CN110947700A - Full-automatic double-sided laser cleaning device - Google Patents
Full-automatic double-sided laser cleaning device Download PDFInfo
- Publication number
- CN110947700A CN110947700A CN201911381433.5A CN201911381433A CN110947700A CN 110947700 A CN110947700 A CN 110947700A CN 201911381433 A CN201911381433 A CN 201911381433A CN 110947700 A CN110947700 A CN 110947700A
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- China
- Prior art keywords
- cleaning
- main frame
- full
- automatic double
- laser cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
- Cleaning In General (AREA)
Abstract
A full-automatic double-sided laser cleaning device comprises a main frame, a feeding and discharging unit and a cleaning unit; the feeding and discharging unit comprises a material tray driving module and a material taking and placing transverse moving module which is vertical to the movement direction of the material tray driving module; the material taking and placing transverse moving module is connected with the manipulator device through a lifting cylinder; the manipulator device comprises two pairs of clamping fingers which are arranged at a certain angle, and the two pairs of clamping fingers rotate around the same rotating shaft; the rotating shaft is connected with a reversing motor; a cleaning positioning seat is arranged on the main frame below the manipulator device; cleaning lasers are symmetrically arranged on two sides of the cleaning positioning seat; a dust suction port is formed in the plane of the main frame below the cleaning positioning seat, and a filtered air outlet is formed in one surface of the main frame; a dust suction device and a filtering device are arranged inside the main frame. The automatic feeding and discharging device has the functions of automatic feeding and discharging and front and back laser cleaning, the working process is in annular buckling, the steps are clear, the production efficiency and the production quality are greatly improved, and manpower and material resources are saved.
Description
Technical Field
The invention relates to the technical field of laser cleaning, in particular to a full-automatic double-sided laser cleaning device.
Background
In the traditional cleaning industry, various cleaning modes are provided, and most of the cleaning modes are cleaning by using chemical agents and mechanical methods. Nowadays, the requirements of environmental protection regulations in China are more and more strict, and people are more and more aware of environment protection and safety, the types of chemicals which can be used in industrial production and cleaning become less and less. How to find a cleaner and non-damaging cleaning method is a problem which has to be considered. Laser cleaning has the characteristics of no grinding, no contact, no thermal effect, suitability for objects made of various materials and the like, is considered to be the most reliable and effective solution, and can solve the problem which cannot be solved by adopting the traditional cleaning mode.
At present, tantalum capacitors and similar micro electronic devices are cleaned by laser, but most of the existing laser cleaning devices depend on manual feeding, and the cleaning efficiency is low.
Disclosure of Invention
The invention aims to provide an efficient and simple laser cleaning device.
In order to solve the technical problems, the invention adopts the following technical scheme:
a full-automatic double-sided laser cleaning device comprises a main frame, a feeding and discharging unit and a cleaning unit, wherein the feeding and discharging unit and the cleaning unit are arranged on the main frame; the feeding and discharging unit comprises a material tray driving module and a material taking and placing transverse moving module which is vertical to the movement direction of the material tray driving module; the material taking and placing transverse moving module is connected with the manipulator device through a lifting cylinder; the manipulator device comprises two pairs of clamping fingers which are arranged at a certain angle, and the two pairs of clamping fingers rotate around the same rotating shaft; the rotating shaft is connected with a reversing motor; a cleaning positioning seat is arranged on the main frame below the manipulator device; cleaning lasers are symmetrically arranged on two sides of the cleaning positioning seat; a dust suction port is formed in the plane of the main frame below the cleaning positioning seat, and a filtered air outlet is formed in one surface of the main frame; a dust suction device and a filtering device are arranged inside the main frame.
Further, the tray driving module is driven by a stepping motor.
Further, the material tray driving module comprises an electric screw rod sliding block driving device, a material tray supporting plate and a material tray, wherein the material tray supporting plate and the material tray are fixed on the electric screw rod sliding block driving device.
Furthermore, the material taking and placing transverse moving module comprises a slide rail and a supporting plate with a slide block on the bottom surface; and the supporting plate is provided with a lifting cylinder which is connected with the manipulator device.
Furthermore, the reversing motor is parallel to the mounting position of the clamping finger and is connected with a rotating shaft of the fixed manipulator through a gear transmission device.
Furthermore, the distance between the two pairs of clamping fingers is equal to the distance between the two ends of the cleaning positioning seat and the distance between the material placing areas on the two sides of the material tray.
Furthermore, the material tray driving module, the material taking and placing transverse moving module, the reversing motor, the lifting cylinder and the cleaning laser are all controlled by an industrial personal computer or a programmable controller.
Further, the full-automatic double-sided laser cleaning device further comprises a peripheral protective cover and an operation panel.
The full-automatic double-sided laser cleaning device provided by the invention is provided with the feeding and discharging unit and the cleaning unit, can realize automatic feeding and discharging, can simultaneously carry out double-sided cleaning on materials, greatly improves the processing efficiency and saves manpower and material resources; the manipulator device adopts rotatable clamping fingers which are arranged at a certain angle, so that the condition that the clamping fingers are in no-load or no material is on the cleaning positioning seat for cleaning in the feeding and discharging process can be avoided; the cleaning unit is also arranged for dust collection and filtration, and can recover processing residues, thereby improving the working environment.
Drawings
FIG. 1 is a schematic structural diagram of a fully automatic double-sided laser cleaning apparatus according to the present invention;
FIG. 2 is a schematic structural diagram of a fully automatic double-sided laser cleaning apparatus according to the present invention;
FIG. 3 is a schematic structural diagram of a fully automatic double-sided laser cleaning apparatus according to the present invention;
FIG. 4 is a schematic structural view of a rotary loading and unloading manipulator device;
FIG. 5 is a schematic structural view of a transverse module for picking and placing materials;
FIG. 6 is a schematic view of a tray driving module;
Detailed Description
The invention is further described with reference to the following figures and examples. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example 1
As shown in the figure, the embodiment provides an automatic loading and unloading device for tantalum capacitor cleaning, which includes a rotary loading and unloading manipulator device, a material taking and placing traversing module 6, and a material tray driving module 7; the rotary loading and unloading manipulator comprises a manipulator 1, a reversing motor 2, a bracket 3 and a transmission device 4; the reversing motor 2 is fixed on the bracket, and the output end of the reversing motor is connected with the input end of the transmission device 4; the output end of the transmission device 4 drives a rotating shaft 13 fixed on the bracket 3; the end part of the manipulator 1 is fixed on a rotating shaft 13, a pair of clamping fingers 11 and 12 which form an angle with each other are arranged on the manipulator 1, and one clamping finger 12 is vertically aligned with an area (a processing station or a material tray) to be clamped downwards; the whole bracket is fixed on a material taking and placing traverse module 6 and can move between a processing position and a material tray, the material taking and placing traverse module 6 comprises a slide rail and a supporting plate with a sliding block on the bottom surface, a lifting cylinder 5 is arranged on the supporting plate and is connected with a rotary feeding and discharging manipulator and can drive the manipulator 1 to move up and down so as to realize material taking and discharging, the material tray is arranged at a material tray driving module 7, the material tray driving module comprises an electric lead screw sliding block driving device and a material tray supporting plate and a material tray which are fixed on the electric lead screw sliding block driving device, the moving direction of the material tray driving module 7 is vertical to the moving direction of the material taking and placing traverse module 6 and is driven by a stepping motor, 2 fixed seats 71 are arranged on the material tray, 2 manipulators are fixed on a rotating shaft, the distance between the manipulators is equal to the distance between the two fixed seats 71, and a plurality, thereby constitute tantalum electric capacity and form strip 72, the fixing base is arranged in to the both ends that tantalum electric capacity formed the strip, and two manipulators press from both ends that the fixing base pressed from both sides and get tantalum electric capacity and form the strip can press from both sides simultaneously and get a plurality of tantalum electric capacities.
Therefore, according to the above structure, the specific operation of the embodiment is as follows: manually placing a material tray on a material tray supporting plate on a material tray driving module 7, starting a machine, driving a manipulator device to move transversely to the upper part of the material tray by the supporting plate on a material taking and placing transverse moving module 6, and clamping the tantalum capacitor forming strips 72 on the material tray by descending the clamping fingers 11 under the action of the lifting cylinder 5; after the tantalum capacitor forming strips 72 are grabbed, the clamping fingers 11 move upwards, the supporting plate on the material taking and placing transverse moving module drives the mechanical hand device to transversely move to the position above the cleaning fixing seat 8, the clamping fingers 11 move downwards to complete material discharging, then the mechanical hand device returns to the position of a material tray to take off a group of tantalum capacitor forming strips 72, meanwhile, laser starts to clean, lasers 9 on two sides of the cleaning positioning seat simultaneously clean the front and back sides of the tantalum capacitor forming strips, when the mechanical hand device returns to the position of the material tray, the material tray moves forwards for one grid under the driving of a stepping motor, the next group of tantalum capacitor forming strips are delivered to the position under the mechanical hand device, the clamping fingers 11 return to the position above the cleaning fixing seat 8 after taking out the second group of tantalum capacitor forming strips, the mechanical hand rotates 90 degrees to wait for the cleaning completion of the previous group of tantalum capacitor forming strips, after the cleaning of the previous group of tantalum capacitor forming, rotating 90 degrees, placing a second group of tantalum capacitor forming strips on the cleaning fixing seat 8 by the other clamping finger 11 for cleaning next time, returning the manipulator device to the material tray, rotating 90 degrees, putting down the first group of tantalum capacitor forming strips by the loaded clamping finger 12, stepping the material tray forward one grid, rotating 90 degrees by the manipulator, taking materials by the other unloaded clamping finger 11, and repeating the working process; tantalum electric capacity forms strip and accepts two-sided washing on cleaning positioning seat 8, cleans the main frame plane of positioning seat below and opens there is the dust absorption mouth, and the main frame is inside to be equipped with dust extraction and filter equipment, absorbs the dust that the laser was rejected and to filter the collection, and the one side of main frame is equipped with and strains the back air outlet and be used for taking a breath and ventilate.
The material tray driving module, the material taking and placing transverse moving module, the reversing motor, the lifting cylinder and the cleaning laser are all controlled by an industrial control computer or a programmable controller, and programs depended on are all realizable by the prior art, so that the application does not include substantial improvement on computer programs, and the computer programs are not repeated, but the completeness of the technical scheme is not influenced.
The full-automatic double-sided laser cleaning device provided by the invention is provided with the feeding and discharging unit and the cleaning unit, can realize automatic feeding and discharging, can simultaneously carry out double-sided cleaning on materials, greatly improves the processing efficiency and saves manpower and material resources; the manipulator device adopts rotatable clamping fingers which are arranged at a certain angle, so that the condition that the clamping fingers are in no-load or no material is on the cleaning positioning seat for cleaning in the feeding and discharging process can be avoided; the cleaning unit is also arranged for dust collection and filtration, and the processing residues are recovered, so that the working environment can be improved, and the service life of the machine can be prolonged.
Example 2
The difference between this embodiment and embodiment 1 is that the material tray is a fixed structure in this embodiment, and the material taking and placing traverse module carrying the manipulator device or the manipulator device itself is connected to a set of transmission device perpendicular to the movement direction of the material taking and placing traverse module, so that the manipulator device can move in X, Y, Z directions and can be combined, and the movement range can cover the whole material tray and clean the positioning seat area, thereby realizing automatic loading and unloading.
It should be understood that the above examples are only for clearly illustrating the technical solutions of the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (8)
1. A full-automatic double-sided laser cleaning device is characterized by comprising a main frame, a feeding and discharging unit and a cleaning unit; the feeding and discharging unit comprises a material tray driving module and a material taking and placing transverse moving module which is vertical to the movement direction of the material tray driving module; the material taking and placing transverse moving module is connected with the manipulator device through a lifting cylinder; the manipulator device comprises a plurality of manipulators, a pair of clamping fingers which form an angle with each other are arranged on the manipulators, and the end parts of the clamping fingers are fixed on the rotating shaft; the rotating shaft is connected with a reversing motor; a cleaning positioning seat is arranged on the main frame below the manipulator device; cleaning lasers are symmetrically arranged on two sides of the cleaning positioning seat; a dust suction port is formed in the plane of the main frame below the cleaning positioning seat, and a filtered air outlet is formed in one surface of the main frame; a dust suction device and a filtering device are arranged inside the main frame.
2. The full-automatic double-sided laser cleaning device according to claim 1, wherein the tray driving module is driven by a stepping motor.
3. The full-automatic double-sided laser cleaning device according to claim 2, wherein the tray driving module comprises an electric screw slider driving device, and a tray supporting plate and a tray fixed thereon.
4. The full-automatic double-sided laser cleaning device according to claim 1, wherein the material taking and placing traversing module comprises a slide rail and a supporting plate with a sliding block on the bottom surface; and the supporting plate is provided with a lifting cylinder which is connected with the manipulator device.
5. The full-automatic double-sided laser cleaning device according to claim 1, wherein the reversing motor is parallel to the mounting position of the clamping fingers and is connected with a rotating shaft of the fixed manipulator through a gear transmission device.
6. The full-automatic double-sided laser cleaning device according to claim 1, wherein the distance between the clamping fingers is equal to the distance between the two ends of the cleaning positioning seat and the distance between the discharging areas on the two sides of the material tray.
7. The full-automatic double-sided laser cleaning device according to claim 1, wherein the tray driving module, the material taking and placing traversing module, the reversing motor, the lifting cylinder and the cleaning laser are controlled by an industrial computer or a programmable controller.
8. The fully automatic double-sided laser cleaning device according to claim 1, further comprising a peripheral shield and an operation panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911381433.5A CN110947700A (en) | 2019-12-27 | 2019-12-27 | Full-automatic double-sided laser cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911381433.5A CN110947700A (en) | 2019-12-27 | 2019-12-27 | Full-automatic double-sided laser cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110947700A true CN110947700A (en) | 2020-04-03 |
Family
ID=69984801
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911381433.5A Withdrawn CN110947700A (en) | 2019-12-27 | 2019-12-27 | Full-automatic double-sided laser cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110947700A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112474611A (en) * | 2020-11-12 | 2021-03-12 | 武汉联思光电科技有限公司 | High-efficiency laser cleaning device and laser cleaning method |
| CN113492140A (en) * | 2020-04-08 | 2021-10-12 | 昆山市奇迈精密模具有限公司 | Laser cleaning device for die |
-
2019
- 2019-12-27 CN CN201911381433.5A patent/CN110947700A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113492140A (en) * | 2020-04-08 | 2021-10-12 | 昆山市奇迈精密模具有限公司 | Laser cleaning device for die |
| CN112474611A (en) * | 2020-11-12 | 2021-03-12 | 武汉联思光电科技有限公司 | High-efficiency laser cleaning device and laser cleaning method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20200403 |