CN109022088B - Biomass fuel raw material processing production line and biomass fuel manufacturing method - Google Patents
Biomass fuel raw material processing production line and biomass fuel manufacturing method Download PDFInfo
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- CN109022088B CN109022088B CN201810912788.1A CN201810912788A CN109022088B CN 109022088 B CN109022088 B CN 109022088B CN 201810912788 A CN201810912788 A CN 201810912788A CN 109022088 B CN109022088 B CN 109022088B
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/442—Wood or forestry waste
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/48—Solid fuels essentially based on materials of non-mineral origin on industrial residues and waste materials
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/28—Cutting, disintegrating, shredding or grinding
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/30—Pressing, compressing or compacting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Engineering & Computer Science (AREA)
- Biodiversity & Conservation Biology (AREA)
- Ecology (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention relates to a biomass fuel raw material processing production line and a biomass fuel manufacturing method, which comprise a bottom plate, a bending device, a juicing device, a cutting device, a crushing device and a support frame, wherein the bending device is installed on the upper end surface of the right side of the bottom plate, the juicing device is installed on the upper end surface of the middle part of the bottom plate, the juicing device is positioned on the lower side of the right end of the support frame, the cutting device is installed on the lower end surface of the middle part of the support frame, the crushing device is positioned right below the cutting device, and the crushing device is installed on the upper end surface of the left. The invention can realize the integrated sugarcane juice squeezing flow, complete sugarcane crushing and the function of directly processing the sugarcane into biomass fuel, and has the advantages of simple manual operation, complete sugarcane water squeezing, secondary sugarcane crushing in a mechanized way, complete raw material crushing and the like.
Description
Technical Field
The invention relates to the field of biomass fuel processing, in particular to a biomass fuel raw material processing production line and a biomass fuel manufacturing method.
Background
The biomass fuel is fuel produced by burning biomass material, mainly agricultural and forestry waste such as straw, sawdust, bagasse and rice chaff, and is mainly different from fossil fuel. The biomass fuel is a novel clean fuel which is formed into various shapes such as blocks and particles and can be directly combusted by taking the sugarcane as an example, the biomass fuel prepared by the biomass fuel is large in occupied proportion of manual operation flow and low in working efficiency, and integrated operation process flow cannot be realized for fresh crop materials so as to be changed into the required biomass fuel.
Disclosure of Invention
In order to solve the problems, the invention provides a biomass fuel raw material processing production line and a biomass fuel manufacturing method, which can solve the problems that the existing manual preparation of the sugarcane biomass fuel has more operation process flows, the water content of the squeezed raw material is not thorough, the raw material needs to be manually folded for secondary squeezing, the raw material is not thoroughly crushed and the like; the sugarcane crushing machine can realize the integrated sugarcane juice squeezing flow, complete sugarcane crushing and direct processing of the sugarcane into biomass fuel, and has the advantages of simple manual operation, complete sugarcane water squeezing, secondary sugarcane crushing in mechanical folding, complete raw material crushing and the like.
In order to achieve the purpose, the invention adopts the following technical scheme that the biomass fuel raw material processing production line comprises a bottom plate, a bending device, a juicing device, a cutting device, a crushing device and a support frame, wherein the bending device is installed on the upper end face of the right side of the bottom plate, the juicing device is installed on the upper end face of the middle part of the bottom plate, the juicing device is positioned on the lower side of the right end of the support frame, the cutting device is installed on the lower end face of the middle part of the support frame, the crushing device is positioned right below the cutting device, and the crushing device is installed on the upper end face of the left side.
The juicing device comprises a juicing cylinder, two juicing slide blocks, a juicing support plate, a first roller, a second roller, a first motor, a second motor and a collecting mechanism, wherein the upper end of the juicing cylinder is arranged on the lower end surface of the right side of a support frame, the two juicing slide blocks are symmetrically arranged on the lower side surface of the right end of the support frame, the juicing support plate is arranged on the lower end surface of the juicing cylinder, the juicing support plate is arranged between the inner side surfaces of the two juicing slide blocks, the first motor is arranged on the juicing slide block positioned on the front side of the juicing support plate through a motor base, the first motor is connected with the front end of the first roller through a coupler, the rear end of the first roller is arranged on the juicing slide block positioned on the rear side of the juicing support plate through a bearing, the second motor is positioned under the first motor, the second motor is arranged on the inner side surface of the right end of the support frame through the motor, the rear end of the second roller is connected with the inner side surface of the right end of the supporting frame through a bearing, a collecting mechanism is distributed below the second roller, when the device works, the right end of the sugarcane is placed between the first roller and the second roller from the left end of the juicing device, the juicing cylinder pushes the first roller on the juicing sliding block to reach a proper position, the first motor and the second motor rotate reversely, so that the sugarcane can move to the horizontal position of the conveyor belt after being extruded, the squeezed juice flows into the collecting mechanism below the second roller, can finish juicing actions for the sugarcanes with different calibers, increases the applicability of the invention, when the sugarcane after bending needs to be juiced for the second time, the juicing cylinder pushes the first roller on the juicing sliding block to be finely adjusted, the first motor and the second motor rotate in opposite directions, and the actions are repeated, so that the sugarcane can be moved to the upper end of the crushing device after being squeezed for the second time.
The collecting mechanism comprises a funnel, a collecting cup and a collecting fixing plate, the collecting fixing plate is located below the second roller and is installed on the inner side face of the right supporting frame, the middle of the collecting fixing plate is installed in the middle of the funnel, the funnel penetrates through the middle of the collecting fixing plate, the collecting cup is arranged right below the funnel and is placed on the bottom plate, and when the collecting mechanism works, sugarcane juice flowing out of the second roller falls into the funnel, and the funnel collects the sugarcane juice on the periphery into the collecting cup.
As a preferred technical scheme of the invention, the bending device comprises two discs, two bending motors, two bending support frames, two connecting columns, two conveying belts, two bending baffles, two bending mechanisms, two rollers and a compacting mechanism, wherein the number of the two bending support frames is two, the bottom of each bending support frame is connected with the upper side surface of the right end of a bottom plate, the upper end of each bending support frame is provided with the bending motors through motor sleeves, the output shaft of each bending motor is provided with one disc, the two discs are symmetrically arranged, the connecting columns are arranged between the inner side surfaces of the outer ends of the two discs, the number of the conveying belts is two, the conveying belts are arranged on the inner side surfaces of the left ends of the two discs, the bending baffles are arranged between the inner side surfaces of the right ends of the two discs, the middle parts of the discs positioned at the rear side of, the rollers are positioned on the left side and the right side of the groove, the rollers are installed on the front end face of the disc positioned on the rear side of the bottom plate, the compacting mechanism is positioned on the front side of the groove, the compacting mechanism is installed on the inner side face of the middle part of the disc positioned on the front side of the bottom plate, when the sugarcane juicer works, the sugarcane squeezed by the juicing device is conveyed into the disc by the conveyor belt, the conveyor belt continuously conveys the sugarcane until the middle part of the sugarcane is positioned on the outer side of the groove arranged on the middle part of the disc, the conveyor belt stops conveying, the bending baffle plays a limiting role in the conveying process of the sugarcane, the right end of the sugarcane is prevented from being incapable of being kept horizontal under the action of gravity, then the bending mechanism is controlled to bend the sugarcane, the rollers play a guiding role in the bending process, the compacting mechanism can adjust the sugarcane after the bending, the integrated operation is realized, and the working efficiency is improved.
As a preferred technical scheme of the invention, the bending mechanism comprises a bending pushing slide block, a bending hook, a bending slide rail, a fixed baffle plate and a bending push plate, the bending slide rail is arranged on the front end surface of a groove of a disc positioned at the rear side of a base plate, the bending pushing slide block is arranged at the lower side of the bending slide rail, the bending push plate is arranged on the front side surface of the bending pushing slide block, the bending slide block is arranged in the middle of the bending slide rail, the bending hook is arranged on the front side surface of the bending slide block, the fixed baffle plate is distributed on the left side and the right side of the bending slide rail respectively, the fixed baffle plate is symmetrically arranged on the inner wall of the groove arranged on the disc at the rear side of the base plate, when the sugarcane needs to be bent, the bending hook is driven by the bending slide block to hook the middle of the sugarcane to move, when the disc rotates the back and need carry out the secondary extrusion to the sugarcane, the push pedal of bending up-moved under the drive that promotes the slider of bending, can release the sugarcane of the action of having accomplished to bend from the recess that the disc middle part set up to carry out the secondary extrusion to it, need not manual regulation, labour saving and time saving.
The compacting mechanism include compaction cylinder, compaction board, the compaction cylinder is evenly installed on the upper end medial surface that is located bottom plate front side disc, the compaction board is installed on the top of compaction cylinder, concrete during operation, when the hook of bending is located the slide rail top of bending, the compaction board can adjust, the compaction the sugarcane in the baffle of will bending under the promotion of compaction cylinder, ensure that the both ends of the sugarcane after bending are in the coplanar, so that the sugarcane can fold the extrusion during the secondary extrusion, improve the extrusion effect of sugarcane.
As a preferred technical scheme of the invention, the cutting device comprises a cutting electric push rod, a cutting plate, a cutting slide rail, a cutting slide block and a cutting knife, the upper end of the cutting electric push rod is arranged on the lower side surface of the middle part of the supporting frame, the lower end of the cutting electric push rod is connected with the middle part of the upper end of the cutting plate, the cutting slide rail is arranged on the lower side surface of the middle part of the cutting plate, the number of the cutting slide blocks is three, the cutting slide blocks are uniformly arranged on the cutting slide rail, the lower end of each cutting slide block is provided with a cutting knife, the sugarcane which completes the secondary extrusion is moved to the crushing device from the left end of the juice extracting device, the cutting electric push rod pushes the cutting plate to do telescopic motion, the cutting slide block drives the cutting knife to be adjusted to a proper position, under the promotion of cutting electric putter, the sugarcane on the cutting knife is to reducing mechanism is cut by the segmentation for the better crushing of sugarcane.
The crushing device comprises a front supporting plate, a rear supporting plate, two blanking rotating plates, a blanking motor, a crushing frame, a collecting hopper, a crushing motor, a driving gear, a driving rotating shaft, a driven gear, a driven rotating shaft, a blanking rotating shaft, a crushing cutter and a crushing frame connecting column, wherein the crushing frame is positioned above the middle part of the left side of a bottom plate, the front supporting plate is positioned at the front side of the crushing frame, the rear supporting plate is positioned at the rear side of the crushing frame, the front supporting plate and the rear supporting plate are both arranged on the top of the bottom plate and are connected with the crushing frame through the crushing frame connecting column, the crushing motor is arranged on the rear side surface of the left end of the front supporting plate through a motor sleeve, an output shaft of the crushing motor is connected with the front end of the driving rotating shaft through a coupler, the middle part of the driving rotating shaft penetrates through the crushing, the front end of a driving rotating shaft is provided with a driving gear, a driven gear is positioned on the right side of the driving gear, the driven gear is arranged on the front end of a driven rotating shaft, the front side of the driven rotating shaft is arranged on the rear side of the right end of a front supporting plate through a bearing, the middle part of the driven rotating shaft penetrates through a crushing frame, the rear end of the driven rotating shaft is arranged on a rear supporting plate through a bearing, the middle parts of the driving rotating shaft and the driven rotating shaft are both provided with crushing cutters which are spiral cutters, the two crushing cutters are arranged in a mutually staggered manner, a material collecting hopper is positioned under the crushing frame and is placed on a bottom plate, two discharging rotating plates are symmetrically distributed on the upper end of the crushing frame, the outer ends of the discharging rotating plates are arranged on the middle part of the discharging rotating shaft, the left end of the discharging rotating shaft penetrates through the left side, the unloading motor passes through the motor cover to be installed on the left surface of smashing the frame, the right-hand member of unloading pivot is passed through the bearing and is installed on the right-hand member inner wall of smashing the frame, concrete during operation, accomplish the cutting process when bagasse, when needing to smash bagasse, the unloading motor drives the unloading and changes the board and rotate, the sugarcane that has cut off on the unloading changes the board can drop to smashing in the frame, the driving gear drives driven gear and meshes the rotation, also carry out the rotation that the direction is contrary between the crushing cutter, mutual staggered arrangement's crushing cutter makes bagasse can thoroughly be smashed, the bagasse after smashing drops to the collection hopper under smashing the frame.
In addition, the invention also provides a biomass fuel manufacturing method of the biomass fuel raw material processing production line, which comprises the following steps:
1. firstly, the right end of a sugarcane is placed between a first roller and a second roller from the left end of a juicing device, a juicing cylinder pushes the first roller on a juicing sliding block to reach a proper position, a first motor and the second motor rotate synchronously, so that the sugarcane can also move to a horizontal position with a conveyor belt when being squeezed, and the squeezed juice flows into a collecting mechanism through the second roller;
2. then, the sugarcane squeezed by the right end of the juicing device is conveyed into the disc by the conveyor belt, the conveyor belt continuously conveys the sugarcane until the middle part of the sugarcane is positioned outside the groove arranged in the middle part of the disc, the conveyor belt stops conveying, and the bending baffle plays a limiting role in the conveying process of the sugarcane, so that the right end of the sugarcane is prevented from being incapable of keeping horizontal under the action of gravity;
3. then the bending sliding block is controlled to drive the bending hook to hook the middle part of the sugarcane to move towards the upper end of the bending sliding rail, the fixed baffle plate plays a role in limiting the sugarcane, when the bending hook is positioned at the top end of the bending sliding rail, the compacting plate can adjust and compact the sugarcane in the bending baffle plate under the pushing of the compacting cylinder, the roller plays a role in guiding in the bending process, the bending motor controls the rotation angle of the disc to enable the position between the bent sugarcane and the juicing roller to correspond to each other, the bending push plate moves upwards under the driving of the bending pushing sliding block to push the sugarcane which is subjected to bending action out of the groove formed in the middle part of the disc, then the first motor and the second motor rotate in opposite directions to push the sugarcane which is subjected to bending action out of the groove formed in the middle part of the disc to the position in contact with the roller, and secondary juicing of the sugarcane is completed, squeezing the water contained in the sugarcane completely;
4. the sugarcane after secondary juicing moves onto the blanking rotating plate from the left end of the roller, then the cutting electric push rod pushes the cutting plate to do telescopic motion, the cutting slide block drives the cutting knife to adjust to a proper position, the cutting knife cuts the sugarcane bagasse on the blanking rotating plate in a segmented mode under the pushing of the cutting electric push rod, the blanking motor drives the blanking rotating plate to rotate, the cut sugarcane on the blanking rotating plate can fall into the crushing cutter, the driving gear drives the driven gear to rotate in a meshed mode, and the crushing cutters also rotate in the opposite direction, so that the sugarcane bagasse can be completely crushed;
5. the crushed bagasse falls into a collecting hopper right below the crushing frame, so that the functions of an integrated folding and juicing process, thorough crushing and direct processing of organic matters into biomass fuel can be realized.
The invention has the beneficial effects that:
the invention can solve the problems of more manual operation process flow, incomplete water squeezing of raw materials, manual folding of the raw materials for secondary squeezing, incomplete raw material smashing and the like, can realize the functions of an integrated folding and juicing process, thorough smashing and direct processing of organic matters into biomass fuel, and has the advantages of simple manual operation, complete water squeezing, secondary squeezing of mechanical folding, complete raw material smashing and the like;
the bending device is provided with the bending mechanism, and the organic matters are bent and then squeezed again, so that the moisture in the biomass fuel raw materials can be removed conveniently, and the dryness of the raw materials can be ensured;
thirdly, the crushing device is designed to fully crush the raw materials, so that the obtained raw materials are easier to process in the next procedure;
the cutting device is designed, so that the crushing rate of raw materials can be effectively improved, preparation is made for the next working procedure, and the working efficiency is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of the base plate, the disc, the conveyor belt, the connecting column, the roller, the bending baffle and the bending mechanism of the invention;
FIG. 3 is a schematic structural diagram of the bottom plate, the compaction mechanism, the bending motor and the bending support frame of the invention;
FIG. 4 is a schematic structural view of the juice extractor, the supporting frame and the base plate;
FIG. 5 is a schematic view of the structure among the base plate, the cutting device and the supporting frame of the present invention;
FIG. 6 is a schematic view of the structure between the crushing apparatus and the bottom plate according to the present invention;
FIG. 7 is a schematic view of the structure of the front support plate, the rear support plate, the crushing cutter, the driving gear and the bottom plate of the present invention;
FIG. 8 is an enlarged view of the invention taken from the line A of FIG. 6;
fig. 9 is a partial enlarged view of the invention in the direction B of fig. 2.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 9, a biomass fuel raw material processing production line comprises a bottom plate 1, a bending device 2, a juicing device 3, a cutting device 4, a crushing device 5 and a support frame 6, wherein the bending device 2 is installed on the upper end surface of the right side of the bottom plate 1, the juicing device 3 is installed on the upper end surface of the middle part of the bottom plate 1, the juicing device 3 is located on the lower side of the right end of the support frame 6, the cutting device 4 is installed on the lower end surface of the middle part of the support frame 6, the crushing device 5 is located right below the cutting device 4, and the crushing device 5 is installed on the upper end surface of the left side of the bottom.
The juicing device 3 comprises a juicing cylinder 31, two juicing slide blocks 32, a juicing support plate 33, a first roller 34, a second roller 35, a first motor 36, a second motor 37 and a collecting mechanism 38, wherein the upper end of the juicing cylinder 31 is arranged on the lower end surface of the right side of a support frame 6, the two juicing slide blocks 32 are symmetrically arranged on the lower side surface of the right end of the support frame 6, the juicing support plate 33 is arranged on the lower end surface of the juicing cylinder 31, the juicing support plate 33 is arranged between the inner side surfaces of the two juicing slide blocks 32, the first motor 36 is arranged on the juicing slide block 32 positioned on the front side of the juicing support plate 33 through a motor base, the first motor 36 is connected with the front end of the first roller 34 through a coupler, the rear end of the first roller 34 is arranged on the juicing slide block 32 positioned on the rear side of the juicing support plate 33 through a bearing, the second motor 37 is positioned right below the first motor 36, and the second motor 37 is arranged on, the output shaft of the second motor 37 is connected with the front end of the second roller 35 through a coupler, the rear end of the second roller 35 is connected with the inner side surface of the right end of the supporting frame 6 through a bearing, a collecting mechanism 38 is distributed below the second roller 35, when the sugarcane juicer works specifically, the right end of a sugarcane is placed between the first roller 34 and the second roller 35 from the left end of the juicer 3, the juicing cylinder 31 pushes the first roller 34 on the juicing slide block 32 to reach a proper position, the first motor 36 and the second motor 37 rotate in opposite directions, so that the sugarcane can move to a horizontal position with the conveyor belt 25 after being squeezed, the squeezed juice flows into the collecting mechanism 38 below the second roller 35, juicing actions can be completed on sugarcanes with different calibers, the applicability of the sugarcane juicer is increased, when the bent sugarcane needs to be subjected to secondary juicing, the juicing cylinder 31 pushes the first roller 34 on the juicing slide block 32 to be subjected to fine adjustment, the first motor 36 and the second motor 37 rotate in opposite directions, and the actions are repeated, so that the sugarcane can move to the upper end of the crushing device 5 after being extruded for the second time.
The collection mechanism 38 include funnel 381, collect cup 382, collect fixed plate 383 and be located the below of No. two cylinders 35, collect fixed plate 383 and install on right side carriage 6 medial surface, funnel 381 mid-mounting is in the middle part of collecting fixed plate 383, and funnel 381 passes the middle part of collecting fixed plate 383, be provided with under funnel 381 and collect cup 382, collect cup 382 and place on bottom plate 1, during concrete work, the sugarcane juice that flows out on No. two cylinders 35 falls into funnel 381, funnel 381 collects the sugarcane juice on every side in collecting cup 382.
The bending device 2 comprises discs 21, bending motors 22, bending support frames 23, connecting columns 24, conveyor belts 25, bending baffles 26, bending mechanisms 27, rollers 28 and compacting mechanisms 29, the number of the bending support frames 23 is two, the bottoms of the bending support frames 23 are connected with the upper side face of the right end of the base plate 1, the upper end of each bending support frame 23 is provided with a bending motor 22 through a motor sleeve, an output shaft of each bending motor 22 is provided with one disc 21, the positions of the two discs 21 are symmetrical, the connecting columns 24 are arranged between the inner side faces of the outer ends of the two discs 21, the number of the conveyor belts 25 is two, the conveyor belts 25 are arranged on the inner side faces of the left ends of the two discs 21, the bending baffles 26 are arranged between the inner side faces of the right ends of the two discs 21, the middle parts of the discs 21 positioned at the rear side of the base plate 1 are provided with grooves, the, the rollers 28 are positioned at the left side and the right side of the groove, the rollers 28 are arranged on the front end face of the disc 21 positioned at the rear side of the bottom plate 1, the compacting mechanism 29 is positioned at the front side of the groove, the compacting mechanism 29 is arranged on the inner side face of the middle part of the disc 21 positioned at the front side of the bottom plate 1, when the sugarcane juicer works in detail, the sugarcane squeezed by the juicing device 3 is conveyed into the disc 21 by the conveyor belt 25, the conveyor belt 25 continuously conveys the sugarcane until the middle part of the sugarcane is positioned at the outer side of the groove arranged at the middle part of the disc 21, the conveyor belt 25 stops conveying, the bending baffle 26 plays a limiting role in the conveying process of the sugarcane, the right end of the sugarcane is prevented from being incapable of keeping horizontal under the action of gravity, then the bending mechanism 27 is controlled to bend the sugarcane, the rollers 28 play a guiding role in the bending, the positions of the bent sugarcane and the juicing roller correspond to each other, so that the integrated operation is realized, and the working efficiency is improved.
The bending mechanism 27 comprises a bending pushing slide block 271, a bending slide block 272, a bending hook 273, a bending slide rail 274, a fixed baffle 275 and a bending push plate 278, wherein the bending slide rail 274 is arranged on the front end surface of a groove of the disc 21 positioned at the rear side of the base plate 1, the bending pushing slide block 271 is arranged at the lower side of the bending slide rail 274, the bending push plate 278 is arranged on the front side surface of the bending pushing slide block 271, the bending slide block 272 is arranged in the middle of the bending slide rail 274, the bending hook 273 is arranged on the front side surface of the bending slide block 272, the fixed baffle 275 is uniformly distributed at the left side and the right side of the bending slide rail 274, the fixed baffle 275 is symmetrically arranged on the inner wall of the groove arranged at the disc 21 at the rear side of the base plate 1, and when the sugarcane needs to be bent, the bending hook 273 is driven by the bending slide block 272, fixed stop 275 has played spacing effect to the sugarcane, when disc 21 rotates the back and need carry out the secondary extrusion to the sugarcane, bend push pedal 278 and bend and promote down the up-movement under the drive of slider 271, can release the sugarcane of the action of having accomplished to bend from the recess that disc 21 middle part set up to carry out the secondary extrusion to it, need not manual regulation, labour saving and time saving.
The compacting mechanism 29 comprises a compacting cylinder 291 and a compacting plate 292, the compacting cylinder 291 is uniformly installed on the inner side surface of the upper end of the disc 21 on the front side of the bottom plate 1, the compacting plate 292 is installed on the top of the compacting cylinder 291, during specific work, when the bending hook 273 is located at the top end of the bending slide rail 274, the compacting plate 292 can adjust and compact the sugarcane in the bending baffle 26 under the pushing of the compacting cylinder 291, so that two ends of the bent sugarcane are in the same plane, the sugarcane can be folded and extruded during secondary extrusion, and the extruding effect of the sugarcane is improved.
The cutting device 4 comprises a cutting electric push rod 41, a cutting plate 42, a cutting slide rail 43, cutting sliders 44 and cutting knives 45, the upper end of the cutting electric push rod 41 is installed on the lower side surface of the middle part of the supporting frame 6, the lower end of the cutting electric push rod 41 is connected with the middle part of the upper end of the cutting plate 42, the cutting slide rail 43 is installed on the lower side surface of the middle part of the cutting plate 42, the number of the cutting sliders 44 is three, the cutting sliders 44 are evenly installed on the cutting slide rail 43, the cutting knives 45 are installed at the lower end of each cutting slider 44, when the sugarcane secondary extrusion is operated, the sugarcane which is extruded is moved from the left end of the juice squeezing device 3 to the crushing device 5, the cutting electric push rod 41 pushes the cutting plate 42 to do telescopic motion, the cutting sliders 44 drive the cutting knives 45 to be adjusted to proper positions, under the pushing of the cutting, so that the sugar cane can be better crushed.
The crushing device 5 comprises a front supporting plate 51, a rear supporting plate 52, two blanking rotating plates 53, a blanking motor 54, a crushing frame 55, a collecting hopper 56, a crushing motor 57, a driving gear 58, a driving rotating shaft 59, a driven gear 510, a driven rotating shaft 511, a blanking rotating shaft 512, a crushing cutter 513 and a crushing frame connecting column 514, wherein the crushing frame 55 is positioned above the middle part of the left side of the bottom plate 1, the front supporting plate 51 is positioned at the front side of the crushing frame 55, the rear supporting plate 52 is positioned at the rear side of the crushing frame 55, the front supporting plate 51 and the rear supporting plate 52 are both arranged on the top of the bottom plate 1, the front supporting plate 51 and the rear supporting plate 52 are both connected with the crushing frame 55 through the crushing frame connecting column 514, the crushing motor 57 is arranged on the rear side surface of the left end of the front supporting plate 51 through a motor sleeve, the output shaft of the crushing motor 57 is connected with the front, the rear end of a driving rotating shaft 59 is arranged on the left end of a rear supporting plate 52 through a bearing, a driving gear 58 is arranged on the front end of the driving rotating shaft 59, a driven gear 510 is positioned on the right side of the driving gear 58, the driven gear 510 is arranged on the front end of a driven rotating shaft 511, the front side surface of the driven rotating shaft 511 is arranged on the rear side surface of the right end of a front supporting plate 51 through a bearing, the middle part of the driven rotating shaft 511 passes through a crushing frame 55, the rear end of the driven rotating shaft 511 is arranged on the rear supporting plate 52 through a bearing, crushing cutters 513 are arranged on the middle parts of the driving rotating shaft 59 and the driven rotating shaft 511, the crushing cutters 513 are spiral cutters, the two crushing cutters 513 are arranged in a staggered mode, a collecting hopper 56 is positioned right below the crushing frame 55, the collecting hopper 56 is placed on a bottom plate 1, two blanking rotating plates 53 are symmetrically distributed on the upper end of, the left end of the blanking rotating shaft 512 penetrates through the left side wall of the crushing frame 55, the output shaft of the blanking motor 54 is connected with the left end of the blanking rotating shaft 512 through a coupler, the blanking motor 54 is installed on the left side surface of the crushing frame 55 through a motor sleeve, the right end of the blanking rotating shaft 512 is installed on the inner wall of the right end of the crushing frame 55 through a bearing, in specific work, when bagasse finishes a cutting process and needs to be crushed, the blanking motor 54 drives the blanking rotating plate 53 to rotate, the cut sugarcane on the blanking rotating plate 53 can fall into the crushing frame 55, the driving gear 58 drives the driven gear 510 to rotate in a meshed mode, the crushing cutters 513 also rotate in opposite directions, the crushing cutters 513 arranged in a staggered mode enable the bagasse to be crushed thoroughly, and the crushed bagasse falls into the collecting hopper 56 right below the crushing frame 55.
In addition, the invention also provides a biomass fuel manufacturing method of the biomass fuel raw material processing production line, which comprises the following steps:
1. firstly, the right end of the sugarcane is placed between a first roller 34 and a second roller 35 from the left end of a juicing device 3, a juicing cylinder 31 pushes the first roller 34 on a juicing sliding block 32 to reach a proper position, a first motor 36 and a second motor 37 synchronously rotate, so that the sugarcane can also move to a horizontal position with a conveyor belt 25 when being squeezed, and the squeezed juice flows into a collecting mechanism 38 through the second roller 35;
2. then, the sugarcane squeezed by the right end of the juicing device 3 is conveyed into the disc 21 by the conveyor belt 25, the conveyor belt 25 continuously conveys the sugarcane until the middle of the sugarcane is positioned outside the groove formed in the middle of the disc 21, the conveyor belt 25 stops conveying, and the bending baffle 26 plays a limiting role in the conveying process of the sugarcane, so that the right end of the sugarcane is prevented from being incapable of keeping horizontal under the action of gravity;
3. then the bending sliding block 272 is controlled to drive the bending hook 273 to hook the middle part of the sugarcane to move towards the upper end of the bending sliding rail 274, the fixed baffle 275 plays a role in limiting the sugarcane, when the bending hook 273 is positioned at the top end of the bending sliding rail 274, the compacting plate 292 can adjust and compact the sugarcane in the bending baffle 26 under the pushing of the compacting cylinder 291, the roller 28 plays a role in guiding in the bending process, the bending motor 22 controls the rotation angle of the disc 21 to enable the position between the bent sugarcane and the juicing roller to correspond to each other, the bending push plate 278 moves upwards under the driving of the bending push sliding block 271, the sugarcane which is finished with the bending action can be pushed out from the groove arranged in the middle part of the disc 21, then the first motor 36 and the second motor 37 rotate in opposite directions, and the sugarcane which is finished with the bending action is pushed to the position contacted with the roller from the groove arranged in the middle part of the disc 21, secondary juicing of the sugarcane is completed, and the moisture contained in the sugarcane is completely squeezed;
4. the sugarcane after secondary juicing moves to the blanking rotating plate 53 from the left end of the roller, then the cutting electric push rod 41 pushes the cutting plate 42 to perform telescopic motion, the cutting slide block 44 drives the cutting knife 45 to be adjusted to a proper position, under the pushing of the cutting electric push rod 41, the cutting knife 45 performs segmented cutting on the sugarcane bagasse on the blanking rotating plate 53, the blanking motor 54 drives the blanking rotating plate 53 to rotate, the cut sugarcane on the blanking rotating plate 53 falls into the crushing cutter 513, the driving gear 58 drives the driven gear 510 to perform meshing rotation, and the crushing cutters 513 also perform reverse rotation, so that the sugarcane bagasse can be completely crushed;
5. the crushed bagasse falls into the collecting hopper 56 right below the crushing frame 55, so that the functions of an integrated folding and juicing process, thorough crushing and direct processing of organic matters into biomass fuel are realized, the problems that the manual operation process is more, the water content of the squeezed raw materials is not thorough, the raw materials need to be folded manually for secondary squeezing, the raw materials are not thoroughly crushed and the like are solved, and the purpose is achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a biomass fuel raw and other materials processing lines, includes bottom plate (1), bending device (2), juicing device (3), cutting device (4), reducing mechanism (5), carriage (6), its characterized in that: the bending device (2) is arranged on the upper end face of the right side of the bottom plate (1), the juicing device (3) is arranged on the upper end face of the middle part of the bottom plate (1), the juicing device (3) is positioned on the lower side of the right end of the supporting frame (6), the cutting device (4) is arranged on the lower end face of the middle part of the supporting frame (6), the crushing device (5) is positioned under the cutting device (4), and the crushing device (5) is arranged on the upper end face of the left side of the bottom plate (1); wherein:
the crushing device (5) comprises a front supporting plate (51), a rear supporting plate (52), two blanking rotating plates (53), a blanking motor (54), a crushing frame (55), a collecting hopper (56), a crushing motor (57), a driving gear (58), a driving rotating shaft (59), a driven gear (510), a driven rotating shaft (511), a blanking rotating shaft (512), a crushing cutter (513) and a crushing frame connecting column (514), wherein the crushing frame (55) is positioned above the middle part of the left side of the bottom plate (1), the front supporting plate (51) is positioned at the front side of the crushing frame (55), the rear supporting plate (52) is positioned at the rear side of the crushing frame (55), the front supporting plate (51) and the rear supporting plate (52) are both arranged on the top of the bottom plate (1), the front supporting plate (51) and the rear supporting plate (52) are both connected with the crushing frame (55) through the crushing frame connecting column (514), a crushing motor (57) is arranged on the rear side surface of the left end of the front supporting plate (51) through a motor sleeve, an output shaft of the crushing motor (57) is connected with the front end of a driving rotating shaft (59) through a coupler, the middle part of the driving rotating shaft (59) penetrates through a crushing frame (55), the rear end of the driving rotating shaft (59) is arranged on the left end of the rear supporting plate (52) through a bearing, a driving gear (58) is arranged on the front end of the driving rotating shaft (59), a driven gear (510) is positioned on the right side of the driving gear (58), the driven gear (510) is arranged on the front end of the driven rotating shaft (511), the front side surface of the driven rotating shaft (511) is arranged on the rear side surface of the right end of the front supporting plate (51) through a bearing, the middle part of the driven rotating shaft (511) penetrates through the crushing frame (55), the rear end of the driven rotating shaft (511) is arranged on the rear supporting plate (52) through a, the two crushing cutters (513) are arranged in a staggered mode, the material collecting hopper (56) is located under the crushing frame (55), the material collecting hopper (56) is placed on the bottom plate (1), two blanking rotating plates (53) are symmetrically distributed on the upper end of the crushing frame (55), the outer ends of the blanking rotating plates (53) are installed on the middle portion of the blanking rotating shaft (512), the left end of the blanking rotating shaft (512) penetrates through the left side wall of the crushing frame (55), an output shaft of a blanking motor (54) is connected with the left end of the blanking rotating shaft (512) through a coupler, the blanking motor (54) is installed on the left side face of the crushing frame (55) through a motor sleeve, and the right end of the blanking rotating shaft (512) is installed on the inner wall of the right end of the crushing frame (55) through a bearing;
the cutting device (4) comprises a cutting electric push rod (41), a cutting plate (42), a cutting slide rail (43), a cutting slide block (44) and a cutting knife (45), wherein the upper end of the cutting electric push rod (41) is installed on the lower side surface of the middle part of the supporting frame (6), the lower end of the cutting electric push rod (41) is connected with the middle part of the upper end of the cutting plate (42), the cutting slide rail (43) is installed on the lower side surface of the middle part of the cutting plate (42), the number of the cutting slide blocks (44) is three, the cutting slide blocks (44) are uniformly installed on the cutting slide rail (43), and the cutting knife (45) is installed at the lower end of each cutting slide block (;
the bending device (2) comprises two discs (21), bending motors (22), bending support frames (23), connecting columns (24), conveyor belts (25), bending baffles (26), bending mechanisms (27), rollers (28) and compacting mechanisms (29), the number of the bending support frames (23) is two, the bottoms of the bending support frames (23) are connected with the upper side face of the right end of the bottom plate (1), the upper end of each bending support frame (23) is provided with a bending motor (22) through a motor sleeve, an output shaft of each bending motor (22) is provided with one disc (21), the positions of the two discs (21) are symmetrical, the connecting columns (24) are arranged between the inner side faces of the outer ends of the two discs (21), the number of the conveyor belts (25) is two, the conveyor belts (25) are arranged on the inner side faces of the left ends of the two discs (21), the bending baffles (26) are arranged between the inner side faces of the right ends of the, a groove is formed in the middle of the disc (21) positioned on the rear side of the bottom plate (1), the bending mechanism (27) is installed on the inner wall of the groove formed in the disc (21) positioned on the rear side of the bottom plate (1), the rollers (28) are positioned on the left side and the right side of the groove, the rollers (28) are installed on the front end face of the disc (21) positioned on the rear side of the bottom plate (1), the compacting mechanism (29) is positioned on the front side of the groove, and the compacting mechanism (29) is installed on the inner side face of the middle of the disc (21) positioned on the front side of the;
the bending mechanism (27) comprises a bending pushing sliding block (271), a bending sliding block (272), a bending hook (273), a bending sliding rail (274), a fixed baffle (275) and a bending pushing plate (278), wherein the bending sliding rail (274) is installed on the front end face of a groove of a rear side disc (21) of the base plate (1), the bending pushing sliding block (271) is installed on the lower side of the bending sliding rail (274), the bending pushing plate (278) is installed on the front side face of the bending pushing sliding block (271), the bending sliding block (272) is installed in the middle of the bending sliding rail (274), the bending hook (273) is installed on the front side face of the bending sliding block (272), the fixed baffle (275) is distributed on the left side and the right side of the bending sliding rail (274) uniformly, and the fixed baffles (275) are symmetrically installed on the inner wall of the groove formed in the rear side disc (;
the compaction mechanism (29) comprises a compaction cylinder (291) and a compaction plate (292), the compaction cylinder (291) is uniformly arranged on the inner side surface of the upper end of the front side disc (21) of the bottom plate (1), and the compaction plate (292) is arranged on the top of the compaction cylinder (291).
2. The biomass fuel raw material processing production line as claimed in claim 1, wherein: the juicing device (3) comprises a juicing cylinder (31), two juicing slide blocks (32), a juicing support plate (33), a first roller (34), a second roller (35), a first motor (36), a second motor (37) and a collecting mechanism (38), wherein the upper end of the juicing cylinder (31) is arranged on the lower end face of the right side of a support frame (6), the two juicing slide blocks (32) are symmetrically arranged on the lower side face of the right end of the support frame (6), the juicing support plate (33) is arranged on the lower end face of the juicing cylinder (31), the juicing support plate (33) is arranged between the inner side faces of the two juicing slide blocks (32), the first motor (36) is arranged on the juicing slide block (32) positioned on the front side of the juicing support plate (33) through a motor seat, the first motor (36) is connected with the front end of the first roller (34) through a coupler, the rear end of the first roller (34) is arranged on the juicing slide block (32) positioned on the rear side of the juicing support plate, no. two motor (37) are located under No. one motor (36), No. two motor (37) pass through the motor cabinet installation carriage (6) right-hand member medial surface on, the output shaft of No. two motor (37) is connected with the front end of No. two cylinder (35) through the shaft coupling, the rear end of No. two cylinder (35) is connected with carriage (6) right-hand member medial surface through the bearing, No. two cylinder (35) the below distributes and has collects mechanism (38).
3. The biomass fuel raw material processing production line as claimed in claim 2, wherein: collect mechanism (38) include funnel (381), collect cup (382), collect fixed plate (383) and be located the below of No. two cylinders (35), collect fixed plate (383) and install on right side carriage (6) medial surface, funnel (381) mid-mounting is in the middle part of collecting fixed plate (383), and funnel (381) passes the middle part of collecting fixed plate (383), be provided with under funnel (381) and collect cup (382), collect cup (382) and place on bottom plate (1).
4. The biomass fuel raw material processing production line as claimed in claim 1, wherein: the crushing cutter (513) is a spiral cutter.
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| CN201810912788.1A CN109022088B (en) | 2018-08-13 | 2018-08-13 | Biomass fuel raw material processing production line and biomass fuel manufacturing method |
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| CN201810912788.1A CN109022088B (en) | 2018-08-13 | 2018-08-13 | Biomass fuel raw material processing production line and biomass fuel manufacturing method |
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| CN109022088B true CN109022088B (en) | 2020-11-13 |
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| WO2017059483A1 (en) * | 2015-10-09 | 2017-04-13 | Innovative Vending Pty Ltd | Machine for dispensing an ice beverage |
| CN106345788A (en) * | 2016-07-13 | 2017-01-25 | 余乾 | Biomass waste treatment device |
| CN107187094A (en) * | 2017-05-12 | 2017-09-22 | 谢园园 | A kind of sucrose is made of the efficient draining device of sugarcane |
| CN206948966U (en) * | 2017-07-30 | 2018-02-02 | 穆新琪 | Corn stalk shredding device |
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