CN109056150A - A kind of preparation method of super fire-retardant jacquard weave - Google Patents
A kind of preparation method of super fire-retardant jacquard weave Download PDFInfo
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- CN109056150A CN109056150A CN201811023661.0A CN201811023661A CN109056150A CN 109056150 A CN109056150 A CN 109056150A CN 201811023661 A CN201811023661 A CN 201811023661A CN 109056150 A CN109056150 A CN 109056150A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/513—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/14—Wool
- D06P3/143—Wool using dispersed dyes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/062—Load-responsive characteristics stiff, shape retention
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/20—Physical properties optical
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/04—Floor or wall coverings; Carpets
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/08—Upholstery, mattresses
Abstract
The invention discloses a kind of preparation method of super fire-retardant jacquard weave, which selects wool fiber, flame-resistant terylene through dyeing process, spinning process, weaving process and finishing process, and the jacquard weave with flame retarding function is made.The present invention is high-quality wool blended using flame-resistant terylene and Australia, flame retardant treatment is carried out respectively in dyeing, final finishing, make fabric that there is excellent flame retarding function, remain wool it is soft, well-pressed, elastic the features such as, assigning fabric again, more preferably flame retardant property, reasonable fabric color patterning design possess original in style apparent visual by fabric, make fabric color softer, top grade, the elegance style for having fully demonstrated fabric, are the preferred fabrics of the interior decorations such as aircraft, automobile, hotel.
Description
Technical field
The invention belongs to textile technology field, in particular to a kind of preparation method of super fire-retardant jacquard weave.
Background technique
In recent years, the fire as caused by textile is gradually taken seriously, burn caused by pernicious gas and solid
Residue all has very big harm to environment.The safety for how improving textile, develop it is decorative strong, it is functional high fire-retardant
Fabric meets the urgent need in market, is that we develop the purpose of such fabric,
Summary of the invention
The purpose of the invention is to provide a kind of preparation method of super fire-retardant jacquard weave, with excellent fire-retardant function
Can, and flower pattern is novel, color is elegant, and it is warm, it is suitable for the materials such as aircraft, motor vehicle seat back.
In order to achieve the object of the present invention, the technical solution adopted is that:
A kind of preparation method of super fire-retardant jacquard weave, includes the following steps:
1) dyeing process
Wool fiber: under the conditions of 85 DEG C of low temperature, accelerating dyeing kinetics under low-temp dyeing accelerant help using reactive dye,
But it is noted that level dyeing problem, carries out flame retardant treatment after woolen dyed again；
Flame-resistant terylene: environment-friendly type dye addictive is used under high-temperature and high-pressure conditions using disperse dyeing；
2) spinning process
Combing uses light feed quantity, and gauge of choosing increases to reduce the quantity of card nailing neps in fiber, is led using gently quantitative, small
It stretches, big gauge, the Process configuration of low speed, a small amount of hydrophilic and crude oil is added in mixing, resurgence is improved based on water, is made
Fiber has preferable flexibility and cohesive force, reduces flyings hair, reduces end breakage rate；
3) weaving process
When warping, single yarn tension control is in 15CN or so, 1.5 kilograms of beaming tension, beam of a loom even tension elasticity it is moderate at
Shape rounding avoids finished product cloth cover from skips occur, and the 8% cold slurry agent of HG-106C warp thread, warping machine are added during warping beaming
Speed uses 280 revs/min, and small tension receiving coil is used on loom, guarantees that weaving is gone on smoothly.
Further, further include finishing process:
Bristle → singe → open washing boils → dries → and middle inspection → ripe repair → bristle → special finishing → middle inspection → dewing → scald
Light → KD tank steams → at inspection,
Final finishing is to keep the good wearability of fabric, and each road uses environment-friend auxiliaries, such as German import AFLAMMIT
Environment friendly flame retardant, Anti-moth-eating auxiliary agent, terylene permanent flame-retardant (AT202) are taken to boil generation and wash thinking arrangement, allow fabric flat
It washes and boils under web state, reduce the destruction to flame retardant, make fabric more smooth, size is more stable, uses Germany
Import AFLAMMIT environment friendly flame retardant, and through double flute flame retardant treatment twice, under conditions of temperature is 120 DEG C, by 180s
Drying and shaping most steams technique finished product through KD tank afterwards, reaches super fire-retardant so that flame retardant be made more to be attached to fabric surface
The effect of.
Further, in the raw material used, containing Australia's wool 80-100%, flame-resistant terylene 0-20%, Australia is preferably comprised
Wool 90%, flame-resistant terylene 10%.
Further, the preferred jacquard loom of loom in the weaving process, emphasis check the accuracy of flower pattern, protect
It is strong to demonstrate,prove the clear three-dimensional sense of flower pattern.
Further, the wool flame retardant treatment in the dyeing process is wool top after dyeing, in 70 DEG C of hot water
The German import fire retardant of middle addition, carries out fire-retardant 40min in the case where adjusting water-bath pH value to 2-3 with hydrochloric acid.
The present invention has excellent flame retarding function, and terylene passes through the available good flame retardant effect of flame retardant treatment, and sheep
The inherently nonflammable fiber of hair, carries out flame retardant treatment to wool after dyeing, selects import compositional flame-retardant auxiliary agent in final finishing,
And through double flute flame retardant treatment twice, under conditions of temperature is 120 DEG C, by 180s drying and shaping, to make flame retardant more
It mostly is attached to fabric surface, most technique finished product is steamed through special KD tank afterwards, flame retardant is allowed to be more securely attached to fabric, from
And reach super fire-retardant function, and indices are preferable.
The invention has the benefit that
The present invention is high-quality wool blended using flame-resistant terylene and Australia, carries out fire-retardant place respectively in dyeing, final finishing
Reason, make fabric have excellent flame retarding function, that is, remain wool it is soft, well-pressed, elastic the features such as, and assign fabric it is more excellent
Flame retardant property, reasonable fabric color patterning design possesses original in style apparent visual by fabric, allow fabric color more
It is soft, top grade, the elegance style of fabric have been fully demonstrated, has been the preferred fabric of the interior decorations such as aircraft, automobile, hotel.
Specific embodiment
The present invention will be further described below with reference to examples, but protection scope of the present invention is not limited solely to implement
Example.
The raw material parameter of selection such as table 1,
Table 1
Embodiment 1
Raw material proportioning: 90% Australia's wool, 10% flame-resistant terylene.
A kind of preparation method of super fire-retardant jacquard weave, includes the following steps:
1) dyeing process
Wool fiber: wool fiber can not damage fiber, avoid fabric surface due to dyeing temperature in low temperature dyeing
It is abraded caused by height.It can accelerate dyeing kinetics under low-temp dyeing accelerant help using reactive dye, it should be noted that level dyeing is asked
Topic, under the conditions of 85 DEG C of low temperature, low-temp dyeing accelerant, which is added, facilitates the diffusion and infiltration of dyestuff.It is carried out again after woolen dyed fire-retardant
Processing, wool top are added German import fire retardant after dyeing in 70 DEG C of hot water, adjust water-bath pH value with hydrochloric acid and arrive
Fire-retardant 40min is carried out in the case where 2-3.
Flame-resistant terylene: disperse dyeing is used, under high-temperature and high-pressure conditions, 130 DEG C of dyeing are best, contaminate using environment-friendly type
Material auxiliary agent.What we selected is by the terylene item after special flame-proof treatment.
2) spinning process
The use that oil-type adjuvant is reduced in production process, overcomes wool top not smooth enough, the big problem of combing difficulty.
Combing uses light feed quantity, and gauge of choosing increases to reduce the quantity of card nailing neps in fiber, is led using gently quantitative, small
It stretches, big gauge, the Process configuration of low speed, reduces the generation of thickness section and filoplume, improve resultant yarn strand, keep its bright and clean, uniform.
A small amount of hydrophilic and crude oil are added in mixing, resurgence is improved based on water, fiber is made to have preferable flexibility and cohesive force,
Flyings hair is reduced, end breakage rate is reduced.
3) weaving process
Strict control is carried out to the tension difference between the tension difference between single thread and piece yarn when warping, through on-the-spot test
Single yarn tension control is in 15CN or so, and 1.5 kilograms of beaming tension, the moderate forming rounding of beam of a loom even tension elasticity avoids finished product
There are skips in cloth cover, and 8% HG-106C warp thread cold slurry agent is added during warping beaming, keeps yam surface brighter and cleaner, enhances
Cohesive force improves wearability, reduces broken end.Warping speed uses 280 revs/min, and small tension receiving coil is used on loom, guarantees that weaving is suitable
Benefit carries out.The superior jacquard loom of preferred properties, emphasis check the accuracy of flower pattern, guarantee the clear three-dimensional sense of flower pattern
By force.
4) finishing process
Process flow: bristle → singe → open washing boils → dries → and middle inspection → ripe repairs → bristle → special finishing → middle inspection →
Dewing → hot light → KD → at inspection,
Final finishing is to keep the good wearability of fabric, and each road uses environment-friend auxiliaries, is taken whole for thinking is washed to boil
Reason, allows fabric to wash under open width state and boils, and reduces the destruction to flame retardant, makes fabric more smooth, size is more steady
Fixed, the faults such as streak caused by avoiding rope form from washing use German import AFLAMMIT to reach the super fire-retardant requirement of fabric
Environment friendly flame retardant, and through double flute flame retardant treatment twice, under conditions of temperature is 120 DEG C, by 180s drying and shaping, thus
Flame retardant is set more to be attached to fabric surface.Flame retardant property is allowed to reach most preferably, the cloth cover after dewing increases fabric containing tide, subtracts
Few mantle friction, the fabric size after hot light is more stable, and face is more smooth, most afterwards through special KD tank steam technique at
Product reach super fire-retardant effect.
Embodiment 2
Raw material proportioning: 100% Australia's wool.
A kind of preparation method of super fire-retardant jacquard weave, includes the following steps:
1) dyeing process
Wool fiber: wool fiber can not damage fiber, avoid fabric surface due to dyeing temperature in low temperature dyeing
It is abraded caused by height.It can accelerate dyeing kinetics under low-temp dyeing accelerant help using reactive dye, it should be noted that level dyeing is asked
Topic, under the conditions of 85 DEG C of low temperature, low-temp dyeing accelerant, which is added, facilitates the diffusion and infiltration of dyestuff.It is carried out again after woolen dyed fire-retardant
Processing.
2) spinning process
The use that oil-type adjuvant is reduced in production process, overcomes wool top not smooth enough, the big problem of combing difficulty.
Combing uses light feed quantity, and gauge of choosing increases to reduce the quantity of card nailing neps in fiber, is led using gently quantitative, small
It stretches, big gauge, the Process configuration of low speed, reduces the generation of thickness section and filoplume, improve resultant yarn strand, keep its bright and clean, uniform.
A small amount of hydrophilic and crude oil are added in mixing, resurgence is improved based on water, fiber is made to have preferable flexibility and cohesive force,
Flyings hair is reduced, end breakage rate is reduced.
3) weaving process
Strict control is carried out to the tension difference between the tension difference between single thread and piece yarn when warping, through on-the-spot test
Single yarn tension control is in 15CN or so, and 1.5 kilograms of beaming tension, the moderate forming rounding of beam of a loom even tension elasticity avoids finished product
There are skips in cloth cover, and 8% HG-106C warp thread cold slurry agent is added during warping beaming, keeps yam surface brighter and cleaner, enhances
Cohesive force improves wearability, reduces broken end.Warping speed uses 280 revs/min, and small tension receiving coil is used on loom, guarantees that weaving is suitable
Benefit carries out.The superior jacquard loom of preferred properties, emphasis check the accuracy of flower pattern, guarantee the clear three-dimensional sense of flower pattern
By force.
4) finishing process
Process flow: bristle → 1 → open washing of singing boils → dries → and middle inspection → ripe repairs → bristle → special finishing → middle inspection
→ dewing → hot light → KD → at inspection,
Final finishing is to keep the good wearability of fabric, and each road uses environment-friend auxiliaries, is taken whole for thinking is washed to boil
Reason, allows fabric to wash under open width state and boils, and reduces the destruction to flame retardant, makes fabric more smooth, size is more steady
Fixed, the faults such as streak caused by avoiding rope form from washing help to reach the super fire-retardant requirement of fabric using import compositional flame-retardant
Agent, and through double flute flame retardant treatment twice, under conditions of temperature is 120 DEG C, by 180s drying and shaping, to make flame retardant
More it is attached to fabric surface.Flame retardant property is allowed to reach most preferably, the cloth cover after dewing increases fabric containing tide, reduces surface and rubs
It wipes, the fabric size after hot light is more stable, and face is more smooth, most steams technique finished product through special KD tank afterwards, reaches
Super fire-retardant effect.
Embodiment 3
Compared with Example 1, the preparation method of super fire-retardant jacquard weave is the same, and only raw material proportioning is different.
Raw material proportioning: 80% Australia's wool, 20% flame-resistant terylene.
The raw material proportioning of embodiment 1-3 is made into fabric, fabric design requirement: yarn count 32/2*32/2Nm, grammes per square metre 640g/
M, thread count: 358*270 root/10cm, twist 500*540 twirl/m.
After the trial-production of small lot, trial product items physical index reaches GB/T 26382-2011, FZ/
T73023-2006 standard requirements, we have obtained the indices of three kinds, it is seen that following table:
| Project | Embodiment 1 | Embodiment 2 | Embodiment 3 |
| Single thread ultimate strength (N) | 458.7*498.5 | 402.3*445.7 | 457*496.5 |
| Finished tensile strength (N) | 909*688 | 802*586 | 906.3*685.7 |
| Fabric tear strength (N) | 67*102 | 53*89 | 68*97 |
| After flame time (s) | 3 | 6 | 3 |
| Duration of fire resistance (s) | 2 | 4 | 3 |
| Appearance, feel | It is soft, well-pressed | It is soft | Slightly plate is hard |
As can be seen from the table, embodiment 2 relies primarily on auxiliary agent arrangement and achievees the purpose that fire-retardant, but flame retardant effect is bad,
And strength is slightly lower, influences to take the wearability index of process, and embodiment 3 is then since flame-resistant terylene ratio is excessive, finished product feel
It is hard to show slightly coarse plate, it is soft well-pressed without embodiment 1.The proportion of embodiment 1, can under conditions of guaranteeing fabric basic performance
Utmostly play wool and the fire-retardant performance washed, it is ensured that fabric various aspects index reaches requirement.
The present invention is blended by selecting the preferable terylene of flame retardant property and wool to carry out, and hinders after dyeing wool
Combustion is handled, and the use of oil-type adjuvant is reduced in production process, while selecting import compositional flame-retardant auxiliary agent in final finishing, and through double flute
Flame retardant treatment twice most steams technique finished product through special KD tank afterwards, imparts the super flame retardant efficiency of fabric, meet consumer to peace
Full demand.It is detected through authoritative institution: this product fabric burning char length≤150mm, after flame time≤3s, duration of fire resistance≤
2s has reached B1 fire-retardant rank in national standard.
Finally, it should be noted that above embodiments are only to illustrate the present invention and not limit technology described in the invention
Scheme；Therefore, although this specification is referring to above-mentioned each embodiment, the present invention has been described in detail, this
Field it is to be appreciated by one skilled in the art that still can modify to the present invention or equivalent replacement；And all do not depart from this
The technical solution and its improvement of the spirit and scope of invention, should all cover within the scope of the claims of the present invention.
Claims (6)
1. a kind of preparation method of super fire-retardant jacquard weave, which comprises the steps of:
1) dyeing process
Wool fiber: under the conditions of 85 DEG C of low temperature, accelerate dyeing kinetics under low-temp dyeing accelerant help using reactive dye, but want
Pay attention to level dyeing problem, carries out flame retardant treatment again after woolen dyed；
Flame-resistant terylene: being dyed using environmental-friendly disperse dye, under high-temperature and high-pressure conditions, is dyed；
2) spinning process
Combing uses light feed quantity, and gauge of choosing increases to reduce the quantity of card nailing neps in fiber, using light quantitative, small drawing-off,
Big gauge, the Process configuration of low speed, a small amount of hydrophilic and crude oil are added in mixing, and resurgence is improved based on water, makes fibre
Dimension has preferable flexibility and cohesive force, reduces flyings hair, reduces end breakage rate；
3) weaving process
When warping, single yarn tension control is in 15CN or so, and 1.5 kilograms of beaming tension, the moderate forming of beam of a loom even tension elasticity is justified
It is whole, it avoids finished product cloth cover from skips occur, 8% HG-106C warp thread cold slurry agent is added during warping beaming, warping speed is adopted
With 280 revs/min, small tension receiving coil is used on loom, guarantees that weaving is gone on smoothly.
2. the preparation method of the super fire-retardant jacquard weave of one kind according to claim 1, which is characterized in that further include final finishing
Process:
Bristle → singe → open washing boils → dries → and middle inspection → ripe repairs → bristle → special finishing → middle inspection → dewing → hot light →
KD tank steams → at inspection,
Final finishing is to keep the good wearability of fabric, and each road uses environment-friend auxiliaries, takes to boil generation and wash thinking arrangement, allows
Fabric is washed under open width state and is boiled, and is reduced the destruction to flame retardant, is made fabric more smooth, size is more stable, adopts
With German import AFLAMMIT environment friendly flame retardant, and through double flute flame retardant treatment twice, under conditions of temperature is 120 DEG C,
By 180s drying and shaping, so that flame retardant be made more to be attached to fabric surface, technique finished product most is steamed through KD tank afterwards, is reached
Super fire-retardant effect.
3. the preparation method of the super fire-retardant jacquard weave of one kind according to claim 1, which is characterized in that in the raw material used
In, contain Australia's wool 80-100%, flame-resistant terylene 0-20%.
4. the preparation method of the super fire-retardant jacquard weave of one kind according to claim 3, which is characterized in that in the raw material used
In, preferably comprise Australia's wool 90%, flame-resistant terylene 10%.
5. the preparation method of the super fire-retardant jacquard weave of one kind according to claim 1, which is characterized in that the weaving process
In the preferred jacquard loom of loom, emphasis checks the accuracy of flower pattern, guarantees that the clear three-dimensional sense of flower pattern is strong.
6. the preparation method of the super fire-retardant jacquard weave of one kind according to claim 1, which is characterized in that the dyeing process
In wool flame retardant treatment be wool top after dyeing, German import fire retardant is added in 70 DEG C of hot water, uses hydrochloric acid
Fire-retardant 40min is carried out in the case where adjusting water-bath pH value to 2-3.
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Cited By (1)
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|---|---|---|---|---|
| CN111576041A (en) * | 2020-06-02 | 2020-08-25 | 安美桥（南宫）羊绒制品有限公司 | Production process of flame-retardant fluff product |
| CN111576041B (en) * | 2020-06-02 | 2022-06-21 | 安美桥（南宫）羊绒制品有限公司 | Production process of flame-retardant fluff product |
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