CN109071717A - 具有提高的熔体强度的热塑性配制物 - Google Patents

具有提高的熔体强度的热塑性配制物 Download PDF

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CN109071717A
CN109071717A CN201780018609.3A CN201780018609A CN109071717A CN 109071717 A CN109071717 A CN 109071717A CN 201780018609 A CN201780018609 A CN 201780018609A CN 109071717 A CN109071717 A CN 109071717A
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Z·切瑞安
A·威尔默根
K·R·尤卡
J·M·莱昂斯
P·海吉
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Abstract

本发明涉及一种具有热塑性基体和1‑40重量%高分子量丙烯酸系加工助剂的热塑性配制物,其具有大于100000g/mol的重均分子量。该配制物具有高熔体强度,但在常规熔融加工条件下仍然可加工。该配制物可用于熔融加工制品,包括挤出产品,如挤出片材、泡沫材料、共挤出型材、吹塑膜,以及其他典型地通过热加工操作形成的物品。

Description

具有提高的熔体强度的热塑性配制物
发明领域
本发明涉及一种具有热塑性基体和1-40重量%高分子量热塑性加工助剂的热塑性配制物,其具有大于100000g/mol的重均分子量。该配制物具有高熔体强度,但在常规熔融加工条件下仍然可加工。该配制物可用于熔体加工制品,包括挤出产品,如挤出片材、泡沫材料、共挤出型材、吹塑膜,以及其他典型地通过热加工操作形成的物品。
发明背景
热塑性塑料是高度可变的聚合物,它们易于熔融加工成许多不同形状,如型材、片材、棒材;模塑和吹塑成薄膜和物品;以及在许多其他热塑性基材上挤出或共挤出。
热塑性聚合物配制物的熔体强度是许多熔融加工操作成功的关键因素。对于泡沫材料,更高的熔体强度防止泡孔不受控膨胀,提供小而均匀的孔尺寸。更高的熔体强度还防止泡沫材料在冷却之前坍塌,并锁定在泡沫结构中。在其他熔融加工操作中,高熔体强度允许将热挤出固体或泡沫材料从定型或校准设备中拉过。当共挤出热塑性塑料时,高熔体强度为聚合物熔体提供整体性,从而形成没有间隙的连续材料。
增大聚合物配制物的熔体强度的一种途径是增加该聚合物的平均分子量。虽然该方法得到高熔体强度,但熔体黏度会迅速增加,以至于熔体太黏,无法在常规熔融加工设备中加工。还知道更高程度的长链支化和网络/交联结构的存在也能产生更高的熔体强度,这种长链支化和网络/交联结构可存在于分子量非常高的加工助剂中。长链支化可通过辐射或者通过改进聚合工艺来引入到聚合物中。
PVC工业上已经使用熔融加工助剂来增加PVC配制物的熔体强度,这些熔融加工助剂是高分子量相容聚合物(US 2009/0093560)。
在论文“Effect of High Molecular Weight Acrylic Copolymers on theViscoelastic Properties of Engineering Resins”(高分子量丙烯酸系共聚物对工程树脂黏弹性的影响),Journal of Vinyl&Additive Technology(乙烯基与添加剂技术学报),2006,第143-150页中,N.Mekhilef等测定了250万至490万道尔顿的丙烯酸系加工助剂对丙烯酸系和聚碳酸酯配制物的影响。本发明使用分子量高得多的丙烯酸系加工助剂,这允许更低的加工助剂用量。更低的加工助剂用量对用申请人的配制物制成的制品的机械性能如模量和硬度产生更少的影响。
需要一种高熔体强度热塑性配制物,其具有足够低的熔体黏度,从而能够在常规熔融加工条件下加工。
令人惊讶的是,现在发现可在热塑性基体中添加低含量的高分子量热塑性加工助剂,以显著增加热塑性配制物的熔体强度,而熔体黏度的增加微乎其微或没有增加——使得高熔体强度配制物能够在常规设备中,在常规条件下熔融加工。高分子量丙烯酸系加工助剂具有大于100000g/mol的分子量。加工助剂能够以低含量用于其中的热塑性配制物对用申请人的配制物制成的制品的机械性能如模量和硬度产生最小的影响。由于具有高多分散性的高分子量加工助剂的低用量和剪切稀化性质,常规加工条件下的黏度可受最小影响。
发明概述
本发明涉及一种高熔体强度热塑性配制物,其包含:
a)包含热塑性聚合物的热塑性基体;
b)1-40重量%的高分子量丙烯酸系加工助剂,
其中所述高分子量丙烯酸系加工助剂具有大于100000g/mol的分子量。
本发明进一步涉及一种高强度热塑性配制物,其中基体可任选为抗冲改性基体。
本发明进一步涉及由高冲击强度热塑性配制物制成的制品,还涉及用来形成这些制品的熔融加工方法。
附图简要说明
图1显示了纯热塑性基体和实施例2中包含4%的丙烯酸系加工助剂的配混物的熔体强度曲线。
发明详述
本发明涉及具有高熔体强度的热塑性配制物,其中该配制物在常规熔融加工条件下仍是可加工的。该配制物包含1-40重量%、优选3-25重量%、最优选5-15重量%的高分子量丙烯酸系聚合物加工助剂和任选经过抗冲改性的基体热塑性聚合物。
“共聚物”用来指具有两种或更多种不同单体单元的聚合物。“聚合物”用来指均聚物和共聚物。聚合物可以是直链结构、支化结构、星型梳状结构、嵌段结构或任何其他结构。聚合物可以是均质的、非均质的,也可以是共聚单体单元具有梯度分布。引用的所有参考文献均通过参考纳入本文。如本文所用,除非另有描述,百分数应指重量百分数。分子量是通过GPC测量的重均分子量。在聚合物包含一些交联和因不溶性聚合物部分而不能应用GPC的情况下,采用可溶部分/凝胶部分或者提取之后可溶部分分子量。
丙烯酸系加工助剂
本发明的丙烯酸系聚合物加工助剂是高分子量丙烯酸系聚合物。与聚甲基丙烯酸甲酯混溶的其他聚合物也可与高分子量丙烯酸系聚合物配合使用,包括但不限于聚乳酸和聚偏氟乙烯。“高分子量”是指聚合物的重均分子量大于100000g/mol,优选大于500000g/mol,更优选大于1000000g/mol,更优选大于5000000g/mol。重均分子量为8000000g/mol或更大的丙烯酸系聚合物也在本发明的构思范围之内。
丙烯酸系加工助剂优选包含至少50重量%的甲基丙烯酸甲酯单体单元和任选的最多50重量%的共聚单体。甲基丙烯酸甲酯单体单元占单体混合物的比例为大于50重量%至100重量%,优选70重量%至100重量%,更优选80重量%至100重量%。单体混合物中也可存在0至50重量%的低含量的其他丙烯酸酯和甲基丙烯酸酯单体或其他烯键式不饱和单体,包括但不限于苯乙烯、α-甲基苯乙烯、丙烯腈和交联剂。合适的丙烯酸酯和甲基丙烯酸酯共聚单体包括但不限于丙烯酸甲酯、丙烯酸乙酯和甲基丙烯酸乙酯、丙烯酸丁酯和甲基丙烯酸丁酯、甲基丙烯酸异辛酯和丙烯酸异辛酯、丙烯酸月桂酯和甲基丙烯酸月桂酯、丙烯酸硬脂酯和甲基丙烯酸硬脂酯、丙烯酸异冰片酯和甲基丙烯酸异冰片酯、丙烯酸甲氧基乙酯和甲基丙烯酸甲氧酯、丙烯酸2-乙氧基乙酯和甲基丙烯酸2-乙氧基乙酯,以及丙烯酸二甲氨基乙酯和甲基丙烯酸二甲氨基乙酯单体。(甲基)丙烯酸如甲基丙烯酸和丙烯酸可用于单体混合物。除了羧基官能团外,其他官能团也可通过官能共聚单体加入高分子量丙烯酸系加工助剂,包括环氧基(如甲基丙烯酸缩水甘油酯)、羟基和酸酐官能团。官能单体单元(具有官能团的单体单元)可占丙烯酸系聚合物的最多70重量%,优选最多50重量%。
最优选的丙烯酸系聚合物是共聚物,其具有70-99.5重量%、更优选80-99重量%的甲基丙烯酸甲酯单元和0.5-30重量%的一种或多种丙烯酸C1-8直链或支化烷基酯单元。
在一个实施方式中,高分子量丙烯酸系加工助剂的多分散性指数在1.5-50的范围内,优选在2-40的范围内,最优选在3-30的范围内。
高分子量丙烯酸系加工助剂的Tg为-60℃至140℃,优选0℃至120℃。
丙烯酸系聚合物可以是与一种或多种相容聚合物(包括ASA、PVDF和PLA)的合金。优选的合金是PMMA/聚偏氟乙烯(PVDF)合金和PMMA/聚乳酸(PLA)合金。合金包含20-99重量%、优选50-95重量%、更优选60-90重量%的热塑性基体和5-40重量%、优选10-30重量%的相容聚合物。
尽管高分子量丙烯酸系加工助剂可通过任何已知的聚合方法如乳液聚合法、悬浮聚合法、溶液聚合法和反相乳液聚合法形成,但乳液聚合法是生产高分子量丙烯酸系聚合物的优选方法。
热塑性聚合物基体
本发明的聚合物基体是热塑性塑料,优选与高分子量丙烯酸系加工助剂相容的热塑性塑料。如本文所用,“相容”是指各聚合物在熔体状态下能够均匀混合,而不会在宏观水平上发生相分离。可用的基体热塑性聚合物包括但不限于苯乙烯系聚合物、聚酯、聚碳酸酯、聚偏氟乙烯、热塑性聚氨酯(TPU)、聚对苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)、PET-PEN共聚物、乙二醇改性的聚对苯二甲酸乙二酯(PETG)、PET-PETG共聚物、聚碳酸酯(PC)、丙烯腈-苯乙烯-丙烯酸酯(ASA)共聚物、高抗冲聚苯乙烯(HIPS)、聚醚醚酮(PEEK)、聚醚酮(PEKK)、丙烯腈-丁二烯-苯乙烯(ABS)共聚物、聚烯烃和官能化聚烯烃。丙烯酸系基体和聚氯乙烯基体不包括在本发明范围内。
热塑性聚合物可以是与一种或多种相容聚合物(包括但不限于ASA、PVDF和PLA)的合金。合金包含2-95重量%、优选5-90重量%、更优选20-80重量%的热塑性均聚物或共聚物和5-98重量%、优选10-95重量%、更优选20-80重量%的相容聚合物。
热塑性聚合物基体可包含添加剂,包括抗冲改性剂和通常存在于聚合物配制物中的其他添加剂,包括但不限于稳定剂、增塑剂、填料、着色剂、颜料、染料、抗氧化剂、抗静电剂、表面活性剂、调色剂、折射率匹配添加剂、消光剂、交联聚合物珠粒,具有特定光衍射、光吸收或光反射特性的添加剂,以及分散助剂。在一个实施方式中,提供添加剂来帮助防止组合物暴露于辐射(如高水平UV辐射或伽马辐射)时降解。可用的辐射稳定剂包括但不限于聚乙二醇、聚丙二醇、乳酸丁酯以及羧酸如乳酸、草酸、乙酸或其混合物。为了发泡,可将化学发泡剂如柠檬酸一钠直接加入热塑性配制物,特别是在配混步骤中在低于发泡剂活化温度下加入,或者在发泡挤出前立即干混到配制物中。
可用的抗冲改性剂包括与基体聚合物折射率匹配的嵌段共聚物、接枝共聚物和核/壳抗冲改性剂。在优选的实施方式中,抗冲改性剂包含至少50重量%的丙烯酸系单体单元。基于基体聚合物和所有添加剂的总层,抗冲改性剂的含量可为0-80重量%,优选5-45重量%,更优选10-30重量%。抗冲改性剂的含量可调节,以满足组合物终端用途的韧性要求。核/壳抗冲改性剂是多阶段依序制备的聚合物,其具有至少两层的核/壳颗粒结构。在一个实施方式中,核/壳抗冲改性剂具有软(弹性)核和硬壳(Tg大于20℃)。较佳的是,核/壳改性剂包含三层,其由硬核层、一个或多个中间弹性层和硬壳层组成。较佳的是,抗冲改性剂是核/壳结构,其中壳包含至少50重量%的甲基丙烯酸甲酯单体单元。在一个实施方式中,核/壳抗冲改性剂具有硬核(Tg大于30℃,更优选大于50℃)。在一个实施方式中,核/壳抗冲改性剂完全由丙烯酸系单体单元组成。
加工
热塑性基体聚合物、高分子量丙烯酸系加工助剂和任选的抗冲改性剂及其他添加剂在熔融状态下掺混。热塑性配制物的两种或更多种组分可先干掺混,然后熔融掺混。在一个实施方式中,高分子量丙烯酸系聚合物、热塑性基体聚合物和任选的抗冲改性剂熔融掺混在一起,并形成粒料。然后在熔融加工设备操作中与其他组分一起添加粒料,所述其他组分如染料、填料和发泡剂。
在一个实施方式中,热配混可通过用常规双螺杆挤出法形成热塑性配制物来完成。单螺杆挤出机和具有其他设计的挤出机也在本发明的构思范围之内。
在另一个实施方式中,高分子量加工助剂、基体聚合物和/或抗冲改性剂中的一种或多种的乳液可掺混成液体分散体,然后可通过例如喷雾干燥、凝固或冷冻干燥来干燥掺混物,形成粉末掺混物。然后,粉末掺混物可进一步与热塑性配制物的其他组分通过干掺混或熔融掺混来配混。粉末-粉末掺混也在构思范围之内。还构思了中间步骤,其中喷雾干燥的粉末通过挤出熔体方式配混成粒料,供进一步熔融配混。
可使用本发明的具有可控熔体黏度的高熔体强度热塑性配制物的常规熔融加工操作包括但不限于挤出、共挤出、注射成型、压缩成型、薄膜挤出和吹塑操作。本发明的高分子量、高多分散性配制物发生明显剪切稀化,因而它对高剪切黏度的影响将会最小。本发明的长链支化度更高的加工助剂能更有效地增加熔体强度。
用途
本发明的热塑性配制物可用于熔融加工应用,这些应用可得益于高熔体强度而熔体黏度增加很少。这些应用包括但不限于泡沫材料、型材共挤出、热成型、熔融吹塑膜。基于所提供的描述和实施例,本领域普通技术人员能够容易地想到其他能得益于高熔体强度、低熔体黏度热塑性配制物的工艺。
在泡沫工艺中,在聚合物熔体中添加化学发泡剂或气体发泡剂,该熔体在离开挤出机时膨胀。高熔体强度配制物在发泡操作中提供了若干优点。高熔体强度对单个泡孔的膨胀提供控制,允许形成更均匀的孔尺寸和更小的孔尺寸。泡沫的出模膨胀也得到更好的控制。高熔体强度还有助于防止泡孔在形成后坍塌。此外,由于聚合物配混物的更高熔体强度,挤出泡沫更容易定型和/或压延,而不会使发泡制品变形。
在型材共挤出中,熔体强度更高的丙烯酸系聚合物在热塑性配制物中提供了更多的连续性,在热塑性层上很少造成或没有造成间隙或坑洼印记,并且出模膨胀增大,更好地匹配共挤出基材。
对于棒材、片材及其他制品,挤出热塑性塑料的更高熔体强度减小了它们离开模头时的下垂量,也减少了热塑性层在共挤出中的下垂。
熔体强度更高的热塑性配制物允许吹塑膜工艺中有更好的控制,确保形成没有缺陷的连续薄膜。
在本说明书中,已经以能够清楚、简明地撰写说明书的方式描述了各种实施方式,但应理解的是,其本意是各种实施方式可以在不背离本发明的情况下进行各种分合。例如,应理解的是,本文所述的所有优选特征都适用于本文所述发明的各个方面。
实施例
分子量:聚合物的质量平均分子量(Mw)通过尺寸排阻色谱法(SEC)测量。
实施例1:
丙烯酸系加工助剂的制备
在搅拌下,在反应器中装入8600克水、5.23克Na2CO3和38.20克月桂基硫酸钠,搅拌混合物直至完全溶解。连续进行三次真空-氮气吹扫,反应器保持在低真空下。然后加热反应器。同时,包含4687.2克甲基丙烯酸甲酯和520.8克丙烯酸正丁酯的混合物用氮气脱气30分钟。接着,用泵将该混合物快速加入反应器。当反应混合物的温度达到55℃时,加入溶解在98.08克水中的7.81克过硫酸钾。用50克水清洗管线。让反应混合物的温度升至放热峰。在放热峰之后,接着让聚合在60分钟内完成。将反应器冷却至30℃,移出胶乳。通过喷雾干燥法干燥该胶乳。
此实施例所述的丙烯酸系加工助剂的分子量约为6000000g/mol。
另一种具有特定抗粘组成的加工助剂,如专利EP 0367 198B1所述的一种加工助剂,也可用在上述过程中。采用10重量%的该抗粘加工助剂和90重量%的本实施例前面制备的所述加工助剂,这两种加工助剂将共喷雾干燥。本实施例中采用的共喷雾干燥由以下步骤组成:掺混这两种丙烯酸系加工助剂的胶乳,然后通过喷雾干燥分离掺混物。这得到同时包含两种加工助剂的最终粉状粒子或颗粒。
配混物的制备
将2000克(95重量%)丙烯腈-苯乙烯-丙烯酸酯(ASA)共聚物加入105克(5重量%)上述包含90重量%高分子量组分和10重量%抗粘加工助剂的加工助剂组合中。该ASA配制物在双螺杆挤出机中熔融配混,以使热塑性基体和加工助剂匀化。该ASA配制物应同时具有高熔体强度和改善的抗粘性(更好的金属释放性)。
实施例2:
丙烯酸系加工助剂的制备
在搅拌下,在反应器中装入8600克水、5.23克Na2CO3和38.20克月桂基硫酸钠,搅拌混合物直至完全溶解。连续进行三次真空-氮气吹扫,反应器保持在低真空下。然后加热反应器。同时,包含4687.2克甲基丙烯酸甲酯和520.8克丙烯酸正丁酯的混合物用氮气脱气30分钟。接着,用泵将该混合物快速加入反应器。当反应混合物的温度达到55℃时,加入溶解在98.08克水中的7.81克过硫酸钾。用50克水清洗管线。让反应混合物的温度升至放热峰。在放热峰之后,接着让聚合在60分钟内完成。将反应器冷却至30℃,移出胶乳。通过喷雾干燥法干燥该胶乳。
此实施例所述的丙烯酸系加工助剂的分子量约为6000000g/mol。
有关热塑性树脂的说明
采用标准的市售分段型嵌段共聚物,其由连续的硬或刚性嵌段和软或柔性片段组成。对于本实施例,采用含聚酰胺刚性嵌段和聚醚软嵌段的共聚物。
配混物的制备
在熔融配混步骤,连同热塑性树脂基体共聚物一起加入4重量%的上述丙烯酸系加工助剂。
熔体强度
采用高福特公司(GOTTFERT)的RHEOTENS设备比较含加工助剂和不含加工助剂的不同组合物的熔体强度。报告了断裂辊速(roll speed at break)(mm/s)和断裂强度(N)。
图1显示了纯热塑性基体和包含4%的丙烯酸系加工助剂的配混热塑性配制物的熔体强度曲线。表1报告了熔体强度和应力比(stress ratio)。
表1.包含4%的丙烯酸系加工助剂的配混物与纯热塑性基体的
熔体强度和力比(Force ratio)
比(Ratio)配混物/纯基体 100mm/s 200mm/s 280mm/s
力的提高(%) 30% 38% 40%
在评价条件下,包含4%的丙烯酸系加工助剂的配混物相比于热塑性基体显示出30-40%的增加。此外,在低加速条件下,包含4%的丙烯酸系加工助剂的热塑性配制物还报告了更好的熔体延伸(melt extension)(表2)。
表2.纯热塑性树脂与含4%丙烯酸系加工助剂的熔体延伸质量比较
加速条件 热塑性塑料参比 包含4%丙烯酸系加工助剂的配混物
参比 优于参比
参比 与参比相同
本发明的各个方面包括:
1.一种高熔体强度热塑性配制物,其包含:
a)包含至少一种热塑性聚合物的热塑性基体;
b)1-40重量%的高分子量丙烯酸系加工助剂,其中所述高分子量丙烯酸系加工助剂具有大于100000g/mol的分子量。
2.根据方面1所述的高熔体强度热塑性配制物,其中所述热塑性基体选自由以下各项组成的组:苯乙烯系聚合物、聚酯、聚碳酸酯、聚偏氟乙烯、热塑性聚氨酯(TPU)、聚对苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)、PET-PEN共聚物、乙二醇改性的聚对苯二甲酸乙二酯(PETG)、PET-PETG共聚物、聚碳酸酯(PC)、丙烯腈-苯乙烯-丙烯酸酯(ASA)共聚物、高抗冲聚苯乙烯(HIPS)、聚醚醚酮(PEEK)、聚醚酮酮(PEKK)、丙烯腈-丁二烯-苯乙烯(ABS)共聚物、聚烯烃和官能化聚烯烃。
3.根据方面1和2中任意一项所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂的分子量大于500g/mol,优选大于1000000g/mol,更优选大于5000000g/mol,更优选大于8000000g/mol。
4.根据方面1至3中任意一项所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂包含50-100重量%的甲基丙烯酸甲酯单体单元和0-50重量%的一种或多种选自由以下各项组成的组的单体单元:(甲基)丙烯酸酯、苯乙烯、α-甲基苯乙烯、丙烯腈、甲基丙烯酸缩水甘油酯和(甲基)丙烯酸。
5.根据方面1至4中任意一项所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂包含最多50重量%的官能单体单元。
6.根据方面1至5中任意一项所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂由乳液聚合物法形成。
7.根据方面1至6中任意一项所述的高熔体强度热塑性配制物,其中,基于所述热塑性基体中聚合物的重量,所述热塑性基体还包含2-95重量%的一种或多种相容聚合物。
8.根据方面1至17中任意一项所述的高熔体强度热塑性配制物,其中所述热塑性基体还包含5-60重量%的一种或多种抗冲改性剂。
9.根据方面1至8中任意一项所述的高熔体强度热塑性配制物,其中所述抗冲改性剂是核/壳抗冲改性剂,其具有硬核和包含甲基丙烯酸甲酯单体单元的壳。
10.根据方面1至8中任意一项所述的高熔体强度热塑性配制物,其中所述抗冲改性剂是核/壳抗冲改性剂,其具有包含甲基丙烯酸甲酯单体单元的壳和具有低于-20℃的Tg的软核。
11.根据方面1至10中任意一项所述的高熔体强度热塑性配制物,其中所述热塑性聚合物基体还包含至少一种选自由以下各项组成的组的添加剂:稳定剂、增塑剂、填料、着色剂、颜料、染料、抗氧化剂、抗静电剂、表面活性剂、调色剂、折射率匹配添加剂、消光剂、交联聚合物珠粒,具有特定光衍射、光吸收或光反射特性的添加剂,以及分散助剂。
12.根据方面1所述的高熔体强度热塑性配制物,其中所述高分子量加工助剂的多分散性指数为1.5以上,优选2-40,最优选3-30。
13.一种由方面1-12中任意一项所述的高熔体强度热塑性配制物形成的制品。
14.根据权利要求13所述的制品,其中所述制品是片材、膜、棒材、型材,或者共挤出的片材、膜、型材,或者基材上的共挤出面料,可用是实心体或泡沫。
15.一种形成方面13和14所述的制品的方法,其中所述方法选自由以下各项组成的组:挤出、共挤出、注射成型、压缩成型、薄膜挤出和吹塑。

Claims (19)

1.一种高熔体强度热塑性配制物,其包含:
a)包含热塑性聚合物的热塑性基体;
b)1-40重量%的高分子量丙烯酸系加工助剂,其中所述高分子量丙烯酸系加工助剂具有大于100000g/mol的分子量。
2.根据权利要求1所述的高熔体强度热塑性配制物,其中所述热塑性基体选自由以下各项组成的组:苯乙烯系聚合物、聚酯、聚碳酸酯、聚偏氟乙烯、热塑性聚氨酯(TPU)、聚对苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)、PET-PEN共聚物、乙二醇改性的聚对苯二甲酸乙二酯(PETG)、PET-PETG共聚物、聚碳酸酯(PC)、丙烯腈-苯乙烯-丙烯酸酯(ASA)共聚物、高抗冲聚苯乙烯(HIPS)、聚醚醚酮(PEEK)、聚醚酮酮(PEKK)、丙烯腈-丁二烯-苯乙烯(ABS)共聚物、聚烯烃和官能化聚烯烃。
3.根据权利要求1所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂具有大于500000g/mol的分子量。
4.根据权利要求3所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂具有大于1000000g/mol的分子量。
5.根据权利要求4所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂具有大于5000000g/mol的分子量。
6.根据权利要求1所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂包含50-100重量%的甲基丙烯酸甲酯单体单元和0-50重量%的一种或多种选自由以下各项组成的组的单体单元:(甲基)丙烯酸酯、苯乙烯、α-甲基苯乙烯、丙烯腈、甲基丙烯酸缩水甘油酯和(甲基)丙烯酸。
7.根据权利要求1所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂包含最多50重量%的官能单体单元。
8.根据权利要求1所述的高熔体强度热塑性配制物,其中所述丙烯酸系加工助剂由乳液聚合物法形成。
9.根据权利要求1所述的高熔体强度热塑性配制物,其中,基于所述热塑性基体中聚合物的重量,所述热塑性基体还包含2-95重量%的一种或多种相容聚合物。
10.根据权利要求9所述的高熔体强度热塑性配制物,其中所述相容聚合物选自由以下各项组成的组:聚乳酸和聚偏氟乙烯。
11.根据权利要求1所述的高熔体强度热塑性配制物,其中所述热塑性基体还包含5-60重量%的一种或多种抗冲改性剂。
12.根据权利要求11所述的高熔体强度热塑性配制物,其中所述抗冲改性剂是核/壳抗冲改性剂,其具有硬核和包含甲基丙烯酸甲酯单体单元的壳。
13.根据权利要求11所述的高熔体强度热塑性配制物,其中所述抗冲改性剂是核/壳抗冲改性剂,其具有包含甲基丙烯酸甲酯单体单元的壳和具有低于-20℃的Tg的软核。
14.根据权利要求1所述的高熔体强度热塑性配制物,其中所述热塑性聚合物基体还包含至少一种选自由以下各项组成的组的添加剂:稳定剂、增塑剂、填料、着色剂、颜料、染料、抗氧化剂、抗静电剂、表面活性剂、调色剂、折射率匹配添加剂、消光剂、交联聚合物珠粒,具有特定光衍射、光吸收或光反射特性的添加剂,以及分散助剂。
15.根据权利要求1所述的高熔体强度热塑性配制物,其中所述高分子量加工助剂的多分散性指数为1.5以上,优选2-40,最优选3-30。
16.一种由权利要求1所述的高熔体强度热塑性配制物形成的制品。
17.根据权利要求16所述的制品,其中所述制品是片材、膜、棒材、型材,或者共挤出的片材、膜、型材,或者基材上的共挤出面料。
18.根据权利要求16所述的制品,其中所述制品包含泡沫材料。
19.一种形成权利要求18所述的制品的方法,其中所述方法选自由以下各项组成的组:挤出、共挤出、注射成型、压缩成型、薄膜挤出和吹塑。
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