CN109015082B - Swing frame and device for loading and unloading plates, machining center and loading and unloading method - Google Patents

Swing frame and device for loading and unloading plates, machining center and loading and unloading method Download PDF

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Publication number
CN109015082B
CN109015082B CN201810713121.9A CN201810713121A CN109015082B CN 109015082 B CN109015082 B CN 109015082B CN 201810713121 A CN201810713121 A CN 201810713121A CN 109015082 B CN109015082 B CN 109015082B
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China
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rack
swing
plate
processed
swinging
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CN109015082A (en
Inventor
朱文平
杨子超
李增华
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Lin Yujun
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Dongguan Saikalyula Electromechanical Technology Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/06Gripping heads and other end effectors with vacuum or magnetic holding means
    • B25J15/0616Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Feeding Of Workpieces (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

The invention relates to a swinging frame for feeding and discharging plates, a machining center and a feeding and discharging method, wherein the swinging frame for feeding and discharging plates is rotationally connected to a mounting seat and comprises a swinging shaft rotationally connected with the mounting seat and two swinging plates arranged at one end of the swinging shaft; at least one group of suction tools for sucking the plates is arranged outside the swing plate; the other end of the swinging shaft is in transmission connection with a swinging power source. The swing arm structure formed by the swing plates is high in strength and not easy to deform or shake. The swing plate is directly provided with the strip-shaped mounting holes for mounting the vacuum suction nozzle, so that the technical characteristics of the rotating block are saved, the cost is low, and the installation and the maintenance are easy. Four gear rack groups are adopted, and the 180-degree reciprocating swing of the swing arm is changed through the up-and-down lifting movement of the lifting sliding seat (or called lifting table) relative to the lifting fixing seat. And the purchasing cost of the servo motor is reduced. The integrated control of swing and lifting is easy to realize.

Description

Swing frame and device for loading and unloading plates, machining center and loading and unloading method
Technical Field
The invention relates to plate processing equipment, in particular to a swinging frame and a device for plate loading and unloading, a processing center and a loading and unloading method.
Background
In the equipment of panel processing, panel material loading unloader is especially critical in whole equipment, and the material loading unloading of panel is inaccurate, unreliable can influence the processingquality of panel, influences the automation of equipment.
Chinese patent (application No. cn2015196790. X, filing date 2015.06.10) discloses a plate feeding and discharging device, comprising: the feeding device comprises a trough, a rotating mechanism, a first driving mechanism and a rotating block, wherein the trough is used for vertically arranging and placing plates, the plates to be processed and the processed plates share the trough, the rotating mechanism is provided with a rotating rod, the first driving mechanism is used for bearing the motion of the rotating mechanism in the plate arrangement direction and the up-down direction, the rotating block is arranged on the rotating rod, the front side and the rear side of the rotating block are respectively provided with a picking and placing part for picking and placing the plates, the rotating mechanism is arranged on the first driving mechanism, the rotating block is positioned above the trough, and a processing table for further processing the plates is arranged in the plate arrangement direction.
The above patent has many defects that the strength of the rotating rod is poor, and the shaking is easy to generate in the rapid movement. When the rotating block is fixed on the rotating rod by adopting shaft hole matching, no positioning foundation exists during installation. And the air pipe connected with the rotating block is not contained in the place. The rotating block is of a solid structure, so that the vacuum suction nozzle is not easy to install, and the weight is increased. The servo motor is adopted as a rotating mechanism, so that the purchasing cost is high, and the maintenance cost is high when faults occur. The suction nozzle does not need continuous rotation, and a more practical and less fragile power source can be envisaged.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a swinging frame and a device for loading and unloading plates, a machining center and a loading and unloading method.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the swinging frame is rotationally connected to the mounting seat and comprises a swinging shaft rotationally connected with the mounting seat and two swinging plates arranged at one end of the swinging shaft; at least one group of suction tools for sucking the plates is arranged outside the swing plate; the other end of the swinging shaft is in transmission connection with a swinging power source. Wherein, the preferable scheme is as follows: the two swinging plates are symmetrically arranged, and the axis of the swinging shaft is the symmetry axis of the two swinging plates.
The further technical scheme is as follows: the suction tool is a vacuum suction nozzle for sucking a smooth surface plate or an electromagnetic suction disc for sucking a magnetic conductive plate.
The further technical scheme is as follows: the swing plate is provided with a long mounting hole extending along the axial direction, and the suction tool is fixed in the long mounting hole; and a gap is arranged between the swinging plates and is used for installing a vacuum suction nozzle and a guide pipe thereof or an electromagnetic chuck and a guide wire thereof.
The further technical scheme is as follows: the swing power source is a motor, a swing cylinder or a swing oil cylinder which are fixedly connected with the mounting seat; the motor, the swing cylinder or the swing cylinder is provided with an output shaft which is in transmission connection with the swing shaft.
The invention relates to a swinging type plate feeding and discharging device, which comprises a trough, a horizontal sliding seat, a horizontal sliding table and a horizontal power mechanism, wherein the trough is used for vertically arranging plates, the plates to be processed and the processed plates share the trough, the horizontal sliding seat is arranged on one side of the trough, the horizontal sliding table is connected with the horizontal sliding seat in a sliding manner, and the horizontal power mechanism is used for driving the horizontal sliding table to move along the feeding direction; the horizontal sliding table is provided with a lifting sliding rail, an installation seat in sliding connection with the lifting sliding rail, and a lifting power mechanism for driving the installation seat to move up and down;
the mounting seat is provided with the swinging frame;
Or the installation seat is provided with a rotating rod and a rotating block arranged on the rotating rod, and the front side and the rear side of the rotating block are respectively provided with a picking and placing part (such as a rotating rod and rotating block structure as in patent document No. CN2015196790. X) for picking and placing the plates.
The further technical scheme is as follows: an extension part is arranged at one end of the swing shaft, which is far away from the swing plate; the extension part is provided with one-way gears of four one-way gear rack groups; the horizontal sliding table is provided with a mounting frame at one side far away from the swinging plate, and the mounting frame is provided with racks of a unidirectional gear rack group; the mounting seat moves up and down relative to the horizontal sliding table to form relative movement of the unidirectional gear and the rack, and the swinging plate is driven to overturn in a reciprocating manner through the extension part, so that feeding and discharging of the plate are realized.
The further technical scheme is as follows: one end of the trough, which is close to the processing position, is a material level to be processed, and the other end of the trough, which is far away from the processing position, is a processed material level; the unidirectional gear rack group comprises a first unidirectional gear, a second unidirectional gear, a third unidirectional gear and a fourth unidirectional gear which are respectively arranged at intervals on the extension part, and a first rack, a second rack, a third rack and a fourth rack which are matched with the first unidirectional gear, the second unidirectional gear, the third unidirectional gear and the fourth unidirectional gear in sequence; the second rack and the fourth rack are arranged on one side of the extension part, which is close to the machining position, and the first rack and the third rack are arranged on the other side of the extension part, which is far away from the machining position.
The further technical scheme is as follows: the trough is lower than the processing position; the first rack and the fourth rack are positioned at the same lower mounting position, and the second rack and the fourth rack are positioned at the same upper mounting position; the upper mounting position is higher than the lower mounting position so as to provide a space required by the overturning of the plate;
The swing frame is driven to rotate forward by approximately 90 degrees in the ascending process after the plate to be processed is sucked, the first unidirectional gear is meshed with the first rack, the first unidirectional gear is unidirectionally driven to the extension part, the fourth unidirectional gear is meshed with the fourth rack, the fourth unidirectional gear is unidirectionally idle, and the first unidirectional gear is not driven to the extension part;
After the swing frame moves to the processing position to absorb the processed plate and rises again to a set height, when the swing frame continues to rise, the second unidirectional gear is meshed with the second rack and is unidirectionally transmitted to the extension part, the swing frame is driven to reversely rotate for approximately 90 degrees, and the third unidirectional gear is meshed with the third rack and is unidirectionally idle and not transmitted to the extension part;
When the swing frame descends after reaching the highest position, the third unidirectional gear is meshed with the third rack and is unidirectionally transmitted to the extension part, the swing frame is continuously driven to reversely rotate for approximately 90 degrees, and the second unidirectional gear is meshed with the second rack and is unidirectionally idle and not transmitted to the extension part;
After the swing frame descends to set the height, the plate to be processed is placed at the processing position, and then moves to the feeding and discharging positions close to the trough, in the descending process, the fourth one-way gear is meshed with the fourth rack, the fourth one-way gear is unidirectionally transmitted to the extension part, the swing frame is driven to rotate for approximately 90 degrees in the forward direction, the first one-way gear is meshed with the first rack, the first one-way gear is unidirectionally idly transmitted to the extension part, and the first one-way gear is not transmitted to the extension part.
The further technical scheme is as follows: the swing frame further comprises a braking mechanism; the braking mechanism comprises a hoop which is arranged on the periphery of the swinging shaft and used for braking the swinging shaft, and an electromagnetic mechanism which is used for driving the hoop.
The invention relates to a machining center, which comprises a machine base, a machining table arranged on the machine base, and a machining power head which is arranged above the machining table and driven by a triaxial power mechanism, and is characterized by further comprising the plate feeding and discharging device; the trough is positioned at one side of the processing table; the number of the processing power heads is multiple, and the number of the suction tools is also multiple.
According to the plate loading and unloading method, the plate loading and unloading device is adopted, and the plate to be processed and the processed plate are arranged in the same trough and are arranged in a vertical mode; when the suction tool of the swing frame sucks the plate to be processed, the plate rises to a set height, and when the processing position is moved, the swing frame rotates forward by about 90 degrees, the plate is in a horizontal direction, and the plate to be processed is positioned above the swing frame; after the processed plate is sucked, the swing frame is lifted and reversely rotated for about 180 degrees and then is lowered to a processing position, and the plate to be processed is released to the processing position; the swinging frame horizontally moves to the processed plate material area of the trough, and synchronously rotates forward for about 90 degrees to release the processed plate into the trough
Compared with the prior art, the invention has the beneficial effects that: the swing arm structure formed by the swing plates is high in strength and not easy to deform or shake. The swing plate is directly provided with the strip-shaped mounting holes for mounting the vacuum suction nozzle, so that the technical characteristics of the rotating block are saved, the cost is low, and the installation and the maintenance are easy. Four gear rack groups are adopted, and the 180-degree reciprocating swing of the swing arm is changed through the up-and-down lifting movement of the lifting sliding seat (or called lifting table) relative to the lifting fixing seat. And the purchasing cost of the servo motor is reduced. The integrated control of swing and lifting is easy to realize.
The invention is further described below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is a top view of a swing frame for loading and unloading a sheet material according to the present invention;
FIG. 2 is a front view of a swing frame for loading and unloading a sheet material according to the present invention;
FIG. 3 is a top view of a swing frame with swing power source for loading and unloading sheet material according to the present invention;
FIG. 4 is a front view of a swing type plate loading and unloading device with a swing power source according to the present invention;
FIG. 5 is a front view of a swing type plate loading and unloading device with a unidirectional rack and pinion set according to the present invention;
FIG. 6 is a simplified view of a unidirectional rack and pinion assembly of the swing type plate loading and unloading device of the present invention;
FIG. 7 is a simplified view of a single-direction rack and pinion assembly from another view angle of a swing type plate loading and unloading device according to the present invention;
FIG. 8 is a simplified illustration of a braking mechanism of a swing type plate loading and unloading device according to the present invention;
FIG. 9 is a front view of a machining center of the present invention;
FIG. 10 is a side view of a machining center of the present invention;
Fig. 11 to 22 are schematic diagrams of a swing frame moving process and a working state of a rack and pinion set of a swing frame grabbing plate of a loading and unloading device of a machining center.
Detailed Description
In order to more fully understand the technical content of the present invention, the following technical solutions of the present invention will be further described and illustrated with reference to specific embodiments, but are not limited thereto.
Fig. 1 to 22 are drawings of an embodiment of the present invention.
As shown in fig. 1 to 3, the swing frame 10 is rotatably connected to a mounting seat 11, and includes a swing shaft 12 rotatably connected to the mounting seat 11, and two swing plates 13 disposed at one end of the swing shaft 12. The swing plate 13 is provided with at least one set of suction tools 14 for sucking the plate material toward the outside. The other end of the swinging shaft 12 is in transmission connection with a swinging power source 15. Wherein, the preferable scheme is as follows: the two swinging plates are symmetrically arranged, and the axis of the swinging shaft is the symmetry axis of the two swinging plates.
The suction tool 14 is a vacuum suction nozzle for sucking a smooth surface plate or an electromagnetic suction cup for sucking a magnetically conductive plate.
The swing plate 13 is provided with an elongated mounting hole 131 extending in the axial direction, and the suction tool 14 is fixed in the elongated mounting hole 131. A gap is provided between the swing plates 13 for mounting the vacuum nozzle and its conduit, or the electromagnetic chuck and its wire.
The swing power source 15 is a motor, a swing cylinder or a swing cylinder fixedly connected with the mounting seat 11. The motor, the swing cylinder or the swing cylinder is provided with an output shaft in transmission connection with the swing shaft 12.
As shown in fig. 4 to 8, the swing type plate loading and unloading device 20 is used for vertically arranging plates, a trough 21 which is used for processing the plates and is shared by the plates to be processed and the processed plates, a horizontal sliding seat 23 arranged on one side of the trough 21, a horizontal sliding table 22 which is in sliding connection with the horizontal sliding seat 23, and a horizontal power mechanism 24 which is used for driving the horizontal sliding table 22 to move along the feeding direction. The horizontal sliding table 22 is provided with a lifting sliding rail 25, a mounting seat 11 which is in sliding connection with the lifting sliding rail 25, and a lifting power mechanism 26 for driving the mounting seat 11 to move up and down. The mount 11 is provided with the above-described swing frame 10.
The swing shaft 12 is provided with an extension 121 at an end remote from the swing plate 13. The extension 121 is provided with unidirectional gears of four unidirectional rack and pinion groups 16. The side of the horizontal sliding table 22 far away from the swinging plate 13 is provided with a mounting frame 27, and the mounting frame 27 is provided with racks of the unidirectional gear rack group 16. The mounting seat 11 moves up and down relative to the horizontal sliding table 22 to form relative movement of the unidirectional gear and the rack, and the swinging plate 13 is driven to reciprocate through the extension part 121 so as to realize feeding and discharging of the plates.
One end of the trough 21, which is close to the processing position, is a material level to be processed and is used for placing a plate to be processed; the other end far from the processing position is a processed material level for placing processed boards. The trough 21 is below the processing position.
The rack and pinion set 16 includes a first rack 165, a second rack 166, a third rack 167, and a fourth rack 168, which are respectively disposed on the extension 121 at intervals, and are sequentially matched with the first rack 161, the second rack 162, the third rack 163, and the fourth rack 164. The second rack 166 and the fourth rack 168 are disposed on one side of the extension 121 near the machining position, and the first rack 165 and the third rack 167 are disposed on the other side of the extension 121 far from the machining position.
The first rack 165 and the fourth rack 168 are in the same lower mounting position, and the second rack 166 and the fourth rack 168 are in the same upper mounting position. The upper mounting position is higher than the lower mounting position so as to provide a space required by the overturning of the plate.
In the rising process of the swing frame 10 after the plate to be processed is sucked, the first unidirectional gear 161 is meshed with the first rack 165, the first unidirectional gear 161 is unidirectionally driven to the extension part 121, the swing frame 10 is driven to rotate forward by approximately 90 degrees, the fourth unidirectional gear 164 is meshed with the fourth rack 168, and the fourth unidirectional gear 164 is unidirectionally idly driven to the extension part 121.
After the swing frame 10 moves to the processing position to suck the processed plate and rises again to a set height, when the swing frame 10 continues to rise, the second unidirectional gear 162 is meshed with the second rack 166, the second unidirectional gear 162 is unidirectionally transmitted to the extension part 121, the swing frame 10 is driven to reversely rotate by approximately 90 degrees, the third unidirectional gear 163 is meshed with the third rack 167, and the third unidirectional gear 163 is unidirectionally idle and not transmitted to the extension part 121.
When the swing frame 10 descends after reaching the highest position, the third unidirectional gear 163 is meshed with the third rack 167, and the third unidirectional gear 163 is unidirectionally transmitted to the extension part 121, so that the swing frame 10 is driven to reversely rotate by approximately 90 degrees, and the second unidirectional gear 162 is meshed with the second rack 166, and the second unidirectional gear 162 is unidirectionally idle and not transmitted to the extension part 121.
After the swing frame 10 descends to set height, the plate to be processed is placed at the processing position, and then moves to the feeding and discharging positions close to the trough 21, the fourth unidirectional gear 164 is meshed with the fourth rack 168, the fourth unidirectional gear 164 is unidirectionally transmitted to the extension part 121, the swing frame 10 is driven to rotate forward for approximately 90 degrees, the first unidirectional gear 161 is meshed with the first rack 165, and unidirectional idle rotation of the first unidirectional gear 161 is not transmitted to the extension part 121.
The swing frame 10 further includes a one-sided brake mechanism 28, a friction wheel 281 provided on the outer periphery of the swing shaft 12, and a brake block 282 (driven by other power mechanism) acting on the outer side of the friction wheel 281. The braking mechanism can also adopt a braking structure: namely, the device comprises a hoop which is arranged on the periphery of the swinging shaft and used for braking the swinging shaft, and an electromagnetic mechanism for driving the hoop.
The machining center, as shown in fig. 9 to 10, comprises a machine base 30, a machining table 40 arranged on the machine base 30, a machining power head 50 arranged above the machining table 40 and driven by a triaxial power mechanism, and the plate loading and unloading device 20. The trough 21 is located on one side of the processing station 40. The number of the processing power heads 50 is plural, and the number of the suction tools 14 is plural.
Fig. 11 to 22 are schematic views of a process of grabbing a plate by a swing frame of a loading and unloading device of a machining center, wherein the plate represented by a dotted line is a plate to be machined, and the plate represented by a solid line is a machined plate.
When the extension 121 moves between the first rack 165 and the fourth rack 168, one of the first unidirectional gear 161 and the fourth unidirectional gear 164 is idle, and the other is engaged with the rack to turn the swing frame 10. Specifically, when the swing frame 10 is driven to move upward by the lifting power mechanism 26, the first one-way gear 161 is engaged with the first rack gear 165 to turn the swing frame 10 clockwise by approximately 90 °, and at this time, the fourth one-way gear 164 idles on the fourth rack gear 168. When the elevating power mechanism 26 drives the swing frame 10 to move downward, the fourth one-way gear 164 is engaged with the fourth rack 168 to transmit power, and the first one-way gear 161 is idled on the first rack 165, at this time, the swing frame 10 is turned clockwise by approximately 90 °.
When the lifting power mechanism 26 drives the swing frame 10 to move to the gap between the first rack 165 and the third rack 167, the second rack 166 and the fourth rack 168, the swing frame 10 does not rotate, at which time the brake mechanism 28 fixes the extension shaft 121, and the horizontal power mechanism 24 drives the swing frame 10 to horizontally move above the processing table 40.
When the extension 121 moves between the third rack 167 and the second rack 166, one of the third unidirectional gear 163 and the second unidirectional gear 162 is idle, and the other is engaged with the rack to turn the swing frame 10. Specifically, when the elevation power mechanism 26 drives the swing frame 10 to move upward, the second unidirectional gear 162 is engaged with the second rack gear 166 to transmit power to turn the swing frame 10 counterclockwise by approximately 90 °, and at this time, the third unidirectional gear 163 idles on the third rack gear 167. When the swing frame 10 is driven to move downward by the lifting power mechanism 26, the third one-way gear 163 is engaged with the third rack 167 to transmit power, and the second one-way gear 162 is idly rotated on the second rack 166, at this time, the swing frame 10 is turned counterclockwise by approximately 90 °.
The invention also discloses a plate feeding and discharging method, which adopts the plate feeding and discharging device to arrange the plate to be processed and the processed plate in the same trough and are arranged in a way of being nearly vertical; when the suction tool of the swing frame sucks the plate to be processed, the plate rises to a set height, and when the processing position is moved, the swing frame rotates forward by about 90 degrees, the plate is in a horizontal direction, and the plate to be processed is positioned above the swing frame; after the processed plate is sucked, the swing frame is lifted and reversely rotated for about 180 degrees and then is lowered to a processing position, and the plate to be processed is released to the processing position; the swinging frame horizontally moves to the processed plate material area of the trough, and synchronously rotates forward for about 90 degrees to release the processed plate into the trough. The concrete explanation is as follows:
As shown in fig. 11 to 12, after the swing frame 10 sucks the plate material in the trough 21, the lifting power mechanism 26 drives the swing frame 10 to rise to a predetermined position above the trough 21, at which time the first one-way gear 161 is engaged with the first rack 165 to rotate the swing frame 10 clockwise through a certain angle (75 to 85 degrees from the vertical) so that the plate material is inclined by 75 to 85 degrees, at which time the plate material is positioned slightly higher than the processing table 40 in height. The horizontal power mechanism 24 drives the horizontal slide table 22 to move toward the processing table 40.
As shown in fig. 13 to 15, after the swing frame 10 moves the sheet above the processing table 40, the sheet is in a horizontal state, where the extension shaft 121 is lowered by a small distance between the first rack 165 and the fourth rack 168 by the lifting power mechanism 26, the fourth rack 168 is engaged with the fourth one-way gear 164, the swing frame 10 is rotated clockwise by a small distance to rotate the sheet by 5 to 15 ° close to the horizontal state, and the first one-way gear 161 and the first rack 165 are idle at this time. Then, the lifting power mechanism 26 drives the swing frame 10 to continue to descend for a small distance, the suction nozzle at the other side of the swing frame 10, which is not used for sucking the plate, sucks the processed plate on the processing table 40, and the plate rises to a certain height (the plate is in an approximately horizontal state), at this time, the extending shaft 121 does not do any movement in the gap between the two racks. The horizontal power mechanism 24 drives the horizontal sliding table 22 to move away from the processing table 40 so that the swing frame 10 does not touch the processing table 40 when being turned over.
As shown in fig. 16 to 19, the swing frame 10 is further raised to a certain height by the elevating power mechanism 26 so that the extension shaft is located between the third rack 167 and the second rack 166, and the second unidirectional gear 162 is engaged with the second rack 166 to transmit power so that the swing frame 10 is turned counterclockwise by about 90 ° (the plate is in the vertical state), at which time the third unidirectional gear 163 idles on the third rack 167. After the extension shaft 121 rises to the highest point, it descends under the action of the lifting power mechanism 26, the third unidirectional gear 163 is meshed with the third rack 167 to transmit power, the second unidirectional gear 162 idles on the second rack 166, the swing frame 10 continues to turn counterclockwise by about 90 °, the swing frame 10 is in a horizontal state, and at this time, the extension shaft 121 is in a gap between racks.
As shown in fig. 20 to 22, the horizontal power mechanism 24 drives the horizontal sliding table 22 to move toward the processing table 40, the lifting power mechanism 26 drives the swing frame 10 to descend, and when the plate to be processed approaches the processing table 40, the suction nozzle breaks the vacuum, so that the plate falls on the processing table 40. After the plate is placed on the processing table 40, the swing frame 10 slightly rises a distance, and then the horizontal power mechanism 24 drives the horizontal sliding table 22 to move away from the processing table 40. When the swinging frame 10 is above the trough 21, the lifting power mechanism 26 drives the swinging frame 10 to descend, the extension shaft 121 moves between the first rack 165 and the fourth rack 168, the fourth one-way gear 164 is meshed with the fourth rack 168 to transmit power, the first one-way gear 161 idles on the first rack 165, at this time, the swinging frame 10 turns clockwise by about 90 degrees, the processed plate is in a vertical state, then the swinging frame 10 is continuously descended, the suction nozzle breaks vacuum, and the plate is placed at one end of the trough to finish feeding and discharging of one plate.
In other embodiments of the swing type plate loading and unloading device and the machining center of the present invention, the installation seat may be provided with a rotating rod and a rotating block mounted on the rotating rod, and both front and rear sides of the rotating block are provided with a picking and placing part for picking and placing plates (such as the rotating rod and rotating block structure as in the patent document No. cn2015196790. X). On the basis of the patent document of the No. CN201512996790. X, a rotating mechanism (namely a motor) is omitted, and four unidirectional transmission gear rack sets are used instead, so that the rotating rod is driven to reciprocally turn by the lifting of the mounting seat. The specific contents are as follows:
the swing type plate loading and unloading device comprises a trough, a horizontal sliding seat, a horizontal sliding table and a horizontal power mechanism, wherein the trough is used for vertically arranging plates, the plates to be processed and the plates to be processed share the trough, the horizontal sliding seat is arranged on one side of the trough, the horizontal sliding table is in sliding connection with the horizontal sliding seat, and the horizontal power mechanism is used for driving the horizontal sliding table to move along the feeding direction; the horizontal sliding table is provided with a lifting sliding rail, an installation seat in sliding connection with the lifting sliding rail, and a lifting power mechanism for driving the installation seat to move up and down; the mounting seat is provided with a rotating rod and a rotating block arranged on the rotating rod, and the front side and the rear side of the rotating block are respectively provided with a picking and placing part for picking and placing plates.
Further, an extension part is arranged at one end of the swinging shaft far away from the swinging plate; the extension part is provided with one-way gears of four one-way gear rack groups; the horizontal sliding table is provided with a mounting frame at one side far away from the swinging plate, and the mounting frame is provided with racks of a unidirectional gear rack group; the mounting seat moves up and down relative to the horizontal sliding table to form relative movement of the unidirectional gear and the rack, and the swinging plate is driven to overturn in a reciprocating manner through the extension part, so that feeding and discharging of the plate are realized.
Further, one end of the trough, which is close to the processing position, is a material level to be processed, and the other end of the trough, which is far away from the processing position, is a processed material level; the unidirectional gear rack group comprises a first unidirectional gear, a second unidirectional gear, a third unidirectional gear and a fourth unidirectional gear which are respectively arranged at intervals on the extension part, and a first rack, a second rack, a third rack and a fourth rack which are matched with the first unidirectional gear, the second unidirectional gear, the third unidirectional gear and the fourth unidirectional gear in sequence; the second rack and the fourth rack are arranged on one side of the extension part, which is close to the machining position, and the first rack and the third rack are arranged on the other side of the extension part, which is far away from the machining position.
Further, the trough is lower than the processing position; the first rack and the fourth rack are positioned at the same lower mounting position, and the second rack and the fourth rack are positioned at the same upper mounting position; the upper mounting position is higher than the lower mounting position so as to provide a space required by the overturning of the plate;
The swing frame is driven to rotate forward by approximately 90 degrees in the ascending process after the plate to be processed is sucked, the first unidirectional gear is meshed with the first rack, the first unidirectional gear is unidirectionally driven to the extension part, the fourth unidirectional gear is meshed with the fourth rack, the fourth unidirectional gear is unidirectionally idle, and the first unidirectional gear is not driven to the extension part;
After the swing frame moves to the processing position to absorb the processed plate and rises again to a set height, when the swing frame continues to rise, the second unidirectional gear is meshed with the second rack and is unidirectionally transmitted to the extension part, the swing frame is driven to reversely rotate for approximately 90 degrees, and the third unidirectional gear is meshed with the third rack and is unidirectionally idle and not transmitted to the extension part;
When the swing frame descends after reaching the highest position, the third unidirectional gear is meshed with the third rack and is unidirectionally transmitted to the extension part, the swing frame is continuously driven to reversely rotate for approximately 90 degrees, and the second unidirectional gear is meshed with the second rack and is unidirectionally idle and not transmitted to the extension part;
After the swing frame descends to set the height, the plate to be processed is placed at the processing position, and then moves to the feeding and discharging positions close to the trough, in the descending process, the fourth one-way gear is meshed with the fourth rack, the fourth one-way gear is unidirectionally transmitted to the extension part, the swing frame is driven to rotate for approximately 90 degrees in the forward direction, the first one-way gear is meshed with the first rack, the first one-way gear is unidirectionally idly transmitted to the extension part, and the first one-way gear is not transmitted to the extension part.
Further, the swing frame also comprises a braking mechanism; the braking mechanism comprises a hoop which is arranged on the periphery of the swinging shaft and used for braking the swinging shaft, and an electromagnetic mechanism which is used for driving the hoop.
The processing center comprises a machine base, a processing table arranged on the machine base, a processing power head which is arranged above the processing table and driven by a triaxial power mechanism, and the plate feeding and discharging device; the trough is positioned at one side of the processing table; the number of the processing power heads is multiple, and the number of the suction tools is also multiple.
The structure of the specific embodiment is shown in the parts corresponding to the loading and unloading device and the processing center in the above-mentioned figures 4-22.
In summary, the swing arm structure formed by the swing plate adopted by the invention has high strength and is not easy to deform or shake. The swing plate is directly provided with the strip-shaped mounting holes for mounting the vacuum suction nozzle, so that the technical characteristics of the rotating block are saved, the cost is low, and the installation and the maintenance are easy. Four gear rack groups are adopted, and the 180-degree reciprocating swing of the swing arm is changed through the up-and-down lifting movement of the lifting sliding seat (or called lifting table) relative to the lifting fixing seat. And the purchasing cost of the servo motor is reduced. The integrated control of swing and lifting is easy to realize.
The foregoing examples are provided to further illustrate the technical contents of the present invention for the convenience of the reader, but are not intended to limit the embodiments of the present invention thereto, and any technical extension or re-creation according to the present invention is protected by the present invention. The protection scope of the invention is subject to the claims.

Claims (6)

1. The swing type plate loading and unloading device comprises a trough, a horizontal sliding seat, a horizontal sliding table and a horizontal power mechanism, wherein the trough is used for vertically arranging plates, the plates to be processed and the plates to be processed share the trough, the horizontal sliding seat is arranged on one side of the trough, the horizontal sliding table is in sliding connection with the horizontal sliding seat, and the horizontal power mechanism is used for driving the horizontal sliding table to move along the feeding direction; the horizontal sliding table is provided with a lifting sliding rail, an installation seat in sliding connection with the lifting sliding rail, and a lifting power mechanism for driving the installation seat to move up and down; it is characterized in that the method comprises the steps of,
The mounting seat is provided with a swinging frame; the swinging frame is rotationally connected with the mounting seat and comprises a swinging shaft rotationally connected with the mounting seat and two swinging plates arranged at one end of the swinging shaft; at least one group of suction tools for sucking the plates is arranged outside the swing plate; the other end of the swing shaft is in transmission connection with a swing power source;
An extension part is arranged at one end of the swing shaft, which is far away from the swing plate; the extension part is provided with one-way gears of four one-way gear rack groups; the horizontal sliding table is provided with a mounting frame at one side far away from the swinging plate, and the mounting frame is provided with racks of a unidirectional gear rack group; the mounting seat moves up and down relative to the horizontal sliding table to form relative movement of the unidirectional gear and the rack, and the swinging plate is driven to reciprocate through the extension part so as to realize feeding and discharging of the plate;
One end of the trough, which is close to the processing position, is a material level to be processed, and the other end of the trough, which is far away from the processing position, is a processed material level; the unidirectional gear rack group comprises a first unidirectional gear, a second unidirectional gear, a third unidirectional gear and a fourth unidirectional gear which are respectively arranged at intervals on the extension part, and a first rack, a second rack, a third rack and a fourth rack which are matched with the first unidirectional gear, the second unidirectional gear, the third unidirectional gear and the fourth unidirectional gear in sequence; the second rack and the fourth rack are arranged on one side of the extension part, which is close to the machining position, and the first rack and the third rack are arranged on the other side of the extension part, which is far away from the machining position;
The trough is lower than the processing position; the first rack and the fourth rack are positioned at the same lower mounting position, and the second rack and the fourth rack are positioned at the same upper mounting position; the upper mounting position is higher than the lower mounting position so as to provide a space required by the overturning of the plate;
The swing frame is driven to rotate forward by approximately 90 degrees in the ascending process after the plate to be processed is sucked, the first unidirectional gear is meshed with the first rack, the first unidirectional gear is unidirectionally driven to the extension part, the fourth unidirectional gear is meshed with the fourth rack, the fourth unidirectional gear is unidirectionally idle, and the first unidirectional gear is not driven to the extension part; after the swing frame moves to the processing position to absorb the processed plate and rises again to a set height, when the swing frame continues to rise, the second unidirectional gear is meshed with the second rack and is unidirectionally transmitted to the extension part, the swing frame is driven to reversely rotate for approximately 90 degrees, and the third unidirectional gear is meshed with the third rack and is unidirectionally idle and not transmitted to the extension part;
When the swing frame descends after reaching the highest position, the third unidirectional gear is meshed with the third rack and is unidirectionally transmitted to the extension part, the swing frame is continuously driven to reversely rotate for approximately 90 degrees, and the second unidirectional gear is meshed with the second rack and is unidirectionally idle and not transmitted to the extension part;
After the swing frame descends to a set height, the plate to be processed is placed at a processing position, and then moves to a feeding and discharging position close to the trough, in the descending process, the fourth one-way gear is meshed with the fourth rack and is unidirectionally transmitted to the extension part, the swing frame is driven to rotate for approximately 90 degrees in the forward direction, the first one-way gear is meshed with the first rack and is unidirectionally idle, and the plate is not transmitted to the extension part;
The swing frame also comprises a single-side braking mechanism or a braking structure, wherein the single-side braking mechanism comprises a friction wheel arranged on the periphery of the swing shaft and a braking block acting on the outer side of the friction wheel; the brake structure comprises a hoop arranged on the periphery of the swinging shaft and used for braking the swinging shaft, and an electromagnetic mechanism used for driving the hoop.
2. The swing type plate loading and unloading device according to claim 1, wherein the suction tool is a vacuum suction nozzle for sucking a clean surface plate or an electromagnetic suction disc for sucking a magnetic conductive plate.
3. The swing type plate loading and unloading device according to claim 2, wherein the swing plate is provided with an elongated mounting hole extending along the axial direction, and the suction tool is fixed in the elongated mounting hole; and a gap is arranged between the swinging plates and is used for installing a vacuum suction nozzle and a guide pipe thereof or an electromagnetic chuck and a guide wire thereof.
4. The swing type plate loading and unloading device according to claim 1, wherein the swing power source is a motor, a swing cylinder or a swing oil cylinder fixedly connected with the mounting seat; the motor, the swing cylinder or the swing cylinder is provided with an output shaft which is in transmission connection with the swing shaft.
5. The machining center comprises a machine base, a machining table arranged on the machine base, and a machining power head which is arranged above the machining table and driven by a triaxial power mechanism, and is characterized in that,
Further comprising the plate loading and unloading device of any one of claims 1 to 4; the trough is positioned at one side of the processing table; the number of the processing power heads is multiple, and the number of the suction tools is also multiple.
6. The feeding and discharging method of the plates adopts the plate feeding and discharging device of any one of claims 1 to 4, and the plates to be processed and the processed plates are arranged in the same trough and are arranged in a nearly vertical way; when the suction tool of the swing frame sucks the plate to be processed, the plate rises to a set height, and when the processing position is moved, the swing frame rotates forward by about 90 degrees, the plate is in a horizontal direction, and the plate to be processed is positioned above the swing frame; after the processed plate is sucked, the swing frame is lifted and reversely rotated for about 180 degrees and then is lowered to a processing position, and the plate to be processed is released to the processing position; the swinging frame horizontally moves to the processed plate material area of the trough, and synchronously rotates forward for about 90 degrees to release the processed plate into the trough.
CN201810713121.9A 2018-06-29 2018-06-29 Swing frame and device for loading and unloading plates, machining center and loading and unloading method Active CN109015082B (en)

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