CN109015082B - Swing frame and device for loading and unloading plates, machining center and loading and unloading method - Google Patents

Swing frame and device for loading and unloading plates, machining center and loading and unloading method Download PDF

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Publication number
CN109015082B
CN109015082B CN201810713121.9A CN201810713121A CN109015082B CN 109015082 B CN109015082 B CN 109015082B CN 201810713121 A CN201810713121 A CN 201810713121A CN 109015082 B CN109015082 B CN 109015082B
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swing
rack
plate
processed
plates
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CN109015082A (en
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朱文平
杨子超
李增华
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Guangxi Xuanmei New Material Technology Co.,Ltd.
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Dongguan Saikalyula Electromechanical Technology Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/06Gripping heads and other end effectors with vacuum or magnetic holding means
    • B25J15/0616Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

The invention relates to a swinging frame for feeding and discharging plates, a machining center and a feeding and discharging method, wherein the swinging frame for feeding and discharging plates is rotationally connected to a mounting seat and comprises a swinging shaft rotationally connected with the mounting seat and two swinging plates arranged at one end of the swinging shaft; at least one group of suction tools for sucking the plates is arranged outside the swing plate; the other end of the swinging shaft is in transmission connection with a swinging power source. The swing arm structure formed by the swing plates is high in strength and not easy to deform or shake. The swing plate is directly provided with the strip-shaped mounting holes for mounting the vacuum suction nozzle, so that the technical characteristics of the rotating block are saved, the cost is low, and the installation and the maintenance are easy. Four gear rack groups are adopted, and the 180-degree reciprocating swing of the swing arm is changed through the up-and-down lifting movement of the lifting sliding seat (or called lifting table) relative to the lifting fixing seat. And the purchasing cost of the servo motor is reduced. The integrated control of swing and lifting is easy to realize.

Description

用于板材上下料的摆动架和装置及加工中心和上下料方法Swing frame and device for loading and unloading plates, machining center and loading and unloading method

技术领域Technical Field

本发明涉及板材加工设备,更具体地说是指一种用于板材上下料的摆动架和装置及加工中心和上下料方法。The present invention relates to plate processing equipment, and more specifically to a swing frame and device for loading and unloading plates, a processing center and a loading and unloading method.

背景技术Background Art

在板材加工的设备中,板材上料下料装置在整个设备中尤为关键,板材的上料下料不准确、不可靠会影响着板材的加工质量,影响设备的自动化。In the equipment for sheet metal processing, the sheet metal loading and unloading device is particularly critical in the entire equipment. Inaccurate and unreliable loading and unloading of sheets will affect the processing quality of the sheets and the automation of the equipment.

中国专利《板材上下料装置及手机玻璃加工中心》(申请号CN201520396790.X,申请日2015.06.10)公开了板材上下料装置,包括:用于将板材竖立排列放置且待加工板材与已加工板材共用的料槽,具有转动杆的转动机构,用于承载转动机构在板材排列方向和上下方向运动的第一驱动机构,及安装在所述转动杆上的转动块,转动块的前后两侧均安装有用于取放板材的取放部,转动机构安装在第一驱动机构上且转动块位于料槽上方,位于板材排列方向上设有用于对板材做进一步处理的加工台。Chinese patent "Sheet loading and unloading device and mobile phone glass processing center" (application number CN201520396790.X, application date 2015.06.10) discloses a sheet loading and unloading device, including: a material trough for vertically arranging sheets and shared by sheets to be processed and sheets that have been processed, a rotating mechanism with a rotating rod, a first driving mechanism for carrying the rotating mechanism to move in the sheet arrangement direction and the up and down directions, and a rotating block installed on the rotating rod, a pick-up and placement portion for picking up and placing sheets is installed on both the front and rear sides of the rotating block, the rotating mechanism is installed on the first driving mechanism and the rotating block is located above the material trough, and a processing table for further processing the sheets is provided in the sheet arrangement direction.

上述专利存在诸多缺陷,转动杆的强度不佳,快速移动中,容易产生晃动。转动块采用轴孔配合固定于转动杆时,安装时没有定位基础。且转动块上联接的气管,没有地方收纳。转动块为实心结构,不易于安装真空吸嘴,且会增加重量。采用伺服电机作为转动机构,采购成本高,出现故障时,维护成本高。吸嘴并不需要连续的旋转,可以想出更为实用且不易损坏的动力源。The above patents have many defects. The strength of the rotating rod is poor, and it is easy to shake during fast movement. When the rotating block is fixed to the rotating rod by the shaft hole, there is no positioning foundation during installation. And there is no place to store the air pipe connected to the rotating block. The rotating block is a solid structure, which is not easy to install the vacuum nozzle and will increase the weight. The servo motor is used as the rotating mechanism, which has high procurement costs and high maintenance costs when a failure occurs. The nozzle does not need to rotate continuously, and a more practical and less damageable power source can be thought of.

发明内容Summary of the invention

本发明的目的在于克服现有技术的缺陷,提供一种用于板材上下料的摆动架和装置及加工中心和上下料方法。The purpose of the present invention is to overcome the defects of the prior art and provide a swing frame and device for loading and unloading plates, a machining center and a loading and unloading method.

为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种用于板材上下料的摆动架,所述的摆动架旋转联接于安装座,包括与安装座旋转联接的摆动轴,及设于摆动轴一端的两块摆动板;所述摆动板朝外侧至少设有一组用于吸取板材的吸具;所述摆动轴的另一端与摆动动力源传动联接。其中,优选的方案为:二个摆动板呈对称设置,摆动轴的轴线为二个摆动板的对称轴。A swing frame for loading and unloading plates, the swing frame is rotatably connected to a mounting seat, and comprises a swing shaft rotatably connected to the mounting seat, and two swing plates arranged at one end of the swing shaft; the swing plate is provided with at least one set of suction devices for sucking plates toward the outside; the other end of the swing shaft is transmission-connected to a swing power source. Among them, the preferred scheme is: the two swing plates are symmetrically arranged, and the axis of the swing shaft is the symmetry axis of the two swing plates.

其进一步技术方案为:所述吸具为用于吸取光洁表面板材的真空吸嘴或用于吸取导磁板材的电磁型吸盘。A further technical solution is as follows: the suction device is a vacuum suction nozzle for sucking a plate with a smooth surface or an electromagnetic suction cup for sucking a magnetically conductive plate.

其进一步技术方案为:所述摆动板设有沿轴向延伸的长形安装孔,所述吸具固定于长形安装孔内;所述摆动板之间设有间隙,用于安装真空吸嘴及其导管,或电磁吸盘及其导线。A further technical solution is as follows: the swing plate is provided with an elongated mounting hole extending axially, and the suction device is fixed in the elongated mounting hole; a gap is provided between the swing plates for installing a vacuum suction nozzle and its conduit, or an electromagnetic suction cup and its wire.

其进一步技术方案为:所述摆动动力源为与安装座固定联接的电机、摆动气缸或摆动油缸;所述的电机、摆动气缸或摆动油缸设有与摆动轴传动联接的输出轴。Its further technical solution is: the swing power source is a motor, a swing cylinder or a swing oil cylinder fixedly connected to the mounting seat; the motor, the swing cylinder or the swing oil cylinder is provided with an output shaft transmission-connected to the swing shaft.

本发明一种摆动式板材上下料装置,包括用于将板材竖立排列放置且待加工板材与已加工板材共用的料槽,设于料槽一侧的水平滑座,与水平滑座滑动联接的水平滑台,及用于驱动水平滑台沿进料方向移动的水平动力机构;所述水平滑台设有升降滑轨,与升降滑轨滑动联接的安装座,及用于驱动安装座上下移动的升降动力机构;The present invention discloses a swing type plate loading and unloading device, comprising a material trough for arranging plates vertically and sharing the plates to be processed with the processed plates, a horizontal slide seat arranged at one side of the material trough, a horizontal slide table slidably connected to the horizontal slide seat, and a horizontal power mechanism for driving the horizontal slide table to move along the feeding direction; the horizontal slide table is provided with a lifting slide rail, a mounting seat slidably connected to the lifting slide rail, and a lifting power mechanism for driving the mounting seat to move up and down;

所述安装座上设有上述的摆动架;The mounting seat is provided with the above-mentioned swing frame;

或者,所述安装座上设有转动杆,及安装在所述转动杆上的转动块,转动块的前后两侧均安装有用于取放板材的取放部(如CN201520396790.X号专利文献一样的的转动杆和转动块结构)。Alternatively, the mounting seat is provided with a rotating rod and a rotating block mounted on the rotating rod, and the front and rear sides of the rotating block are both equipped with a picking and placing portion for picking up and placing the plate (such as the rotating rod and rotating block structure in patent document CN201520396790.X).

其进一步技术方案为:所述摆动轴远于摆动板的一端设有延伸部;所述延伸部设有四个单向齿轮齿条组的单向齿轮;所述水平滑台远于摆动板的一侧设有安装架,所述的安装架设有单向齿轮齿条组的齿条;所述安装座相对于水平滑台的上下运动,构成单向齿轮与齿条的相对运动,通过延伸部以驱动摆动板往复翻转,以实现板材的上料和下料。Its further technical solution is: an extension portion is provided at one end of the swing shaft farther from the swing plate; the extension portion is provided with four one-way gears of a one-way gear rack set; a mounting frame is provided on the side of the horizontal slide farther from the swing plate, and the mounting frame is provided with a rack of the one-way gear rack set; the up and down movement of the mounting seat relative to the horizontal slide constitutes a relative movement of the one-way gear and the rack, and the swing plate is driven to flip back and forth through the extension portion to realize the loading and unloading of the plate.

其进一步技术方案为:所述料槽近于加工位置的一端为待加工料位,远于加工位置的另一端为已加工料位;所述单向齿轮齿条组包括分别间隔设置于延伸部的第一单向齿轮、第二单向齿轮、第三单向齿轮和第四单向齿轮,及依次与第一单向齿轮、第二单向齿轮、第三单向齿轮、第四单向齿轮相互匹配的第一齿条、第二齿条、第三齿条、第四齿条;所述第二齿条、第四齿条设于延伸部且近于加工位置的一侧,所述第一齿条、第三齿条设于延伸部且远离加工位置的另一侧。Its further technical solution is: one end of the material trough close to the processing position is the material level to be processed, and the other end far from the processing position is the processed material level; the one-way gear rack group includes a first one-way gear, a second one-way gear, a third one-way gear and a fourth one-way gear respectively arranged at intervals in the extension part, and a first rack, a second rack, a third rack and a fourth rack which are matched with the first one-way gear, the second one-way gear, the third one-way gear and the fourth one-way gear in sequence; the second rack and the fourth rack are arranged on one side of the extension part close to the processing position, and the first rack and the third rack are arranged on the other side of the extension part away from the processing position.

其进一步技术方案为:所述料槽低于加工位置;所述第一齿条和第四齿条处于相同的下安装位,所述第二齿条和第四齿条处于相同的上安装位;所述的上安装位高于下安装位,以提供板材翻转时所需的空间;Its further technical solution is: the material trough is lower than the processing position; the first rack and the fourth rack are in the same lower mounting position, and the second rack and the fourth rack are in the same upper mounting position; the upper mounting position is higher than the lower mounting position to provide the space required for turning the plate;

所述摆动架于吸取待加工板材后的上升过程,第一单向齿轮与第一齿条啮合且第一单向齿轮单向传动至延伸部,驱动摆动架正向旋转大致90度,第四单向齿轮与第四齿条啮合且第四单向齿轮单向空转,不传动至延伸部;During the rising process of the swing frame after sucking the plate to be processed, the first one-way gear is meshed with the first rack and the first one-way gear is transmitted to the extension part in one direction, driving the swing frame to rotate approximately 90 degrees in the forward direction, and the fourth one-way gear is meshed with the fourth rack and the fourth one-way gear is idling in one direction without transmitting to the extension part;

摆动架移至加工位置吸取已加工板材再上升设定高度后,所述摆动架继续上升时,第二单向齿轮与第二齿条啮合且第二单向齿轮单向传动至延伸部,驱动摆动架反向旋转大致90度,第三单向齿轮与第三齿条啮合且第三单向齿轮单向空转,不传动至延伸部;After the swing frame moves to the processing position to absorb the processed plate and then rises to a set height, when the swing frame continues to rise, the second one-way gear is meshed with the second rack and the second one-way gear is unidirectionally transmitted to the extension part, driving the swing frame to rotate approximately 90 degrees in the opposite direction, and the third one-way gear is meshed with the third rack and the third one-way gear is unidirectionally idle, and no transmission is made to the extension part;

摆动架到达最高位置后下降时,第三单向齿轮与第三齿条啮合且第三单向齿轮单向传动至延伸部,继续驱动摆动架反向旋转大致90度,第二单向齿轮与第二齿条啮合且第二单向齿轮单向空转,不传动至延伸部;When the swing frame reaches the highest position and then descends, the third one-way gear meshes with the third rack and the third one-way gear transmits one-way transmission to the extension part, and continues to drive the swing frame to rotate in the opposite direction by approximately 90 degrees, the second one-way gear meshes with the second rack and the second one-way gear rotates idly in one direction without transmitting to the extension part;

摆动架下降设定高度后,待加工板材放置于加工位置,再移动至近于料槽的上下料位置时,于下降过程,第四单向齿轮与第四齿条啮合且第四单向齿轮单向传动至延伸部,驱动摆动架正向旋转大致90度,第一单向齿轮与第一齿条啮合且第一单向齿轮单向空转,不传动至延伸部。After the swing frame descends to a set height, the plate to be processed is placed at the processing position, and then moved to the loading and unloading position close to the material trough. During the descending process, the fourth one-way gear is engaged with the fourth rack and the fourth one-way gear is transmitted to the extension part in one direction, driving the swing frame to rotate approximately 90 degrees in the forward direction, and the first one-way gear is engaged with the first rack and the first one-way gear is idling in one direction, and no transmission is made to the extension part.

其进一步技术方案为:所述摆动架还包括制动机构;所述制动机构包括设于摆动轴外周且用于制动摆动轴的抱箍,及用驱动抱箍的电磁机构。Its further technical solution is: the swing frame also includes a braking mechanism; the braking mechanism includes a clamp arranged on the outer periphery of the swing shaft and used to brake the swing shaft, and an electromagnetic mechanism for driving the clamp.

本发明一种加工中心,包括机座,设于机座上的加工台,及位于加工台上方且由三轴动力机构驱动的加工动力头,其特征在于,还包括上述的板材上下料装置;所述料槽位于加工台的一侧;所述加工动力头为多个,所述的吸具也为多组。The present invention provides a machining center, comprising a machine base, a machining table arranged on the machine base, and a machining power head located above the machining table and driven by a three-axis power mechanism. The center is characterized in that it also comprises the above-mentioned plate loading and unloading device; the material trough is located on one side of the machining table; there are multiple machining power heads and there are also multiple groups of grippers.

本发明板材的上下料方法,采用前述的板材上下料装置,将待加工板材和已加工板材设于同一个料槽,且近于竖向摆放;在摆动架的吸具吸住待加工板材板材时,上升至设定高度,再移动加工位置时,同时摆动架正向旋转约90度,板材呈近于水平方向且待加工板材位于摆动架上方;吸住已加工板材后,摆动架升起且反向旋转约180度后再下降至加工位置,待加工板材被释放于加工位置;摆动架再水平移动至料槽的已加工板材料区,摆动架同步正向旋转约90度,释放已加工板材至料槽内The plate loading and unloading method of the present invention adopts the aforementioned plate loading and unloading device, and the plate to be processed and the processed plate are arranged in the same material trough and placed nearly vertically; when the suction device of the swing frame sucks the plate to be processed, it rises to a set height, and then moves to the processing position, and at the same time, the swing frame rotates forward by about 90 degrees, the plate is nearly horizontal and the plate to be processed is located above the swing frame; after sucking the processed plate, the swing frame rises and rotates in the opposite direction by about 180 degrees and then descends to the processing position, and the plate to be processed is released at the processing position; the swing frame then moves horizontally to the processed plate material area of the material trough, and the swing frame synchronously rotates forward by about 90 degrees to release the processed plate into the material trough.

本发明与现有技术相比的有益效果是:本发明采用的摆动板构成的摆动臂结构,强度高,不易变形或晃动。直接在摆动板上设有长条型的安装孔,用于安装真空吸嘴,节省了转动块这个技术特征,不仅成本低,且易于安装和维护。采用了四个齿轮齿条组,通过升降滑座(或称为升降台)相对于升降固定座的上下升降运动,改变为摆动臂的180度往复式摆动。减少了伺服电机的采购成本。易于实现摆动与升降的一体化控制。Compared with the prior art, the present invention has the following beneficial effects: the swing arm structure formed by the swing plate adopted in the present invention has high strength and is not easy to deform or shake. A long strip-shaped mounting hole is directly provided on the swing plate for mounting the vacuum nozzle, which saves the technical feature of the rotating block, is not only low in cost, but also easy to install and maintain. Four gear rack sets are adopted, and the up and down lifting movement of the lifting slide (or lifting platform) relative to the lifting fixed seat is changed into a 180-degree reciprocating swing of the swing arm. The procurement cost of the servo motor is reduced. It is easy to realize the integrated control of swinging and lifting.

下面结合附图和具体实施例对本发明作进一步描述。The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明一种用于板材上下料的摆动架的俯视图;FIG1 is a top view of a swing frame for loading and unloading plates according to the present invention;

图2为本发明一种用于板材上下料的摆动架的前视图;FIG2 is a front view of a swing frame for loading and unloading plates according to the present invention;

图3为本发明一种用于板材上下料的摆动架的带摆动动力源的俯视图;FIG3 is a top view of a swing frame with a swing power source for loading and unloading plates according to the present invention;

图4为本发明一种摆动式板材上下料装置的带摆动动力源的前视图;FIG4 is a front view of a swing type plate loading and unloading device with a swing power source according to the present invention;

图5为本发明一种摆动式板材上下料装置的带单向齿轮齿条组的前视图;FIG5 is a front view of a swing type plate loading and unloading device with a one-way gear rack assembly according to the present invention;

图6为本发明一种摆动式板材上下料装置的单向齿轮齿条组结构简视图;FIG6 is a schematic structural view of a one-way gear rack assembly of a swing type plate loading and unloading device of the present invention;

图7为本发明一种摆动式板材上下料装置的另一视角单向齿轮齿条组结构简视图;FIG7 is a simplified structural view of a one-way gear rack assembly from another perspective of a swing type plate loading and unloading device of the present invention;

图8为本发明一种摆动式板材上下料装置的制动机构简视图;FIG8 is a schematic diagram of a brake mechanism of a swing type plate loading and unloading device according to the present invention;

图9为本发明一种加工中心的前视图;FIG9 is a front view of a machining center according to the present invention;

图10为本发明一种加工中心的侧视图;FIG10 is a side view of a machining center of the present invention;

图11至图22为本发明一种加工中心的上下料装置摆动架抓取板材的摆动架移动过程和齿轮齿条组工作状态的示意图。11 to 22 are schematic diagrams of a moving process of a swing frame of a loading and unloading device of a machining center for grabbing a plate and a working state of a rack and pinion assembly according to the present invention.

具体实施方式DETAILED DESCRIPTION

为了更充分理解本发明的技术内容,下面结合具体实施例对本发明的技术方案进一步介绍和说明,但不局限于此。In order to more fully understand the technical content of the present invention, the technical solution of the present invention is further introduced and illustrated in conjunction with specific embodiments below, but is not limited thereto.

如图1至图22为本发明实施例的图纸。FIG. 1 to FIG. 22 are drawings of embodiments of the present invention.

一种用于板材上下料的摆动架10,如图1至图3所示,所述的摆动架10旋转联接于安装座11,包括与安装座11旋转联接的摆动轴12,及设于摆动轴12一端的两块摆动板13。摆动板13朝外侧至少设有一组用于吸取板材的吸具14。摆动轴12的另一端与摆动动力源15传动联接。其中,优选的方案为:二个摆动板呈对称设置,摆动轴的轴线为二个摆动板的对称轴。A swing frame 10 for loading and unloading plates, as shown in FIGS. 1 to 3, is rotatably connected to a mounting seat 11, and includes a swing shaft 12 rotatably connected to the mounting seat 11, and two swing plates 13 arranged at one end of the swing shaft 12. The swing plate 13 is provided with at least one set of suction devices 14 for sucking plates toward the outside. The other end of the swing shaft 12 is transmission-connected to a swing power source 15. Among them, the preferred scheme is: the two swing plates are symmetrically arranged, and the axis of the swing shaft is the symmetry axis of the two swing plates.

吸具14为用于吸取光洁表面板材的真空吸嘴或用于吸取导磁板材的电磁型吸盘。The suction device 14 is a vacuum suction nozzle for sucking a plate with a smooth surface or an electromagnetic suction cup for sucking a magnetically conductive plate.

摆动板13设有沿轴向延伸的长形安装孔131,所述吸具14固定于长形安装孔131内。摆动板13之间设有间隙,用于安装真空吸嘴及其导管,或电磁吸盘及其导线。The swing plate 13 is provided with an elongated mounting hole 131 extending in the axial direction, and the suction fixture 14 is fixed in the elongated mounting hole 131. A gap is provided between the swing plates 13 for installing a vacuum suction nozzle and its conduit, or an electromagnetic suction cup and its wire.

摆动动力源15为与安装座11固定联接的电机、摆动气缸或摆动油缸。电机、摆动气缸或摆动油缸设有与摆动轴12传动联接的输出轴。The swing power source 15 is a motor, a swing cylinder or a swing oil cylinder fixedly connected to the mounting seat 11. The motor, the swing cylinder or the swing oil cylinder is provided with an output shaft drivingly connected to the swing shaft 12.

一种摆动式板材上下料装置20,如图4至图8所示,用于将板材竖立排列放置且待加工板材与已加工板材共用的料槽21,及设于料槽21一侧的水平滑座23,与水平滑座23滑动联接的水平滑台22,及用于驱动水平滑台22沿进料方向移动的水平动力机构24。水平滑台22设有升降滑轨25,与升降滑轨25滑动联接的安装座11,及用于驱动安装座11上下移动的升降动力机构26。安装座11上设有上述的摆动架10。A swing type plate loading and unloading device 20, as shown in Figures 4 to 8, is used to arrange plates vertically and a material trough 21 is shared by the plates to be processed and the processed plates, and a horizontal slide 23 is arranged on one side of the material trough 21, a horizontal slide 22 slidably connected to the horizontal slide 23, and a horizontal power mechanism 24 for driving the horizontal slide 22 to move along the feeding direction. The horizontal slide 22 is provided with a lifting rail 25, a mounting seat 11 slidably connected to the lifting rail 25, and a lifting power mechanism 26 for driving the mounting seat 11 to move up and down. The mounting seat 11 is provided with the above-mentioned swing frame 10.

摆动轴12远于摆动板13的一端设有延伸部121。延伸部121设有四个单向齿轮齿条组16的单向齿轮。水平滑台22远于摆动板13的一侧设有安装架27,所述的安装架27设有单向齿轮齿条组16的齿条。安装座11相对于水平滑台22的上下运动,构成单向齿轮与齿条的相对运动,通过延伸部121以驱动摆动板13往复翻转,以实现板材的上料和下料。An extension part 121 is provided at one end of the swing shaft 12 which is farther from the swing plate 13. The extension part 121 is provided with four one-way gears of the one-way gear rack set 16. A mounting frame 27 is provided at one side of the horizontal slide 22 which is farther from the swing plate 13. The mounting frame 27 is provided with a rack of the one-way gear rack set 16. The up and down movement of the mounting seat 11 relative to the horizontal slide 22 constitutes the relative movement of the one-way gear and the rack, and the swing plate 13 is driven to flip back and forth through the extension part 121 to realize the loading and unloading of the plate.

料槽21近于加工位置的一端为待加工料位,用于放置待加工的板材;远于加工位置的另一端为已加工料位,用于放置已加工板材。料槽21低于加工位置。One end of the material trough 21 close to the processing position is a material position to be processed, for placing the plate to be processed; the other end far from the processing position is a processed material position, for placing the processed plate. The material trough 21 is lower than the processing position.

单向齿轮齿条组16包括分别间隔设置于延伸部121的第一单向齿轮161、第二单向齿轮162、第三单向齿轮163和第四单向齿轮164,及依次与第一单向齿轮161、第二单向齿轮162、第三单向齿轮163、第四单向齿轮164相互匹配的第一齿条165、第二齿条166、第三齿条167、第四齿条168。第二齿条166、第四齿条168设于延伸部121且近于加工位置的一侧,所述第一齿条165、第三齿条167设于延伸部121且远离加工位置的另一侧。The one-way gear rack assembly 16 includes a first one-way gear 161, a second one-way gear 162, a third one-way gear 163 and a fourth one-way gear 164 which are respectively arranged at intervals on the extension portion 121, and a first rack 165, a second rack 166, a third rack 167 and a fourth rack 168 which are matched with the first one-way gear 161, the second one-way gear 162, the third one-way gear 163 and the fourth one-way gear 164 in sequence. The second rack 166 and the fourth rack 168 are arranged on one side of the extension portion 121 close to the processing position, and the first rack 165 and the third rack 167 are arranged on the other side of the extension portion 121 away from the processing position.

第一齿条165和第四齿条168处于相同的下安装位,所述第二齿条166和第四齿条168处于相同的上安装位。上安装位高于下安装位,以提供板材翻转时所需的空间。The first rack 165 and the fourth rack 168 are in the same lower mounting position, and the second rack 166 and the fourth rack 168 are in the same upper mounting position. The upper mounting position is higher than the lower mounting position to provide the space required for the plate to be turned over.

所述摆动架10于吸待加工板材后的上升过程,第一单向齿轮161与第一齿条165啮合且第一单向齿轮161单向传动至延伸部121,驱动摆动架10正向旋转大致90度,第四单向齿轮164与第四齿条168啮合且第四单向齿轮164单向空转不传动至延伸部121。During the rising process of the swing frame 10 after sucking the plate to be processed, the first one-way gear 161 is engaged with the first rack 165 and the first one-way gear 161 transmits one-way transmission to the extension part 121, driving the swing frame 10 to rotate approximately 90 degrees in the forward direction, and the fourth one-way gear 164 is engaged with the fourth rack 168 and the fourth one-way gear 164 is unidirectionally idle without transmitting to the extension part 121.

摆动架10移至加工位置吸取已加工板材再上升设定高度后,所述摆动架10继续上升时,第二单向齿轮162与第二齿条166啮合且第二单向齿轮162单向传动至延伸部121,驱动摆动架10反向旋转大致90度,第三单向齿轮163与第三齿条167啮合且第三单向齿轮163单向空转不传动至延伸部121。After the swing frame 10 moves to the processing position to absorb the processed plate and then rises to a set height, when the swing frame 10 continues to rise, the second one-way gear 162 is engaged with the second rack 166 and the second one-way gear 162 is transmitted to the extension portion 121 in one direction, driving the swing frame 10 to rotate in the opposite direction by approximately 90 degrees, and the third one-way gear 163 is engaged with the third rack 167 and the third one-way gear 163 is unidirectionally idle and does not transmit to the extension portion 121.

摆动架10到达最高位置后下降时,第三单向齿轮163与第三齿条167啮合且第三单向齿轮163单向传动至延伸部121,驱动摆动架10反向旋转大致90度,第二单向齿轮162与第二齿条166啮合且第二单向齿轮162单向空转不传动至延伸部121。When the swing frame 10 reaches the highest position and then descends, the third one-way gear 163 engages with the third rack 167 and the third one-way gear 163 transmits one-way transmission to the extension portion 121, driving the swing frame 10 to rotate in the opposite direction by approximately 90 degrees, and the second one-way gear 162 engages with the second rack 166 and the second one-way gear 162 idles one-way without transmitting to the extension portion 121.

摆动架10下降设定高度后,待加工板材放置于加工位置,再移动至近于料槽21的上下料位置时,第四单向齿轮164与第四齿条168啮合且第四单向齿轮164单向传动至延伸部121,驱动摆动架10正向旋转大致90度,第一单向齿轮161与第一齿条165啮合且第一单向齿轮161单向空转不传动至延伸部121。After the swing frame 10 descends to a set height, the plate to be processed is placed at the processing position, and then moved to the loading and unloading position close to the material trough 21, the fourth one-way gear 164 is engaged with the fourth rack 168 and the fourth one-way gear 164 is transmitted unidirectionally to the extension portion 121, driving the swing frame 10 to rotate approximately 90 degrees in the forward direction, and the first one-way gear 161 is engaged with the first rack 165 and the first one-way gear 161 is unidirectionally idle and does not transmit to the extension portion 121.

摆动架10还包括单侧制动机构28,设于摆动轴12外周的摩擦轮281,及作用于摩擦轮281外侧的刹车块282(由其它动力机构驱动)。制动机构也可以采用抱刹结构:即包括设于摆动轴外周且用于制动摆动轴的抱箍,及用驱动抱箍的电磁机构。The swing frame 10 further includes a single-side brake mechanism 28, a friction wheel 281 disposed on the outer periphery of the swing shaft 12, and a brake block 282 (driven by other power mechanisms) acting on the outer side of the friction wheel 281. The brake mechanism may also adopt a brake structure: that is, it includes a clamp disposed on the outer periphery of the swing shaft and used to brake the swing shaft, and an electromagnetic mechanism for driving the clamp.

一种加工中心,如图9至图10所示,包括机座30,设于机座30上的加工台40,及位于加工台40上方且由三轴动力机构驱动的加工动力头50,还包括上述的板材上下料装置20。料槽21位于加工台40的一侧。加工动力头50为多个,所述的吸具14也为多组。A machining center, as shown in FIGS. 9 and 10 , includes a machine base 30, a machining table 40 disposed on the machine base 30, and a machining power head 50 located above the machining table 40 and driven by a three-axis power mechanism, and also includes the above-mentioned plate loading and unloading device 20. The material trough 21 is located on one side of the machining table 40. There are multiple machining power heads 50, and the above-mentioned grippers 14 are also multiple groups.

图11至图22为加工中心的上下料装置摆动架抓取板材的过程示意图,图中虚线表示的板材为待加工板材,实线表示的板材为已加工的板材。Figures 11 to 22 are schematic diagrams of the process of the swing frame of the loading and unloading device of the machining center grabbing the plate. The plates represented by the dotted lines in the figures are the plates to be processed, and the plates represented by the solid lines are the processed plates.

延伸部121在第一齿条165与第四齿条168之间运动时,第一单向齿轮161与第四单向齿轮164的其中一个是空转,另一个是与齿条啮合,以使摆动架10翻转。具体的,当升降动力机构26驱动摆动架10向上运动时,第一单向齿轮161与第一齿条165啮合,以使摆动架10顺时针大概90°翻转,此时,第四单向齿轮164在第四齿条168上空转。当升降动力机构26驱动摆动架10向下运动时,第四单向齿轮164在第四齿条168啮合传递动力,而第一单向齿轮161在第一齿条165上空转,此时,摆动架10顺时针大概90°翻转。When the extension 121 moves between the first rack 165 and the fourth rack 168, one of the first one-way gear 161 and the fourth one-way gear 164 is idle, and the other is engaged with the rack to flip the swing frame 10. Specifically, when the lifting power mechanism 26 drives the swing frame 10 to move upward, the first one-way gear 161 is engaged with the first rack 165 to flip the swing frame 10 clockwise by about 90°, and at this time, the fourth one-way gear 164 is idle on the fourth rack 168. When the lifting power mechanism 26 drives the swing frame 10 to move downward, the fourth one-way gear 164 is engaged with the fourth rack 168 to transmit power, and the first one-way gear 161 is idle on the first rack 165, and at this time, the swing frame 10 is flipped clockwise by about 90°.

当升降动力机构26驱动摆动架10运动到第一齿条165与第三齿条167、第二齿条166与第四齿条168之间的间隙时,摆动架10不转动,此时制动机构28将延伸轴121固定,并且水平动力机构24驱动摆动架10水平运动至加工台40上方。When the lifting power mechanism 26 drives the swing frame 10 to move to the gap between the first rack 165 and the third rack 167, and the second rack 166 and the fourth rack 168, the swing frame 10 does not rotate. At this time, the braking mechanism 28 fixes the extension shaft 121, and the horizontal power mechanism 24 drives the swing frame 10 to move horizontally to above the processing table 40.

延伸部121在第三齿条167与第二齿条166之间运动时,第三单向齿轮163与第二单向齿轮162的其中一个是空转,另一个是与齿条啮合,以使摆动架10翻转。具体的,当升降动力机构26驱动摆动架10向上运动时,第二单向齿轮162与第二齿条166啮合传递动力,以使摆动架10逆时针大概90°翻转,此时,第三单向齿轮163在第三齿条167上空转。当升降动力机构26驱动摆动架10向下运动时,第三单向齿轮163在第三齿条167啮合传递动力,而第二单向齿轮162在第二齿条166上空转,此时,摆动架10逆时针大概90°翻转。When the extension 121 moves between the third rack 167 and the second rack 166, one of the third one-way gear 163 and the second one-way gear 162 is idle, and the other is meshed with the rack, so that the swing frame 10 is turned over. Specifically, when the lifting power mechanism 26 drives the swing frame 10 to move upward, the second one-way gear 162 meshes with the second rack 166 to transmit power, so that the swing frame 10 is turned counterclockwise by about 90 degrees. At this time, the third one-way gear 163 is idle on the third rack 167. When the lifting power mechanism 26 drives the swing frame 10 to move downward, the third one-way gear 163 meshes with the third rack 167 to transmit power, and the second one-way gear 162 is idle on the second rack 166. At this time, the swing frame 10 is turned counterclockwise by about 90 degrees.

本发明还公开了板材的上下料方法,采用前述的板材上下料装置,将待加工板材和已加工板材设于同一个料槽,且近于竖向摆放;在摆动架的吸具吸住待加工板材板材时,上升至设定高度,再移动加工位置时,同时摆动架正向旋转约90度,板材呈近于水平方向且待加工板材位于摆动架上方;吸住已加工板材后,摆动架升起且反向旋转约180度后再下降至加工位置,待加工板材被释放于加工位置;摆动架再水平移动至料槽的已加工板材料区,摆动架同步正向旋转约90度,释放已加工板材至料槽内。具体说明如下:The present invention also discloses a method for loading and unloading plates, which uses the aforementioned plate loading and unloading device to place the plate to be processed and the processed plate in the same material trough and place them nearly vertically; when the suction device of the swing frame sucks the plate to be processed, it rises to a set height, and then moves to the processing position, and at the same time the swing frame rotates forward by about 90 degrees, the plate is nearly horizontal and the plate to be processed is located above the swing frame; after sucking the processed plate, the swing frame rises and rotates in the opposite direction by about 180 degrees and then descends to the processing position, and the plate to be processed is released at the processing position; the swing frame then moves horizontally to the processed plate material area of the material trough, and the swing frame synchronously rotates forward by about 90 degrees to release the processed plate into the material trough. The specific description is as follows:

如图11至12所示,摆动架10在料槽21吸取板材后,升降动力机构26驱动摆动架10上升至料槽21上方预定的位置,此时,第一单向齿轮161与第一齿条165啮合,以使摆动架10顺时针旋转过一定的角度(与竖直面成75至85度),使得板材倾斜75至85度,此时板材的高度位置稍微比加工台40高一些。水平动力机构24驱动水平水平滑台22朝向加工台40方向运动。As shown in FIGS. 11 to 12 , after the swing frame 10 absorbs the plate in the trough 21, the lifting power mechanism 26 drives the swing frame 10 to rise to a predetermined position above the trough 21. At this time, the first one-way gear 161 is meshed with the first rack 165 to rotate the swing frame 10 clockwise through a certain angle (75 to 85 degrees with the vertical plane), so that the plate is tilted 75 to 85 degrees. At this time, the height position of the plate is slightly higher than the processing table 40. The horizontal power mechanism 24 drives the horizontal slide 22 to move toward the processing table 40.

如图13—15中所示,摆动架10带动板材运动至加工台40上方后,要使板材处于水平状态,此时延伸轴121在第一齿条165与第四齿条168之间在升降动力机构26作用下下降小段距离,第四齿条168与第四单向齿轮164啮合,摆动架10顺时针旋转一小段距离,以使板材转动5至15°接近水平状态,而第一单向齿轮161与第一齿条165此时在空转。然后升降动力机构26驱动摆动架10继续下降一小段距离,摆动架10没有吸附板材的另一侧的吸嘴将加工台40上已加工好的板材吸住,并上升至一定高度(板材处于近似水平状态),此时,延伸轴121在两个齿条之间的空隙,不做任何运动。水平动力机构24驱动水平水平滑台22远离加工台40方向运动,以使摆动架10在翻转时不会与加工台40触碰。As shown in Figs. 13-15, after the swing frame 10 drives the plate to move above the processing table 40, the plate is in a horizontal state. At this time, the extension shaft 121 is lowered a short distance between the first rack 165 and the fourth rack 168 under the action of the lifting power mechanism 26, and the fourth rack 168 is meshed with the fourth one-way gear 164. The swing frame 10 rotates a short distance clockwise to make the plate rotate 5 to 15° close to the horizontal state, and the first one-way gear 161 and the first rack 165 are idling at this time. Then the lifting power mechanism 26 drives the swing frame 10 to continue to descend a short distance, and the suction nozzle on the other side of the swing frame 10 that does not absorb the plate absorbs the processed plate on the processing table 40 and rises to a certain height (the plate is in an approximately horizontal state). At this time, the extension shaft 121 does not move in the gap between the two racks. The horizontal power mechanism 24 drives the horizontal slide 22 to move away from the processing table 40, so that the swing frame 10 will not touch the processing table 40 when flipping.

如图16—19中所示,摆动架10在升降动力机构26作用下继续上升到一定高度,以使延伸轴处于第三齿条167与第二齿条166之间,第二单向齿轮162与第二齿条166啮合传递动力,以使摆动架10逆时针大概90°翻转(板材处于竖直状态),此时,第三单向齿轮163在第三齿条167上空转。延伸轴121上升至最高点后,然后在升降动力机构26作用下下降,第三单向齿轮163与第三齿条167啮合传递动力,第二单向齿轮162在第二齿条166上空转,摆动架10继续逆时针大概90°翻转,摆动架10处于水平状态,此时延伸轴121处于齿条之间的空隙。As shown in Figs. 16-19, the swing frame 10 continues to rise to a certain height under the action of the lifting power mechanism 26, so that the extension shaft is between the third rack 167 and the second rack 166, and the second one-way gear 162 is meshed with the second rack 166 to transmit power, so that the swing frame 10 is turned counterclockwise by about 90° (the plate is in a vertical state), and at this time, the third one-way gear 163 is idling on the third rack 167. After the extension shaft 121 rises to the highest point, it then descends under the action of the lifting power mechanism 26, and the third one-way gear 163 is meshed with the third rack 167 to transmit power, and the second one-way gear 162 is idling on the second rack 166, and the swing frame 10 continues to turn counterclockwise by about 90°, and the swing frame 10 is in a horizontal state, and at this time, the extension shaft 121 is in the gap between the racks.

如图20—22中所示,水平动力机构24驱动水平水平滑台22朝向加工台40方向运动,升降动力机构26驱动摆动架10下降,在待加工板材靠近加工台40时,吸嘴断开真空,让板材落在加工台40上。板材放在加工台40上后,摆动架10稍微上升一段距离,然后水平动力机构24驱动水平水平滑台22远离加工台40方向运动。摆动架10在料槽21上方时,升降动力机构26驱动摆动架10下降,延伸轴121在第一齿条165与第四齿条168之间运动,第四单向齿轮164在第四齿条168啮合传递动力,而第一单向齿轮161在第一齿条165上空转,此时,摆动架10顺时针大概90°翻转,加工过板材处于竖直状态,然后继续摆动架10下降,吸嘴断开真空,将板材放置在料槽一端,完成一个板材的上料和下料。As shown in FIGS. 20-22, the horizontal power mechanism 24 drives the horizontal slide 22 to move toward the processing table 40, and the lifting power mechanism 26 drives the swing frame 10 to descend. When the plate to be processed is close to the processing table 40, the suction nozzle disconnects the vacuum and allows the plate to fall on the processing table 40. After the plate is placed on the processing table 40, the swing frame 10 rises slightly for a distance, and then the horizontal power mechanism 24 drives the horizontal slide 22 to move away from the processing table 40. When the swing frame 10 is above the material trough 21, the lifting power mechanism 26 drives the swing frame 10 to descend, and the extension shaft 121 moves between the first rack 165 and the fourth rack 168. The fourth one-way gear 164 meshes with the fourth rack 168 to transmit power, and the first one-way gear 161 idles on the first rack 165. At this time, the swing frame 10 turns clockwise by about 90 degrees, and the processed plate is in a vertical state. Then the swing frame 10 continues to descend, the suction nozzle disconnects the vacuum, and the plate is placed at one end of the material trough, completing the loading and unloading of a plate.

本发明一种摆动式板材上下料装置和加工中心的其它实施例中,也可以不采用上述的摆动架结构,而是在所述安装座上设有转动杆,及安装在所述转动杆上的转动块,转动块的前后两侧均安装有用于取放板材的取放部(如CN201520396790.X号专利文献一样的的转动杆和转动块结构)。也就在CN201520396790.X号专利文献的基础上,弃除其中的转动机构(即电机),而改用本发明的四个单向传动的齿轮齿条组,以利用安装座的升落来带动转动杆进行往复式翻转。具体内容为:In other embodiments of the swing-type plate loading and unloading device and machining center of the present invention, the above-mentioned swing frame structure may not be used, but a rotating rod and a rotating block installed on the rotating rod are provided on the mounting seat, and a pick-up and placement portion for picking up and placing plates is installed on both the front and rear sides of the rotating block (such as the rotating rod and rotating block structure of patent document CN201520396790.X). That is, on the basis of patent document CN201520396790.X, the rotating mechanism (i.e., the motor) therein is abandoned, and the four one-way transmission gear rack groups of the present invention are used instead, so as to utilize the rise and fall of the mounting seat to drive the rotating rod to perform reciprocating flipping. The specific contents are:

一种摆动式板材上下料装置,包括用于将板材竖立排列放置且待加工板材与已加工板材共用的料槽,设于料槽一侧的水平滑座,与水平滑座滑动联接的水平滑台,及用于驱动水平滑台沿进料方向移动的水平动力机构;所述水平滑台设有升降滑轨,与升降滑轨滑动联接的安装座,及用于驱动安装座上下移动的升降动力机构;所述安装座上设有转动杆,及安装在所述转动杆上的转动块,转动块的前后两侧均安装有用于取放板材的取放部。A swing-type plate loading and unloading device comprises a material trough for arranging plates vertically and sharing the plates to be processed with the plates that have been processed, a horizontal slide seat arranged on one side of the material trough, a horizontal slide table slidably connected to the horizontal slide seat, and a horizontal power mechanism for driving the horizontal slide table to move along the feeding direction; the horizontal slide table is provided with a lifting slide rail, a mounting seat slidably connected to the lifting slide rail, and a lifting power mechanism for driving the mounting seat to move up and down; the mounting seat is provided with a rotating rod and a rotating block mounted on the rotating rod, and the front and rear sides of the rotating block are both provided with a picking and placing portion for picking up and placing the plates.

进一步地,所述摆动轴远于摆动板的一端设有延伸部;所述延伸部设有四个单向齿轮齿条组的单向齿轮;所述水平滑台远于摆动板的一侧设有安装架,所述的安装架设有单向齿轮齿条组的齿条;所述安装座相对于水平滑台的上下运动,构成单向齿轮与齿条的相对运动,通过延伸部以驱动摆动板往复翻转,以实现板材的上料和下料。Furthermore, an extension portion is provided at one end of the swing shaft farther from the swing plate; the extension portion is provided with four one-way gears of a one-way gear rack set; a mounting frame is provided on a side of the horizontal slide farther from the swing plate, and the mounting frame is provided with a rack of the one-way gear rack set; the up and down movement of the mounting seat relative to the horizontal slide constitutes a relative movement of the one-way gear and the rack, and the swing plate is driven to flip back and forth through the extension portion to realize the loading and unloading of the plate.

进一步地,所述料槽近于加工位置的一端为待加工料位,远于加工位置的另一端为已加工料位;所述单向齿轮齿条组包括分别间隔设置于延伸部的第一单向齿轮、第二单向齿轮、第三单向齿轮和第四单向齿轮,及依次与第一单向齿轮、第二单向齿轮、第三单向齿轮、第四单向齿轮相互匹配的第一齿条、第二齿条、第三齿条、第四齿条;所述第二齿条、第四齿条设于延伸部且近于加工位置的一侧,所述第一齿条、第三齿条设于延伸部且远离加工位置的另一侧。Furthermore, one end of the material trough close to the processing position is the material level to be processed, and the other end far from the processing position is the processed material level; the one-way gear rack group includes a first one-way gear, a second one-way gear, a third one-way gear and a fourth one-way gear, which are respectively arranged at intervals in the extension part, and a first rack, a second rack, a third rack and a fourth rack which are matched with the first one-way gear, the second one-way gear, the third one-way gear and the fourth one-way gear in sequence; the second rack and the fourth rack are arranged on one side of the extension part close to the processing position, and the first rack and the third rack are arranged on the other side of the extension part away from the processing position.

进一步地,所述料槽低于加工位置;所述第一齿条和第四齿条处于相同的下安装位,所述第二齿条和第四齿条处于相同的上安装位;所述的上安装位高于下安装位,以提供板材翻转时所需的空间;Furthermore, the material trough is lower than the processing position; the first rack and the fourth rack are in the same lower mounting position, and the second rack and the fourth rack are in the same upper mounting position; the upper mounting position is higher than the lower mounting position to provide the space required for turning the plate;

所述摆动架于吸取待加工板材后的上升过程,第一单向齿轮与第一齿条啮合且第一单向齿轮单向传动至延伸部,驱动摆动架正向旋转大致90度,第四单向齿轮与第四齿条啮合且第四单向齿轮单向空转,不传动至延伸部;During the rising process of the swing frame after sucking the plate to be processed, the first one-way gear is meshed with the first rack and the first one-way gear is transmitted to the extension part in one direction, driving the swing frame to rotate approximately 90 degrees in the forward direction, and the fourth one-way gear is meshed with the fourth rack and the fourth one-way gear is idling in one direction without transmitting to the extension part;

摆动架移至加工位置吸取已加工板材再上升设定高度后,所述摆动架继续上升时,第二单向齿轮与第二齿条啮合且第二单向齿轮单向传动至延伸部,驱动摆动架反向旋转大致90度,第三单向齿轮与第三齿条啮合且第三单向齿轮单向空转,不传动至延伸部;After the swing frame moves to the processing position to absorb the processed plate and then rises to a set height, when the swing frame continues to rise, the second one-way gear is meshed with the second rack and the second one-way gear is unidirectionally transmitted to the extension part, driving the swing frame to rotate approximately 90 degrees in the opposite direction, and the third one-way gear is meshed with the third rack and the third one-way gear is unidirectionally idle, and no transmission is made to the extension part;

摆动架到达最高位置后下降时,第三单向齿轮与第三齿条啮合且第三单向齿轮单向传动至延伸部,继续驱动摆动架反向旋转大致90度,第二单向齿轮与第二齿条啮合且第二单向齿轮单向空转,不传动至延伸部;When the swing frame reaches the highest position and then descends, the third one-way gear meshes with the third rack and the third one-way gear transmits one-way transmission to the extension part, and continues to drive the swing frame to rotate in the opposite direction by approximately 90 degrees, the second one-way gear meshes with the second rack and the second one-way gear rotates idly in one direction without transmitting to the extension part;

摆动架下降设定高度后,待加工板材放置于加工位置,再移动至近于料槽的上下料位置时,于下降过程,第四单向齿轮与第四齿条啮合且第四单向齿轮单向传动至延伸部,驱动摆动架正向旋转大致90度,第一单向齿轮与第一齿条啮合且第一单向齿轮单向空转,不传动至延伸部。After the swing frame descends to a set height, the plate to be processed is placed at the processing position, and then moved to the loading and unloading position close to the material trough. During the descending process, the fourth one-way gear is engaged with the fourth rack and the fourth one-way gear is transmitted to the extension part in one direction, driving the swing frame to rotate approximately 90 degrees in the forward direction, and the first one-way gear is engaged with the first rack and the first one-way gear is idling in one direction, and no transmission is made to the extension part.

进一步地,所述摆动架还包括制动机构;所述制动机构包括设于摆动轴外周且用于制动摆动轴的抱箍,及用驱动抱箍的电磁机构。Furthermore, the swing frame also includes a braking mechanism; the braking mechanism includes a clamp provided on the outer periphery of the swing shaft and used for braking the swing shaft, and an electromagnetic mechanism for driving the clamp.

一种加工中心,包括机座,设于机座上的加工台,及位于加工台上方且由三轴动力机构驱动的加工动力头,还包括上述的板材上下料装置;所述料槽位于加工台的一侧;所述加工动力头为多个,所述的吸具也为多组。A machining center includes a machine base, a machining table arranged on the machine base, and a machining power head located above the machining table and driven by a three-axis power mechanism, and also includes the above-mentioned plate loading and unloading device; the material trough is located on one side of the machining table; the machining power heads are multiple and the grippers are also multiple groups.

具体实施例的结构参见上述图4-22中与上下料装置和加工中心相对应的部分。For the structure of the specific embodiment, please refer to the parts corresponding to the loading and unloading device and the machining center in the above-mentioned Figures 4-22.

综上所述,本发明采用的摆动板构成的摆动臂结构,强度高,不易变形或晃动。直接在摆动板上设有长条型的安装孔,用于安装真空吸嘴,节省了转动块这个技术特征,不仅成本低,且易于安装和维护。采用了四个齿轮齿条组,通过升降滑座(或称为升降台)相对于升降固定座的上下升降运动,改变为摆动臂的180度往复式摆动。减少了伺服电机的采购成本。易于实现摆动与升降的一体化控制。In summary, the swing arm structure formed by the swing plate used in the present invention has high strength and is not easy to deform or shake. A long strip-shaped mounting hole is directly provided on the swing plate for installing the vacuum nozzle, which saves the technical feature of the rotating block, is not only low-cost, but also easy to install and maintain. Four gear rack sets are used, and the up and down lifting movement of the lifting slide (or lifting platform) relative to the lifting fixed seat is changed into a 180-degree reciprocating swing of the swing arm. The procurement cost of the servo motor is reduced. It is easy to realize the integrated control of swinging and lifting.

上述仅以实施例来进一步说明本发明的技术内容,以便于读者更容易理解,但不代表本发明的实施方式仅限于此,任何依本发明所做的技术延伸或再创造,均受本发明的保护。本发明的保护范围以权利要求书为准。The above examples are only used to further illustrate the technical content of the present invention, so that readers can understand it more easily, but it does not mean that the implementation of the present invention is limited to this. Any technical extension or re-creation made according to the present invention is protected by the present invention. The protection scope of the present invention shall be subject to the claims.

Claims (6)

1. The swing type plate loading and unloading device comprises a trough, a horizontal sliding seat, a horizontal sliding table and a horizontal power mechanism, wherein the trough is used for vertically arranging plates, the plates to be processed and the plates to be processed share the trough, the horizontal sliding seat is arranged on one side of the trough, the horizontal sliding table is in sliding connection with the horizontal sliding seat, and the horizontal power mechanism is used for driving the horizontal sliding table to move along the feeding direction; the horizontal sliding table is provided with a lifting sliding rail, an installation seat in sliding connection with the lifting sliding rail, and a lifting power mechanism for driving the installation seat to move up and down; it is characterized in that the method comprises the steps of,
The mounting seat is provided with a swinging frame; the swinging frame is rotationally connected with the mounting seat and comprises a swinging shaft rotationally connected with the mounting seat and two swinging plates arranged at one end of the swinging shaft; at least one group of suction tools for sucking the plates is arranged outside the swing plate; the other end of the swing shaft is in transmission connection with a swing power source;
An extension part is arranged at one end of the swing shaft, which is far away from the swing plate; the extension part is provided with one-way gears of four one-way gear rack groups; the horizontal sliding table is provided with a mounting frame at one side far away from the swinging plate, and the mounting frame is provided with racks of a unidirectional gear rack group; the mounting seat moves up and down relative to the horizontal sliding table to form relative movement of the unidirectional gear and the rack, and the swinging plate is driven to reciprocate through the extension part so as to realize feeding and discharging of the plate;
One end of the trough, which is close to the processing position, is a material level to be processed, and the other end of the trough, which is far away from the processing position, is a processed material level; the unidirectional gear rack group comprises a first unidirectional gear, a second unidirectional gear, a third unidirectional gear and a fourth unidirectional gear which are respectively arranged at intervals on the extension part, and a first rack, a second rack, a third rack and a fourth rack which are matched with the first unidirectional gear, the second unidirectional gear, the third unidirectional gear and the fourth unidirectional gear in sequence; the second rack and the fourth rack are arranged on one side of the extension part, which is close to the machining position, and the first rack and the third rack are arranged on the other side of the extension part, which is far away from the machining position;
The trough is lower than the processing position; the first rack and the fourth rack are positioned at the same lower mounting position, and the second rack and the fourth rack are positioned at the same upper mounting position; the upper mounting position is higher than the lower mounting position so as to provide a space required by the overturning of the plate;
The swing frame is driven to rotate forward by approximately 90 degrees in the ascending process after the plate to be processed is sucked, the first unidirectional gear is meshed with the first rack, the first unidirectional gear is unidirectionally driven to the extension part, the fourth unidirectional gear is meshed with the fourth rack, the fourth unidirectional gear is unidirectionally idle, and the first unidirectional gear is not driven to the extension part; after the swing frame moves to the processing position to absorb the processed plate and rises again to a set height, when the swing frame continues to rise, the second unidirectional gear is meshed with the second rack and is unidirectionally transmitted to the extension part, the swing frame is driven to reversely rotate for approximately 90 degrees, and the third unidirectional gear is meshed with the third rack and is unidirectionally idle and not transmitted to the extension part;
When the swing frame descends after reaching the highest position, the third unidirectional gear is meshed with the third rack and is unidirectionally transmitted to the extension part, the swing frame is continuously driven to reversely rotate for approximately 90 degrees, and the second unidirectional gear is meshed with the second rack and is unidirectionally idle and not transmitted to the extension part;
After the swing frame descends to a set height, the plate to be processed is placed at a processing position, and then moves to a feeding and discharging position close to the trough, in the descending process, the fourth one-way gear is meshed with the fourth rack and is unidirectionally transmitted to the extension part, the swing frame is driven to rotate for approximately 90 degrees in the forward direction, the first one-way gear is meshed with the first rack and is unidirectionally idle, and the plate is not transmitted to the extension part;
The swing frame also comprises a single-side braking mechanism or a braking structure, wherein the single-side braking mechanism comprises a friction wheel arranged on the periphery of the swing shaft and a braking block acting on the outer side of the friction wheel; the brake structure comprises a hoop arranged on the periphery of the swinging shaft and used for braking the swinging shaft, and an electromagnetic mechanism used for driving the hoop.
2. The swing type plate loading and unloading device according to claim 1, wherein the suction tool is a vacuum suction nozzle for sucking a clean surface plate or an electromagnetic suction disc for sucking a magnetic conductive plate.
3. The swing type plate loading and unloading device according to claim 2, wherein the swing plate is provided with an elongated mounting hole extending along the axial direction, and the suction tool is fixed in the elongated mounting hole; and a gap is arranged between the swinging plates and is used for installing a vacuum suction nozzle and a guide pipe thereof or an electromagnetic chuck and a guide wire thereof.
4. The swing type plate loading and unloading device according to claim 1, wherein the swing power source is a motor, a swing cylinder or a swing oil cylinder fixedly connected with the mounting seat; the motor, the swing cylinder or the swing cylinder is provided with an output shaft which is in transmission connection with the swing shaft.
5. The machining center comprises a machine base, a machining table arranged on the machine base, and a machining power head which is arranged above the machining table and driven by a triaxial power mechanism, and is characterized in that,
Further comprising the plate loading and unloading device of any one of claims 1 to 4; the trough is positioned at one side of the processing table; the number of the processing power heads is multiple, and the number of the suction tools is also multiple.
6. The feeding and discharging method of the plates adopts the plate feeding and discharging device of any one of claims 1 to 4, and the plates to be processed and the processed plates are arranged in the same trough and are arranged in a nearly vertical way; when the suction tool of the swing frame sucks the plate to be processed, the plate rises to a set height, and when the processing position is moved, the swing frame rotates forward by about 90 degrees, the plate is in a horizontal direction, and the plate to be processed is positioned above the swing frame; after the processed plate is sucked, the swing frame is lifted and reversely rotated for about 180 degrees and then is lowered to a processing position, and the plate to be processed is released to the processing position; the swinging frame horizontally moves to the processed plate material area of the trough, and synchronously rotates forward for about 90 degrees to release the processed plate into the trough.
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