CN112474611A - High-efficiency laser cleaning device and laser cleaning method - Google Patents

High-efficiency laser cleaning device and laser cleaning method Download PDF

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Publication number
CN112474611A
CN112474611A CN202011264179.3A CN202011264179A CN112474611A CN 112474611 A CN112474611 A CN 112474611A CN 202011264179 A CN202011264179 A CN 202011264179A CN 112474611 A CN112474611 A CN 112474611A
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CN
China
Prior art keywords
fixedly connected
box
cylinder
laser cleaning
motor
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Pending
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CN202011264179.3A
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Chinese (zh)
Inventor
刘琤
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Wuhan Liansi Optoelectronic Technology Co ltd
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Wuhan Liansi Optoelectronic Technology Co ltd
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Priority to CN202011264179.3A priority Critical patent/CN112474611A/en
Publication of CN112474611A publication Critical patent/CN112474611A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0035Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
    • B08B7/0042Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool

Abstract

The invention discloses a high-efficiency laser cleaning device and a laser cleaning method, and the high-efficiency laser cleaning device comprises a box body, wherein the bottom of the box body is fixedly connected with a pulley, the top of the box body is fixedly connected with a workbench, the top of the workbench is fixedly connected with a supporting rod, the top of the supporting rod is provided with a transmission mechanism, a cleaning mechanism is arranged in the transmission mechanism, and a dust collection mechanism is arranged in the box body. This high efficiency laser belt cleaning device and laser cleaning method, through being provided with drive mechanism, utilize the rotation of motor drive pivot, cooperation threaded rod, thread bush and logical groove to can realize the automatic movement to laser belt cleaning device, avoid traditional manual washing produced radiation, simultaneously through wiper mechanism, can carry out height-adjusting according to the required washing work piece of difference, make abluent effect reach the best, very big acceleration abluent speed.

Description

High-efficiency laser cleaning device and laser cleaning method
Technical Field
The invention relates to the technical field of laser cleaning, in particular to a high-efficiency laser cleaning device and a laser cleaning method.
Background
The traditional laser cleaning industry has various cleaning modes, and most of the cleaning modes are cleaning by using chemical agents and mechanical methods; nowadays, the requirements are more and more strict, and people are more and more environmentally friendly and more conscious of safety, the types of chemicals used in industrial production cleaning become less and less; how to find a cleaner and non-damaging cleaning mode is a problem which has to be considered; the laser cleaning has the characteristics of no grinding, no contact, no thermal effect, suitability for objects made of various materials and the like, and is considered as the most reliable and effective solution; meanwhile, the laser cleaning can solve the problem which cannot be solved by adopting the traditional cleaning mode.
Most of the existing laser cleaning devices are manually moved, so that the laser cleaning devices have large radiation and are tired after long-time work, and a lot of oxide iron filings exist in the existing laser cleaning process, so that the oxide iron filings are easily absorbed by human bodies to cause life hazards.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a high-efficiency laser cleaning device and a laser cleaning method, and solves the problems that the existing laser cleaning device is inconvenient to operate and the generated dust harms the human body.
In order to achieve the purpose, the invention is realized by the following technical scheme: a high-efficiency laser cleaning device and a laser cleaning method comprise a box body, wherein pulleys are fixedly connected to the bottom of the box body, a workbench is fixedly connected to the top of the box body, a supporting rod is fixedly connected to the top of the workbench, a transmission mechanism is arranged at the top of the supporting rod, a cleaning mechanism is arranged in the transmission mechanism, a dust suction mechanism is arranged inside the box body, a rotating mechanism is arranged at the top of the workbench, the transmission mechanism comprises a transmission case, the bottom of the transmission case is fixedly connected with the top end of the supporting rod, a motor case is fixedly connected to the left side of the transmission case, a motor is fixedly connected to the left side of the inner cavity of the motor case, a rotating shaft is fixedly connected to the surface of an output shaft of the motor through a coupling, one end of the rotating shaft sequentially penetrates through the motor case and the transmission case and extends into the transmission case, the right-hand member of threaded rod is rotated with the right side of transmission case inner chamber and is connected, the surface threaded connection of threaded rod has the thread bush, logical groove has been seted up to the bottom of transmission case.
Preferably, the cleaning mechanism comprises a cylinder box and a cleaner, the top of the cylinder box is fixedly connected with the surface of the threaded sleeve, and the bottom of the cylinder box extends to the bottom of the through groove.
Preferably, the top fixedly connected with cylinder of cylinder case inner chamber, the bottom sliding connection of cylinder has the push rod, the bottom of push rod runs through the cylinder case and extends to the bottom of cylinder case, the bottom of push rod and the top fixed connection of purger.
Preferably, including accomodating the funnel in the dust absorption mechanism, accomodate the top of funnel and the top fixed connection of box inner chamber, accomodate the bottom fixedly connected with backup pad of funnel, the equal fixedly connected with dead lever in both sides of backup pad, two the one end of dead lever all with the inner wall fixed connection of box.
Preferably, the top of backup pad has seted up the standing groove, the internal surface fixed connection of standing groove has branch, the one end of branch is rotated and is connected with fan unit, the dust absorption groove has all been seted up at the top of box and workstation.
Preferably, the bottom fixedly connected with fixed plate of box inner chamber, the top swing joint of fixed plate has the containing box, the spout has all been seted up to the left and right sides at fixed plate top, the slider has all been seted up to the left and right sides of containing box bottom, two the surface of slider and the equal sliding connection of internal surface of spout, the fixed surface of containing box is connected with the case handle.
Preferably, including circular arc board and drive wheel in the slewing mechanism, the bottom of circular arc board and the top fixed connection of workstation, the left side fixedly connected with of drive wheel rotates the handle, the right side fixedly connected with back shaft of drive wheel, the right-hand member of back shaft runs through the circular arc board and extends to the right side of circular arc board, the one end of back shaft is rotated with the left side of circular arc board and is connected.
The invention also discloses a cleaning method of the high-efficiency laser cleaning device, which comprises the following steps:
s1, firstly, placing a workpiece to be processed on a workbench or sleeving the workpiece on a support shaft, and driving the rotation of a driving wheel by using a rotating handle to enable the workpiece on the support shaft to rotate along with the rotation;
s2, starting a motor, driving a rotating shaft to rotate by the motor, driving a threaded rod to rotate by the rotating shaft, driving the cylinder box to move by the threaded rod, starting the cylinder, driving a push rod to move by the cylinder, driving the cleaner to move downwards by the push rod, and adjusting to a proper position;
and S3, starting the fan device, and conveying the dust generated by laser cleaning from the dust suction groove to the storage hopper, then conveying the dust to the storage box through the fan device, and manually pouring the dust.
Advantageous effects
The invention provides a high-efficiency laser cleaning device and a laser cleaning method. Compared with the prior art, the method has the following beneficial effects:
(1) the high-efficiency laser cleaning device and the laser cleaning method, a transmission mechanism comprises a transmission case, the bottom of the transmission case is fixedly connected with the top end of a support rod, the left side of the transmission case is fixedly connected with a motor case, the left side of the inner cavity of the motor case is fixedly connected with a motor, the surface of an output shaft of the motor is fixedly connected with a rotating shaft through a coupling, one end of the rotating shaft sequentially penetrates through the motor case and the transmission case and extends to the inside of the transmission case, the right end of the rotating shaft is fixedly connected with a threaded rod, the right end of the threaded rod is rotatably connected with the right side of the inner cavity of the transmission case, the outer surface of the threaded rod is in threaded connection with a threaded sleeve, the bottom of the transmission case is provided with a through groove, a cleaning mechanism comprises a cylinder case and a cleaner, the top of the cylinder case is fixedly, the bottom sliding connection of cylinder has the push rod, the bottom of push rod runs through the cylinder case and extends to the bottom of cylinder case, the bottom of push rod and the top fixed connection of purger, through being provided with drive mechanism, utilize the motor to drive the rotation of pivot, the cooperation threaded rod, thread bush and logical groove, thereby can realize the automatic movement to laser cleaning device, avoided traditional manual washing produced radiation, simultaneously through wiper mechanism, can carry out height-adjusting according to the required washing work piece of difference, make abluent effect reach best, very big abluent speed of having accelerated.
(2) The high-efficiency laser cleaning device and the laser cleaning method comprise a collecting funnel in a dust suction mechanism, the top of the collecting funnel is fixedly connected with the top of an inner cavity of a box body, the bottom of the collecting funnel is fixedly connected with a supporting plate, both sides of the supporting plate are fixedly connected with fixing rods, one end of each fixing rod is fixedly connected with the inner wall of the box body, the top of the supporting plate is provided with a placing groove, the inner surface of the placing groove is fixedly connected with a supporting rod, one end of the supporting rod is rotatably connected with a fan device, the top of the box body and a workbench are both provided with dust suction grooves, the bottom of the inner cavity of the box body is fixedly connected with a fixing plate, the top of the fixing plate is movably connected with a collecting box, the left side and the right side of the top of the fixing plate are both provided with sliding grooves, the left side and the, through being provided with dust absorption mechanism, utilize fan unit's work, funnel, backup pad, dead lever, standing groove, branch, fan unit, dust absorption groove, fixed plate, containing box, spout, slider and case handle are accomodate in the cooperation to collect the sweeps that drops at the abluent in-process of laser, avoided by the human suction cause staff's healthy problem, also reduced the procedure of cleaning after the washing simultaneously.
(3) This high efficiency laser cleaning device and laser cleaning method, through including circular arc board and drive wheel in slewing mechanism, the bottom of circular arc board and the top fixed connection of workstation, the left side fixedly connected with of drive wheel rotates the handle, the right side fixedly connected with back shaft of drive wheel, the right-hand member of back shaft runs through the circular arc board and extends to the right side of circular arc board, the one end of back shaft rotates with the left side of circular arc board to be connected, through being provided with slewing mechanism, utilize artifical rotation to rotate the handle, cooperation circular arc board, the drive wheel, rotate handle and back shaft, thereby can operate according to the work piece shape of required clearance, if not need pivoted, can dismantle and place it at the workstation, thereby make the operation more convenient, the efficiency of operation has also been accelerated.
Drawings
FIG. 1 is a perspective view of the external structure of the present invention;
FIG. 2 is a front view of the internal structure of the transmission case of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 1 in accordance with the present invention;
FIG. 4 is a front view of the internal structure of the case of the present invention;
fig. 5 is a perspective view of a partial structure of the present invention.
In the figure: 1-box body, 2-pulley, 3-workbench, 4-support rod, 5-transmission mechanism, 51-transmission box, 52-motor box, 53-motor, 54-rotating shaft, 55-threaded rod, 56-threaded sleeve, 57-through groove, 6-cleaning mechanism, 61-cylinder box, 62-cleaner, 63-cylinder, 64-push rod, 7-dust-absorbing mechanism, 701-collecting hopper, 702-support plate, 703-fixing rod, 704-placing groove, 705-support rod, 706-fan device, 707-dust-absorbing groove, 708-fixing plate, 709-collecting box, 710-sliding groove, 711-sliding block, 712-box handle, 8-rotating mechanism, 81-arc plate, 82-transmission wheel, 83-rotating handle, 84-supporting shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a high-efficiency laser cleaning device and a laser cleaning method comprise a box body 1, pulleys 2 are fixedly connected to the bottom of the box body 1, a workbench 3 is fixedly connected to the top of the box body 1, a support rod 4 is fixedly connected to the top of the workbench 3, the support rod 4 is used for supporting a transmission case 51, a transmission mechanism 5 is arranged on the top of the support rod 4, a cleaning mechanism 6 is arranged in the transmission mechanism 5, the cleaning mechanism 6 comprises a cylinder case 61 and a cleaning device 62, the cleaning device 62 is electrically connected with an external power supply, the top of the cylinder case 61 is fixedly connected with the surface of a thread sleeve 56, the bottom of the cylinder case 61 extends to the bottom of a through groove 57, a cylinder 63 is fixedly connected to the top of an inner cavity of the cylinder case 61, the cylinder 63 is electrically connected with the external power supply, a push rod 64 is slidably connected to the bottom of the cylinder 63, the bottom end of the push rod 64 penetrates through the cylinder case 61 and extends, the dust collection device comprises a box body 1, a dust collection mechanism 7 is arranged in the box body 1, the dust collection mechanism 7 comprises a collection funnel 701, the collection funnel 701 is used for collecting waste scraps, the top of the collection funnel 701 is fixedly connected with the top of an inner cavity of the box body 1, the bottom of the collection funnel 701 is fixedly connected with a support plate 702, both sides of the support plate 702 are fixedly connected with fixing rods 703, one ends of the two fixing rods 703 are fixedly connected with the inner wall of the box body 1, the top of the support plate 702 is provided with a placing groove 704, the inner surface of the placing groove 704 is fixedly connected with a support rod 705, one end of the support rod 705 is rotatably connected with a fan device 706, the fan device 706 is electrically connected with the outside, the top of the box body 1 and the top of the workbench 3 are both provided with dust collection grooves 707, the bottom of the inner cavity of, the sliding groove 710 is clamped with the sliding block 711 in a sliding manner, the sliding blocks 711 are arranged on the left side and the right side of the bottom of the containing box 709, the outer surfaces of the two sliding blocks 711 are connected with the inner surface of the sliding groove 710 in a sliding manner, a box handle 712 is fixedly connected to the surface of the containing box 709, and a dust suction mechanism 7 is arranged on the surface of the containing box 709, so that scraps falling in the laser cleaning process are collected by utilizing the work of a fan device 706 in cooperation with the containing hopper 701, the supporting plate 702, the fixed rod 703, the placing groove 704, the supporting rod 705, the fan device 706, the dust suction groove 707, the fixed plate 708, the containing box 709, the sliding groove 710, the sliding blocks 711 and the box handle 712, the health problems of workers caused by the suction of human bodies are avoided, the cleaning procedures after cleaning are reduced, a rotating mechanism 8 is arranged on the top of the workbench 3, the rotating mechanism 8 comprises an arc plate, the left side of the driving wheel 82 is fixedly connected with a rotating handle 83, the right side of the driving wheel 82 is fixedly connected with a supporting shaft 84, the supporting shaft 84 can be detached, the right end of the supporting shaft 84 penetrates through the arc plate 81 and extends to the right side of the arc plate 81, one end of the supporting shaft 84 is rotatably connected with the left side of the arc plate 81, through the arrangement of the rotating mechanism 8, the rotating handle 83 is rotated manually, the arc plate 81 is matched, the driving wheel 82 and the rotating handle 83 and the supporting shaft 84 are matched, operation can be carried out according to the shape of a workpiece needing to be cleaned, if the workpiece does not need to be rotated, the workpiece can be detached and placed on the workbench 3, operation is more convenient, operation efficiency is improved, the transmission mechanism 5 comprises a transmission case 51, the bottom of the transmission case 51 is fixedly connected with the top end of the supporting rod 4, the left side of the transmission case 51 is fixedly connected with a motor case 52, the, the motor 53 is a three-phase asynchronous motor, the motor 53 is electrically connected with an external power supply, the surface of an output shaft of the motor 53 is fixedly connected with a rotating shaft 54 through a coupling, one end of the rotating shaft 54 sequentially penetrates through the motor box 52 and the transmission box 51 and extends into the transmission box 51, the right end of the rotating shaft 54 is fixedly connected with a threaded rod 55, the right end of the threaded rod 55 is rotatably connected with the right side of an inner cavity of the transmission box 51, the outer surface of the threaded rod 55 is in threaded connection with a threaded sleeve 56, the bottom of the transmission box 51 is provided with a through groove 57, the through groove 57 is convenient for the movement of the cylinder box 61, through the transmission mechanism 5, the motor 53 is used for driving the rotation of the rotating shaft 54 to be matched with the threaded rod 55, the threaded sleeve 56 and the through groove 57, thereby realizing the automatic movement of the laser cleaning device, avoiding the radiation generated by the traditional, the cleaning effect is best, and the cleaning speed is greatly accelerated.
The invention also discloses a cleaning method of the high-efficiency laser cleaning device, which comprises the following steps:
s1, firstly, placing a workpiece to be processed on the workbench 3 or sleeving the workpiece on the supporting shaft 84, and driving the driving wheel 82 to rotate by using the rotating handle 83 so that the workpiece on the supporting shaft 84 rotates along with the rotating handle;
s2, starting the motor 53, driving the rotating shaft 54 to rotate by the motor 53, driving the threaded rod 55 to rotate by the rotating shaft 54, driving the cylinder box 61 to move by the threaded rod 55, starting the cylinder 63, driving the push rod 64 to move by the cylinder 63, driving the cleaner 62 to move downwards by the push rod 64 at the moment, and adjusting to a proper position;
s3, then the fan device 706 is activated to transfer the dust generated by the laser cleaning from the dust collection groove 707 to the storage hopper 701, and then the dust is transferred to the storage box 709 by the fan device 706, and the dust is manually poured out.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a high efficiency laser belt cleaning device, includes box (1), the bottom fixedly connected with pulley (2) of box (1), its characterized in that: the top of the box body (1) is fixedly connected with a workbench (3), the top of the workbench (3) is fixedly connected with a support rod (4), the top of the support rod (4) is provided with a transmission mechanism (5), a cleaning mechanism (6) is arranged in the transmission mechanism (5), a dust collection mechanism (7) is arranged in the box body (1), and the top of the workbench (3) is provided with a rotating mechanism (8);
the transmission mechanism (5) comprises a transmission case (51), the bottom of the transmission case (51) is fixedly connected with the top end of the support rod (4), a motor box (52) is fixedly connected to the left side of the transmission box (51), a motor (53) is fixedly connected to the left side of the inner cavity of the motor box (52), the surface of the output shaft of the motor (53) is fixedly connected with a rotating shaft (54) through a coupling, one end of the rotating shaft (54) penetrates through the motor box (52) and the transmission box (51) in sequence and extends to the interior of the transmission box (51), the right end of the rotating shaft (54) is fixedly connected with a threaded rod (55), the right end of the threaded rod (55) is rotatably connected with the right side of the inner cavity of the transmission case (51), the outer surface of the threaded rod (55) is in threaded connection with a threaded sleeve (56), and a through groove (57) is formed in the bottom of the transmission case (51).
2. A high efficiency laser cleaning apparatus as defined in claim 1, wherein: the cleaning mechanism (6) comprises a cylinder box (61) and a cleaner (62), the top of the cylinder box (61) is fixedly connected with the surface of the thread bush (56), and the bottom of the cylinder box (61) extends to the bottom of the through groove (57).
3. A high efficiency laser cleaning apparatus as defined in claim 2, wherein: the top fixedly connected with cylinder (63) of cylinder case (61) inner chamber, the bottom sliding connection of cylinder (63) has push rod (64), the bottom of push rod (64) runs through cylinder case (61) and extends to the bottom of cylinder case (61), the bottom of push rod (64) and the top fixed connection of purger (62).
4. A high efficiency laser cleaning apparatus as defined in claim 1, wherein: including accomodating funnel (701) in dust absorption mechanism (7), the top of accomodating funnel (701) and the top fixed connection of box (1) inner chamber, the bottom fixedly connected with backup pad (702) of accomodating funnel (701), the equal fixedly connected with dead lever (703) in both sides of backup pad (702), two the one end of dead lever (703) all with the inner wall fixed connection of box (1).
5. The high efficiency laser cleaning apparatus of claim 4, wherein: a placing groove (704) is formed in the top of the supporting plate (702), a supporting rod (705) is fixedly connected to the inner surface of the placing groove (704), a fan device (706) is rotatably connected to one end of the supporting rod (705), and dust suction grooves (707) are formed in the tops of the box body (1) and the workbench (3).
6. A high efficiency laser cleaning apparatus as defined in claim 1, wherein: the bottom fixedly connected with fixed plate (708) of box (1) inner chamber, the top swing joint of fixed plate (708) has containing box (709), spout (710) have all been seted up to the left and right sides at fixed plate (708) top, slider (711) have all been seted up to the left and right sides of containing box (709) bottom, two the equal sliding connection of internal surface of the surface of slider (711) and spout (710), the fixed surface of containing box (709) is connected with case handle (712).
7. A high efficiency laser cleaning apparatus as defined in claim 1, wherein: including circular arc board (81) and drive wheel (82) in slewing mechanism (8), the bottom of circular arc board (81) and the top fixed connection of workstation (3), the left side fixedly connected with of drive wheel (82) rotates handle (83), the right side fixedly connected with back shaft (84) of drive wheel (82), the right-hand member of back shaft (84) runs through circular arc board (81) and extends to the right side of circular arc board (81), the one end of back shaft (84) is rotated with the left side of circular arc board (81) and is connected.
8. A cleaning method of a high-efficiency laser cleaning device is characterized by comprising the following steps: the method specifically comprises the following steps:
s1, firstly, placing a workpiece to be processed on the workbench (3) or sleeving the workpiece on the supporting shaft (84), and driving the driving wheel (82) to rotate by using the rotating handle (83) so that the workpiece on the supporting shaft (84) rotates along with the rotating handle;
s2, starting a motor (53), driving a rotating shaft (54) to rotate by the motor (53), driving a threaded rod (55) to rotate by the rotating shaft (54), driving a cylinder box (61) to move by the threaded rod (55), starting a cylinder (63), driving a push rod (64) to move by the cylinder (63), driving a cleaner (62) to move downwards by the push rod (64) at the moment, and adjusting to a proper position;
s3, then, the fan device (706) is started, and the dust generated by the laser cleaning is transferred from the dust collection groove (707) to the storage hopper (701), then transferred to the storage box (709) by the fan device (706), and poured out manually.
CN202011264179.3A 2020-11-12 2020-11-12 High-efficiency laser cleaning device and laser cleaning method Pending CN112474611A (en)

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Application Number Priority Date Filing Date Title
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《铸造车间通风除尘技术》编写组: "《铸造车间通风除尘技术》", 28 February 1983, 机械工业出版社 *

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