CN109014863A - Generator flywheel assembling device and its assemble method - Google Patents
Generator flywheel assembling device and its assemble method Download PDFInfo
- Publication number
- CN109014863A CN109014863A CN201810986656.3A CN201810986656A CN109014863A CN 109014863 A CN109014863 A CN 109014863A CN 201810986656 A CN201810986656 A CN 201810986656A CN 109014863 A CN109014863 A CN 109014863A
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- China
- Prior art keywords
- charging
- chassis
- pneumatic clamper
- top plate
- rotating disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Generator flywheel assembling device, including workbench, which is characterized in that the centre of the workbench is equipped with press-loading device, and chassis feed mechanism is equipped on the left of the press-loading device, top plate feed mechanism is equipped on the right side of press-loading device；The press-loading device includes support frame, the workseat that movement is driven by motor one is installed below support frame as described above, the feeding rotating disk that movement is driven by motor two is installed above support frame as described above, charging conduit is laid in the feeding rotating disk, cylinder eight, the rear installation charging cylinder of the charging conduit are connected with above feeding rotating disk；Beneficial effects of the present invention: the present invention is designed using reasonable structure, can be assembled automatically with automatic charging, automatic conveying, and speed is fast, high production efficiency, is suitble to promote the use of.
Description
Technical field
The present invention relates to a kind of generator flywheel assembling device and its assemble methods, belong to mechanical engineering technical field.
Background technique
Flywheel energy storage, which refers to, drives flywheel high speed rotation using motor, drives generator with flywheel again when needed
The energy storage mode of power generation.Technical characterstic is high power density, long-life.Flywheel body is the core in flywheel energy storage system
Part, effect are the limit angular speed for making every effort to improve rotor, mitigate rotor weight, increase the storage of flywheel energy storage system to the maximum extent
Energy mostly uses carbon fiber material to make at present.
As CN102616645A discloses a kind of flywheel assembling suspender, characterized in that comprising an inverted U-shaped hanger, pass through
One connecting shaft and the hinged turntable of the hanger, the connecting shaft are arranged in parallel with the plane of rotor disc, are socketed with the turntable
And can in the plane of rotor disc relative rotation master, the master includes an outer ring that can be placed on flywheel edge, described outer
The rotatable buckle that setting can snap together flywheel and master on circle.When hanging liter flywheel, master can be around level side
To free turn, the convenient positioning to flywheel.Flywheel is hung be raised to corresponding position after, master and flywheel can be vertical by rotating horizontally
Histogram is to while master drives flywheel that can still rotate freely in the in-plane direction in master, convenient with body cooperation tune
Whole installation.Realization flywheel disposably lifts and installation process, and meets the adjustment demand of flywheel angle in installation process simultaneously.
The assembling of existing engine flywheel is all manual operation tooling to assemble, and the speed assembled in this way is slow, automation
Degree is not high, causes productivity not high.
Summary of the invention
The present invention overcomes problem of the existing technology, a kind of generator flywheel assembling device and its assembling side are proposed
Method, the present invention are designed using reasonable structure, can be assembled automatically with automatic charging, automatic conveying, and speed is fast, production effect
Rate is high.
The specific technical solution of the present invention is as follows:
Generator flywheel assembling device, including workbench, which is characterized in that the centre of the workbench is equipped with pressing machine
Structure is equipped with chassis feed mechanism on the left of the press-loading device, top plate feed mechanism is equipped on the right side of press-loading device；
The press-loading device includes support frame, and the workpiece that movement is driven by motor one is equipped with below support frame as described above
, the feeding rotating disk that movement is driven by motor two is installed above support frame as described above, is laid in the feeding rotating disk
Conduit is fed, cylinder eight, the rear installation charging cylinder of the charging conduit are connected with above feeding rotating disk；
The top of the briquetting is equipped with material plate by bracket, and material plate is equipped with track, and pendulum material channel passes through support
Frame is uniformly installed in orbit, and the material plate is equipped with the threaded rod that rotation is driven by motor three, and support frame as described above is equipped with
Link block is mounted on threaded rod, and the discharge end in pendulum material channel is equipped with tapping channel and is connected to charging conduit；
The chassis feed mechanism includes charging workpiece holder one, and the side of charging workpiece holder one is equipped with cylinder
Two and gasket feeding rotating disk, shifting material pneumatic clamper one is installed on the cylinder two, the side of the workbench is also equipped with motor four,
Rotating arm is installed on the motor four, feeding pneumatic clamper is installed on the rotating arm, is equipped with below the feeding pneumatic clamper
Feed assembly line；The gasket feeding rotating disk (side is equipped with receiver, the side of receiver be equipped with track three and across
The bracket four of track three, in which: be equipped on track three and the Mobile base one moved back and forth, the movement are driven by transmission belt one
Charging pneumatic clamper one is installed on seat one；Rail rods are installed, being equipped in the rail rods will be in receiver on the bracket four
Gasket draw installation installation pneumatic clamper；
The top plate feed mechanism includes charging workpiece holder two, the side surrounding peace of the charging workpiece holder two
Equipped with top plate feeding rotating disk, track four and swinging strut, it is equipped on the track four and is moved back and forth by the drive of transmission belt two
Mobile base two, charging pneumatic clamper two is installed on the Mobile base two, top plate, swinging strut are installed in the charging pneumatic clamper two
Feeding pneumatic clamper four is mounted on top plate；The bottom of the top plate feeding rotating disk is equipped with track five, installs on the track five
There is the splicing groove that movement is driven by cylinder five, charging workpiece holder two is laid in splicing groove.
Preferentially, cylinder, top setter's liftout slot of the cylinder are also equipped on the material plate.
Based on above-mentioned apparatus, the present invention also proposes a kind of generator flywheel assemble method, which is characterized in that including walking as follows
Suddenly,
1) chassis of generator flywheel is sent by charging assembly line, feeding pneumatic clamper will first feed the work above assembly line
Part clamping drives rotating arm rotation to overturn feeding pneumatic clamper and workpiece is placed on charging workpiece holder one by motor four
On；
2) cylinder two, which drives to move, expects that pneumatic clamper one carries out stretching motion and puts the workpiece grabbing fed above workpiece holder one
Enter in the charging pneumatic clamper one of Mobile base one, Mobile base one is transmitted band one and drives the lower section for moving to bracket four later；It is same with this
When, gasket is transported on receiver by gasket feeding rotating disk, in the chassis that gasket crawl is assembled on Mobile base one by pneumatic clamper；
3) Mobile base one is transmitted band secondary drive advance again and again, feeds pneumatic clamper one and carries out rotation 180 degree, chassis is placed on work
On part seat, the magnetic shoe in pendulum material channel enters in charging conduit along tapping channel at this time, feeds cylinder later and is pushed into magnetic shoe
Assembled in the chassis of workseat, detailed process is as follows: chassis feeding rotating disk and workseat first is clamped, and feeds cylinder later
Magnetic shoe promotion is fallen into charging conduit, it is default that the charging conduit of uniformly distributed positioning of the magnetic shoe above feeding rotating disk enters chassis
Position installation, since chassis is driven continuous rotation, such magnetic shoe is just sequentially into location and installation in chassis and in chassis stroke
Magnetic induction coil；
4) after being completed, cylinder eight drives feeding rotating disk upwards, and top plate is sent into splicing groove by top plate feeding rotating disk,
Exhaust hood five splicing groove is pushed forward, the movement of feeding pneumatic clamper four above swinging strut and top plate is by the top plate in splicing groove
Clamping is sent on charging workpiece holder two；
5) the charging pneumatic clamper two on Mobile base two is clamped the top plate on workpiece holder two is fed, later two band of transmission belt
Dynamic Mobile base two is moved to charging two direction of workpiece holder, and at the same time, charging pneumatic clamper two rotates 180 degree and top plate is sent into work
Above chassis on part seat, cylinder eight descends general who has surrendered's top plate to be fitted on chassis again at this time, and flywheel is completed, manually will assembling
The flywheel of completion is removed.
Beneficial effects of the present invention: the present invention is designed using reasonable structure, can be with automatic charging, automatic conveying, automatically
It is assembled, speed is fast, high production efficiency, is suitble to promote the use of.
Detailed description of the invention
Fig. 1 is the structure chart of generator flywheel assembling device of the present invention；
Fig. 2 is the further disassembly diagram of Fig. 1
Fig. 3 is the structure chart of another view direction of Fig. 2；
Fig. 4 is the further disassembly diagram of Fig. 1.
Specific embodiment
Embodiment 1
As shown, generator flywheel assembling device, including workbench 200, the centre of the workbench 200 are equipped with pressure
Mounting mechanism 300, the left side of the press-loading device 300 are equipped with chassis feed mechanism 400, and the right side of press-loading device 300 is equipped with
Top plate feed mechanism 100；
The press-loading device 300 includes support frame 303, and the lower section of support frame as described above 303 is equipped with through motor one (in figure
Be not shown) drive movement workseat 302, the top of support frame as described above 303 be equipped with by motor 2 314 drive movement into
Expect turntable 304, charging conduit is laid in the feeding rotating disk 304, feeding rotating disk 304 is connected with cylinder 8 316, institute above
State the rear installation charging cylinder 315 of charging conduit；
The top of the briquetting 304 is equipped with material plate 306 by bracket, and material plate 306 is equipped with track 320, pendulum material
Channel 308 is uniformly mounted on track 320 by support frame 309, and the material plate 306 is equipped with to be driven by motor 3 323
The threaded rod 307 of rotation, support frame as described above 309 are equipped with link block and are mounted on threaded rod 307, the discharge end in pendulum material channel 308
It is connected to equipped with tapping channel 313 with charging conduit；Cylinder 312, the top peace of the cylinder 312 are also equipped on material plate 306
Dress person's liftout slot 311.
Material plate 306 in use, due to pendulum material 308 quantity of channel have it is multiple, can pass through motor 3 323 drive threaded rod
307 rotations, make pendulum material channel 308 move above docking tapping channel 313 in track 320, and cylinder 312 can push liftout slot
311 movements tilt pendulum material channel 308, convenient for discharging.
The chassis feed mechanism 400 includes charging workpiece holder 1, feeds the side of workpiece holder 1
Cylinder 2 406 and gasket feeding rotating disk 408 are installed, shifting material pneumatic clamper 1, the work are installed on the cylinder 2 406
The side of platform 200 is also equipped with motor 4 403, and rotating arm 404 is equipped on the motor 4 403, is pacified on the rotating arm 404
Equipped with feeding pneumatic clamper 401, the lower section of the feeding pneumatic clamper 401 is equipped with charging assembly line 402；The gasket feeding rotating disk 408
Side receiver 420 is installed, the side of receiver 420 is equipped with track 3 415 and the bracket four across track 3 415
414, in which: be equipped on track 3 415 and the Mobile base 1 moved back and forth, the Mobile base are driven by transmission belt 1
Charging pneumatic clamper 1 is installed on one 413；Rail rods 411 are installed on the bracket 4 414, are installed in the rail rods 411
There is the installation pneumatic clamper 409 that the gasket in receiver 420 is drawn to installation；
The top plate feed mechanism 100 includes charging workpiece holder 2 105, the charging workpiece holder 2 105
Side surrounding is equipped with top plate feeding rotating disk 101, track 4 107 and swinging strut 124, is equipped on the track 4 107 logical
It crosses transmission belt 2 104 and drives the Mobile base 2 121 moved back and forth, charging pneumatic clamper 2 108 is installed on the Mobile base 2 121,
Top plate 120 is installed, swinging strut 124 and top plate 120 are mounted on feeding pneumatic clamper 4 106 in the charging pneumatic clamper 2 108；Institute
The bottom for stating top plate feeding rotating disk 101 is equipped with track 5 102, is equipped on the track 5 102 and is driven by cylinder 5 109
The splicing groove 103 of movement, charging workpiece holder 2 105 are laid in splicing groove 103.
Based on above-mentioned apparatus, the present invention also proposes a kind of generator flywheel assemble method, which is characterized in that including walking as follows
Suddenly,
1) chassis of generator flywheel is sent by feeding assembly line 402, feeding pneumatic clamper 401 will first feed assembly line
Workpiece holding above 402 drives the rotation of rotating arm 404 to overturn feeding pneumatic clamper 401 and puts workpiece by motor 4 403
On charging workpiece holder 1；
2) cylinder 2 406, which drives to move, expects that pneumatic clamper 1 carries out stretching motion and will feed the work above workpiece holder 1
Part crawl is put into the charging pneumatic clamper 1 of Mobile base 1, and Mobile base 1 is transmitted the drive of band 1 and moves to later
The lower section of bracket 4 414；At the same time, gasket is transported on receiver 420 by gasket feeding rotating disk 408, and pneumatic clamper 409 is by gasket
Crawl is assembled in the chassis on Mobile base 1；
3) Mobile base 1 is transmitted band 1 and drives advance again, and charging pneumatic clamper 1 carries out rotation 180 degree, will
Chassis is placed on workseat 302, and the magnetic shoe in pendulum material channel 308 enters in charging conduit 316 along tapping channel 313 at this time,
Charging cylinder 315 will assemble in the chassis of magnetic shoe push-in workseat 302 later, and detailed process is as follows: chassis is fed first
Turntable 304 and workseat 302 are clamped, and are fed cylinder 315 later and are fallen into magnetic shoe promotion in charging conduit, magnetic shoe turns along charging
The charging conduit of uniformly distributed positioning above disk 304 enters location and installation in chassis, since chassis is driven continuous rotation, in this way
Magnetic shoe is just sequentially into location and installation in chassis and in chassis stroke Magnetic induction coil；
4) after being completed, cylinder 8 316 drives feeding rotating disk 304 upwards, and top plate is sent by top plate feeding rotating disk 101
In splicing groove 103, exhaust hood 5 109 splicing groove 103 is pushed forward, feeding gas above swinging strut 124 and top plate 120
Top plate clamping in splicing groove 103 is sent on charging workpiece holder 2 105 by the movement of pawl 4 106；
5) the charging pneumatic clamper 2 108 on Mobile base 2 121 is clamped the top plate on workpiece holder 2 105 is fed, later
Transmission belt 2 104 drives Mobile base 2 121 to move to charging 2 105 direction of workpiece holder, at the same time, feeds pneumatic clamper two
Top plate is sent into above the chassis on workseat 302 by 108 rotation 180 degrees, and cylinder 8 316 descends general who has surrendered's top plate to be fitted in again at this time
On chassis, flywheel is completed, and manually removes the flywheel being completed.
In addition to the implementation, the present invention can also have other embodiments.It is all to use equivalent substitution or equivalent transformation shape
At technical solution, fall within the scope of protection required by the present invention.
Claims (1)
1. generator flywheel assemble method, which is characterized in that include the following steps,
1) chassis of generator flywheel is sent by charging assembly line (402), feeding pneumatic clamper (401) will first feed assembly line
(402) workpiece holding above drives rotating arm (404) rotation to overturn feeding pneumatic clamper (401) by motor four (403)
Workpiece is placed in charging workpiece holder one (405)；
2) cylinder two (406), which drives, moves material pneumatic clamper one (407) and carries out stretching motion and will feed workpiece holder one (405) above
Workpiece grabbing is put into the charging pneumatic clamper one (412) of Mobile base one (413), and Mobile base one (413) is transmitted band one (440) later
Drive moves to the lower section of bracket four (414)；At the same time, gasket is transported to receiver (420) by gasket feeding rotating disk (408)
On, in the chassis that gasket crawl is assembled on Mobile base one (413) by pneumatic clamper (409)；
3) Mobile base one (413) is transmitted band one (440) and drives advance again, and charging pneumatic clamper one (412) carries out rotation 180 degree,
Chassis is placed on workseat (302), the magnetic shoe in pendulum material channel (308) enters feed well along tapping channel (313) at this time
In road (316), feeding cylinder (315) later will assemble in the chassis of magnetic shoe push-in workseat (302), and detailed process is such as
Under: chassis feeding rotating disk first (304) and workseat (302) are clamped, and are fed cylinder (315) later for magnetic shoe promotion and are fallen into charging
In conduit, magnetic shoe is along feeding rotating disk (304)
The charging conduit of uniformly distributed positioning above enters location and installation in chassis, since chassis is driven continuous rotation, in this way
Magnetic shoe is just sequentially into location and installation in chassis and in chassis stroke Magnetic induction coil；
4) after being completed, cylinder eight (316) drives feeding rotating disk (304) upwards, and top plate feeding rotating disk (101) send top plate
Enter in splicing groove (103), exhaust hood five (109) splicing groove (103) are pushed forward, swinging strut (124) and top plate (120)
Top plate clamping in splicing groove (103) is sent into charging workpiece holder two (105) by feeding pneumatic clamper four (106) movement above
On；
5) the charging pneumatic clamper two (108) on Mobile base two (121) will feed the clamping of the top plate on workpiece holder two (105), it
Transmission belt two (104) drives Mobile base two (121) to move to charging workpiece holder two (105) direction afterwards, at the same time, charging
Pneumatic clamper two (108) rotates 180 degree and top plate is sent into above the chassis on workseat (302), and cylinder eight (316) declines again at this time
Top plate is fitted on chassis, flywheel is completed, and manually removes the flywheel being completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810986656.3A CN109014863A (en) | 2018-08-28 | 2018-08-28 | Generator flywheel assembling device and its assemble method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810986656.3A CN109014863A (en) | 2018-08-28 | 2018-08-28 | Generator flywheel assembling device and its assemble method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109014863A true CN109014863A (en) | 2018-12-18 |
Family
ID=64625592
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810986656.3A Withdrawn CN109014863A (en) | 2018-08-28 | 2018-08-28 | Generator flywheel assembling device and its assemble method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109014863A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926978A (en) * | 2019-03-31 | 2019-06-25 | 横店集团英洛华电气有限公司 | Armature spindle upper pressure axial bearing apparatus |
| CN110449886A (en) * | 2019-08-19 | 2019-11-15 | 艾菲发动机零件（武汉）有限公司 | A kind of assembling device of pcb board |
| CN110961917A (en) * | 2020-01-04 | 2020-04-07 | 陈东辉 | Counterweight discrete type flywheel automatic assembly equipment |
| CN111993017A (en) * | 2019-07-11 | 2020-11-27 | 芜湖东光大华机械制造有限公司 | Operation method of flywheel assembly rapid assembly equipment |
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| CN207372613U (en) * | 2017-10-11 | 2018-05-18 | 大连新重集团有限公司 | Fly wheel assembly assemble mechanism |
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2018
- 2018-08-28 CN CN201810986656.3A patent/CN109014863A/en not_active Withdrawn
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926978A (en) * | 2019-03-31 | 2019-06-25 | 横店集团英洛华电气有限公司 | Armature spindle upper pressure axial bearing apparatus |
| CN109926978B (en) * | 2019-03-31 | 2024-04-26 | 浙江联宜电机有限公司 | Rotor shaft up-pressing bearing device |
| CN111993017A (en) * | 2019-07-11 | 2020-11-27 | 芜湖东光大华机械制造有限公司 | Operation method of flywheel assembly rapid assembly equipment |
| CN111993017B (en) * | 2019-07-11 | 2021-10-15 | 芜湖东光大华机械制造有限公司 | Operation method of flywheel assembly rapid assembly equipment |
| CN110449886A (en) * | 2019-08-19 | 2019-11-15 | 艾菲发动机零件（武汉）有限公司 | A kind of assembling device of pcb board |
| CN110961917A (en) * | 2020-01-04 | 2020-04-07 | 陈东辉 | Counterweight discrete type flywheel automatic assembly equipment |
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Application publication date: 20181218 |