CN113492140A - Laser cleaning device for die - Google Patents
Laser cleaning device for die Download PDFInfo
- Publication number
- CN113492140A CN113492140A CN202010282606.4A CN202010282606A CN113492140A CN 113492140 A CN113492140 A CN 113492140A CN 202010282606 A CN202010282606 A CN 202010282606A CN 113492140 A CN113492140 A CN 113492140A
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- laser
- laser cleaning
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- cleaning device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 230000033001 locomotion Effects 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 abstract description 15
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a laser cleaning device for a mold, and belongs to the technical field of mold cleaning equipment. The die laser cleaning device comprises a box body, two groups of clamping turnover mechanisms and a laser cleaning mechanism, wherein an opening is formed in one side surface of the box body, a lifting table is arranged in the box body, the bottom of the lifting table is connected with a lifting cylinder, the two groups of clamping turnover mechanisms are respectively arranged on two side surfaces, adjacent to the opening, in the box body, the two groups of clamping turnover mechanisms are arranged in the box body, the laser cleaning mechanism is arranged on the side surface, opposite to the opening, in the box body, and the laser cleaning mechanism is connected with the inner surface of the box body through a rotating mechanism.
Description
Technical Field
The invention relates to a laser cleaning device for a mold, and belongs to the technical field of mold cleaning equipment.
Background
When the mold is cleaned, various cleaning modes exist in the traditional cleaning industry, and most of the cleaning modes are cleaning by using chemical agents and mechanical methods. Nowadays, the requirements of environmental protection regulations in China are more and more strict, and people are more and more aware of environment protection and safety, the types of chemicals which can be used in industrial production and cleaning become less and less. How to find a cleaner and non-damaging cleaning method is a problem which has to be considered. Laser cleaning has the characteristics of no grinding, no contact, no thermal effect, suitability for objects made of various materials and the like, and is considered to be the most reliable and effective solution. Meanwhile, the laser cleaning can solve the problem which cannot be solved by adopting the traditional cleaning mode.
Hundreds of millions of tires are manufactured by tire manufacturing enterprises all over the world each year, and the cleaning of a tire mold in the production process must be rapid and reliable so as to save the downtime. The traditional cleaning method comprises sand blasting, ultrasonic cleaning or carbon dioxide cleaning, but the methods generally need to be carried out after a high-temperature mold is cooled for several hours and then moved to cleaning equipment for cleaning, the time required for cleaning is long, the precision of the mold is easy to damage, and the problems of safety, environmental protection and the like are caused by chemical solvents and noise. By utilizing a laser cleaning mode, the laser can be transmitted by utilizing the optical fiber, so that the laser cleaning device is deep and flexible in use; the laser cleaning mode can be used for guiding light to dead corners or parts which are difficult to clean of the die by optical fiber connection, so that the use is convenient; because the rubber is not gasified, harmful gas is not generated, and the safety of the working environment is influenced. The technology of laser cleaning of tire molds has been largely adopted in the european and american tire industry, and gains obtained in saving standby time, avoiding mold damage, working safety, and saving raw materials can be rapidly recovered, although initial investment costs are high. According to the cleaning test of LASERLASTE laser cleaning system of Quantel company on the production line of Shanghai Biqian heavy duty tire company, the mold of a set of large heavy duty tire can be cleaned on line within 2 hours. The economic benefits are obvious compared to conventional cleaning processes.
When the existing laser cleaning device is used for cleaning, the laser generator is arranged above the existing laser cleaning device, one surface of the mold can be cleaned only at one time, the reverse side of the mold needs to be cleaned again manually by an operator after one surface is cleaned, the cleaning process is complicated, the labor intensity of the operator is high, and the cleaning efficiency is low.
Disclosure of Invention
In view of the above disadvantages of the prior art, an object of the present invention is to provide a mold laser cleaning device, which is used to solve the problems that when the conventional laser cleaning device in the prior art is used for cleaning, a laser generator is arranged above the mold, only one surface of the mold can be cleaned at a time, after one surface of the mold is cleaned, an operator needs to manually clean the reverse surface of the mold, the cleaning process is complicated, the labor intensity of the operator is high, and the cleaning efficiency is low.
To achieve the above and other related objects, the present invention provides a laser cleaning apparatus for a mold comprising: the lifting device comprises a box body, a clamping turnover mechanism and a laser cleaning mechanism, wherein an opening is formed in one side surface of the box body, a lifting platform is arranged in the box body, a lifting cylinder is connected to the bottom of the lifting platform, the clamping turnover mechanism is provided with two groups, the two groups of clamping turnover mechanisms are respectively arranged on the surfaces of two sides, adjacent to the opening, in the box body, the laser cleaning mechanism is arranged on the surface of the side, opposite to the opening, in the box body, and the laser cleaning mechanism is connected with the surface of the interior of the box body through a rotating mechanism.
By adopting the technical scheme: when the mould is cleaned, the mould is placed at the central position of a lifting platform in the box through an opening on the surface of the box, a laser cleaning mechanism is started, the upper surface of the mould is firstly cleaned by the laser cleaning mechanism, then the laser cleaning mechanism is driven by a rotating mechanism to rotate, the surfaces of two sides of the mould are cleaned, after the cleaning is finished, a clamping turnover mechanism is started to clamp the mould, the lifting platform moves downwards under the action of a lifting cylinder after the clamping turnover mechanism clamps the mould, meanwhile, the clamping turnover mechanism overturns the mould for 180 degrees, the lifting platform ascends after the overturning is finished, the lifting platform is placed on the lifting platform after the mould is overturned, the laser cleaning mechanism repeats the operations, the other three surfaces of the mould are cleaned, and therefore the all-dimensional cleaning operation of the mould is finished.
In an embodiment of the invention, a placing platform extends outwards from the bottom of the opening on the surface of the box body, and a control panel is arranged above the opening.
By adopting the technical scheme: through setting up place the platform, inside operating personnel can place the mould earlier on place the platform propelling movement entering box again, the operating personnel of being convenient for placed or took off the mould, through control panel control laser belt cleaning device's start-up and stop.
In an embodiment of the present invention, a turntable is disposed in the middle of the upper end surface of the lifting platform, and a driving motor is disposed at the bottom of the lifting platform and drives the turntable to rotate.
By adopting the technical scheme: when the mould is cleaned, the turntable is driven by the driving motor to rotate, and the turntable rotates at a constant speed in the cleaning process, so that each part on the surface of the mould is cleaned, and the cleaning quality of the mould is improved.
In an embodiment of the invention, the clamping and overturning mechanism comprises a fixed seat, one side of the fixed seat is provided with a clamping plate, the clamping plate is connected with the fixed seat through a telescopic cylinder, the other side of the fixed seat is provided with a motor, and the fixed seat is connected with the motor through a rotating shaft.
By adopting the technical scheme: when the operation of centre gripping tilting mechanism, at first telescopic cylinder starts, the motion of drive splint, and two splint press from both sides the mould tightly, then the motor drives the fixing base upset through rotating to drive the mould upset, the motor stops after the 180 degrees of upset, telescopic cylinder shrink, splint release the mould, place on the elevating platform after the mould upset, accomplish the centre gripping upset operation to the mould.
In an embodiment of the invention, the laser cleaning mechanism includes an arc-shaped guide rail, the arc-shaped guide rail is in a quarter arc shape, a sliding seat is slidably connected to a bottom surface of the arc-shaped guide rail, the sliding seat freely moves along the arc-shaped guide rail, and a laser generator is arranged on the bottom surface of the sliding seat.
By adopting the technical scheme: when laser wiper mechanism washd the mould, laser generator transmission laser, laser shines the mould surface and washs, and the sliding seat drives laser generator along arc guide rail reciprocating motion simultaneously for laser sweeps each department on the mould surface, thereby guarantees that each department on the mould surface can both wash, improves the abluent quality of mould.
As described above, the laser cleaning apparatus for a mold according to the present invention has the following advantageous effects:
the automatic die cleaning machine is provided with the clamping turnover mechanism and the laser cleaning mechanism, the automatic turnover of a die can be realized through the clamping turnover mechanism, so that each surface of the die is cleaned, the laser cleaning mechanism can be swept to each position of the surface of the die through the arc-shaped guide rail and the sliding seat, the die cleaning quality is improved, the automatic die cleaning machine effectively realizes the omnibearing cleaning of the die, the automatic die cleaning operation is realized, the cleaning efficiency is high, the cleaning quality is good, the labor intensity of operating personnel is reduced, and the automatic die cleaning machine is suitable for dies of various shapes and sizes.
Drawings
Fig. 1 is a schematic front view of a laser cleaning apparatus for a mold according to an embodiment of the present invention.
Fig. 2 is a schematic front view of an internal structure of a laser cleaning apparatus for a mold according to an embodiment of the present invention.
Fig. 3 is a schematic left-view internal structure diagram of a laser cleaning apparatus for a mold according to an embodiment of the present invention.
Fig. 4 is a schematic top view of an exemplary laser cleaning apparatus for a mold according to the present invention.
Fig. 5 is a schematic structural diagram of a laser cleaning mechanism of a laser cleaning apparatus for a mold according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of a clamping and turning mechanism of a laser cleaning device for a mold according to an embodiment of the present invention.
Wherein, 1, a control panel; 2. a box body; 3. a motor; 4. an opening; 5. placing a platform; 6. a splint; 7. a sliding seat; 8. an arc-shaped guide rail; 9. a rotation mechanism; 10. a lifting cylinder; 11. a lifting platform; 12. a drive motor; 13. a turntable; 14. clamping and turning over mechanism; 15. a laser cleaning mechanism; 16. a laser generator; 17. a fixed seat; 18. a telescopic cylinder; 19. a rotating shaft.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to fig. 1 to 6. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
Referring to fig. 1, the present invention provides a laser cleaning apparatus for a mold, including: the device comprises a box body 2, a clamping and overturning mechanism 14 and a laser cleaning mechanism 15, wherein an opening 4 is formed in one side surface of the box body 2, a lifting platform 11 is arranged inside the box body 2, the bottom of the lifting platform 11 is connected with a lifting cylinder 10, the clamping and overturning mechanism 14 is provided with two groups, the two groups of clamping and overturning mechanisms 14 are respectively arranged on the surfaces of two sides, adjacent to the opening 4, inside the box body 2, the laser cleaning mechanism 15 is arranged on the surface of the side, opposite to the opening 4, inside the box body 2, and the laser cleaning mechanism 15 is connected with the surface inside the box body 2 through a rotating mechanism 9.
The bottom of the opening 4 on the surface of the box body 2 extends outwards to form a placing platform 5, and the control panel 1 is arranged above the opening 4.
A rotary table 13 is arranged in the middle of the upper end face of the lifting table 11, a driving motor 12 is arranged at the bottom of the lifting table 11, and the driving motor 12 drives the rotary table 13 to rotate.
Clamping and overturning mechanism 14 include fixing base 17, fixing base 17 one side is provided with splint 6, splint 6 is connected with fixing base 17 through telescopic cylinder 18, fixing base 17 opposite side is provided with motor 3, fixing base 17 is connected with motor 3 through pivot 19.
In conclusion, the clamping turnover mechanism and the laser cleaning mechanism are arranged, the automatic turnover of the die can be realized through the clamping turnover mechanism, so that each surface of the die is cleaned, the laser cleaning mechanism can be swept to each position of the surface of the die through the arc-shaped guide rail and the sliding seat, and the die cleaning quality is improved. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (5)
1. A laser cleaning device for a mold, comprising: box (2), centre gripping tilting mechanism (14) and laser wiper mechanism (15), box (2) a side surface be provided with opening (4), box (2) inside is provided with elevating platform (11), elevating platform (11) bottom is connected lift cylinder (10), centre gripping tilting mechanism (14) be provided with two sets ofly, two sets of centre gripping tilting mechanism (14) set up respectively in box (2) inside with the surface of opening (4) adjacent two sides, laser wiper mechanism (15) set up in box (2) inside with opening (4) relative side surface, laser wiper mechanism (15) are connected with box (2) inside surface through rotary mechanism (9).
2. The laser cleaning device for the die according to claim 1, wherein: the bottom of the opening (4) on the surface of the box body (2) is outwards extended with a placing platform (5), and a control panel (1) is arranged above the opening (4).
3. The laser cleaning device for the die according to claim 1, wherein: the middle of the upper end face of the lifting platform (11) is provided with a rotary table (13), the bottom of the lifting platform (11) is provided with a driving motor (12), and the driving motor (12) drives the rotary table (13) to rotate.
4. The laser cleaning device for the die according to claim 1, wherein: centre gripping tilting mechanism (14) including fixing base (17), fixing base (17) one side is provided with splint (6), splint (6) are connected with fixing base (17) through telescopic cylinder (18), fixing base (17) opposite side is provided with motor (3), fixing base (17) are connected with motor (3) through pivot (19).
5. The laser cleaning device for the die according to claim 1, wherein: laser wiper mechanism (15) include arc guide rail (8), arc guide rail (8) are fourth circular-arc, arc guide rail (8) bottom surface sliding connection has sliding seat (7), sliding seat (7) are along arc guide rail (8) free motion, sliding seat (7) bottom surface is provided with laser generator (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010282606.4A CN113492140A (en) | 2020-04-08 | 2020-04-08 | Laser cleaning device for die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010282606.4A CN113492140A (en) | 2020-04-08 | 2020-04-08 | Laser cleaning device for die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113492140A true CN113492140A (en) | 2021-10-12 |
Family
ID=77994588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010282606.4A Pending CN113492140A (en) | 2020-04-08 | 2020-04-08 | Laser cleaning device for die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113492140A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020170892A1 (en) * | 2001-05-19 | 2002-11-21 | Jong-Myong Lee | Dry surface cleaning apparatus using a laser |
| CN205074263U (en) * | 2015-09-18 | 2016-03-09 | 吉林工程技术师范学院 | Mechanical engineering belt cleaning device |
| CN106363300A (en) * | 2016-11-09 | 2017-02-01 | 重庆凯沃德光电自动化设备有限公司 | Laser rust removing equipment and control method thereof |
| CN107661885A (en) * | 2017-10-23 | 2018-02-06 | 惠州市成泰自动化科技有限公司 | A kind of automatic wash equipment of cell polar ear |
| CN207386039U (en) * | 2017-09-25 | 2018-05-22 | 重庆晋川精密五金有限公司 | A kind of efficient washing device for parts |
| CN108526160A (en) * | 2018-05-04 | 2018-09-14 | 潍坊学院 | Food inspection automatic stirring cleaning device |
| CN109047087A (en) * | 2018-08-07 | 2018-12-21 | 盐城华旭光电技术有限公司 | A kind of cleaning device for flexible circuit board production |
| CN208407926U (en) * | 2018-05-17 | 2019-01-22 | 苏州墨仁光电科技有限公司 | A kind of laser cleaning equipment |
| CN110548730A (en) * | 2019-09-10 | 2019-12-10 | 武汉武钢华工激光大型装备有限公司 | Laser cleaning device and method for aluminum alloy anodic oxide film and surface paint film composite layer |
| CN110947700A (en) * | 2019-12-27 | 2020-04-03 | 湖南莱塞智能装备有限公司 | Full-automatic double-sided laser cleaning device |
-
2020
- 2020-04-08 CN CN202010282606.4A patent/CN113492140A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020170892A1 (en) * | 2001-05-19 | 2002-11-21 | Jong-Myong Lee | Dry surface cleaning apparatus using a laser |
| CN205074263U (en) * | 2015-09-18 | 2016-03-09 | 吉林工程技术师范学院 | Mechanical engineering belt cleaning device |
| CN106363300A (en) * | 2016-11-09 | 2017-02-01 | 重庆凯沃德光电自动化设备有限公司 | Laser rust removing equipment and control method thereof |
| CN207386039U (en) * | 2017-09-25 | 2018-05-22 | 重庆晋川精密五金有限公司 | A kind of efficient washing device for parts |
| CN107661885A (en) * | 2017-10-23 | 2018-02-06 | 惠州市成泰自动化科技有限公司 | A kind of automatic wash equipment of cell polar ear |
| CN108526160A (en) * | 2018-05-04 | 2018-09-14 | 潍坊学院 | Food inspection automatic stirring cleaning device |
| CN208407926U (en) * | 2018-05-17 | 2019-01-22 | 苏州墨仁光电科技有限公司 | A kind of laser cleaning equipment |
| CN109047087A (en) * | 2018-08-07 | 2018-12-21 | 盐城华旭光电技术有限公司 | A kind of cleaning device for flexible circuit board production |
| CN110548730A (en) * | 2019-09-10 | 2019-12-10 | 武汉武钢华工激光大型装备有限公司 | Laser cleaning device and method for aluminum alloy anodic oxide film and surface paint film composite layer |
| CN110947700A (en) * | 2019-12-27 | 2020-04-03 | 湖南莱塞智能装备有限公司 | Full-automatic double-sided laser cleaning device |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211012 |
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| RJ01 | Rejection of invention patent application after publication |