CN108971366A - Automatic pipe expanding device with detection function - Google Patents
Automatic pipe expanding device with detection function Download PDFInfo
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- CN108971366A CN108971366A CN201810854017.1A CN201810854017A CN108971366A CN 108971366 A CN108971366 A CN 108971366A CN 201810854017 A CN201810854017 A CN 201810854017A CN 108971366 A CN108971366 A CN 108971366A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/02—Enlarging
- B21D41/026—Enlarging by means of mandrels
- B21D41/028—Enlarging by means of mandrels expandable mandrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/10—Combined ejecting and stripping-off devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明涉及管件加工设备件,更具体地,涉及一种具有检测功能的自动扩管装置。The invention relates to pipe fitting processing equipment, more specifically, to an automatic pipe expanding device with a detection function.
背景技术Background technique
在现有技术中,管件的扩口操作基本实现了机械自动化扩口,但是,在完成扩口工作后,存在一些扩口尺寸不合格的产品,而这些产品与合格的产品混在一起,如需挑选出不合格产品,还需要进一步的一个个的对管材进行检测,在一定程度上增加了工作难度,降低了生产效率。In the prior art, the flaring operation of the pipe fittings has basically realized mechanical automatic flaring, but after the flaring work is completed, there are some products with unqualified flaring dimensions, and these products are mixed with qualified products. To select unqualified products, it is necessary to further test the pipes one by one, which increases the difficulty of the work to a certain extent and reduces the production efficiency.
发明内容Contents of the invention
本发明为克服上述现有技术所述的至少一种缺陷,提供一种具有检测功能的自动扩管装置,不仅能够实现管材的自动扩孔操作,还能够在完成扩孔操作后实现对扩孔的尺寸进行检查,排查出不合格的产品。In order to overcome at least one defect of the above-mentioned prior art, the present invention provides an automatic pipe expansion device with a detection function, which can not only realize the automatic hole expansion operation of the pipe material, but also realize the expansion of the hole after the hole expansion operation is completed. The dimensions are checked to find out unqualified products.
为解决上述技术问题,本发明采用的技术方案是:一种具有检测功能的自动扩管装置,包括机座、控制系统、自动进料装置、液压扩孔装置、压料装置以及落料装置;所述的自动进料装置、液压扩孔装置、压料装置均与控制系统电连接;所述的自动进料装置与压料装置连接,用于将工件运输至压料装置中;所述的液压扩孔装置用于对工件进行扩孔操作;所述的落料装置与压料装置连接,用于将加工完成的工件输送至下一工序;还包括尺寸检测装置,尺寸检测装置安装于机座上,与控制系统电连接,用于检测加工完成的工件尺寸是否合格。在本发明中,自动进料装置将待加工的工件运输至压料装置上,压料装置将工件固定,固定后液压扩孔装置对工件进行加工扩孔,当完成扩孔操作后,检测装置对工件进行检测,若符合要求,则压料装置将工件松开,并将工件输送至落料装置上,同时,进料装置把待加工的工件运输至压料装置上,如此循环;若不符合要求,则控制系统控制整个扩管装置停止运转,待操作人员将不合格的产品取走后,然后启动装置,继续运作。通过本发明提供的装置,实现了工件的自动扩孔操作,同时,通过设置检测装置检测管件的内径,将不符合要求的管件排查出来,与合格产品区分开,避免将不合格产品混入合格产品中。In order to solve the above technical problems, the technical solution adopted by the present invention is: an automatic pipe expanding device with detection function, including a machine base, a control system, an automatic feeding device, a hydraulic hole reaming device, a pressing device and a blanking device; The automatic feeding device, the hydraulic reaming device, and the pressing device are all electrically connected to the control system; the automatic feeding device is connected to the pressing device for transporting the workpiece into the pressing device; the described The hydraulic reaming device is used for reaming the workpiece; the blanking device is connected with the pressing device and is used to transport the processed workpiece to the next process; it also includes a size detection device, which is installed on the machine On the seat, it is electrically connected with the control system, and is used to detect whether the size of the processed workpiece is qualified. In the present invention, the automatic feeding device transports the workpiece to be processed to the pressing device, and the pressing device fixes the workpiece. After fixing, the hydraulic reaming device processes and reams the workpiece. After the reaming operation is completed, the detection device Detect the workpiece, if it meets the requirements, the pressing device will loosen the workpiece and transport the workpiece to the blanking device, at the same time, the feeding device will transport the workpiece to be processed to the pressing device, and so on; if not If the requirements are met, the control system will control the entire expansion device to stop running. After the operator takes away the unqualified products, the device will be started and continue to operate. Through the device provided by the invention, the automatic reaming operation of the workpiece is realized. At the same time, by setting the detection device to detect the inner diameter of the pipe fittings, the pipe fittings that do not meet the requirements are checked out, and they are distinguished from qualified products, so as to avoid mixing unqualified products into qualified products. middle.
进一步地,所述的尺寸检测装置包括水平双杆气缸、竖直双杆气缸、安装板以及内径测量传感器;所述的水平双杆气缸安装于机座上,所述的竖直双杆气缸与水平双杆气缸连接,水平双杆气缸能够驱动竖直双杆气缸水平方向来回移动;所述的安装板与竖直双杆气缸连接,竖直双杆气缸能够驱动安装板竖直方向来回运动,所述的内径测量传感器设于安装板上。内径测量传感器用于测量管件的内径,将测量的结果反馈给控制系统,控制系统通过将预设值和测量进行比对,判断是否符合标准;在进行测量时,通过水平双杆气缸和竖直双杆气缸的相互协作,驱动内径测量传感器在水平方向和竖直方向的运动,保证内径测量传感器能够位于工件的管口处,保证测量的准确性。Further, the size detection device includes a horizontal double-rod cylinder, a vertical double-rod cylinder, a mounting plate and an inner diameter measurement sensor; the horizontal double-rod cylinder is installed on the machine base, and the vertical double-rod cylinder is connected to the The horizontal double-rod cylinder is connected, and the horizontal double-rod cylinder can drive the vertical double-rod cylinder to move back and forth in the horizontal direction; the mounting plate is connected to the vertical double-rod cylinder, and the vertical double-rod cylinder can drive the mounting plate to move back and forth in the vertical direction, The inner diameter measuring sensor is arranged on the mounting plate. The inner diameter measurement sensor is used to measure the inner diameter of the pipe, and feed back the measurement result to the control system. The control system judges whether the standard is met by comparing the preset value with the measurement; when measuring, the horizontal double-rod cylinder and the vertical The mutual cooperation of the double-rod cylinder drives the movement of the inner diameter measuring sensor in the horizontal direction and the vertical direction, so as to ensure that the inner diameter measuring sensor can be located at the nozzle of the workpiece and ensure the accuracy of measurement.
进一步地,所述的尺寸检测装置还包括报警模块,所述的报警模块分别与内径测量传感器和控制系统电连接。内径测量传感器将测量的尺寸结果反馈给控制系统后,若尺寸不符合要求,则控制系统一方面控制整个装置暂停运转,另一方面将信号传递给报警模块,报警模块接收到信号后,发出报警信号,包括报警声和警示灯,提醒工作人员出现了不合格产品;当工作人员将不合格产品处理掉后,启动控制系统的开关按钮,装置继续运作。Further, the size detection device further includes an alarm module, and the alarm module is electrically connected to the inner diameter measurement sensor and the control system respectively. After the inner diameter measurement sensor feeds back the measured size results to the control system, if the size does not meet the requirements, the control system controls the entire device to stop running on the one hand, and on the other hand transmits the signal to the alarm module, and the alarm module sends out an alarm after receiving the signal Signals, including alarm sounds and warning lights, remind the staff that unqualified products have appeared; when the staff disposes of unqualified products, activate the switch button of the control system, and the device continues to operate.
进一步地,所述的自动进料装置包括送料装置、储料架以及送料板,所述的储料架上设有若干首尾对接呈上下设置的储料斜板,相邻的储料斜板的倾斜方向相反;所述的送料装置的输出端与储料斜板的输入端连接,储料斜板的输出端与送料板的输入端连接,送料板的输出端与液压扩孔及顶料装置连接。送料装置将待加工的工件依次运输到储料架上,储料架上的储料板倾斜设置,靠近压料装置的工件被第一定位块阻挡,避免其沿着倾斜面滑动,当送料板被顶料机构顶起后,送料板上的工件没有了第一定位块的阻挡而滚动到第一定位块上,同时司仪定位块上的已经完成加工的工件滚动到落料装置上;在本发明中,储料板设有多块,且上下层叠设置,待加工的工件依次从最上层往下滚动,一方面节省了空间,另一方面也保证了加工的连续性。Further, the automatic feeding device includes a feeding device, a storage rack and a feeding plate, and the storage rack is provided with a number of storage slant plates arranged up and down in the end-to-end connection, and the adjacent storage slant plates The direction of inclination is opposite; the output end of the feeding device is connected to the input end of the storage inclined plate, the output end of the storage inclined plate is connected to the input end of the feeding plate, and the output end of the feeding plate is connected to the hydraulic reaming and jacking device connect. The feeding device transports the workpieces to be processed to the storage rack in sequence. The storage plate on the storage rack is set at an angle. The workpieces close to the pressing device are blocked by the first positioning block to prevent them from sliding along the inclined surface. When the feeding plate After being lifted up by the jacking mechanism, the workpiece on the feeding plate rolls onto the first positioning block without being blocked by the first positioning block, and at the same time, the processed workpiece on the positioning block of the master of ceremonies rolls onto the blanking device; In the invention, there are multiple material storage plates, which are stacked up and down, and the workpieces to be processed roll down from the uppermost layer in turn, which saves space on the one hand and ensures the continuity of processing on the other hand.
进一步地,所述的压料装置包括顶料机构,所述的顶料机构包括安装座、第一定位块、顶料气缸、顶料板以及排料板,所述的安装座固定于机座上,所述的第一定位块固定于安装座上,所述的顶料气缸安装于安装座上,顶料气缸的活塞杆与顶料板连接,所述的送料板与顶料板连接,所述的排料板与顶料板连接,当气缸驱动顶料板运动,所述的送料板和排料板被顶起,排料板将工件从第一定位块从顶出至落料装置中。Further, the pressing device includes a material jacking mechanism, and the material jacking mechanism includes a mounting seat, a first positioning block, a material jacking cylinder, a material jacking plate and a material discharge plate, and the mounting seat is fixed on the machine base Above, the first positioning block is fixed on the mounting seat, the jacking cylinder is mounted on the mounting seat, the piston rod of the jacking cylinder is connected to the jacking plate, and the feeding plate is connected to the jacking plate, The discharge plate is connected with the top plate, when the cylinder drives the top plate to move, the feed plate and the discharge plate are lifted up, and the discharge plate ejects the workpiece from the first positioning block to the blanking device middle.
进一步地,所述的压料装置还包括压料机构,所述的压料机构包括升降液压油缸、第二定位块,所述的升降液压油缸安装于机座上,升降液压油缸的活塞杆与第二定位块连接,所述的第二定位块位于第一定位块的正上方,待加工的工件被架设于第一定位块和第二定位块之间。Further, the pressing device also includes a pressing mechanism, the pressing mechanism includes a lifting hydraulic cylinder and a second positioning block, the lifting hydraulic cylinder is installed on the machine base, and the piston rod of the lifting hydraulic cylinder is connected to the The second positioning block is connected, and the second positioning block is located directly above the first positioning block, and the workpiece to be processed is erected between the first positioning block and the second positioning block.
在本发明中,待加工的工件位于第一定位块和第二定位块之间,第一定位块和第二定位块上均设置有半圆弧形凹槽,工件位于凹槽中,第一定位块是固定在安装座上的,第二定位块与升降液压油缸的活塞杆连接,当工件位于第一定位块中后,升降液压油缸驱动第二定位块向第一定位块方向运动,将工件紧紧的架设于第一定位块和第二定位块之间;完成压紧工作后,控制系统再控制扩孔装置进行运作,当完成扩孔操作和监测操作后,顶料气缸将顶料板顶起,由于送料板及排料板均是与顶料板连接的,当顶料板向上运动时,顶料板将送料板顶起,同时排料板也被顶起,排料板将加工完成的工件从凹槽中顶起,使其滚动至落料装置中,虽然送料板被顶起后,送料板上的工件没有了第一定位块的阻挡,但此时,由于排料板也被顶起,排料板起到了阻挡工件的作用,当第一定位块中的工件被排出后,顶料气缸驱动顶料板下降,在下降的过程中,送料板上的工件滚动至第一定位块中,开始下一次的扩孔操作。In the present invention, the workpiece to be processed is located between the first positioning block and the second positioning block. Both the first positioning block and the second positioning block are provided with semicircular arc-shaped grooves, and the workpiece is located in the groove. The first positioning block The block is fixed on the mounting base, and the second positioning block is connected with the piston rod of the lifting hydraulic cylinder. When the workpiece is located in the first positioning block, the lifting hydraulic cylinder drives the second positioning block to move towards the first positioning block, and the workpiece Tightly erected between the first positioning block and the second positioning block; after the pressing work is completed, the control system controls the reaming device to operate. After the reaming operation and monitoring operation are completed, the ejector cylinder will eject the material Jacking up, because both the feeding plate and the discharging plate are connected with the lifting plate, when the lifting plate moves upward, the lifting plate will lift the feeding plate, and at the same time, the discharging plate will also be lifted, and the discharging plate will process The completed workpiece is lifted from the groove to make it roll into the blanking device. Although the workpiece on the feeding plate is not blocked by the first positioning block after the feeding plate is lifted, but at this time, because the discharging plate is also When the workpiece is lifted up, the discharge plate plays a role in blocking the workpiece. When the workpiece in the first positioning block is discharged, the lifting cylinder drives the lifting plate to descend. During the descent, the workpiece on the feeding plate rolls to the first position. In the positioning block, start the next reaming operation.
进一步地,所述的液压扩孔装置包括水平液压油缸和扩孔机构,所述的水平液压油缸安装于机座上,水平液压油缸的活塞杆与扩孔机构连接,能够驱动扩孔机构往压料装置方向来回移动。Further, the hydraulic reaming device includes a horizontal hydraulic cylinder and a reaming mechanism, the horizontal hydraulic cylinder is installed on the machine base, the piston rod of the horizontal hydraulic cylinder is connected with the reaming mechanism, and can drive the reaming mechanism to press The material device direction moves back and forth.
进一步地,所述的升降液压油缸和水平液压油缸均设有用于辅助其运动的导杆装置。设置导杆装置,保证了液压油缸在运动过程中的稳定性,导杆装置的一端穿设于套筒中,套筒固定于液压油缸的油缸座上,另一端与第二定位块或者扩孔机构连接,当液压油缸在运动过程中,导杆装置起到了导向的作用,确保了加工的可靠性。Further, both the lifting hydraulic cylinder and the horizontal hydraulic cylinder are equipped with a guide rod device for assisting their movement. A guide rod device is set to ensure the stability of the hydraulic cylinder during movement. One end of the guide rod device is installed in the sleeve, and the sleeve is fixed on the cylinder seat of the hydraulic cylinder, and the other end is connected with the second positioning block or reaming Mechanism connection, when the hydraulic cylinder is in motion, the guide rod device plays a guiding role, ensuring the reliability of processing.
进一步地,所述的落料装置包括落料导引台和落料导板,所述的落料导引台一端与压料装置连接,另一端与落料导板连接,所述的落料导引台和落料导板均倾斜设置。顶料机构将加工完成的工件输送到落料导引台上,由于落料导引台是倾斜设置的,工件自动往落料导板方向滚动,工件滚动到落料导板上,工件从落料导板上滑落至底板上。Further, the blanking device includes a blanking guide table and a blanking guide plate, one end of the blanking guide table is connected to the pressing device, and the other end is connected to the blanking guide plate, and the blanking guide table Both the platform and the blanking guide are set at an incline. The jacking mechanism transports the finished workpiece to the blanking guide table. Since the blanking guide table is set at an inclination, the workpiece automatically rolls towards the blanking guide plate. slides onto the floor.
进一步地,所述的落料导板呈∟形结构,落料导板靠近工件加工的一端为支撑端,另一端为落料端,落料端与地面的高度值小于支撑端与地面的高度值。当工件滑动到落料导板上时,由于落料导板为∟形结构,工件被落料导板的侧板阻挡而不能继续滚动,但是,又由于落料导板倾斜设置,落料端接近地面设置,工件活动到落料导板上后,也呈倾斜,这样工件便顺着落料导板滑落到底面上;当工件位于落料导板上是,工件未加工的一端是位于落料端的,这样当工件滑落时,先着地的是未加工的一端,避免加工端的端口壁厚较薄,发生碰撞而损坏。Further, the blanking guide plate has a ∟-shaped structure, one end of the blanking guide plate close to the workpiece processing is the support end, and the other end is the blanking end, and the height between the blanking end and the ground is smaller than the height between the support end and the ground. When the workpiece slides onto the blanking guide plate, because the blanking guide plate has a ∟-shaped structure, the workpiece is blocked by the side plate of the blanking guide plate and cannot continue to roll. After the workpiece moves to the blanking guide plate, it is also inclined, so that the workpiece slides down to the bottom surface along the blanking guide plate; when the workpiece is on the blanking guide plate, the unprocessed end of the workpiece is located at the blanking end, so that when the workpiece slides down , The unprocessed end is the first to touch the ground, so as to avoid the port wall thickness of the processed end being thinner and damaged due to collision.
与现有技术相比,有益效果是:本发明提供的一种具有检测功能的自动扩管装置,实现了管材的自动送料、自动加工扩孔、自动检测以及自动落料,有效提高了工作效率,通过设置尺寸检测装置,实时检测产品是否合格,及时排查出不合格产品,提高产品的出厂质量。Compared with the prior art, the beneficial effect is: an automatic pipe expanding device with a detection function provided by the present invention realizes automatic feeding, automatic processing and reaming of pipes, automatic detection and automatic blanking, and effectively improves work efficiency , by setting the size detection device, real-time detection of whether the product is qualified, timely screening out unqualified products, and improving the quality of the products leaving the factory.
附图说明Description of drawings
图1是本发明整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the present invention.
图3是本发明尺寸检测装置结构示意图。Fig. 3 is a schematic structural diagram of the size detection device of the present invention.
图4是本发明自动进料装置结构示意图。Fig. 4 is a schematic structural view of the automatic feeding device of the present invention.
图5是本发明压料装置和扩孔装置结构示意图。Fig. 5 is a structural schematic diagram of the pressing device and the hole reaming device of the present invention.
图6是本发明顶料机构结构示意图。Fig. 6 is a structural schematic diagram of the ejecting mechanism of the present invention.
具体实施方式Detailed ways
附图仅用于示例性说明,不能理解为对本发明的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本发明的限制。The accompanying drawings are for illustrative purposes only, and should not be construed as limiting the present invention; in order to better illustrate this embodiment, certain components in the accompanying drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art It is understandable that some well-known structures and descriptions thereof may be omitted in the drawings. The positional relationship described in the drawings is for illustrative purposes only, and should not be construed as limiting the present invention.
如图1、图2所示,一种具有检测功能的自动扩管装置,包括机座1、控制系统2、自动进料装置3、液压扩孔装置4、压料装置5以及落料装置6;自动进料装置3、液压扩孔装置4、压料装置5均与控制系统2电连接;自动进料装置3与压料装置5连接,用于将工件8运输至压料装置5中;液压扩孔装置4用于对工件8进行扩孔操作;落料装置6与压料装置5连接,用于将加工完成的工件8输送至下一工序;还包括尺寸检测装置7,尺寸检测装置7安装于机座1上,与控制系统2电连接,用于检测加工完成的工件8尺寸是否合格。在本发明中,自动进料装置3将待加工的工件8运输至压料装置5上,压料装置5将工件8固定,固定后液压扩孔装置4对工件8进行加工扩孔,当完成扩孔操作后,检测装置对工件8进行检测,若符合要求,则压料装置5将工件8松开,并将工件8输送至落料装置6上,同时,进料装置把待加工的工件8运输至压料装置5上,如此循环;若不符合要求,则控制系统2控制整个扩管装置停止运转,待操作人员将不合格的产品取走后,然后启动装置,继续运作。通过本发明提供的装置,实现了工件8的自动扩孔操作,同时,通过设置检测装置检测管件的内径,将不符合要求的管件排查出来,与合格产品区分开,避免将不合格产品混入合格产品中。As shown in Figure 1 and Figure 2, an automatic pipe expansion device with detection function, including machine base 1, control system 2, automatic feeding device 3, hydraulic reaming device 4, pressing device 5 and blanking device 6 The automatic feeding device 3, the hydraulic reaming device 4, and the pressing device 5 are all electrically connected to the control system 2; the automatic feeding device 3 is connected to the pressing device 5, and is used to transport the workpiece 8 to the pressing device 5; The hydraulic reaming device 4 is used for reaming the workpiece 8; the blanking device 6 is connected with the pressing device 5, and is used to transport the processed workpiece 8 to the next process; it also includes a size detection device 7, a size detection device 7 is installed on the machine base 1 and electrically connected with the control system 2, and is used to detect whether the size of the processed workpiece 8 is qualified. In the present invention, the automatic feeding device 3 transports the workpiece 8 to be processed to the pressing device 5, the pressing device 5 fixes the workpiece 8, and the hydraulic reaming device 4 processes and expands the workpiece 8 after fixing. After the hole reaming operation, the detection device detects the workpiece 8. If it meets the requirements, the pressing device 5 releases the workpiece 8 and transports the workpiece 8 to the blanking device 6. At the same time, the feeding device takes the workpiece to be processed. 8 is transported to the pressing device 5, and the cycle is like this; if the requirements are not met, the control system 2 controls the entire pipe expansion device to stop running, and after the operator takes away the unqualified products, the device is started and continues to operate. Through the device provided by the present invention, the automatic reaming operation of the workpiece 8 is realized. At the same time, by setting the detection device to detect the inner diameter of the pipe fittings, the pipe fittings that do not meet the requirements are checked out, and they are distinguished from qualified products, so as to avoid mixing unqualified products into qualified products. product.
如图3所示,尺寸检测装置7包括水平双杆气缸71、竖直双杆气缸72、安装板73以及内径测量传感器74;水平双杆气缸71安装于机座1上,竖直双杆气缸72与水平双杆气缸71连接,水平双杆气缸71能够驱动竖直双杆气缸72水平方向来回移动;安装板73与竖直双杆气缸72连接,竖直双杆气缸72能够驱动安装板73竖直方向来回运动,内径测量传感器74设于安装板73上。内径测量传感器74用于测量管件的内径,将测量的结果反馈给控制系统2,控制系统2通过将预设值和测量进行比对,判断是否符合标准;在进行测量时,通过水平双杆气缸71和竖直双杆气缸72的相互协作,驱动内径测量传感器74在水平方向和竖直方向的运动,保证内径测量传感器74能够位于工件8的管口处,保证测量的准确性。As shown in Figure 3, the size detection device 7 includes a horizontal double-rod cylinder 71, a vertical double-rod cylinder 72, a mounting plate 73 and an inner diameter measuring sensor 74; the horizontal double-rod cylinder 71 is installed on the base 1, and the vertical double-rod cylinder 72 is connected with the horizontal double-rod cylinder 71, and the horizontal double-rod cylinder 71 can drive the vertical double-rod cylinder 72 to move back and forth in the horizontal direction; the mounting plate 73 is connected with the vertical double-rod cylinder 72, and the vertical double-rod cylinder 72 can drive the mounting plate 73 Moving back and forth in the vertical direction, the inner diameter measuring sensor 74 is arranged on the mounting plate 73 . The inner diameter measuring sensor 74 is used to measure the inner diameter of the pipe fitting, and the result of the measurement is fed back to the control system 2, and the control system 2 judges whether the standard is met by comparing the preset value with the measurement; 71 and the vertical double-rod cylinder 72 cooperate with each other to drive the movement of the inner diameter measuring sensor 74 in the horizontal and vertical directions to ensure that the inner diameter measuring sensor 74 can be located at the nozzle of the workpiece 8 to ensure the accuracy of measurement.
其中,尺寸检测装置7还包括报警模块,报警模块分别与内径测量传感器74和控制系统2电连接。内径测量传感器74将测量的尺寸结果反馈给控制系统2后,若尺寸不符合要求,则控制系统2一方面控制整个装置暂停运转,另一方面将信号传递给报警模块,报警模块接收到信号后,发出报警信号,包括报警声和警示灯,提醒工作人员出现了不合格产品;当工作人员将不合格产品处理掉后,启动控制系统2的开关按钮,装置继续运作。Wherein, the size detection device 7 also includes an alarm module, which is electrically connected to the inner diameter measurement sensor 74 and the control system 2 respectively. After the inner diameter measurement sensor 74 feeds back the measured size result to the control system 2, if the size does not meet the requirements, the control system 2 controls the entire device to suspend operation on the one hand, and transmits the signal to the alarm module on the other hand. After the alarm module receives the signal , send an alarm signal, including an alarm sound and a warning light, to remind the staff that unqualified products have appeared; when the staff disposes of the unqualified products, start the switch button of the control system 2, and the device continues to operate.
如图4所示,自动进料装置3包括送料装置、储料架31以及送料板33,储料架31上设有若干首尾对接呈上下设置的储料斜板32,相邻的储料斜板32的倾斜方向相反;送料装置的输出端与储料斜板32的输入端连接,储料斜板32的输出端与送料板33的输入端连接,送料板33的输出端与液压扩孔及顶料装置连接。送料装置将待加工的工件8依次运输到储料架31上,储料架31上的储料板倾斜设置,靠近压料装置5的工件8被第一定位块512阻挡,避免其沿着倾斜面滑动,当送料板33被顶料机构51顶起后,送料板33上的工件8没有了第一定位块512的阻挡而滚动到第一定位块512上,同时司仪定位块上的已经完成加工的工件8滚动到落料装置6上;在本发明中,储料板设有多块,且上下层叠设置,待加工的工件8依次从最上层往下滚动,一方面节省了空间,另一方面也保证了加工的连续性。As shown in Figure 4, the automatic feeding device 3 includes a feeding device, a storage rack 31 and a feeding plate 33, and the storage rack 31 is provided with a number of storage ramps 32 which are butted up and down. The inclination direction of the plate 32 is opposite; the output end of the feeding device is connected to the input end of the storage inclined plate 32, the output end of the storage inclined plate 32 is connected to the input end of the feeding plate 33, and the output end of the feeding plate 33 is connected to the hydraulic reaming And the jacking device connection. The feeding device transports the workpieces 8 to be processed to the material storage rack 31 in sequence, and the material storage plate on the material storage rack 31 is arranged obliquely, and the workpiece 8 close to the pressing device 5 is blocked by the first positioning block 512 to prevent it from moving along the slope. When the feeding plate 33 is lifted by the jacking mechanism 51, the workpiece 8 on the feeding plate 33 is not blocked by the first positioning block 512 and rolls onto the first positioning block 512, and at the same time, the workpiece 8 on the emcee positioning block has been completed. The workpiece 8 to be processed is rolled onto the blanking device 6; in the present invention, the material storage plate is provided with multiple pieces, and is stacked up and down, and the workpiece 8 to be processed is rolled down from the uppermost layer successively. On the one hand, it also ensures the continuity of processing.
如图5、图6所示,压料装置5包括顶料机构51,顶料机构51包括安装座511、第一定位块512、顶料气缸513、顶料板514以及排料板515,安装座511固定于机座1上,第一定位块512固定于安装座511上,顶料气缸513安装于安装座511上,顶料气缸513的活塞杆与顶料板514连接,送料板33与顶料板514连接,排料板515与顶料板514连接,当气缸驱动顶料板514运动,送料板33和排料板515被顶起,排料板515将工件8从第一定位块512从顶出至落料装置6中。As shown in Fig. 5 and Fig. 6, the pressing device 5 includes a material jacking mechanism 51, and the material jacking mechanism 51 includes a mounting seat 511, a first positioning block 512, a material jacking cylinder 513, a material jacking plate 514 and a material discharge plate 515, and the installation The seat 511 is fixed on the machine base 1, the first positioning block 512 is fixed on the mounting seat 511, the jacking cylinder 513 is installed on the mounting seat 511, the piston rod of the jacking cylinder 513 is connected with the ejector plate 514, and the feeding plate 33 is connected with the ejector plate 514. The ejector plate 514 is connected, and the ejector plate 515 is connected with the ejector plate 514. When the cylinder drives the ejector plate 514 to move, the feeding plate 33 and the ejector plate 515 are lifted, and the ejector plate 515 moves the workpiece 8 from the first positioning block 512 from the ejector into the blanking device 6.
如图5所示,压料装置5还包括压料机构52,压料机构52包括升降液压油缸521、第二定位块522,升降液压油缸521安装于机座1上,升降液压油缸521的活塞杆与第二定位块522连接,第二定位块522位于第一定位块512的正上方,待加工的工件8被架设于第一定位块512和第二定位块522之间。As shown in Figure 5, the pressing device 5 also includes a pressing mechanism 52. The pressing mechanism 52 includes a lifting hydraulic cylinder 521 and a second positioning block 522. The lifting hydraulic cylinder 521 is installed on the base 1, and the piston of the lifting hydraulic cylinder 521 The rod is connected with the second positioning block 522 , the second positioning block 522 is located directly above the first positioning block 512 , and the workpiece 8 to be processed is erected between the first positioning block 512 and the second positioning block 522 .
在本发明中,待加工的工件8位于第一定位块512和第二定位块522之间,第一定位块512和第二定位块522上均设置有半圆弧形凹槽,工件8位于凹槽中,第一定位块512是固定在安装座511上的,第二定位块522与升降液压油缸521的活塞杆连接,当工件8位于第一定位块512中后,升降液压油缸521驱动第二定位块522向第一定位块512方向运动,将工件8紧紧的架设于第一定位块512和第二定位块522之间;完成压紧工作后,控制系统2再控制扩孔装置进行运作,当完成扩孔操作和监测操作后,顶料气缸513将顶料板514顶起,由于送料板33及排料板515均是与顶料板514连接的,当顶料板514向上运动时,顶料板514将送料板33顶起,同时排料板515也被顶起,排料板515将加工完成的工件8从凹槽中顶起,使其滚动至落料装置6中,虽然送料板33被顶起后,送料板33上的工件8没有了第一定位块512的阻挡,但此时,由于排料板515也被顶起,排料板515起到了阻挡工件8的作用,当第一定位块512中的工件8被排出后,顶料气缸513驱动顶料板514下降,在下降的过程中,送料板33上的工件8滚动至第一定位块512中,开始下一次的扩孔操作。In the present invention, the workpiece 8 to be processed is located between the first positioning block 512 and the second positioning block 522, and the first positioning block 512 and the second positioning block 522 are provided with a semicircular arc groove, and the workpiece 8 is located in the concave position. In the groove, the first positioning block 512 is fixed on the mounting base 511, and the second positioning block 522 is connected with the piston rod of the lifting hydraulic cylinder 521. When the workpiece 8 is located in the first positioning block 512, the lifting hydraulic cylinder 521 drives the The second positioning block 522 moves toward the first positioning block 512, and the workpiece 8 is tightly erected between the first positioning block 512 and the second positioning block 522; after the pressing work is completed, the control system 2 controls the reaming device to carry out operation, when the hole reaming operation and monitoring operation are completed, the jacking cylinder 513 will jack up the jacking plate 514, since the feeding plate 33 and the discharging plate 515 are connected with the jacking plate 514, when the jacking plate 514 moves upward At the same time, the ejector plate 514 lifts the feeding plate 33, and the discharge plate 515 is also lifted up simultaneously, and the discharge plate 515 lifts the processed workpiece 8 from the groove, making it roll into the blanking device 6, Although after the feed plate 33 was lifted, the workpiece 8 on the feed plate 33 did not have the blocking of the first positioning block 512, but at this time, because the discharge plate 515 was also lifted, the discharge plate 515 played a role in blocking the workpiece 8 Function, when the workpiece 8 in the first positioning block 512 is discharged, the ejector cylinder 513 drives the ejector plate 514 to descend, and during the process of descending, the workpiece 8 on the feeding plate 33 rolls into the first positioning block 512 to start The next reaming operation.
在一些实施例中,机座1上还设有定位板11,当工件8夹设于第一定位块512和第二定位块522中时,工件8的一端与扩孔机构42对准,另一端相抵于定位板11上,防止扩孔机构42在对工件8进行加工时,工件8发生滑动。In some embodiments, the base 1 is also provided with a positioning plate 11. When the workpiece 8 is clamped in the first positioning block 512 and the second positioning block 522, one end of the workpiece 8 is aligned with the reaming mechanism 42, and the other One end abuts against the positioning plate 11 to prevent the workpiece 8 from sliding when the hole-enlarging mechanism 42 processes the workpiece 8 .
其中,液压扩孔装置4包括水平液压油缸41和扩孔机构42,水平液压油缸41安装于机座1上,水平液压油缸41的活塞杆与扩孔机构42连接,能够驱动扩孔机构42往压料装置5方向来回移动。Wherein, the hydraulic reaming device 4 includes a horizontal hydraulic cylinder 41 and a reaming mechanism 42, the horizontal hydraulic cylinder 41 is installed on the base 1, and the piston rod of the horizontal hydraulic cylinder 41 is connected with the reaming mechanism 42, which can drive the reaming mechanism 42 to The pressing device 5 direction moves back and forth.
另外,升降液压油缸521和水平液压油缸41均设有用于辅助其运动的导杆装置53,43。设置导杆装置53,43,保证了液压油缸在运动过程中的稳定性,导杆装置53,43的一端穿设于套筒中,套筒固定于液压油缸的油缸座上,另一端与第二定位块522或者扩孔机构42连接,当液压油缸在运动过程中,导杆装置53,43起到了导向的作用,确保了加工的可靠性。In addition, both the lifting hydraulic cylinder 521 and the horizontal hydraulic cylinder 41 are provided with guide rod devices 53, 43 for assisting their movement. Guide rod devices 53, 43 are set to ensure the stability of the hydraulic cylinder during movement. One end of the guide rod device 53, 43 is installed in the sleeve, and the sleeve is fixed on the cylinder seat of the hydraulic cylinder. The two positioning blocks 522 or the reaming mechanism 42 are connected. When the hydraulic cylinder is in motion, the guide rod devices 53 and 43 play a guiding role, ensuring the reliability of processing.
其中,落料装置6包括落料导引台61和落料导板62,落料导引台61一端与压料装置5连接,另一端与落料导板62连接,落料导引台61和落料导板62均倾斜设置。顶料机构51将加工完成的工件8输送到落料导引台61上,由于落料导引台61是倾斜设置的,工件8自动往落料导板62方向滚动,工件8滚动到落料导板62上,工件8从落料导板62上滑落至底板上。Wherein, the blanking device 6 includes a blanking guide table 61 and a blanking guide plate 62, one end of the blanking guide table 61 is connected with the pressing device 5, and the other end is connected with the blanking guide plate 62, the blanking guide table 61 and the blanking guide The material guide plate 62 is all obliquely arranged. The ejector mechanism 51 transports the processed workpiece 8 to the blanking guide table 61. Since the blanking guide table 61 is inclined, the workpiece 8 automatically rolls toward the blanking guide plate 62, and the workpiece 8 rolls to the blanking guide plate 62, the workpiece 8 slides from the blanking guide plate 62 onto the base plate.
在一些实施例中,落料导板62呈∟形结构,落料导板62靠近工件8加工的一端为支撑端,另一端为落料端,落料端与地面的高度值小于支撑端与地面的高度值。当工件8滑动到落料导板62上时,由于落料导板62为∟形结构,工件8被落料导板62的侧板阻挡而不能继续滚动,但是,又由于落料导板62倾斜设置,落料端接近地面设置,工件8活动到落料导板62上后,也呈倾斜,这样工件8便顺着落料导板62滑落到底面上;当工件8位于落料导板62上是,工件8未加工的一端是位于落料端的,这样当工件8滑落时,先着地的是未加工的一端,避免加工端的端口壁厚较薄,发生碰撞而损坏。In some embodiments, the blanking guide plate 62 has a ∟-shaped structure, and one end of the blanking guide plate 62 close to the processing of the workpiece 8 is the support end, and the other end is the blanking end, and the height value between the blanking end and the ground is smaller than that between the support end and the ground. height value. When the workpiece 8 slides onto the blanking guide plate 62, because the blanking guide plate 62 is a ∟-shaped structure, the workpiece 8 is blocked by the side plate of the blanking guide plate 62 and cannot continue to roll. The material end is arranged close to the ground, and after the workpiece 8 moves onto the blanking guide plate 62, it is also inclined, so that the workpiece 8 slides down to the bottom surface along the blanking guide plate 62; when the workpiece 8 is positioned on the blanking guide plate 62, the workpiece 8 is not processed One end is located at the blanking end, so that when the workpiece 8 slips, the unprocessed end first touches the ground, so as to avoid the port wall thickness of the processing end being thinner and damaged due to collision.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
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| CN111731805A (en) * | 2020-06-28 | 2020-10-02 | 嘉兴卓尔精密机械有限公司 | Positioning device for metal rod piece machining |
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| CN108326166A (en) * | 2018-03-09 | 2018-07-27 | 三峡大学 | A kind of sprocket-type Automatic reamer and operating method |
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| JPH08112625A (en) * | 1994-10-12 | 1996-05-07 | Sanou Kogyo Kk | Device for forming end part of tube |
| KR101072880B1 (en) * | 2011-07-01 | 2011-10-18 | 이춘길 | End Forming Device of Fine Metal Pipe |
| CN105665552A (en) * | 2014-07-06 | 2016-06-15 | 赵牧青 | Electric splicing tube flaring machine capable of feeding materials automatically |
| CN203992073U (en) * | 2014-07-06 | 2014-12-10 | 滁州开关电器科技有限公司 | A kind of electric power copper pipe flaring machine |
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| CN204771401U (en) * | 2015-06-23 | 2015-11-18 | 吴中区横泾博尔机械厂 | Full -automatic electrical materials and appliances pressure equipment machine |
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| CN108246907A (en) * | 2018-01-16 | 2018-07-06 | 刘群翠 | A kind of pipe staving press |
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Application publication date: 20181211 |