CN108995883A - A kind of straight cutting shaping packing machine and its control method - Google Patents
A kind of straight cutting shaping packing machine and its control method Download PDFInfo
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- CN108995883A CN108995883A CN201811123392.5A CN201811123392A CN108995883A CN 108995883 A CN108995883 A CN 108995883A CN 201811123392 A CN201811123392 A CN 201811123392A CN 108995883 A CN108995883 A CN 108995883A
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- mould group
- cutting piece
- packing machine
- plate
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- 238000005520 cutting process Methods 0.000 title claims abstract description 155
- 238000007493 shaping process Methods 0.000 title claims abstract description 64
- 238000012856 packing Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 239000000463 material Substances 0.000 claims abstract description 42
- 230000007306 turnover Effects 0.000 claims abstract description 41
- 238000007599 discharging Methods 0.000 claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 230000006698 induction Effects 0.000 claims abstract description 5
- 238000004513 sizing Methods 0.000 claims description 45
- 238000001514 detection method Methods 0.000 claims description 18
- 238000007689 inspection Methods 0.000 claims description 18
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 17
- 230000007704 transition Effects 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 5
- 230000004308 accommodation Effects 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 241000252254 Catostomidae Species 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 10
- 239000004922 lacquer Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
Abstract
The invention discloses a kind of straight cutting shaping packing machine and its control methods, straight cutting shaping packing machine includes rack (10), controller, material receiving mechanism (1), reshaping device (2), discharging mechanism (3), pick up mould group (4) and crawl mould group (5), controller controls material receiving mechanism (1), it picks up mould group (4), reshaping device (2), discharging mechanism (3) and crawl mould group (5) work, material receiving mechanism (1) is equipped with the quantity of sensing device (15) induction straight cutting piece, vibration device (213) are equipped in reshaping device (2), when sensing device (15) senses that straight cutting piece reaches certain amount, it picks up mould group (4) and the straight cutting piece of stacking is sent into reshaping device (2), the straight cutting piece that the stacking after shaping is taken out in crawl mould group (5) from reshaping device (2) is put into discharging mechanism (3) turnover plastic sucking disc (31a).Its high production efficiency, Automatic Control save a large amount of human costs and management cost.
Description
Technical field
The present invention relates to a kind of straight cutting shaping packing machine and its control methods.
Background technique
Straight cutting be widely used in LED, electronic communication industry Important Components (such as communication chip) in, by production plus
Usually as LED or the pin or pin of the electronic component of communications industry after work, the structure of straight cutting is as shown in Figure 1, be
A kind of bar shaped lamination structure, generally on a lacquer disk(-sc), since usage amount is larger, for the ease of LED or electronics member device
The production of part needs the bar shaped straight cutting on a lacquer disk(-sc) being cut into the straight unit of several segments, as shown in Fig. 2, figure
Middle lacquer disk A winds straight cutting B, and punching machine C cuts straight cutting B；As shown in figure 3, it is (big to form straight cutting piece D smooth one by one
It is general one section 180 millimeters long), and it is placed on hopper；Traditional way is: manually carrying out shaping, testing product processing quality；By
Qualified product is detected, using manually being packed with copy paper, it is a packet that a stacked blocks 50 straight cutting piece D, which fold,
(50pcs/ packet), every 12 packet or 18 packets or 20 packets are one bag, are manually placed into poly-bag, write number with oil pen after sealing, put
It waits and having enough to meet the need into turnover box (8 packets/case).
The truthful datas such as the shaping of complete set/packaging process operation required artificial, operating time are as shown in table 1 below:
It can be seen that manual work mode needs a large amount of personnel and working hour is longer, and the resulting number of relevant check item
According to without reliable voucher, employee's work capacity and quality-mind are relied on, can not effectively manage the quality with guarantee product, more very,
Straight cutting piece D can lead to straight cutting distortion damage because of mutual extrusion card insertion during artificial shaping.Therefore, client needs to improve straight cutting
The shaping of piece/packaging production model promotes production capacity and quality, reduces cost of labor, improves production efficiency.
Summary of the invention:
It is an object of the present invention to provide a kind of straight cutting shaping packing machine, to solve the whole of straight cutting piece in the prior art
Shape packaging process need personnel are more, production efficiency is low, high production cost, cannot effectively manage with ensure product quality technology
Problem.
It is a further object to provide a kind of control methods of straight cutting shaping packing machine, to solve the prior art
The technical issues of shaping packaging process the degree of automation of middle straight cutting piece is low, high production cost.
The technical scheme of the present invention is realized as follows:
A kind of straight cutting shaping packing machine, including rack, controller and the material receiving mechanism being mounted in rack, trimmer
Structure, discharging mechanism pick up mould group and crawl mould group, and controller controls material receiving mechanism, picks up mould group, reshaping device, discharging mechanism
With crawl mould group work, material receiving mechanism is equipped with the quantity that sensing device induction is sent to the straight cutting piece of material receiving mechanism, trimmer
It is equipped with vibration device in structure, when sensing device senses that the straight cutting piece in material receiving mechanism reaches certain amount, picks up mould group for heap
The straight cutting piece that stacks is sent into reshaping device, and the reshaping device includes at least one sizing die group, and sizing die group includes the
One pedestal, first base are equipped with supporting plate, and the vibration device is arranged in supporting plate bottom and supporting plate is driven to vibrate, supporting plate or so two
Side at least side is equipped with limit plate, and supporting plate front and rear sides are respectively provided with a clamping plate, and clamping plate top droop is arranged outward, clamping plate bottom chain
It connects in first base, is connected with linking arm on the outside of clamping plate, the lower end of two linking arms is sleeved on connecting rod, and connecting rod is by first
Driving motor driving rotation, the opposed, inwardly directed movement on connecting rod of two linking arms make inwardly to collapse at the top of two clamping plates, and first drives
Dynamic motor is controlled by controller；The vibration device vibration of reshaping device makes the straight cutting piece marshalling being stacked, limit plate
Straight cutting piece two sides limit to being stacked inwardly is collapsed at the top of two clamping plates to being stacked on while vibration device vibration
Straight cutting piece together carries out shaping, and the straight cutting piece that is stacked of the crawl mould group after taking out shaping in reshaping device is put into out
In the turnover plastic sucking disc for expecting mechanism.
Vibration device described above includes the second driving motor and the cam that is mounted in the second driving motor shaft, described
Supporting plate bottom is equipped with driven wheel, and driven wheel is mounted on the circumferential surface of cam, and the second driving motor is controlled by controller.
Limit plate at left and right sides of above-mentioned supporting plate is driven by the first cylinder, and the first cylinder is controlled by controller and realizes movement
The limit plate of two sides is set to draw close mobile or be moved away from.
The reshaping device includes two sizing die groups, and two shaping Mo Zu are that the first sizing die group and second are whole respectively
Shape mould group；The second crawl mould group is equipped between first sizing die group and the second sizing die group, the second connection grabs mould group for straight cutting
Piece is sent from the first sizing die group to the second sizing die group.
The material receiving mechanism includes second base, and second base is equipped with turntable, and turntable is driven by third driving motor
Rotation, turntable are equipped with the receiver of several " Contraband " shapes, and the sensing device is located in one of by receiver, receiver by
The first fixed plate for being fixed on turntable, the second fixed plate being fixedly connected with the first fixed plate and it is movably arranged on second
The movable plate of fixed plate is formed by connecting, and the first fixed plate is mutually perpendicular to the second fixed plate, and movable plate can with respect to the first fixed plate
It is moved forward and backward, pillar is equipped with by the second base, side cover plate is installed on pillar, side cover plate is horizontal centered on pillar to be turned
Dynamic, side cover plate covers the opening for the receiver being located at the top of turntable.
The pickup mould group includes the first pedestal and the first manipulator, and the first pedestal is equipped with cross slide way, and first is mechanical
Hand is mounted on cross slide way, and the first manipulator takes out the support that the straight cutting piece being stacked is put into sizing die group from receiver
On plate.
The discharging mechanism includes that Revolving disc is sent into mould group, the first lifting mould group, Revolving disc translation mould group, the second lifting mould
Group and hopper remove mould group, and Revolving disc translates mould group and is located at top by the first lifting mould group, and hopper removes mould group and is located at first liter
It drops by mould group, the second lifting mould group is located at hopper and removes above mould group, and the first lifting mould group includes lifting tray, and lifting tray is logical
It crosses grip block to be connected on riser guide, the elevating mechanism being arranged on riser guide drives lifting tray to move down along riser guide
Dynamic, lifting tray is equipped with work station, and work station is located at by reshaping device, and the turnover plastic sucking disc is placed in work station
It is interior.
Revolving disc translation mould group includes push rod at the top of the riser guide, horizontally disposed transition plates and two
A bearing plate, transition plates are located at by the second lifting mould group, and two bearing plates are located at hopper and remove above the hopper of mould group, push away
Bar is moved horizontally by the driving of the 5th driving motor, and bearing plate is moved horizontally by the driving of the 7th driving motor, the second lifting mould
Group include can oscilaltion sucker mounting base, sucker mounting base bottom is equipped with several suckers, and sucker mounting base is by third gas
Cylinder traction slides up and down, and the 5th driving motor and third cylinder are controlled by the controller.
It includes bracket, the 4th cylinder, cylinder push-rod and two articles of guide rails that the hopper, which removes mould group, and the hopper is located at support
It on frame, is connected between two guide rails by connecting plate, the 4th cylinder is mounted between two articles of guide rails, two side slides and guide rail of bracket
With merging along guide rail oscilaltion, bracket is connect with cylinder push-rod, and the 4th cylinder is controlled by the controller.
It includes the 6th driving motor and belt pulley conveying mechanism, belt pulley conveying mechanism that the Revolving disc, which is sent into mould group,
It is equipped with backup station, backup station is located at by work station, and spare turnover plastic sucking disc is placed on backup station, and controller drives
Dynamic 6th driving motor drives the operating of belt pulley conveying mechanism, and the spare turnover plastic sucking disc on backup station is moved to work work
In position.
Inspection belt is additionally provided between the material receiving mechanism and reshaping device, inspection belt is protruding with several raised lines,
The accommodating space for placing the straight cutting piece being stacked, first machine for picking up mould group are formed between two neighboring raised line
Tool is equipped with a card slot on hand, and the first pedestal is equipped with active fastening block, and active fastening block is controlled by the second cylinder, and the control of the second cylinder is lived
Dynamic fixture block is caught in card slot the top for making the first manipulator be parked in inspection belt, and the straight cutting piece being stacked is placed on accommodating
In space.
A kind of control method of straight cutting shaping packing machine, which is characterized in that comprise the following steps:
Step 1: splicing picks up a certain number of straight cutting pieces using material receiving mechanism, this certain number of straight cutting piece heap stacks
Come, rotates 90 degree of straight cutting piece to be stacked, be sent to next station；
Step 2: the straight cutting piece being stacked that crawl step 1 is sent out is put into reshaping device and carries out shaping；
Step 3: the straight cutting of the stacking after shaping is detected, to detection not by stacking straight cutting be placed again into it is whole
Shaping is carried out in shape mold, until detection passes through；If detection pass through, will test by the straight cutting piece being stacked it is straight
It is inserted into turnover plastic sucking disc；
Step 4: and then step 1 is repeated to 3, until turnover plastic sucking disc is used to all positions of the anti-straight cutting piece for setting stacking all
It piles, turnover plastic sucking disc is put into hopper.
Following movement can also be increased inside the above-mentioned step 1: material receiving mechanism picks up the straight cutting piece being stacked can
It is put into inspection belt, by detection manually before manufacture.
There are also steps 5 after the above-mentioned step 4: automatically moving after hopper is put into the turnover plastic sucking disc of predetermined quantity
It walks.
Compared with prior art, the present invention having the advantage that
1) this equipment has high production efficiency, to employee skill, operation attitude (proficiency, effort property), operating environment (lamp
Light, facility etc.) etc. production factors require low, (only needing employee to carry out " foolproof " to expect up and down (benefit)), it is production stay in grade, reliable
(data automatic recording, storage), can quickly finish the production switch " with money different process ", it can be achieved that a people looks after more machines,
The investment of the operating personnel's quantity and auxiliary equipment significantly reduced, reduces production cost, and product quality is no longer rely on worker
Consciousness is realized.
2) present invention can directly and the relevant automatic equipment linking cutting of such as straight cutting piece (mechanical), formation automated production
Line (bulk).
Detailed description of the invention
Fig. 1 is the structural schematic diagram of straight cutting；
Fig. 2 is the structural schematic diagram of existing straight cutting piece cutting device；
Fig. 3 is the structural schematic diagram of straight cutting piece；
Fig. 4 is the connection figure for the straight cutting shaping packing machine that existing straight cutting piece cutting device is provided with the embodiment of the present invention one；
Fig. 5 is the perspective view for the straight cutting shaping packing machine that the embodiment of the present invention one provides；
Fig. 6 is that straight cutting shaping packing machine of the invention omits the perspective view after upper cover；
Fig. 7 is that the straight cutting shaping packing machine that the embodiment of the present invention one provides omits the top view after upper cover；
Material receiving mechanism, pickup mould group and reshaping device in the straight cutting shaping packing machine that Fig. 8 provides for the embodiment of the present invention one
Top view；
Fig. 9 is material receiving mechanism of the invention, the perspective view for picking up mould group and reshaping device；
Figure 10 is material receiving mechanism of the invention, the front view for picking up mould group and reshaping device；
Figure 11 is the perspective view of the first sizing die group of the invention；
Figure 12 is the cut-away view of the first sizing die group of the invention；
Figure 13 is the perspective view of the second sizing die group of the invention；
Figure 14 is the structural schematic diagram of discharging mechanism in straight cutting shaping packing machine of the invention；
Figure 15 is that discharging mechanism of the invention omits the structural schematic diagram after turnover plastic sucking disc and hopper；
Figure 16 is the structural schematic diagram of another angle of discharging mechanism of the invention；
Figure 17 is the structural schematic diagram that hopper removes mould group in straight cutting shaping packing machine of the invention；
Figure 18 is the structural schematic diagram that hopper of the invention removes another angle of mould group；
Figure 19 is the structural schematic diagram of sucker mounting base in straight cutting shaping packing machine of the invention；
Figure 20 is control principle block diagram of the invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
Embodiment one:
As shown in figure 4, the straight cutting shaping packing machine 100 of the present embodiment can with directly with straight cutting piece cutter it is directly right
It connects, forms automatic production line, the lacquer disk(-sc) 201 on straight cutting piece cutter winds direct piece 202, passes through the cutting shape of stamping die
At the monolithic straight cutting piece of certain length, these monolithic straight cutting pieces are directly sent to the material receiving mechanism 1 of straight cutting shaping packing machine 100.
As shown in Fig. 5 to Figure 19, a kind of straight cutting shaping packing machine provided in this embodiment, it is characterised in that: including rack
10, controller and the material receiving mechanism 1 being mounted in rack 10, reshaping device 2, discharging mechanism 3, pickup mould group 4 and crawl mould
Group 5, controller control material receiving mechanism 1, pick up mould group 4, reshaping device 2, discharging mechanism 3 and the crawl work of mould group 5, material receiving mechanism
1 is equipped with the quantity that sensing device 15 incudes the straight cutting piece of material receiving mechanism, and vibration device 213, induction dress are equipped in reshaping device 2
When setting the straight cutting piece that 15 sense in material receiving mechanism 1 and reaching certain amount, picks up mould group 4 and be sent into the straight cutting piece being stacked
Reshaping device 2.
The reshaping device 2 includes at least one sizing die group 21, and sizing die group 21 includes first base 211, the first bottom
Seat 211 is equipped with supporting plate 212, and the setting of vibration device 213 is in 212 bottom of supporting plate and supporting plate 212 is driven to vibrate, supporting plate 212
The left and right sides at least side is equipped with limit plate 217, and 212 front and rear sides of supporting plate are respectively provided with clamping plate 214a, a 214b, clamping plate 214a,
214b top droop is arranged outward, and for two clamping plate 214a, 214b in eight words setting, the bottom clamping plate 214a, 214b is linked at first
On pedestal 211, linking arm 215a, 215b, the lower end of two linking arms 215a, 215b are connected on the outside of clamping plate 214a, 214b
It is sleeved on connecting rod 216, connecting rod 16 is driven by the first driving motor 219 and rotated, and two linking arms 215a, 215b are in connecting rod 216
Upper opposed, inwardly directed movement collapses two clamping plates, 214 top inwardly, and the first driving motor 219 is controlled by controller.The vibration
The cam 2132 that device 213 driving motor 2131 and be mounted in 2131 shaft of the second driving motor including second, the supporting plate
212 bottoms are equipped with driven wheel 2121, and driven wheel 2121 is mounted on the circumferential surface of cam 2132, and the second driving motor 2131 is by controlling
Device control processed.
The vibration device 213 of reshaping device 2 vibrates the straight cutting piece marshalling for making to be stacked, and limit plate 217 is to heap
The straight cutting piece two sides limit stacked, two 214 tops of clamping plate are inwardly collapsed to stacking while vibration device 213 vibrates
Straight cutting piece together carries out shaping, and the straight cutting piece that is stacked of the crawl mould group 5 after taking out shaping in reshaping device 2 is put
Enter in the turnover plastic sucking disc 31a of discharging mechanism 3.
The limit plate 217 of 212 left and right sides of supporting plate is driven by the first cylinder, and the first cylinder is controlled real by controller
Now moving makes the limit plate 217 of two sides draw close mobile or be moved away from.
The limit plate 217 is driven by the first cylinder, and the first cylinder is controlled by controller.By described clamping plate 214a, 214b
Fiber sensor 218 is additionally provided with for detecting the straight cutting piece being stacked after shaping, and signal is sent back into controller.
The reshaping device 2 includes two sizing die groups 21, two sizing die groups 21 be respectively the first sizing die group 21a and
Second sizing die group 21b；The second crawl mould group 22 is equipped between first sizing die group 21a and the second sizing die group 21b, second connects
Crawl mould group 22 is connect to send straight cutting piece to the second sizing die group 21b from the first sizing die group 21a.First sizing die group 21a and
The vibration frequency of two sizing die group 21b is different.
After the second sizing die group 21b is located at material receiving mechanism 1, it is equipped with and lives between the second mould preparation group 21b and material receiving mechanism 1
Dynamic baffle 23, flapper 23 are driven by the 6th cylinder, and flapper 23 is not single to separate material receiving mechanism 1 and reshaping device 2,
The limit plate 217 that can also act as the first sizing die group 21a or the second sizing die group 21b uses.
The material receiving mechanism 1 includes second base 11, and second base 11 is equipped with turntable 12, and turntable 12 drives electricity by third
The driving rotation of machine 14, turntable 12 are equipped with the receiver 13 of several " Contraband " shapes, and the sensing device 15, which is located in one of, to be connect
By charging tray 13, receiver 13 be fixedly connected by fixing the first fixed plate 131, the first fixed plate 131 on a turntable 12 second
Fixed plate 132 and the movable plate 133 being movably arranged in the second fixed plate 132 are formed by connecting, the first fixed plate 131 and
Two fixed plates 132 are mutually perpendicular to, and movable plate 132 is moved forward and backward with respect to the first fixed plate 131, and the pickup mould group 4 includes first
Pedestal 41 and the first manipulator 42, the first pedestal 41 are equipped with cross slide way 43, and the first manipulator 42 is mounted on cross slide way 43
On, the first manipulator 42 is put on the supporting plate of sizing die group 21 from taking-up straight cutting piece in receiver 13.By the second base 11
Equipped with pillar 16, side cover plate 161 is installed on pillar 16, side cover plate 161 is horizontally rotated centered on pillar 16, side cover plate 161
Cover the opening 134 for the receiver 13 being located at the top of turntable.
The 5th cylinder 17 is equipped with above the turntable 12, the top land of the 5th cylinder 17 is equipped with convex block 171, the activity
Plate 132 is equipped with groove 135, and convex block 171 is stuck in the groove 135 of the receiver 13 at 12 top of turntable, the 5th cylinder 17
Convex block 171 drives movable plate 132 to move up and down.
When one of receiver 13 rotates at the top of turntable, convex block 171 is caught in groove 135, the 5th cylinder 17
The upward activity of piston moves up movable plate 132, increases the opening 134 of receiver 13, straight cutting piece is facilitated to enter receiver
13, when the straight cutting piece that receiver 13 is stacked reaches the quantity of setting, the piston of the 5th cylinder 17 resets downwards drive and lives
Movable plate 132 moves down, and movable plate 132 is slightly compressed to straight cutting on piece, and turntable 12 makes receiver 13 rotate 90 degree of next stations of arrival,
The straight cutting piece being stacked also turns over an angle of 90 degrees, grabs convenient for picking up mould group 4.
It is additionally provided with inspection belt 6 between the material receiving mechanism 1 and reshaping device 2, is artificial inspection man by inspection belt 6
Position, inspection belt 6 are protruding with several raised lines 61, form the accommodating space for placing straight cutting piece between two neighboring raised line 61
62, first manipulator 42 for picking up mould group 4 is equipped with a card slot 421, and the first pedestal 41 is equipped with active fastening block 411, living
Dynamic fixture block 411 is controlled by the second cylinder, and the second cylinder control active fastening block 411, which is caught in card slot 421, stops the first manipulator 42
In the top of inspection belt 6.
For straight cutting piece in the second sizing die group 21B after shaping, the straight cutting piece that crawl mould group 5 folds heap is whole from second
Shape mould group 21B, which takes out, is sent into discharging mechanism 3.
The discharging mechanism 3 includes that Revolving disc is sent into mould group 36, first and goes up and down mould group 32, Revolving disc translation mould group 33, the
Two lifting mould groups 34 and hopper remove mould group 35, and Revolving disc translates mould group 33 and is located at 32 side top of the first lifting mould group, and hopper moves
Depanning group 35 is located at by the first lifting mould group 32, and the second lifting mould group 34 is located at hopper and removes 35 top of mould group, the first lifting mould
Group 32 includes lifting tray 321, and lifting tray 321 is connected on riser guide 326 by grip block 322, on riser guide 326
The elevating mechanism 327 of setting drives lifting tray 321 to move up and down along riser guide 326, and lifting tray 321 is equipped with work work
Position 327, work station 327 is located at by the second sizing die group 21B, and the turnover plastic sucking disc 31a is placed in work station 327.
It is used to place the accommodation groove 311 for the straight cutting piece that heap is folded in turnover plastic sucking disc 31a equipped with several, crawl mould group 5 folds heap
Straight cutting piece be put into work station 327 from the second sizing die group 21B taking-up, and straight cutting piece is sequentially placed into turnover plastic sucking disc 31a
Each accommodation groove 311 in.
The Revolving disc translation mould group 33 includes the push rod 331 for being located at 326 top of riser guide, horizontally disposed mistake
Cab apron 332 and two bearing plates 333, transition plates 332 are located at by the second lifting mould group 34, and two bearing plates 333 are located at material
Case removes 356 top of hopper of mould group 35, and push rod 331 is moved horizontally by the driving of the 5th driving motor, and bearing plate 333 is by the 6th
Driving motor driving move horizontally, second lifting mould group 34 including can oscilaltion sucker mounting base 342, sucker mounting base
342 bottoms are equipped with several suckers 341, and sucker mounting base 342 is slided up and down by the traction of third cylinder 343, the 5th driving motor
It is controlled by the controller with third cylinder 343.When turnover plastic sucking disc 31a rises to the top of riser guide 326,331 water of push rod
Flat-pushing dynamic turnover plastic sucking disc 31 is by the sucker on 332 to two bearing plates of transition plates 333, above turnover plastic sucking disc 31a
Mounting base 342 declines, and turnover plastic sucking disc 31a is sucked in the sucker 341 of sucker mounting base 342, and the 7th driving motor drives two and holds
Fishplate bar 333 is backed out to both sides, and sucker mounting base 342 drives turnover plastic sucking disc 31a to drop to the hopper in hopper removal mould group 35
In 356.
It includes bracket 351, the 4th cylinder 355, cylinder push-rod 352 and two articles of guide rails 353, institute that the hopper, which removes mould group 35,
It states hopper 356 to be located on bracket 351, be connected between two guide rails 353 by connecting plate 354, the 4th cylinder 355 is mounted on two articles and leads
Between rail 353, two side slides (not drawing in figure) of bracket 351, with merging along 353 oscilaltion of guide rail, are held in the palm with guide rail 353
Frame 351 is connect with cylinder push-rod 352, and the 4th cylinder 355 is controlled by the controller.When work, the 4th cylinder 355 makes cylinder push-rod
352 rise or move down drive bracket 351 along the rising of guide rail 353 or move down, so that hopper 356 be made to go up and down.When in hopper 356
When piling turnover plastic sucking disc 31a, hopper removes mould group 35 and moves down hopper 356, so that manpower is carried away, then worker is put into
One empty hopper 356, hopper remove mould group 35 and move up the jack-up of hopper 356, reach default station.
It includes the 6th driving motor 364, belt pulley conveying mechanism 365 and swingle that the Revolving disc, which is sent into mould group 36,
366, belt pulley conveying mechanism 365 is equipped with backup station 361, and backup station 361 is located at by work station 327, swingle 366
It is mounted on the junction of belt pulley conveying mechanism 365 and work station 327, spare turnover plastic uptake is placed on backup station 361
Disk 31b, controller drive the 6th driving motor 364 that belt pulley conveying mechanism 95 is driven to operate, will be spare on backup station 361
Turnover plastic sucking disc 31b is moved in work station 327, and swingle 366 rotates and spare turnover plastic sucking disc 31b is pushed to guarantee that its is complete
Enter in work station 327 entirely.
As shown in figure 20, straight cutting shaping packing machine of the invention includes rack 10, controller and is mounted in rack 10
Material receiving mechanism 1, reshaping device 2, discharging mechanism 3, pick up mould group 4 and crawl mould group 5, controller use PLC programmable logic
Controller or industrial computer；Display and operation button are set in rack 10, and display and operation button and controller connect
It connects；Controller controls material receiving mechanism 1, reshaping device 2, discharging mechanism 3, picks up mould group 4 and crawl mould group 5；Detection system will be each
Kind detection signal is sent to controller；Detection system includes being mounted on various sensors on shaping packing machine, such as sensing device 15, light
Fine inductor 218 etc., no longer describes herein.
Embodiment two:
Provided by the embodiment is the control method of straight cutting shaping packing machine described in embodiment one, specific as follows: a kind of straight cutting
The control method of shaping packing machine, which is characterized in that comprise the following steps:
Step 1: splicing picks up a certain number of straight cutting pieces using material receiving mechanism 1, this certain number of straight cutting piece heap stacks
Come, rotates 90 degree of straight cutting piece to be stacked, be sent to next station；
Step 2: the straight cutting piece being stacked that crawl step 1 is sent out is put into reshaping device 2 and carries out shaping；
Step 3: the straight cutting piece of the stacking after shaping being detected, the straight cutting piece for not passing through to stack to detection is put again
Enter and carry out shaping in shaping mould, until detection passes through；If detection pass through, will test by the straight cutting being stacked
Piece straight cutting is put into turnover plastic sucking disc 31；
Step 4: and then step 1 is repeated to 4, until turnover plastic sucking disc 31 is used to all accommodatings of the anti-straight cutting piece for setting stacking
Slot 311 is all piled, and turnover plastic sucking disc 31 is put into hopper 356.
Following movement can also be increased inside above-mentioned steps 1: material receiving mechanism 1 picks up the straight cutting piece being stacked and can be put into
In inspection belt 6, by detection manually before manufacture.
There are also steps 5 after above-mentioned step 4: automatically moving after hopper 356 is put into the turnover plastic sucking disc 31 of predetermined quantity
It walks.
Concrete operations are as follows:
1: worker inputs the parameters such as quantity, the length for stacking straight cutting piece to straight cutting shaping packing machine；
2: whether qualified by worker's detection stacking straight cutting piece on inspection belt 6；
3: if worker, which detects, stacks straight cutting piece qualification, opening Automatic Control mode, sensing device 15 incudes receiver 13
Whether the quantity of middle straight cutting piece reaches predetermined amount；
4: if the quantity of straight cutting piece reaches default value in receiver 13, rotating the turntable 11 of material receiving mechanism 1, make equipped with straight
The receiver 13 of inserted sheet goes to the station for picking up the lower section of the first manipulator 42 of mould group 4, and the first manipulator 42 is from taking out receiver
Straight cutting piece is simultaneously put into the sizing die group 21 of reshaping device 2 by 13 taking-up straight cutting pieces；
5: 21 first cylinder of sizing die group driving limit plate 217 moves inward certain distance, is aligned straight cutting piece or so, the
The vibration device of one sizing die group 21a and the first driving motor 217 work certain time, make the vibration of straight cutting piece and marshalling；
6: crawl mould group 5 takes out the turnover plastic sucking disc that the straight cutting piece that heap is folded is put into discharging mechanism 3 from reshaping device 2
In 31a.
7, whether the accommodation groove 311 of detection turnover plastic sucking disc 31a is all put into straight cutting piece, if so, 327 band of elevating mechanism
Dynamic lifting tray 321 rises to 326 top of riser guide along riser guide 326；
8: 331 Level Promoting of push rod has enough to meet the need plastic sucking disc 31, and turnover plastic sucking disc is sucked in the sucker 341 of sucker mounting base 342
Then 31a drives turnover plastic sucking disc 31a to drop in the hopper 356 that hopper removes in mould group 35；
9: the 6th driving motor 364 of driving drives belt pulley conveying mechanism 95 to operate, by the spare week on backup station 361
Turn plastic sucking disc 31b to be moved in work station 327；
10: whether detection hopper 356 fills turnover plastic sucking disc 31a, if so, the 4th cylinder 355 moves down cylinder push-rod 352
Bracket 351 is driven to be displaced downwardly to default station along guide rail 353.
The sensing device 15 that the whether qualified detailed process of straight cutting piece includes: material receiving mechanism 1 is detected by worker and incudes straight cutting piece
Quantity；When straight cutting piece quantity reaches predetermined amount, the turntable of material receiving mechanism 1 rotates, and makes 13 turns of receiver equipped with straight cutting piece
To 42 lower section of the first manipulator for picking up mould group 4；First manipulator 42 takes out straight cutting piece, the first manipulator from receiver 13 is taken out
42 transversely guide rail 43 be moved to the top of inspection belt 6, the second cylinder 412 driving active fastening block 411 is displaced outwardly, active card
Block 411 is caught in the card slot 421 of the first manipulator 42, and straight cutting piece is put into the accommodating space of inspection belt 6 by the first manipulator 42,
Straight cutting piece is sent out in the movement of inspection belt 6, is detected by quantity and quality of the worker to straight cutting piece.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features；
And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (14)
1. a kind of straight cutting shaping packing machine, it is characterised in that: including rack (10), controller and be mounted in rack (10)
Material receiving mechanism (1), reshaping device (2), discharging mechanism (3), pick up mould group (4) and crawl mould group (5), controller control splicing
Mechanism (1) picks up mould group (4), reshaping device (2), discharging mechanism (3) and grabs mould group (5) work, and material receiving mechanism is set on (1)
There is the quantity of the straight cutting piece of sensing device (15) induction material receiving mechanism, is equipped with vibration device (213) in reshaping device (2), induction
When device (15) senses that the straight cutting piece in material receiving mechanism (1) reaches certain amount, it is straight by what is be stacked to pick up mould group (4)
Inserted sheet is sent into reshaping device (2), in which:
The reshaping device (2) includes at least one sizing die group (21), and sizing die group (21) includes first base (211), the
One pedestal (211) is equipped with supporting plate (212), and the vibration device (213) is arranged in supporting plate (212) bottom and drives supporting plate
(212) it vibrates, at least side is equipped with limit plate (217) at left and right sides of supporting plate (212), and supporting plate (212) front and rear sides are respectively provided with one
Clamping plate (214a, 214b), clamping plate (214a, 214b) top droop are arranged outward, and the bottom clamping plate (214a, 214b) is linked at first
On pedestal (211), it is connected with linking arm (215a, 215b) on the outside of clamping plate (214a, 214b), two linking arms (215a, 215b)
Lower end be sleeved on connecting rod (216), connecting rod (16) by the first driving motor (219) drive rotate, two linking arms
(215a, 215b) opposed, inwardly directed movement on connecting rod (216) makes inwardly to collapse at the top of two clamping plates (214), the first driving motor
(219) it is controlled by controller；
Vibration device (213) vibration of reshaping device (2) makes the straight cutting piece marshalling being stacked, and limit plate (217) is right
The straight cutting piece two sides limit being stacked, is inwardly collapsed at the top of two clamping plates (214) while vibration device (213) vibrate
Shaping, crawl mould group (5) being stacked after taking-up shaping from reshaping device (2) are carried out to the straight cutting piece being stacked
Straight cutting piece be put into the turnover plastic sucking disc (31a) of discharging mechanism (3).
2. a kind of shaping packing machine of straight cutting according to claim 1, it is characterised in that: vibration device (213) packet
The cam (2132) for including the second driving motor (2131) and being mounted in the second driving motor (2131) shaft, the supporting plate
(212) bottom is equipped with driven wheel (2121), and driven wheel (2121) is mounted on the circumferential surface of cam (2132), the second driving motor
(2131) it is controlled by controller.
3. a kind of straight cutting shaping packing machine according to claim 2, it is characterised in that: the limit at left and right sides of supporting plate (212)
Position plate (217) is driven by the first cylinder, and the first cylinder is controlled from controller realizes that movement leans on the limit plate (217) of two sides in
Hold together mobile or is moved away from.
4. a kind of straight cutting shaping packing machine according to claim 1 or 2 or 3, it is characterised in that: the reshaping device
It (2) include two sizing die groups (21), two sizing die groups (21) are respectively the first sizing die group (21a) and the second sizing die group
(21b)；The second crawl mould group (22) is equipped between first sizing die group (21a) and the second sizing die group (21b), the second connection is grabbed
Modulus group (22) send straight cutting piece to the second sizing die group (21b) from the first sizing die group (21a).
5. a kind of straight cutting shaping packing machine according to claim 1 or 2 or 3, it is characterised in that: the material receiving mechanism (1)
Including second base (11), second base (11) is equipped with turntable (12), and turntable (12) is turned by third driving motor (14) driving
Dynamic, turntable (12) is equipped with the receiver (13) of several " Contraband " shapes, and the sensing device (15) is located in one of receiver
(13) other, receiver (13) is connected by the first fixed plate (131) being fixed on turntable (12) and the first fixed plate (131) are fixed
The second fixed plate (132) for connecing and the movable plate (133) for being movably arranged on the second fixed plate (132) are formed by connecting, and first is solid
Fixed board (131) is mutually perpendicular to the second fixed plate (132), and movable plate (132) is moved forward and backward with respect to the first fixed plate (131), institute
It states and is equipped with pillar (16) by second base (11), be equipped with side cover plate (161) on pillar (16), side cover plate (161) is with pillar
(16) horizontally rotate centered on, side cover plate (161) covers the opening (134) for the receiver (13) being located at the top of turntable.
6. a kind of straight cutting shaping packing machine according to claim 5, it is characterised in that: the pickup mould group (4) includes the
One pedestal (41) and the first manipulator (42), the first pedestal (41) are equipped with cross slide way (43), the first manipulator (42) installation
On cross slide way (43), the first manipulator (42) takes out the straight cutting piece being stacked from receiver (13) and is put into sizing die
On the supporting plate (212) of group (21).
7. a kind of straight cutting shaping packing machine according to claim 6, it is characterised in that: the discharging mechanism (3) includes week
Turntable is sent into mould group (36), the first lifting mould group (32), Revolving disc translation mould group (33), the second lifting mould group (34) and hopper and is moved
Depanning group (35), Revolving disc translate mould group (33) and are located at the other top of the first lifting mould group (32), and hopper removes mould group (35) and is located at
First lifting mould group (32) is other, and the second lifting mould group (34) is located at hopper and removes above mould group (35), the first lifting mould group (32)
Including lifting tray (321), lifting tray (321) is connected on riser guide (326) by grip block (322), riser guide
(326) elevating mechanism (327) being arranged on drives lifting tray (321) to move up and down along riser guide (326), lifting tray
(321) work station (327) are equipped with, work station (327) is located at reshaping device (2) side, turnover plastic sucking disc (31a) peace
It is placed in work station (327).
8. a kind of straight cutting shaping packing machine according to claim 7, it is characterised in that: the Revolving disc translates mould group (33)
Including being located at push rod (331), horizontally disposed transition plates (332) and two bearing plates at the top of the riser guide (326)
(333), transition plates (332) is located at second lifting mould group (34) side, and two bearing plates (333) are located at hopper and remove mould group
(35) above hopper (356), push rod (331) is moved horizontally by the driving of the 5th driving motor, and bearing plate (333) is driven by the 7th
Dynamic motor driven moves horizontally, the second lifting mould group (34) include can oscilaltion sucker mounting base (342), sucker installs
Seat (342) bottom is equipped with several suckers (341), and sucker mounting base (342) is slided up and down by third cylinder (343) traction, the
Five driving motors and third cylinder (343) are controlled by the controller.
9. a kind of straight cutting shaping packing machine according to claim 8, it is characterised in that: the hopper removes mould group (35) packet
Bracket (351), the 4th cylinder (355), cylinder push-rod (352) and two articles of guide rails (353) are included, the hopper (356) is located at bracket
(351) it on, being connected between two guide rails (353) by connecting plate (354), the 4th cylinder (355) is mounted between guide rail (353),
Two side slides of bracket (351) are matched with guide rail (353) and are merged along guide rail (353) oscilaltion, bracket (351) and cylinder push-rod
(352) it connects, the 4th cylinder (355) is controlled by the controller.
10. a kind of straight cutting shaping packing machine according to claim 9, it is characterised in that: the Revolving disc is sent into mould group
It (36) include the 6th driving motor (364) and belt pulley conveying mechanism (365), belt pulley conveying mechanism (365) is equipped with standby
With station (361), backup station (361) is located at work station (327) side, is placed with spare turnover on backup station (361) and inhales
It moulds disk (31b), controller drives the 6th driving motor (364) to drive belt pulley conveying mechanism (365) operating, by backup station
(361) the spare turnover plastic sucking disc (31b) on is moved in work station (327).
11. a kind of straight cutting shaping packing machine according to claim 10, it is characterised in that: the material receiving mechanism (1) with it is whole
It is additionally provided between shape mechanism (2) inspection belt (6), inspection belt (6) is protruding with several raised lines (61), two neighboring raised line
(61) accommodating space (62) for placing the straight cutting piece being stacked, first machine for picking up mould group (4) are formed between
Tool hand (42) is equipped with a card slot (421), and the first pedestal (41) is equipped with active fastening block (411), and active fastening block (411) is by second
Cylinder control, the second cylinder control active fastening block (411), which is caught in card slot (421), makes the first manipulator (42) be parked in inspection belt
(6) top.
12. a kind of control method of straight cutting shaping packing machine, which is characterized in that comprise the following steps:
Step 1: splicing picks up a certain number of straight cutting pieces using material receiving mechanism (1), this certain number of straight cutting piece heap stacks
Come, rotates 90 degree of straight cutting piece to be stacked, be sent to next station；
Step 2: the straight cutting piece being stacked that crawl step 1 is sent out is put into reshaping device (2) and carries out shaping；
Step 3: the straight cutting piece of the stacking after shaping is detected, to detection not by stacking straight cutting piece be placed again into it is whole
Shaping is carried out in shape mould group (21), until detection passes through；If detection pass through, will test by the straight cutting being stacked
Piece straight cutting is put into turnover plastic sucking disc (31)；
Step 4: and then step 1 is repeated to 3, until turnover plastic sucking disc (31) is used to all accommodation grooves of the anti-straight cutting piece for setting stacking
(311) it all piles, turnover plastic sucking disc (31) is put into hopper (356).
13. a kind of control method of straight cutting shaping packing machine according to claim 12, which is characterized in that the step 1
The inside can also increase following movement: material receiving mechanism (2) picks up the straight cutting piece being stacked and can be put into inspection belt (6),
By detection manually before manufacture.
14. a kind of control method of straight cutting shaping packing machine according to claim 12, which is characterized in that the step 4
There are also steps 5 afterwards: automatically moving away after hopper (356) is put into turnover plastic sucking disc (31) of predetermined quantity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811123392.5A CN108995883A (en) | 2018-09-26 | 2018-09-26 | A kind of straight cutting shaping packing machine and its control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811123392.5A CN108995883A (en) | 2018-09-26 | 2018-09-26 | A kind of straight cutting shaping packing machine and its control method |
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Cited By (1)
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