CN108998213A - A kind of preparation method of walnut oil - Google Patents
A kind of preparation method of walnut oil Download PDFInfo
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- CN108998213A CN108998213A CN201810984110.4A CN201810984110A CN108998213A CN 108998213 A CN108998213 A CN 108998213A CN 201810984110 A CN201810984110 A CN 201810984110A CN 108998213 A CN108998213 A CN 108998213A
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- walnut oil
- walnut
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/025—Pretreatment by enzymes or microorganisms, living or dead
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/16—Refining fats or fatty oils by mechanical means
Abstract
The invention discloses a kind of preparation method of walnut oil, solve conventional method oil yield is low, nutritional ingredient vulnerable to destroy, complex process the technical issues of, belong to the technical field of plant oil making technology.The preparation method of walnut oil provided by the invention, including crushing, drying, defibrination, stirring, ultrasound, enzymatic hydrolysis and centrifugation and etc..The preparation method of walnut oil provided by the invention, simple process, mild condition, low energy consumption, and protein denaturation is few, does not destroy nutritional ingredient, and oil yield is high;The walnut oil being prepared using this method, unsaturated fatty acid content is high, and quality is good.
Description
Technical field
The present invention relates to the technical field of plant oil making technology more particularly to a kind of preparation methods of walnut oil.
Background technique
The fat content of walnut is up to 65%~70%, and shelter has first of woody oleiferous plants, there is the good reputation of " oil depot on tree ".Core
Peach oil is to choose good walnut to do raw material, and the natural fruit oil juice for producing out using oil-producing technique.According to analysis, every 100 grams
The fat content of walnut kernel is 63~76 grams.Its fatty main component is glyceryl linoleate, linolenic acid and olein, this
It is all a bit fatty acid necessary to human body.In the international market, walnut oil is known as " east olive oil ", equally standby with olive oil
It is popular with consumers.
Current walnut oil-producing technique has, mechanical expression technique, organic solvent extraction process and supercritical CO2Extraction process
Deng, wherein mechanical expression technological temperature is low, simple process, it can preferably keep nutritional ingredient in walnut, but its oil yield
It is relatively low 60% or so, cause production cost and the wasting of resources;Using organic solvent extraction process, recovery rate is high, processing
Period is short, but will cause toxic organic solvent residual, and nutritional ingredient is destroyed in walnut oil;And it uses overcritical
Carbon dioxide method for extracting, although recovery rate is high, rich in nutrition content, its complex process, equipment price is expensive, and institute
Power cost to be offered is higher, is not suitable for small oil expression class production.
Summary of the invention
The present invention for traditional walnut method for producing oil oil yield low, nutritional ingredient vulnerable to destroy, the skill of complex process
Art problem provides a kind of preparation method of walnut oil.
To achieve the goals above, the invention provides the following technical scheme:
A kind of preparation method of walnut oil, comprising the following steps:
(1) walnut kernel is crushed and is dried;
(2) walnut meat powder after drying is worn into slurry;
(3) parts by weights meter takes 100 parts of slurries, into slurry be added 8~12 parts of sodium carbonate, 4~8 parts of cellulases,
0.5~1 part of α-determines powder enzyme, 3~6 parts of protease and 400~600 parts of distilled water, stirs and evenly mixs;
(4) ultrasonic mixing 60~90 minutes under 50~60 DEG C, 30~35kHz, obtain enzymolysis product;
(5) enzymolysis product is centrifuged 30~60 minutes under 20~25 DEG C, the revolving speed of 8000~12000r/min, takes upper layer
It is centrifuged product, obtains walnut oil.
As preferred embodiment, the drying temperature of step (1) is 40~50 DEG C, and drying time is 30~60 minutes.
As preferred embodiment, the vigor of step (3) described cellulase is >=10000 unit of activity/g.
As preferred embodiment, the vigor that step (3) described α-determines powder enzyme is >=4000 unit of activity/g.
As preferred embodiment, the vigor of step (3) described protease is >=100000 unit of activity/g.
As preferred embodiment, step (3) whipping temp is 25~35 DEG C, and pH is 6.5~6.8.
As preferred embodiment, step (3) speed of agitator is 4000~5000r/min, and mixing time is 3~5 small
When.
As preferred embodiment, the ultrasonic method of step (4) is specially primary at interval of 5 minutes ultrasounds, surpasses repeatedly
Sound 2~3 times.
As preferred embodiment, the preparation method of walnut oil of the invention, comprising the following steps:
(1) walnut kernel is crushed and is dried, drying temperature is 45 DEG C, and drying time is 50 minutes;
(2) walnut meat powder after drying is worn into slurry;
(3) parts by weights meter takes 100 parts of slurries, and 10 parts of sodium carbonate, 6 parts of cellulases, 0.6 part of α-are added into slurry
Determine powder enzyme, 5 parts of protease and 500 parts of distilled water, stirs and evenly mixs;The vigor of cellulase is >=10000 unit of activity/g;α-is fixed
The vigor of powder enzyme is >=4000 unit of activity/g;The vigor of protease is >=100000 unit of activity/g;
(4) ultrasonic mixing 80 minutes under 55 DEG C, 32kHz, it is primary at interval of 5 minutes ultrasounds, repeatedly ultrasound 3 times enzyme
Solve product;
(5) enzymolysis product is centrifuged 45 minutes under 23 DEG C, the revolving speed of 10000r/min, takes upper layer to be centrifuged product, obtains core
Peach oil.
Compared with prior art, the invention has the benefit that
The preparation method of walnut oil provided by the invention, simple process, mild condition, low energy consumption, and protein denaturation is few, no
Nutritional ingredient is destroyed, oil yield is high;The walnut oil being prepared using this method, unsaturated fatty acid content is high, and quality is good.
Specific embodiment
The preparation method of walnut oil of the invention, comprising the following steps:
(1) walnut kernel is crushed and is dried, drying temperature is 40~50 DEG C, and drying time is 30~60 minutes;
(2) walnut meat powder after drying is worn into slurry;
(3) parts by weights meter takes 100 parts of slurries, into slurry be added 8~12 parts of sodium carbonate, 4~8 parts of cellulases,
0.5~1 part of α-determines powder enzyme, 3~6 parts of protease and 400~600 parts of distilled water, stirs and evenly mixs;Sodium carbonate, cellulase, α-are fixed
Powder enzyme and protease make the clasmatosis in slurry, intracellular nutritional substance release, between protein-water, protein-protein
Interaction enhanced, enhancing stirs oily effect, improves oil yield, wherein the vigor of cellulase be >=10000 unit of activity/
g;The vigor that α-determines powder enzyme is >=4000 unit of activity/g;The vigor of protease is >=100000 unit of activity/g;Whipping temp
It is 25~35 DEG C, pH is 6.5~6.8, and speed of agitator is 4000~5000r/min, and mixing time is 3~5 hours;Whipping temp
Higher, the albumen solubility of walnut increases as the temperature rises, the stereochemical structure stretching, extension of molecule, to the adsorption capacity of oil droplet
Increasing, oil yield is lower, and when temperature is higher than 65 DEG C, the protein denaturation of walnut, the intermolecular precipitating that be combined with each other, to oil droplet
Adsorption capacity rapid drawdown, so oil yield sharply increases, but oil quality declines, and therefore, selecting whipping temp is 25~35 DEG C,
Mild condition, protein denaturation is few, does not destroy nutritional ingredient, and utilization rate is high;Mixing time is longer, and oil yield is higher, and when friendship
Class's time is more than 5 hours, and oil yield increasing degree is slow, in order to save the production cycle, reduces energy consumption, while also slurry being avoided to put
Therefore setting overlong time influence quality selects mixing time for 3~5 hours;
(4) ultrasonic mixing 60~90 minutes under 50~60 DEG C, 30~35kHz, it is primary at interval of 5 minutes ultrasounds, instead
Answer ultrasound 2~3 times to obtain enzymolysis product;The synergistic effect of the ultrasonic effects such as sharp pounding, cavitation and stirring using ultrasonic wave, mentions
The molecular motion frequency and speed of high slurry make cell tissue generate cavitation bubble collapse, further make cell rupture, improve fuel-displaced
The colleague of rate shortens extraction time, guarantees walnut oil quality;
(5) enzymolysis product is centrifuged 30~60 minutes under 20~25 DEG C, the revolving speed of 8000~12000r/min, takes upper layer
It is centrifuged product, obtains walnut oil.With the increase of centrifugal rotational speed, oil yield can be improved, at 20~25 DEG C, mild condition will not
Destroy the nutritional ingredient in walnut oil.
In order to make those skilled in the art more fully understand technical solution of the present invention, below in conjunction with embodiment to this
Invention is further detailed.
Embodiment 1
The preparation method of walnut oil of the invention, comprising the following steps:
(1) walnut kernel is crushed and is dried, drying temperature is 50 DEG C, and drying time is 30 minutes;
(2) walnut meat powder after drying is worn into slurry;
(3) parts by weights meter takes 100 parts of slurries, and it is fixed that 12 parts of sodium carbonate, 8 parts of cellulases, 1 part of α-are added into slurry
Powder enzyme, 6 parts of protease and 600 parts of distilled water, stir and evenly mix;The vigor of cellulase is >=10000 unit of activity/g;α-determines powder
The vigor of enzyme is >=4000 unit of activity/g;The vigor of protease is >=100000 unit of activity/g;
(4) ultrasonic mixing 60 minutes under 60 DEG C, 35kHz, it is primary at interval of 5 minutes ultrasounds, repeatedly ultrasound 2 times enzyme
Solve product;
(5) enzymolysis product is centrifuged 30 minutes under 20 DEG C, the revolving speed of 12000r/min, takes upper layer to be centrifuged product, obtains core
Peach oil.
(6) oil yield=upper layer edible vegetable oil quality/pulp quality × 100% is calculated, obtaining oil yield is 79.6%.
Embodiment 2
The preparation method of walnut oil, comprising the following steps:
(1) walnut kernel is crushed and is dried, drying temperature is 45 DEG C, and drying time is 50 minutes;
(2) walnut meat powder after drying is worn into slurry;
(3) parts by weights meter takes 100 parts of slurries, and 10 parts of sodium carbonate, 6 parts of cellulases, 0.6 part of α-are added into slurry
Determine powder enzyme, 5 parts of protease and 500 parts of distilled water, stirs and evenly mixs;The vigor of cellulase is >=10000 unit of activity/g;α-is fixed
The vigor of powder enzyme is >=4000 unit of activity/g;The vigor of protease is >=100000 unit of activity/g;
(4) ultrasonic mixing 80 minutes under 55 DEG C, 32kHz, it is primary at interval of 5 minutes ultrasounds, repeatedly ultrasound 3 times enzyme
Solve product;
(5) enzymolysis product is centrifuged 45 minutes under 23 DEG C, the revolving speed of 10000r/min, takes upper layer to be centrifuged product, obtains core
Peach oil.
(6) oil yield=upper layer edible vegetable oil quality/pulp quality × 100% is calculated, obtaining oil yield is 81.3%.
Embodiment 3
The preparation method of walnut oil, comprising the following steps:
(1) walnut kernel is crushed and is dried, drying temperature is 40 DEG C, and drying time is 60 minutes;
(2) walnut meat powder after drying is worn into slurry;
(3) parts by weights meter takes 100 parts of slurries, and it is fixed that 8 parts of sodium carbonate, 4 parts of cellulases, 0.5 part of α-are added into slurry
Powder enzyme, 3 parts of protease and 400 parts of distilled water, stir and evenly mix;The vigor of cellulase is >=10000 unit of activity/g;α-determines powder
The vigor of enzyme is >=4000 unit of activity/g;The vigor of protease is >=100000 unit of activity/g;
(4) ultrasonic mixing 90 minutes under 50 DEG C, 30kHz, it is primary at interval of 5 minutes ultrasounds, repeatedly ultrasound 3 times enzyme
Solve product;
(5) enzymolysis product is centrifuged 60 minutes under 25 DEG C, the revolving speed of 8000r/min, takes upper layer to be centrifuged product, obtains walnut
Oil.
(6) oil yield=upper layer edible vegetable oil quality/pulp quality × 100% is calculated, obtaining oil yield is 80.7%.
The measurement of 4 oil quality of embodiment
According to GB/T5528-1995, GB/T5530-2005 and GB/T5538-2005 respectively to Examples 1 to 3 preparation
Moisture and volatile matter content content, acid value and the peroxide value of walnut oil are measured, and as a result meet country-level walnut oil standard, in detail
It is shown in Table 1.
Moisture and volatile matter content content, acid value and the determination of POV result of 1 walnut oil of table
Project | Embodiment 1 | Embodiment 2 | Embodiment 3 | Level-one walnut oil standard |
Moisture and volatile matter content content (%) | 0.1 | 0.1 | 0.1 | ≤0.1 |
Acid value (mg/g) | 0.9 | 0.8 | 0.9 | ≤1.0 |
Peroxide value (mg/kg) | It is not detected | It is not detected | It is not detected | ≤5.0 |
5 Analysis of Nutritive Composition of embodiment
It is contained in the walnut oil for utilizing GC-MS to prepare Examples 1 to 3 using the ester-interchange method in GB-T17376-2008
Some fatty acid and its content are analyzed, wherein Mass Spectrometry Conditions: 250 DEG C of ion source temperature, electronics energy 70eV, scanning range
50~650amu.GC conditions: RTX-5MS type elastic quartz capillary tube (30m × 0.25mm × 0.25 μm);Carrier gas He,
Flow velocity 1.0ML/min;Split ratio 50:1.Transmitting temperature is 250 DEG C;250 DEG C of injector temperature.Temperature programming: initial temperature 160
It DEG C maintains 30 minutes, is increased to 210 DEG C from 160 DEG C with 2 DEG C/min, keeps 1min;250 are increased to from 210 DEG C with 5 DEG C/min
DEG C, keep 1min;Sample volume is 1.0 μ L.GC-MS measurement Examples 1 to 3 preparation walnut oil contained in fatty acid and
Its content part table 2, wherein the content of unsaturated fatty acid is up to 98% or more.
Fatty acid contained in 2 walnut oil of table and its content (%) measurement result
Project | Molecular weight | Embodiment 1 | Embodiment 2 | Embodiment 3 |
Palmitinic acid | 270 | 3.32 | 3.28 | 3.23 |
Linoleic acid | 294 | 59.88 | 60.19 | 60.07 |
Linolenic acid | 352 | 34.12 | 34.05 | 33.94 |
Stearic acid | 298 | 1.43 | 1.52 | 1.48 |
11- eicosenoic acid | 324 | 0.12 | 0.15 | 0.14 |
To sum up, the preparation method of walnut oil provided by the invention, simple process, mild condition, low energy consumption, protein denaturation
It is few, nutritional ingredient is not destroyed, oil yield is high;The walnut oil being prepared using this method, unsaturated fatty acid content is high, quality
It is good.
It is above that certain exemplary embodiments of the invention are only described by way of explanation, undoubtedly, for ability
The those of ordinary skill in domain without departing from the spirit and scope of the present invention can be with a variety of different modes to institute
The embodiment of description is modified.Therefore, foregoing description is regarded as illustrative in nature, and should not be construed as wanting right of the present invention
Ask the limitation of protection scope.
Claims (9)
1. a kind of preparation method of walnut oil, which comprises the following steps:
(1) walnut kernel is crushed and is dried;
(2) walnut meat powder after drying is worn into slurry;
(3) parts by weights meter takes 100 parts of slurries, and 8~12 parts of sodium carbonate, 4~8 parts of cellulases, 0.5~1 are added into slurry
Part α-determines powder enzyme, 3~6 parts of protease and 400~600 parts of distilled water, stirs and evenly mixs;
(4) ultrasonic mixing 60~90 minutes under 50~60 DEG C, 30~35kHz, obtain enzymolysis product;
(5) enzymolysis product is centrifuged 30~60 minutes under 20~25 DEG C, the revolving speed of 8000~12000r/min, upper layer is taken to be centrifuged
Product obtains walnut oil.
2. the preparation method of walnut oil as described in claim 1, which is characterized in that the drying temperature of step (1) is 40~50
DEG C, drying time is 30~60 minutes.
3. the preparation method of walnut oil as described in claim 1, which is characterized in that the vigor of step (3) described cellulase
For >=10000 unit of activity/g.
4. the preparation method of walnut oil as described in claim 1, which is characterized in that step (3) described α-determines the vigor of powder enzyme
For >=4000 unit of activity/g.
5. the preparation method of walnut oil as described in claim 1, which is characterized in that the vigor of step (3) described protease is
>=100000 unit of activity/g.
6. the preparation method of walnut oil as described in claim 1, which is characterized in that step (3) whipping temp is 25~35 DEG C,
PH is 6.5~6.8.
7. the preparation method of walnut oil as described in claim 1, which is characterized in that step (3) speed of agitator be 4000~
5000r/min, mixing time are 3~5 hours.
8. the preparation method of walnut oil as described in claim 1, which is characterized in that the ultrasonic method of step (4) is specially every
It is primary to be spaced 5 minutes ultrasounds, ultrasound 2~3 times repeatedly.
9. the preparation method of walnut oil as described in claim 1, which comprises the following steps:
(1) walnut kernel is crushed and is dried, drying temperature is 45 DEG C, and drying time is 50 minutes;
(2) walnut meat powder after drying is worn into slurry;
(3) parts by weights meter takes 100 parts of slurries, and 10 parts of sodium carbonate, 6 parts of cellulases, 0.6 part of α-are added into slurry and determines powder
Enzyme, 5 parts of protease and 500 parts of distilled water, stir and evenly mix;The vigor of cellulase is >=10000 unit of activity/g;α-determines powder enzyme
Vigor be >=4000 unit of activity/g;The vigor of protease is >=100000 unit of activity/g;
(4) ultrasonic mixing 80 minutes under 55 DEG C, 32kHz, it is primary at interval of 5 minutes ultrasounds, production must be digested ultrasound 3 times repeatedly
Object;
(5) enzymolysis product is centrifuged 45 minutes under 23 DEG C, the revolving speed of 10000r/min, takes upper layer to be centrifuged product, obtains walnut oil.
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Cited By (1)
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CN114874837A (en) * | 2022-03-29 | 2022-08-09 | 河北养元智汇饮品股份有限公司 | Method for preparing walnut oil by aqueous enzymatic method |
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