 elbow joint of robot and wrist joint Following part is equipped with laser head 8.
8 excitation laser of laser head is controlled by laser cleaning controlling terminal 12, and signal is transmitted using optical fiber, easily real Existing remote-controlled operation controls 8 excitation laser of laser head.
The other parts of the present embodiment are same as Example 1, just repeat no more here.
Embodiment 8:
It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie referring to Fig. 1, including portal frame 1, on portal frame 1 Horizontal straight-line rolling guide set 2 and a horizontal ball screw assembly, 6 are installed, are fixed in the movement parts of rolling guide-rail pairs 2 Fixed bin 4, ball screw 3 matched with its is equipped on ball screw assembly, 6, and ball screw 3 is carried on the back through fixed bin 4 and robot 5 Plate is fixedly connected, and NI Vision Builder for Automated Inspection 7,5 wrist joint of robot are equipped on the horn between 5 elbow joint of robot and wrist joint Following part is equipped with laser head 8.
1 side of portal frame is equipped with electrical system control terminal 13, conveniently realizes the electrical equipment of control whole system.
The other parts of the present embodiment are same as Example 1, just repeat no more here.
It as above is the embodiments of the present invention.Design parameter in above-described embodiment and embodiment is merely to clear The utility model verification process of utility model people is stated by Chu, not to limit the scope of patent protection of the utility model, this reality It is still subject to the claims with novel scope of patent protection, in all specifications and attached drawing with the utility model The variation of equivalent structure made by holding, similarly should be included in the protection scope of the utility model.

Claims (8)

1. a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie, it is characterised in that: including portal frame (1), the dragon Horizontal straight-line rolling guide set (2) and a horizontal ball screw assembly, (6), the rolling guide-rail pairs are installed on door frame (1) (2) it is fixed in movement parts fixed bin (4), ball screw (3) matched with its is installed on ball screw assembly, (6), The ball screw (3) is fixedly connected through fixed bin (4) and robot (5) backboard, robot (5) elbow joint and wrist joint Between horn on be equipped with NI Vision Builder for Automated Inspection (7), laser head (8) are partially installed below robot (5) wrist joint.
2. according to claim 1 a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie, it is characterised in that: institute It states and is equipped with Work fixing device (9) below portal frame (1), the Work fixing device (9) is by two opposite pillar (9-1) groups At equipped with vertical lifting mechanism (9-2) in the pillar (9-1), the vertical lifting mechanism (9-2) is equipped with turnover mechanism (9-3), the turnover mechanism (9-3) can vertically move on vertical lifting mechanism (9-2), the turnover mechanism (9-3) It is fixed with vertical turnover disc.
3. according to claim 1 a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie, it is characterised in that: institute It states the ground below portal frame (1) and is equipped with one section of railtrack grooves, workpiece transport vehicle (10), the work are installed on the railtrack grooves Part transport vehicle (10) bottom is equipped with idler wheel, the idler wheel and the railtrack grooves below portal frame (1) of workpiece transport vehicle (10) bottom It matches.
4. according to claim 1 a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie, it is characterised in that: institute Stating and installing horizontal straight-line rolling guide set (2) quantity on portal frame (1) is two, and two rolling guide-rail pairs (2) are mutual In parallel and in the same vertical plane.
5. according to claim 1 a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie, it is characterised in that: institute Stating robot (5) is six-joint robot, and for six-joint robot tool there are six joint, six joints set that there are six servo electricity Machine, six servo motors directly pass through harmonic speed reducer, synchronous belt wheel device drives the rotation of six joint shafts.
6. according to claim 1 a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie, it is characterised in that: institute Portal frame (1) side is stated equipped with dust exhaust apparatus (11).
7. according to claim 1 a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie, it is characterised in that: institute It states laser head (8) excitation laser to be controlled by laser cleaning controlling terminal (12), signal is transmitted using optical fiber.
8. according to claim 1 a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie, it is characterised in that: institute It states portal frame (1) side and electrical system control terminal (13) is installed.
CN201820349767.9U 2018-02-07 2018-03-14 It is a kind of for taking turns pair and the Intelligent Laser cleaning system of bogie Active CN208542679U (en)

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CN2018202122488 2018-02-07

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