Summary of the invention
The purpose of the present invention is to provide a kind of new energy motor rotor magnetic steel automatic assembling apparatus, are rushed with realizing in rotor
On piece automation inserting magnetic links.
The object of the invention is also to provide a kind of pressure magnet steel mechanisms, to realize rotor punching automation inserting magnetic links.
For this purpose, one aspect of the present invention provides a kind of new energy motor rotor magnetic steel automatic assembling apparatus, comprising: revolution
Platform, including rotating disk, wherein be evenly equipped with multiple stations around revolving platform, each station is corresponded on the rotating disk and is equipped with
Rotor core positioning disk;And pressure magnet steel mechanism, it is arranged on the alinco assembled station in multiple stations, including shifting can be gone up and down
Dynamic iron core rotating basis and magnetic links press-loading device, the iron core rotating basis is for jacking up the rotor core positioning
Disk is to lifting position and can index rotation, and the rotor core on the magnetic links pressing machine and its alinco assembled station positions
The indexing rotation of disk matches, for magnetic links to be pressed into one group of orientation jack on rotor punching.
Further, above-mentioned rotor punching revolves one-turn the magnetic links press fitting for completing all orientation jacks with revolving platform.
Further, the orientation jack of above-mentioned rotor punching is divided into multiple groups, wherein every group of orientation jack is correspondingly arranged one
A alinco assembled station.
Further, the jack of above-mentioned rotor punching has four groups of orientation jacks, around multiple stations of the revolving platform
Including a feeding station and four alinco assembled stations.
Further, above-mentioned revolving platform further includes revolving platform bracket and revolving support, wherein the rotating disk is fixed on
On revolving support, the rotating disk is driven by turntable driving member, and the turntable driving member is connect with servo motor.
Further, above-mentioned rotor core positioning disk and iron core rotating basis pass through therebetween a straight pin and a diamond shape
Finger setting.
According to another aspect of the present invention, a kind of pressure magnet steel mechanism is provided, comprising: bracket, upper slide unit, lower slide unit, use
Actuator in driving upper slide unit lifting moving and cylinder for driving lower slide unit lifting moving;Iron core rotating basis, if
It sets in the lower slide unit, it is slotting to replace orientation to being lifted position and rotation can be indexed for jacking up rotor core positioning disk
Hole, magnetic links press-loading device are arranged in the upper slide unit, rotate and match for the indexing with the rotor core positioning disk
In one group of orientation jack close, magnetic links being pressed on rotor punching.
Further, above-mentioned upper slide unit be equipped with two sets of magnetic links press-loading devices, two for synchronous press mounting rotor punching
A orientation jack.
Further, above-mentioned magnetic links press-loading device includes press fitting cylinder, magnet steel pressure mounting base, pressure head, material path and feeding
Mechanism, wherein for putting magnet steel item, the material path is connect the material path with magnet steel pressure mounting base, and the feeding mechanism is used for will
Magnet steel item in material path is connect to magnet steel pressure mounting base feeding, the pressure head with press fitting cylinder, for by the magnetic links in magnet steel item
Press fitting is into the orientation jack of rotor punching.
Further, above-mentioned magnetic links press-loading device further includes pusher, wherein the magnet steel item is magnetic links and modeling
Expect the spaced strip structure of partition, the side of the magnet steel pressure mounting base is equipped with plastics partition and portals, when plastics partition pushes
When to magnet steel pressure mounting base, plastics partition is portalled middle release from plastics partition by the pusher.
Automation of the invention inserts magnet steel using the rotating disk (big turntable) of revolving platform and the iron core of magnet steel mechanism is pressed to revolve
Turn base combination, the magnetic links press fitting of all orientation jacks, each magnet steel dress are completed when rotor punching is revolved one-turn with revolving platform
The magnetic links inserting of one group of orientation jack on rotor punching is realized with station, occupation area of equipment is small, and assembly efficiency is high.
Other than objects, features and advantages described above, there are also other objects, features and advantages by the present invention.
Below with reference to figure, the present invention is described in further detail.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
Fig. 1 to Fig. 8 is shown according to some embodiments of the present invention.
In one embodiment, in conjunction with referring to figs. 1 to Fig. 3, new energy motor rotor magnetic steel automatic assembling apparatus of the invention
For each magnetic links in magnet steel item to be inserted into the jack of rotor punching, as shown in figure 5, rotor punching 25 is equipped with multiple insert
Hole 25a, these jacks have different setting angles, and also not identical to the installation polarity of magnetic links, in Fig. 5, use arrow
Show the installation polarity of magnetic links.
In view of each jack of rotor punching has a different setting angle and installation polar requirement, the present invention is by these jacks
It is defined as orientation jack.
According to the hub layout pattern of rotor punching, center rotational symmetry of some orientation jacks about rotor punching, this
Invention is grouped the orientation jack on rotor punching according to the principle of center rotational symmetry.I.e. in same group of orientation jack
In, these orientation jacks are after rotating an angle according to the center of rotor punching, installation when setting angle can abide by the contract
Polarity is also identical.
This magnet steel automatic assembling apparatus includes revolving platform and pressure magnet steel mechanism, is evenly equipped with multiple stations around revolving platform, will
The orientation jack of rotor punching is divided into multiple groups, wherein every group of orientation jack is correspondingly arranged an alinco assembled station, each magnetic
Steel assembly station is equipped with pressure magnet steel mechanism, and the magnetic links of all orientation jacks are completed when rotor punching is revolved one-turn with revolving platform
Press fitting.
In one embodiment, as shown in figure 3, being divided into five stations, i.e. four alinco assembled stations around revolving platform, one
A feeding station.Pressure magnet steel mechanism shown in Fig. 8 has four sets in this equipment, occupies wherein four stations, only shows one in Fig. 1
Casing pressure magnet steel mechanism.
In one embodiment, in conjunction with referring to figs. 1 to Fig. 3, revolving platform includes revolving platform bracket 6, revolving support 27 and revolution
Disk 8.
Wherein, revolving platform bracket 6 and revolving support 27 link together, and rotating disk 8 is fixed on revolving support 27, return
Turn disk 8 to drive by turntable driving member 9, which connect with servo motor (not shown), by servo electricity
The rotation and indexing of machine realization rotating disk 8.
Corresponding five stations are set on rotating disk is distributed on rotating disk 8 there are five rotor core positioning disk 10, simultaneously
Rotor punching 25 is respectively placed on rotor core positioning disk 10.
In one embodiment, pressure magnet steel mechanism include actuator 1, cylinder 2, press fitting cylinder 4, bracket 15, lower slide unit 16, on
Slide unit 17, cylinder pressure mounting base 19 and material path 22.
Actuator 1 on bracket 15 is linked together by link block 18 with upper slide unit 17, and upper slide unit 17 is by leading
Rail sliding block 24 is fixed on bracket 15, and transition plates 23 is fixed in upper slide unit 17, and magnet steel pressure mounting base 19 is fixed in transition plates 23.
Iron core rotating basis 12 and revolving support 26, which link together, to be installed in lower slide unit 16, and cylinder 2 is connect by cylinder
First 3 link together with lower slide unit 16, and cylinder 2 is fixed on bracket 15.
Iron core rotating basis 12 is driven by servo motor 28, realizes rotation and indexing.
Rotor core positioning disk 10 is lifted by iron core rotating basis 12 and is detached from rotating disk 8, as shown in fig. 6, rotor
It is positioned between iron core positioning disk 10 and iron core rotating basis 12 by straight pin 14 and rhombus pin 13.
Magnet steel item 5 is placed in material path 22, and material path 22 is connect with magnet steel pressure mounting base 19, and press fitting cylinder 4 passes through connector 20 and pressure
First 21 link together.
Feeding mechanism (not shown) is additionally provided in material path 22, for magnet steel item 5 to 19 feeding of magnet steel pressure mounting base, to have
Body, magnetic links are pushed to magnet steel pressure mounting base 19 using the first feeding stroke (being equal to magnetic links thickness), pass through the second feeding row
Journey (being equal to plastics septa thickness) pushes plastics partition to magnet steel pressure mounting base 19.
Portal 19a as shown in figure 8, the side of magnet steel pressure mounting base 19 is equipped with plastics partition, when plastics partition pushes to magnet steel
When pressure mounting base 19, plastics partition is portalled middle release from plastics partition by pusher 29.
Rotating disk 8 rotate in place, and cylinder 2 pushes lower slide unit 16 to lift, the iron core rotation base being installed in lower slide unit 16
Seat 12 lifts rotor core positioning disk 10, and actuator 1 drives upper slide unit 17 to drop to press fitting position, and pressure head is by the magnetic in magnet steel 5
Steel disc is pressed into rotor punching 25, and iron core rotating basis 12 drives rotor core positioning disk 10 to rotate an angle, and pressure head is again
It will be in the magnetic links indentation rotor punching 25 in magnet steel 5.
In the present embodiment, alinco assembled station is used to select the orientation jack of rotor punching, different alinco assembled stations
Different groups of orientation jack may be selected, iron core rotating basis can index rotation, drive same group of orientation jack of rotor punching
The press fitting position for successively turning to magnetic links press-loading device, on an alinco assembled station, magnetic links press-loading device can be real
The magnetic links press fitting of existing one group of orientation jack.
In one embodiment, the course of work of automatic assembling motor rotor magnetic steel of the invention assembly device assembly is as follows:
(1) this suit is set to traffic cycle structure, and traffic cycle is divided into five stations by indexing mechanism, and one of station is upper
Expect that station, remaining four station are alinco assembled station;
(2) when one station of traffic cycle goes to magnet steel press fitting station, lower slide unit is lifted under the movement of cylinder, makes rotor iron
Core positions the big turntable of disk detachment;
(3) upper slide unit reaches press fitting position under the driving of electric operator, and press fitting cylinder is in magnet steel indentation rotor;
(4) rotating mechanism in lower slide unit drives rotor core positioning disk to rotate an angle, is pressed cylinder again magnetic
Steel is pressed into rotor;And
(5) lower slide unit declines, and rotor core positioning disk returns on big turntable, and big turntable rotates an angle, repeats above-mentioned
Process.
In one embodiment, rotor punching jack distribution and magnetic links magnetic pole require (arrow direction) as shown in figure 5,
It is uniformly distributed with 8 pairs of jacks along the circumference, arranges between two magnetic steel ingots of each pair of jack in splayed, magnetic between adjacent two pairs of magnetic steel ingots
Extreme direction is opposite.
Each alinco assembled station is completed at the same time two magnet steel about symmetrical two jacks in the center of circle in one-off
Piece press fitting, rotor core positioning sabot are also completed at the same time the magnetic links press fitting of two jacks when working again after being rotated by 90 °, such as
This is needed for the rotor punching that Fig. 5 is provided using four alinco assembled stations.
The invention has the following advantages that
(1) magnet steel item is provided by a upper process, magnet steel item (having identified magnetic pole) is placed in material path by manipulator, so
Afterwards using the method for automation inserting magnet steel, the leakage that avoiding artificial inserting magnet steel will cause is inserted, and misplug ensure that rotor assembles
Qualification rate.
(2) upper slide unit that magnet steel equipment is inserted in automation of the invention is driven by actuator, can in stroke range any position
Stopping is set, the press fitting of the punching of different height is suitble to, compatibility is strong.
(3) according to the present invention automate inserts magnet steel equipment, and iron core rotating basis is indexed by Serve Motor Control, rotor punching
The rotation angle of piece is accurate, can it is undamaged will alinco assembled band rotor punching in.
(4) automation of the invention inserts magnet steel and uses the iron core of the rotating disk (big turntable) of revolving platform and pressure magnet steel mechanism
The magnetic links inserting of one group of orientation jack on rotor punching is realized in rotating basis combination, and occupation area of equipment is small, assembly efficiency
It is high.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.