A kind of take turns cleans bucket paint removing device to intelligence
Technical field
The utility model relates to a kind of rail traffic vehicles maintenance field wheel to cleaning and bucket paint removing device, more particularly to
A kind of take turns cleans bucket paint removing device to intelligence.
Background technique
Rail traffic vehicles enter maintenance, after wheel from bogie to disassembling, need thoroughly clear to carrying out to wheel
It washes, depainting, convenient for operations such as the subsequent flaw detection of wheel pair and spinning rollers.To the washing and cleaning operation of wheel pair in domestic rail traffic vehicles maintenance
Mainly manually complete.Cleaning agent is manually applied to wheel to upper, with steel wire lump and brush etc. to wheel to upper oil first
Mud is removed, and is then rinsed with high pressure water, is properly protected in flushing process to key position.Wheel is to depainting operation at present
It is to repair journey in rail traffic vehicles or repair in shop is repaired in journey and carried out between bogie car, the method for depainting is mainly chemistry
Method.Manually depainting position hairbrush brushing paint stripper is removed after painting foaming about 10min with tools such as hard hair brushs
The coat of paint to surface blister is taken turns, and wiping is carried out to depainting position until exposing metal surface with wiper.Using chemical method pair
Wheel requires height to depainting operation, labour protection is carried out, and operating area needs to block, and operation is not environmentally, larger to the health hazard of people.
Therefore, it is a kind of intelligence, environmental protection, to wheel be very necessary to harmless cleaning, depainting means.
In view of defect existing for above-mentioned existing cleaning by hand and chemical stripping, the present inventor is by constantly grinding
Study carefully, design, and through pilot sample repeatedly and after improving, creates the utility model having practical value finally.
Summary of the invention
The purpose of this utility model is that overcoming defect existing for existing cleaning by hand and chemical stripping, and provide
A kind of new structural take turns of one kind cleans bucket paint removing device to intelligence, and the technical problem to be solved is that can realize automatic cleaning
And depainting, thus more suitable for practical.
The another object of the utility model is, provides a kind of take turns and cleans bucket paint removing device, technology to be solved to intelligence
Problem be make its intelligence, environmental protection, to wheel to harmless cleaning, depainting, thus more suitable for practical.
A further object of the utility model is, provides a kind of depainting function of flexibility, technical problem to be solved
It is to make its depainting track flexible, the wheel pair of applicable different size shape, thus more suitable for practical.
The a further object of the utility model is, provides a kind of automation cleaning drying device, and technology to be solved is asked
Topic be make wheel to clean after depainting, it is dry, be not easy to get rusty, thus more suitable for using, and with the utility value in industry.
It the purpose of this utility model and solves its technical problem and adopts the following technical solutions to realize.It is practical according to this
A kind of wheel of novel proposition to intelligence clean bucket paint removing device, characterized by comprising: pedestal, into wheel mechanism, chamber body, go out turbine
Structure, cleaning enamel removing machine spray head, rotating wheel mechanisms that, spray nozzle of cleaning machine and mechanical arm, wherein described to be arranged into wheel mechanism in pedestal
On, the chamber body is arranged in this into the side for taking turns mechanism and is set on the base, and the Chu Lun mechanism, the cleaning are de-
Paint machine spray head, the rotating wheel mechanisms that and the spray nozzle of cleaning machine are arranged in chamber body, which is arranged in the chamber body
Bottom side, which is arranged in the bottom other side of the chamber body;The cleaning enamel removing machine spray head and the spray nozzle of cleaning machine
The top of chamber body is set, the cleaning enamel removing machine spray head is connect with mechanical arm, and it is carried by mechanical arm band and carries out track movement,
To complete depainting and directional cleaning task.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, wherein the cleaning enamel removing machine spray head is using water-soluble
Particle carries out wheel pair as paint stripper to wheel to progress depainting operation or by the cleaning enamel removing machine spray head jet cleaning fluid
Directional cleaning.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, wherein described into wheel mechanism, comprising: the first executive component,
Into wheel intermediate connecting rod and wheel connecting rod, first executive component and wheel connecting rod by being connected into wheel intermediate connecting rod, lead to
Crossing intermediate connecting rod drives wheel connecting rod to push wheel pair, and motive force will take turns to pushing to rotating wheel mechanisms that station.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, wherein the Chu Lun mechanism, including the second executive component, goes out
It takes turns intermediate connecting rod, go out wheel connecting rod, wherein second executive component and going out between wheel connecting rod is connected by going out wheel intermediate connecting rod
It connects, when the second executive component station, drives out wheel connecting rod to push wheel pair by the way that wheel intermediate connecting rod should be gone out, motive force will
Wheel is to pushing to outside chamber body.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, wherein the rotating wheel mechanisms that include: driving element, first from
Driving wheel, runner kinematic link, the second driven wheel, the second driving wheel, the first driving wheel, wherein the driving element is described in
Runner kinematic link couple respectively with first driving wheel and second driving wheel, first driven wheel and
First driving wheel is set on same mounting base, and second driven wheel and second driving wheel are set to same peace
It fills on bottom plate;
When wheel to by it is described into wheel mechanism be pushed to rotating wheel mechanisms that station after, driving element by the first driving wheel, turn
To wheel to driving, the first driven wheel, the second driven wheel provide Auxiliary support and driven fortune for wheel kinematic link, the second driving wheel
It is dynamic.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, wherein the spray nozzle of cleaning machine includes spray nozzle of cleaning machine bracket
With multiple cleaner nozzles, the spray nozzle of cleaning machine bracket is connected with the multiple cleaner nozzle, when washing and cleaning operation, cleaning
Fluid sprayed from multiple cleaner nozzles to wheel to and chamber body partial region clean.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, further includes completely identical in structure indoor blocking mechanism and room
Outer blocking mechanism;
Wherein the indoor blocking mechanism includes third executive component, the first blocking intermediate connecting rod and the first blocking connecting rod
Composition, the third executive component and first stop connecting rod to stop intermediate connecting rod connection by first, and third executive component is dynamic
Make to drive the first blocking connecting rod to be acted by the first blocking intermediate connecting rod, effect is taken turns in order to prevent to position is crossed, and prevents
Wheel is to due to crossing rotating wheel mechanisms that station into wheel mechanism impetus.
Wherein the outdoor blocking mechanism includes: the 4th executive component, the second blocking intermediate connecting rod, the second blocking connecting rod
Composition, the 4th executive component and described second stop connecting rod to stop intermediate connecting rod connection by described second, the
The movement of four executive components drives the second blocking connecting rod to be acted by the second blocking intermediate connecting rod, and effect is to take turns in order to prevent
To cross position, prevent wheel to crossed due to Chu Lun mechanism impetus be detached from pedestal stop position.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, further includes ventilating and purifying air system, by dust removal machine, dust removal machine pipe
Road and dust excluding hood composition, wherein the dust excluding hood is located inside chamber body, which connect with one end of dust removal machine pipeline, should
The dust removal machine pipeline other end is connect with dust removal machine;Dust excluding hood is used for the dust absorbing that will be generated during depainting, via dust removal machine
Dust separation is carried out inside pipeline to dust removal machine.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, further includes sewage disposal system, mainly by effluent cycle
Reason machine composition, sewage are recycled after its filtering.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, further includes drying system spray head;The drying system spray
Head is mainly made of drying head cartridge and multiple drying nozzles, is sprayed on the drying head cartridge equipped with multiple drying
Mouth, fluid are sprayed to wheel from drying nozzle to progress drying and processing.
A kind of wheel above-mentioned cleans bucket paint removing device to intelligence, further includes electric control system, passes through sensor detection wheel
Pair height and lateral shift and automatically carry out mechanical arm coordinate space position compensation, realize cleaning, depainting process intelligence.
The utility model has clear advantage and beneficial effect compared with prior art.By above-mentioned technical proposal, originally
Utility model at least has the advantage that
1, the utility model carries cleaning enamel removing machine spray head using mechanical arm band, and flexible movements, flexible height are suitable for the country
Cleaning, the depainting operation of the rail traffic vehicles such as all motor-cars, locomotive, subway, have a wide range of application.
2, the utility model carries out mechanical arm coordinate sky by the height of sensor detection wheel pair and lateral shift and automatically
Between position compensation, realize cleaning, depainting process intelligence, improve work efficiency.
3, the utility model makes operation environment protection, is conducive to operator's using water-soluble particle as paint stripper
Health.
4, the dust that the utility model is removed cleaning using ventilating and purifying air system, generated in depainting operation, it is environmental-friendly,
It not will cause dust pollution.
5, the utility model uses sewage disposal system, not will cause water pollution.
6, the utility model structure is simple, and manufacturing cost is opposite to be reduced, and so as to which cost is greatly reduced, improves economic effect
Benefit needed for complying fully with industry development really, quite has value of industrial utilization on the practicability and cost-effectiveness used.
7, cleaning enamel removing machine carries out outside depainting except through cleaning depainting spray head injection paint stripper, can also be de- by cleaning
Paint machine spray head jet cleaning fluid cleans wheel pair and chamber body appointed part.
The above description is merely an outline of the technical solution of the present invention, in order to better understand the skill of the utility model
Art means, and being implemented in accordance with the contents of the specification, and in order to allow the above and other purpose, feature of the utility model
It can be more clearly understood with advantage, it is special below to lift preferred embodiment, and cooperate attached drawing, detailed description are as follows.
Detailed description of the invention
Figure 1A the utility model overall structure schematic elevation view.
Figure 1B is the utility model overall structure schematic top plan view.
Wherein:
1: pedestal 2: into wheel mechanism
3: 4: Chu Lun mechanism of chamber body
5: cleaning enamel removing machine spray head 6: rotating wheel mechanisms that
7: indoor blocking mechanism 8: spray nozzle of cleaning machine
9: outdoor blocking mechanism 10: ventilating and purifying air system
11: mechanical arm 12: sewage disposal system
13: drying system spray head
Fig. 2A is that this is bright into wheel mechanism structural schematic diagram.
Fig. 2 B is the utility model into wheel mechanism reset diagram.
Fig. 2 C is the utility model into wheel mechanism station schematic diagram.
Wherein:
2-1: the first executive component 2-2: into wheel intermediate connecting rod
2-3: wheel connecting rod
Fig. 3 A is the utility model Chu Lun mechanism structural schematic diagram.
Fig. 3 B is that the utility model goes out to take turns reset schematic diagram.
Fig. 3 C is the utility model Chu Lun mechanism station schematic diagram.
Wherein:
4-1: the second executive component 4-2: intermediate connecting rod is taken turns out
4-3: connecting rod is taken turns out
Fig. 4 is the utility model mechanical arm structural schematic diagram
Fig. 5 is the utility model rotating wheel mechanisms that concrete structure schematic diagram
Wherein:
6-1: the 6-2: the first driven wheel of driving element
6-3: the 6-4: the second driven wheel of runner kinematic link
6-5: the second the 6-6: the first driving wheel of driving wheel
Fig. 6 A is the schematic side view of the utility model spray nozzle of cleaning machine.
Fig. 6 B is the schematic elevation view of the utility model spray nozzle of cleaning machine.
Wherein:
8-1: spray nozzle of cleaning machine bracket 8-2: cleaner nozzle
Fig. 7 A is blocking mechanism concrete structure schematic diagram in the utility model room.
Fig. 7 B is that blocking mechanism resets schematic diagram in the utility model room.
Fig. 7 C is blocking mechanism station schematic diagram in the utility model room.
Wherein:
7-1: third executive component 7-2: the first stops intermediate connecting rod
7-3: the first stops connecting rod
Fig. 8 A is blocking mechanism concrete structure schematic diagram outside the utility model room.
Fig. 8 B is that blocking mechanism resets schematic diagram outside the utility model room.
Fig. 8 C is blocking mechanism station schematic diagram outside the utility model room.
Wherein:
9-1: the four executive component 9-2: the second stops intermediate connecting rod
9-3: the second stops connecting rod
Fig. 9 is the utility model ventilating and purifying air system concrete structure schematic diagram
Wherein:
10-1: dust removal machine 10-2: dust removal machine pipeline
10-3: dust excluding hood
Figure 10 A is the utility model drying system spray head schematic side view.
Figure 10 B is the utility model drying system spray head schematic front view.
Wherein:
13-1: drying head cartridge 13-2: drying nozzle
Specific embodiment
Further to illustrate that the utility model is the technical means and efficacy reaching predetermined purpose of utility model and being taken,
Below in conjunction with attached drawing and preferred embodiment, to according to the utility model proposes a kind of wheel to intelligence cleaning bucket paint removing device, it is specific
Embodiment, structure, feature and its effect, detailed description are as follows.
It please refers to shown in Figure 1A, Figure 1B and Fig. 4, a kind of wheel of the utility model preferred embodiment is to intelligence cleaning depainting dress
It sets, specifically includes that pedestal 1, into wheel mechanism 2, chamber body 3, Chu Lun mechanism 4, cleaning enamel removing machine spray head 5, rotating wheel mechanisms that 6, indoor
Blocking mechanism 7, outdoor blocking mechanism 9, ventilating and purifying air system 10, mechanical arm 11, sewage disposal system 12, dries spray nozzle of cleaning machine 8
Dry systems spray head 13 and control system.The present embodiment be by the height and lateral shift of sensor detection wheel pair and automatically into
Row mechanical arm coordinate space position compensation realizes the intelligence of cleaning, depainting process.
Wherein, it is arranged on pedestal 1 into wheel mechanism 2, chamber body 3 is arranged in this into the side for taking turns mechanism 2 and is arranged in pedestal 1
On, Chu Lun mechanism 4, cleaning enamel removing machine spray head 5, rotating wheel mechanisms that 6 and spray nozzle of cleaning machine 8 are arranged in chamber body 3, the Chu Lun mechanism 4
The bottom side of the chamber body 3 is set, which is arranged in the bottom other side of the chamber body 3;The cleaning enamel removing machine spray head
5 the top of chamber body 3, the cleaning enamel removing machine spray head 5 and machinery are arranged in the spray nozzle of cleaning machine 8, drying system spray head 13
Arm 11 connects, and track movement is carried out with it is carried by mechanical arm 11, to complete depainting and directional cleaning task.Ventilating and purifying air system
10, sewage disposal system 12 is arranged outside chamber body 3, and control system controls the operation of complete machine by telecommunication.
Refering to shown in Fig. 2A, Fig. 2 B, Fig. 2 C, into wheel mechanism 2 by the first executive component 2-1, into wheel intermediate connecting rod 2-2 and dial
Take turns connecting rod 2-3 composition.First executive component 2-1 connect into wheel intermediate connecting rod 2-2 one end, the other end of the intermediate connecting rod and
Wheel connecting rod 2-3 connection.By driving wheel connecting rod 2-3 to push wheel pair into wheel intermediate connecting rod 2-2, motive force will be taken turns to pushing away
It send to rotating wheel mechanisms that station.
Refering to shown in Fig. 3 A, Fig. 3 B, Fig. 3 C, Chu Lun mechanism 4 takes turns intermediate connecting rod 4-2 by the second executive component 4-1, out and goes out
Take turns connecting rod 4-3 composition.Wherein, the second executive component 4-1 is connected with the one end for going out wheel intermediate connecting rod 4-2, should go out wheel intermediate connecting rod
The other end of 4-2 is connect with wheel connecting rod 4-3 is gone out.When the second executive component 4-1 station, by the way that wheel intermediate connecting rod 4- should be gone out
2 drive out wheel connecting rod 4-3 to push wheel pair, and motive force will take turns to pushing to outside chamber body 3.
As shown in fig.5, rotating wheel mechanisms that is by driving element 6-1, the first driven wheel 6-2, runner kinematic link 6-3, second
Driven wheel 6-4, the second driving wheel 6-5 and the first driving wheel 6-6 composition.Wherein, one end of runner kinematic link 6-3 couples driving
The other end of element 6-1, runner kinematic link 6-3 couple the second driving wheel 6-5, the first driven wheel 6-2 and first driving wheel
6-6 is set on same mounting base, the second driven wheel 6-4 and second driving wheel 6-5 be set to same mounting base it
On.
After wheel is to by being pushed to runner station into wheel mechanism 2, driving element 6-1 is passed by the first driving wheel 6-6, runner
To wheel to driving, the first driven wheel 6-2, the second driven wheel 6-4 provide auxiliary branch by dynamic connecting rod 6-3, the second driving wheel 6-5
Support and driven motions.
Refering to shown in Fig. 6 A and Fig. 6 B, spray nozzle of cleaning machine is by spray nozzle of cleaning machine bracket 8-1 and multiple cleaner nozzle 8-2 groups
At.Spray nozzle of cleaning machine bracket 8-1 is provided with multiple cleaner nozzle 8-2.When cleaning, fluid is cleaned from multiple cleaner nozzles
In 8-2 spray to wheel to and 3 partial region of chamber body clean.
Refering to shown in Fig. 7 A, Fig. 7 B and 7C, indoor blocking mechanism 7 stops intermediate connecting rod by third executive component 7-1, first
7-2 and first stops connecting rod 7-3 composition.First stops one end of intermediate connecting rod 7-2 to couple third executive component 7-1, the first resistance
The other end connection first for keeping off intermediate connecting rod 7-2 stops connecting rod 7-3.Third executive component 7-1 movement stops intermediate by first
Connecting rod 7-2 drives the first blocking connecting rod 7-3 to be acted, and effect is taken turns in order to prevent to position is crossed, and prevents wheel to due into wheel
Mechanism urges act on and cross runner station.
Refering to shown in Fig. 8 A, Fig. 8 B and 8C, wherein the outdoor blocking mechanism is by the 4th executive component 9-1, the second resistance
It keeps off intermediate connecting rod 9-2 and second and stops connecting rod 9-3 composition.Second stops one end of intermediate connecting rod 9-2 and the 4th executive component 9-1
Connection, second stops the other end of intermediate connecting rod 9-2 and second to stop connecting rod 9-3 connection.4th executive component 9-1 passes through the
Two blocking intermediate connecting rod 9-2 drive the second blocking connecting rod 9-3 to be acted, and effect is taken turns in order to prevent to position is crossed, and prevent from taking turns
Pedestal stop position is crossed to due to Chu Lun mechanism impetus.
As shown in fig.9, ventilating and purifying air system 10, by dust removal machine 10-1, dust removal machine pipeline 10-2 and dust excluding hood 10-3 group
At.Dust excluding hood 10-3 is located inside chamber body 3, and dust excluding hood 10-3 is connect with one end of dust removal machine pipeline 10-2, the dust removal machine pipe
The other end of road 10-2 is connect with dust removal machine 10-1.Dust excluding hood 10-3 is used for the dust absorbing that will be generated during depainting, via
Dust removal machine pipeline 10-2, which is transported to inside dust removal machine 10-1, carries out dust separation.
As shown in fig.10, drying system spray head 13 is mainly by drying head cartridge 13-1 and multiple drying nozzle 13-2 groups
At, drying head cartridge 13-1 on be equipped with multiple drying nozzle 13-2, fluid from drying nozzle 13-2 in spray to take turns into
Row drying and processing.
Refering to fig. 1 shown in A and Figure 1B, sewage disposal system 12 is mainly made of sewage circulating treatment device, and sewage passes through it
It is recycled after filtering.
As shown in FIG. 1A and 1B, it in one embodiment of the utility model, is selected by manually by man-machine interface pre-
Cleaning, depainting wheel pair model classification after start start whole equipment, at this time 3 front door of chamber body open, it is described into wheel mechanism 2 in
The first executive component 2-1 act and make intermediate connecting rod 2-2 that wheel connecting rod 2-3 be driven to push wheel pair, at this time into wheel mechanism by multiple
Position state becomes station state, and wheel is pushed to inside chamber body 3 by the impetus into wheel mechanism to by the entry position on pedestal 1
Rotating wheel mechanisms that depainting station, this laggard turbine structure reverts to reset state.
The third executive component 7-1 of blocking mechanism 7 indoor before reaching rotating wheel mechanisms that depainting station is acted and made taking turns
First stops intermediate connecting rod 7-2 to drive first connecting rod 7-3 is stopped to stretch out, and indoor blocking mechanism becomes station from reset state at this time
State, the first blocking end connecting rod 7-3 is with sheath to wheel to carrying out blocking buffering.Wheel is to arrival rotating wheel mechanisms that depainting station
Indoor blocking mechanism 7 becomes reset state from station state later.
3 front door of chamber body is closed at this time, and rotating wheel mechanisms that 6 is started to work, and with driving wheel to rotation, at this time ventilating and purifying air system 10
It opens, mechanical arm 11 starts to wheel with the depainting pipette tips for carrying cleaning enamel removing machine spray head 5 to depainting operation is carried out, at the same time sewage
Processing system 12 is started to work processing is recycled or is discharged into live wastewater reuse approach center handling to sewage.
The cleaning depainting spray head 5, can also be by cleaning 5 jet cleaning fluid of depainting spray head in addition to carrying out depainting by injection paint stripper
Cleaning is oriented to wheel pair and chamber body appointed part.Sprayed paint stripper is water-soluble particle, is cleaned after the completion of depainting
The cleaner nozzle 8-2 of machine spray head 8 start jet cleaning fluid will take turns pair and chamber body interior section region clean, cleaned
It is opened at drying system spray head 13 later, drying fluid is sprayed by drying nozzle 13-2, completes wheel to the drying and processing on surface.
Hereafter the 4th executive component 9-1 of outdoor blocking mechanism 9 is acted and the second blocking intermediate connecting rod 9-2 is made to drive resistance
It keeps off connecting rod 9-3 to stretch out, outdoor blocking mechanism 9 becomes station state from reset state at this time, stops the end connecting rod 9-3 with shield
Set is to wheel to carrying out blocking buffering.3 back door of chamber body is opened at this time, and the second executive component 4-1 of Chu Lun mechanism 4 is acted and passed through this
Wheel intermediate connecting rod 4-2 drives out wheel connecting rod 4-3 to push wheel pair out, and Chu Lun mechanism becomes station state from reset state, pushes
Power will take turns to pushing to outside chamber body 3, hereafter go out wheel reset, and then 3 back door of chamber body is closed, and the entire depainting that cleans has worked
At.
The utility model technical characterstic outstanding and effect are to be different from conventional metals ball blast depainting and chemical reagent depainting,
Metal ball blast depainting may tie part-metallic surface fine crack since its impact force is excessive while completing depainting,
Cause subsequent flaw detection difficult, there are security risks.Chemical reagent depainting, although in depainting shadow will not be generated to fine crack
It rings, but its operating efficiency is lower, paint stripper volatilizees, and harm to the human body is larger, and labour protection requires height, not environmentally.The utility model uses
Water-soluble particle paint stripper, using industrial robot band carry cleaning depainting lance head carry out depainting automated intelligent be turned into
Industry mode is applicable to the depainting operation of all rail traffic vehicles wheels pair, does not cause secondary damage to metal surface after depainting,
To will not influence subsequent flaw detection operation, paint removal efficiency is high, more environmentally friendly, is conducive to operator's health.
The above descriptions are merely preferred embodiments of the present invention, not makees in any form to the utility model
Limitation be not intended to limit the utility model although the utility model has been disclosed with preferred embodiment as above, it is any ripe
Professional and technical personnel is known, is not being departed within the scope of technical solutions of the utility model, when in the technology using the disclosure above
Hold the equivalent embodiment made a little change or be modified to equivalent variations, but all without departing from technical solutions of the utility model
Hold, any simple modification, equivalent change and modification made by the above technical examples according to the technical essence of the present invention, still
It is within the scope of the technical solutions of the present invention.