CN109048185A - A kind of high-efficient automatic turning lifting tooling - Google Patents
A kind of high-efficient automatic turning lifting tooling Download PDFInfo
- Publication number
- CN109048185A CN109048185A CN201811001281.7A CN201811001281A CN109048185A CN 109048185 A CN109048185 A CN 109048185A CN 201811001281 A CN201811001281 A CN 201811001281A CN 109048185 A CN109048185 A CN 109048185A
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- Prior art keywords
- lifting
- turnover bracket
- tooling
- corrugated sheet
- block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
A kind of high-efficient automatic turning lifting tooling belongs to technical field of welding equipment, including tooling base, turnover bracket, lifting support, lifting-up support, linear guide, clamp system, elevating mechanism, overturning oil cylinder, jacking cylinder and jacking turntable.After the present invention is by manually lying in a horizontal plane in corrugated sheet on tooling base, corrugated sheet is clamped on lifting support by clamp system, overturning oil cylinder pushes turnover bracket to overturn 90 °, turnover bracket, lifting support and corrugated sheet are switched to place vertically, at this time according to actual use demand, the height of lifting support can be adjusted by elevating mechanism, welding finishes on one side;Overturning oil cylinder is withdrawn, turnover bracket, lifting support and corrugated sheet switch to be horizontally arranged, jacking cylinder and jacking turntable jack up corrugated sheet from lifting support, corrugated sheet is rotated on jacking turntable, corrugated sheet is rotated into 180 degree, jacking cylinder and jacking turntable decline, repeat clamping, overturning and lifting process again, carry out the welding of corrugated sheet.
Description
Technical field
The invention belongs to technical field of welding equipment, and in particular, to a kind of high-efficient automatic turning lifting tooling.
Background technique
Currently, the production method of corrugated sheet is that worker or bonding machine weld on platform, corrugated sheet carries out assembly welding
When, it needs welder personnel to carry out weld job respectively to corrugated sheet two sides by the way of two-sided welding, has welded corrugation
After the one side of plate, need for corrugated sheet to be placed on platform, to corrugated sheet when carrying out two-sided welding in welding another side
Carry out operation after overturning 90 °.But the overturning tooling generallyd use currently on the market is that occupied space is big, rotary movement is uneven
Surely, switching process needs manual handling, bothersome laborious, at the same cannot be formed with assembly line it is good dock, and in switching process
Positioning accuracy is not high, and elevation angle cannot be adjusted flexibly, therefore current overturning tooling is not able to satisfy existing requirement.
Summary of the invention
Goal of the invention: the object of the present invention is to provide a kind of high-efficient automatic turning lifting toolings, solve overturning tooling
The problem of clamping corrugated sheet height and size cannot be adjusted flexibly, and solve overturning and carry and need to carry bothersome expense manually
Power, while guaranteeing to overturn tooling overturning steadily, accurate positioning.
Technical solution: the present invention provides a kind of high-efficient automatic turning lifting toolings, including tooling base, overturning branch
Frame, lifting support, lifting-up support, linear guide, clamp system, elevating mechanism, overturning oil cylinder, jacking cylinder and jacking turntable,
The lifting-up support is arranged on tooling base, and the jacking cylinder is arranged on lifting-up support, and jacking cylinder and jacking
Turntable connection, one end of the turnover bracket and one end of tooling base are hinged, and the elevating mechanism is arranged on turnover bracket,
The lifting support is arranged on elevating mechanism, and the linear guide is arranged on lifting support, and linear guide is located at liter
On the parallel side of descending branch frame two, the clamp system is arranged on lifting support, and clamp system is connect with linear guide,
The overturning oil cylinder is fixed on tooling base, and the extension end of overturning oil cylinder and turnover bracket are hinged.Of the invention is efficient
Automatic rollover goes up and down tooling, is able to carry out the fixation of corrugated sheet, after manually corrugated sheet is lain in a horizontal plane on tooling base, folder
Corrugated sheet is clamped on lifting support by tight mechanism, and overturning oil cylinder pushes turnover bracket to overturn 90 °, by turnover bracket, lifting branch
Frame and corrugated sheet switch to place vertically, and at this time according to actual use demand, the height of lifting support can be adjusted by elevating mechanism,
Welding finishes on one side;Overturning oil cylinder is withdrawn, and turnover bracket, lifting support and corrugated sheet switch to be horizontally arranged, jacking cylinder and top
It rises turntable to jack up corrugated sheet from lifting support, rotates corrugated sheet, jack turntable with rotation, corrugated sheet is rotated into 180 degree,
Jacking cylinder and jacking turntable decline, repeat clamping, overturning and lifting process again, carry out the welding of corrugated sheet, this device is big
Manpower is saved greatly, the course of work is reliable, can assist in the efficient completion of corrugated sheet welding.
Further, above-mentioned high-efficient automatic turning lifting tooling, the clamp system include upper clamping block, lower clamping
Block, clamping cylinder and sliding block, the clamping cylinder is arranged on turnover bracket, and the extension end of clamping cylinder and upper clamping block
Connection, the clamping cylinder can push upper clamping block to move up and down along linear guide, on the upper clamping block and lower gripping block
It is equipped with sliding block, the sliding block is set in linear guide, and the lower gripping block is fixed at the lower end of lifting support.It will
Corrugated sheet is placed between upper clamping block and lower gripping block, starts clamping cylinder, and upper clamping block is mobile by corrugated sheet to corrugated sheet
It clamps, upper clamping block is moved in linear guide by sliding block, therefore upper clamping block moving process is smooth steady, finally by corrugation
Plate is secured firmly between upper clamping block and lower gripping block.
Further, above-mentioned high-efficient automatic turning lifting tooling, the upper clamping block are equipped with connection strap, the company
Narrow bars are connect far from one end of lower gripping block with upper clamping block, and connection strap is equipped with intermediate clamp close to one end of lower gripping block
Block, the intermediate gripping block are equipped with sliding block, and the intermediate gripping block is arranged between upper clamping block and lower gripping block.It is arranged
Intermediate gripping block is connect by connection strap with upper clamping block, therefore adjusts distance between intermediate gripping block and lower gripping block, is only needed
Clamping cylinder is adjusted, can drive intermediate gripping block mobile by upper clamping block, three clamping block structures of the application setting, energy
The corrugated sheet for enough adapting to sizes specification unloads intermediate gripping block down when corrugated sheet is wider, need to only use upper clamping block
With lower gripping block, when corrugation board size is smaller, using intermediate gripping block and lower gripping block, while upper clamping block and centre are clamped
Block is clamped adjusting using the same power source clamping cylinder, and structure setting is reasonable, convenient to use.
Further, above-mentioned high-efficient automatic turning lifting tooling, the elevating mechanism include servo deceleration machine, transmission
One end of axis, the first transmission component and the second transmission component, the transmission shaft is connect with servo deceleration machine, and transmission shaft
The other end is connect with the first transmission component and the second transmission component respectively.It is all provided on vertical two parallel side walls of turnover bracket
Transmission component is set, can guarantee that lifting process steadily carries out, and the first transmission component and the second transmission component are using unified dynamic
Power source can synchronize and be gone up and down, and guarantee that height on both sides are consistent in corrugated sheet lifting process, avoid tilting.
Further, above-mentioned high-efficient automatic turning lifting tooling, first transmission component and the second transmission component
Including upper driving wheel, lower driving wheel and lifting synchronous belt, the lower driving wheel and transmission axis connection, the upper driving wheel and under pass
Driving wheel is arranged on turnover bracket, and the lifting synchronous belt is set in upper driving wheel and lower driving wheel, the lifting support
Setting is on lifting synchronous belt.By driving lower driving wheel rotation, lifting synchronous belt rotation is driven, to complete lifting support
Raising and lowering.
Further, above-mentioned high-efficient automatic turning lifting tooling, the tooling base are equipped with hydraulic workstation, institute
Hydraulic workstation is stated to connect with overturning oil cylinder.Hydraulic station provides enough power for overturning oil cylinder.
Further, above-mentioned high-efficient automatic turning lifting tooling, the turnover bracket are equipped with transmission shaft support base,
The transmission shaft support base is set on the outer wall of transmission shaft.The support base of setting can be supported transmission shaft, keep turning
Moving axis stability of rotation.
Further, above-mentioned high-efficient automatic turning lifting tooling, one end of the tooling base are equipped with fixed support
Seat, the turnover bracket are equipped with V-type connecting plate, and one end of the connecting plate is fixedly connected with turnover bracket, and connecting plate
The other end and fixed supporting seat it is hinged.It is transferred by connecting plate.
Further, above-mentioned high-efficient automatic turning lifting tooling, the turnover bracket be equipped with pinboard, described turn
The extension end of fishplate bar and overturning oil cylinder is hinged.The pinboard of setting is hinged convenient for overturning oil cylinder and turnover bracket.
Above-mentioned technical proposal can be seen that the invention has the following beneficial effects: high-efficient automatics of the present invention to turn over
Turn lifting tooling, it is reasonable in design, it is easy to use, it can be realized clamping, overturning, lifting and the rotation of corrugated sheet, to be
Corrugated sheet welding provides a set of efficient, stable overturning tooling, this tooling can adapt to more mistake by the adjusting of clamp system
The corrugated sheet of Dimension Types avoids frock clamp from adding list, and adaptive faculty is poor, when corrugated sheet goes to the welding of another face from a face,
By turn disc corrugated sheet, manpower is greatlyd save, is improved work efficiency, while improving safety.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of high-efficient automatic turning lifting tooling of the present invention;
Fig. 2 is the left view of high-efficient automatic turning lifting tooling of the present invention;
Fig. 3 is the top view of high-efficient automatic turning lifting tooling of the present invention.
In figure: tooling base 1, connecting plate 21, lifting support 3, lifting-up support 4, linear guide 5, clamps turnover bracket 2
Mechanism 6, upper clamping block 61, lower gripping block 62, clamping cylinder 63, sliding block 64, connection strap 65, intermediate gripping block 66, elevating mechanism
7, servo deceleration machine 71, transmission shaft 72, the first transmission component 73, upper driving wheel 731, lower driving wheel 732, lifting synchronous belt 733,
Second transmission component 74, overturning oil cylinder 8, jacking cylinder 9, jacking turntable 10, hydraulic workstation 11, is consolidated transmission shaft support base 75
Determine support base 12, suspension hook 13, arc panel 14.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " clockwise ", " inverse
The orientation or positional relationship of the instructions such as hour hands " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description originally
Invention and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific side
Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two
It is a or more than two, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be machine
Tool connection, is also possible to be electrically connected;It can be directly connected, two members can also be can be indirectly connected through an intermediary
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it
Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above "
Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of
First feature horizontal height is less than second feature.
Embodiment
High-efficient automatic turning lifting tooling as shown in Figs. 1-3, including tooling base 1, turnover bracket 2, lifting support
3, lifting-up support 4, linear guide 5, clamp system 6, elevating mechanism 7, overturning oil cylinder 8, jacking cylinder 9 and jacking turntable 10, institute
It states lifting-up support 4 to be arranged on tooling base 1, the jacking cylinder 9 is arranged on lifting-up support 4, and jacking cylinder 9 and top
It rises turntable 10 to connect, one end of the turnover bracket 2 and one end of tooling base 1 are hinged, and the setting of elevating mechanism 7 is being overturn
On bracket 2, the lifting support 3 is arranged on elevating mechanism 7, and the linear guide 5 is arranged on lifting support 3, and straight
Line guide rail 5 is located on 3 liang of parallel sides of lifting support, and the clamp system 6 is arranged on lifting support 3, and clamping machine
Structure 6 is connect with linear guide 5, and the overturning oil cylinder 8 is fixed on tooling base 1, and the extension end of overturning oil cylinder 8 and overturning
Bracket 2 is hinged.Wherein, clamp system 6 includes upper clamping block 61, lower gripping block 62, clamping cylinder 63 and sliding block 64, the clamping
Cylinder 63 is arranged on turnover bracket 2, and the extension end of clamping cylinder 63 is connect with upper clamping block 61, the clamping cylinder 63
Upper clamping block 61 can be pushed to move up and down along linear guide 5, be equipped with sliding block in the upper clamping block 61 and lower gripping block 62
64, the sliding block 64 is set in linear guide 5, and the lower gripping block 62 is fixed at the lower end of lifting support 3.In order to
Clamping for the different corrugated sheet of height is adapted to, connection strap 65 is equipped on upper clamping block 61, the connection strap 65 is far from lower clamping
One end of block 62 is connect with upper clamping block 61, and connection strap 65 is equipped with intermediate gripping block 66 close to one end of lower gripping block 62,
The intermediate gripping block 66 is equipped with sliding block 64, intermediate gripping block 66 setting upper clamping block 61 and lower gripping block 62 it
Between.When using uppermost upper clamping block 61, intermediate gripping block 66 and connection strap 65 will be disassembled, using upper clamping block 61 under
Gripping block 62 clamps corrugated sheet;When clamping lesser corrugated sheet, upper clamping block 61 mainly plays transmission effect, passes through clamping cylinder 63
Drive upper clamping block 61 mobile, upper clamping block 61 drives connection strap 65 mobile, and connection strap 65 drives and moves down in intermediate gripping block 66
It is dynamic.In addition, elevating mechanism 7 includes servo deceleration machine 71, transmission shaft 72, the first transmission component 73 and the second transmission component 74, institute
The one end for stating transmission shaft 72 is connect with servo deceleration machine 71, and the other end of transmission shaft 72 respectively with the first transmission component 73
It is connected with the second transmission component 74.First transmission component 73 and the second transmission component 74 include upper driving wheel 731, lower driving wheel
732 connect with lifting synchronous belt 733, the lower driving wheel 732 with transmission shaft 72, the upper driving wheel 731 and lower driving wheel 732
It is arranged on turnover bracket 2, the lifting synchronous belt 733 is set in upper driving wheel 731 and lower driving wheel 732, the liter
The setting of descending branch frame 3 is on lifting synchronous belt 733.It is flat at two two perpendicular to turnover bracket 2 and 1 hinged edge of tooling base
First transmission component 73 and the second transmission component 74, and the first transmission component 73 and the second transmission component 74 are set on row side
It is symmetrical arranged, while the first transmission component 73 and the second transmission component 74 are driven using the same power source, can guarantee two sides
The synchronism of synchronous belt 733 is gone up and down, and then guarantees that lifting support 3 is steadily synchronous and go up and down, avoids the inclination that shifts.
In addition, tooling base 1 is equipped with hydraulic workstation 11, the hydraulic workstation 11 is connect with overturning oil cylinder 8.Guarantee
8 steady operation of overturning oil cylinder.Turnover bracket 2 is equipped with transmission shaft support base 75, and the transmission shaft support base 75 is set in transmission
On the outer wall of axis 72.One end of tooling base 1 is equipped with fixed supporting seat 12, and the turnover bracket 2 is equipped with V-type connecting plate 21,
One end of the connecting plate 21 is fixedly connected with turnover bracket 2, and the other end of connecting plate 21 and fixed supporting seat 12 are hinged.
Turnover bracket 2 is equipped with pinboard 22, and the extension end of the pinboard 22 and overturning oil cylinder 8 is hinged.It is also set on turnover bracket 2
There is suspension hook 13, hooks bandage when lifting high-efficient automatic turning lifting tooling using driving and use.Arc is equipped on tooling base 1
Plate 14, there is a sensor block of step on arc panel 14, and when overturning, step sensor block is taken up in order of priority by close to switch, plateau
When rank first passes through close to switch, overturning hydraulic cylinder reduces speed now, when overturning in place when vertical (90 degree), low step sensor block
Punishment stops working close to switch, hydraulic station, and hydraulic cylinder stops pushing turnover bracket, and tooling is in welding standby position.
The concrete operating principle of the application are as follows:
Firstly, turnover bracket 2 is lain in a horizontal plane on tooling base 1, corrugated sheet is placed on lifting support 3 by worker, starts to add
Tightly, clamping cylinder 63 acts, and after clamping corrugated sheet, overturning oil cylinder 8 is acted, and overturning oil cylinder 8 gradually stretches out, and boosts turnover bracket 2
Start to rotate around hinge joint, the sensor block on arc panel 14, when turnover bracket 2 is overturn, sensor block is taken up in order of priority by connecing
Nearly switch, when high step is first passed through close to switch, overturning hydraulic cylinder reduces speed now, when overturning in place when vertical (90 degree),
Close to switch, hydraulic station stops working for low step sensor block punishment, and hydraulic cylinder stops pushing turnover bracket 2, at this time turnover bracket 2
State in a vertical shape, servo deceleration machine 71 act, and driving lifting synchronous belt 733 is driven, and adjust lifting support 3 and reach suitable work
Position, welding start;It after welding, adjusts lifting support 3 and is restored to initial position, overturning oil cylinder 8 is gradually withdrawn, overturning branch
Frame 2 reversely rotates 90 ° until being horizontally arranged on tooling base 1 along path just now around hinge joint, and clamping cylinder 63 is dynamic
Make release corrugated sheet, the movement of jacking cylinder 9 jacks up corrugated sheet, and worker rotates corrugated sheet, and corrugated sheet is rotated with jacking turntable 10
Commutation, jacking cylinder 9 decline, and clamp system 6 clamps corrugated sheet again and repeats above-mentioned clamping, overturning and lifting action, welding watt
Stupefied plate another side.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as of the invention
Protection scope.
Claims (9)
1. a kind of high-efficient automatic turning lifting tooling, it is characterised in that: including tooling base (1), turnover bracket (2), lifting
Bracket (3), lifting-up support (4), linear guide (5), clamp system (6), elevating mechanism (7), overturning oil cylinder (8), jacking cylinder
(9) it is arranged on tooling base (1) with jacking turntable (10), the lifting-up support (4), jacking cylinder (9) setting is being pushed up
On ascending branch frame (4), and jacking cylinder (9) is connect with jacking turntable (10), one end of the turnover bracket (2) and tooling base
(1) one end is hinged, and the elevating mechanism (7) is arranged on turnover bracket (2), and the lifting support (3) is arranged in elevator
On structure (7), the linear guide (5) is arranged on lifting support (3), and to be located at lifting support (3) two flat for linear guide (5)
On capable side, the clamp system (6) is arranged on lifting support (3), and clamp system (6) and linear guide (5) are even
It connects, the overturning oil cylinder (8) is fixed on tooling base (1), and the extension end of overturning oil cylinder (8) and turnover bracket (2) are cut with scissors
It connects.
2. high-efficient automatic turning lifting tooling according to claim 1, it is characterised in that: clamp system (6) packet
Upper clamping block (61), lower gripping block (62), clamping cylinder (63) and sliding block (64) are included, clamping cylinder (63) setting is being overturn
On bracket (2), and the extension end of clamping cylinder (63) is connect with upper clamping block (61), and the clamping cylinder (63) can push
Gripping block (61) is moved up and down along linear guide (5), is equipped with sliding block in the upper clamping block (61) and lower gripping block (62)
(64), the sliding block (64) is set on linear guide (5), and the lower gripping block (62) is fixed at lifting support (3)
Lower end.
3. high-efficient automatic turning lifting tooling according to claim 2, it is characterised in that: on the upper clamping block (61)
Equipped with connection strap (65), the connection strap (65) is connect far from the one end of lower gripping block (62) with upper clamping block (61), and even
Narrow bars (65) are equipped with intermediate gripping block (66) close to the one end of lower gripping block (62), and the intermediate gripping block (66) is equipped with sliding block
(64), the intermediate gripping block (66) is arranged between upper clamping block (61) and lower gripping block (62).
4. high-efficient automatic turning lifting tooling according to claim 1, it is characterised in that: elevating mechanism (7) packet
Include servo deceleration machine (71), transmission shaft (72), the first transmission component (73) and the second transmission component (74), the transmission shaft (72)
One end connect with servo deceleration machine (71), and the other end of transmission shaft (72) respectively with the first transmission component (73) and
Two transmission components (74) connection.
5. high-efficient automatic turning lifting tooling according to claim 4, it is characterised in that: first transmission component
(73) and the second transmission component (74) includes upper driving wheel (731), lower driving wheel (732) and lifting synchronous belt (733), under described
Driving wheel (732) is connect with transmission shaft (72), and the upper driving wheel (731) and lower driving wheel (732) are arranged at turnover bracket
(2) on, the lifting synchronous belt (733) is set in upper driving wheel (731) and lower driving wheel (732), the lifting support (3)
Setting is in lifting synchronous belt (733).
6. high-efficient automatic turning lifting tooling according to claim 1, it is characterised in that: on the tooling base (1)
Equipped with hydraulic workstation (11), the hydraulic workstation (11) connect with overturning oil cylinder (8).
7. high-efficient automatic turning lifting tooling according to claim 4, it is characterised in that: on the turnover bracket (2)
Equipped with transmission shaft support base (75), the transmission shaft support base (75) is set on the outer wall of transmission shaft (72).
8. high-efficient automatic turning lifting tooling according to claim 1, it is characterised in that: the tooling base (1)
One end is equipped with fixed supporting seat (12), and the turnover bracket (2) is equipped with V-type connecting plate (21), and the one of the connecting plate (21)
End is fixedly connected with turnover bracket (2), and the other end of connecting plate (21) and fixed supporting seat (12) are hinged.
9. high-efficient automatic turning lifting tooling according to claim 1, it is characterised in that: on the turnover bracket (2)
Equipped with pinboard (22), the pinboard (22) and the extension end of overturning oil cylinder (8) are hinged.
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CN201811001281.7A CN109048185A (en) | 2018-08-30 | 2018-08-30 | A kind of high-efficient automatic turning lifting tooling |
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CN201811001281.7A CN109048185A (en) | 2018-08-30 | 2018-08-30 | A kind of high-efficient automatic turning lifting tooling |
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