CN204857357U - Full -automatic kludge of potentiometre - Google Patents
Full -automatic kludge of potentiometre Download PDFInfo
- Publication number
- CN204857357U CN204857357U CN201520575433.XU CN201520575433U CN204857357U CN 204857357 U CN204857357 U CN 204857357U CN 201520575433 U CN201520575433 U CN 201520575433U CN 204857357 U CN204857357 U CN 204857357U
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- China
- Prior art keywords
- rolling disc
- core
- feed mechanism
- fixture
- axle core
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model relates to an automation equipment technical field especially relates to full -automatic kludge of potentiometre, include quick -witted case and locate workstation and PLC controller on the top surface of machine case, the PLC controller includes the display screen, electric cabinet and alarm lamp, be equipped with the rolling disc on the workstation, the rolling disc below is equipped with cam wheel splitter, intermittent movement is to cam wheel splitter drive rolling disc, cam wheel splitter is by speed governing motor drive, be equipped with the equipment anchor clamps on the rolling disc and detect anchor clamps, the rolling disc top is equipped with the pneumatic flexible manipulator of six claws, the rolling disc is equipped with a core fat liquoring mechanism around being outer, axle core feed mechanism, axle sleeve feed mechanism, diaphragm feed mechanism, core feed mechanism glues, axle core riveting mechanism, shell feed mechanism, shell riveting mechanism and automatic material returned mechanism, above -mentioned each part is connected and controlled by it with PLC controller electricity, compared with the prior art, the installation of each part is accomplished through pneumatic flexible manipulator of six claws and carousel in proper order, small occupation area, the packaging efficiency is high, the equipment precision is high.
Description
Technical field
The utility model relates to technical field of automation equipment, particularly relates to potentiometer Full-automatic assembling machine.
Background technology
Potentiometer application is very extensive, and along with the miniaturization trend of various electronics and electric equipment, potentiometer also require to do to obtain more and more miniaturized.Potentiometer is applied more in the electrical equipment such as audio amplifier, and audio amplifier potentiometer comprises axle core, axle sleeve, diaphragm, glue core and shell, and the assembling of this kind of potentiometer in the market mainly relies on manually to have come, because part is little, take inconvenience, assembling is difficult to put in place, easily occurs that deviation causes bad; Assembling parts step is many, and the consistency of product and reliability are difficult to ensure, and then affect mechanical performance and the electric property of product; Workman's amount of labour is large, and intensity is high, and packaging efficiency is low, and production cost is high.
Therefore, be badly in need of providing potentiometer Full-automatic assembling machine, to solve the deficiencies in the prior art.
Utility model content
With Given this, the utility model provides potentiometer Full-automatic assembling machine for the deficiencies in the prior art, take up an area little, production efficiency is high, and assembling speed can reach 40-60/minute, and the potentiometer consistency of assembling is good, and reliability is high, and fraction defective is low, and mechanical movement is stablized.
For achieving the above object, the utility model adopts following technical scheme:
Potentiometer Full-automatic assembling machine, the workbench comprising cabinet and be located on the end face of described cabinet and PLC, described PLC comprises display screen, electric cabinet and alarm lamp, described workbench is provided with rolling disc, Cam splitter is provided with below described rolling disc, described Cam splitter drives described rolling disc to do intermittent movement, described Cam splitter is driven by buncher, described rolling disc is provided with assembling fixture and detects fixture, six pawl Pneumatic extension manipulators are provided with above described rolling disc, described rolling disc outside is provided with axle core oiling mechanism, axle core feed mechanism, axle sleeve feed mechanism, diaphragm feed mechanism, glue core feed mechanism, axle core riveting mechanism, shell feed mechanism, shell riveting mechanism and automatic retreating materials mechanism, above-mentioned each parts are electrically connected with described PLC and control by it.
More preferably, described assembling fixture is provided with six groups, described detection fixture is provided with six groups, corresponding six stations of fixture are surveyed in assembling described in six groups, be followed successively by axle core, Upper shaft sleeve, upper diaphragm, gluing core, upper shell and the material returned, described assembling fixture and described detection grip separation 30 ° are arranged alternately, and described detection fixture is provided with detection fiber.
More preferably, described axle core oiling mechanism comprises rotating mechanism and is located at the oiling mechanism above described rotating mechanism, and described rotating mechanism is by axle core rotating 360 degrees, and the axle core of rotation is filled damping oil by described oiling mechanism.
More preferably, described axle core feed mechanism comprises the vibrating disk be located on described workbench and the peripheral axle core material road connected with described vibrating disk, axle core captures from described peripheral axle core material road and installs to the assembling fixture of described rolling disc by described six pawl Pneumatic extension manipulators, described rolling disc rotates 30 °, detect fixture detection axis core successful installation, described rolling disc rotates 30 °, described axle sleeve feed mechanism comprises the vibrating disk be located on described workbench and the peripheral shaft sleeve material road connected with described vibrating disk, axle sleeve captures from described peripheral shaft sleeve material road and is enclosed within axle core by described six pawl Pneumatic extension manipulators, described rolling disc rotates 30 °, detect fixture and detect axle sleeve successful installation, described rolling disc rotates 30 °, described diaphragm feed mechanism comprises the vibrating disk be located on described workbench and the peripheral diaphragm material road connected with described vibrating disk, diaphragm captures from described peripheral diaphragm material road and installs to axle sleeve by described six pawl Pneumatic extension manipulators, described rolling disc rotates 30 °, detects fixture and detects diaphragm successful installation, described rolling disc rotates 30 °, described glue core feed mechanism comprises the vibrating disk be located on described workbench and the peripheral Jiao Xinliaodao connected with described vibrating disk, glue core captures from described peripheral Jiao Xinliaodao and installs to diaphragm by described six pawl Pneumatic extension manipulators, described rolling disc rotates 30 °, detects fixture and detects glue core successful installation.
More preferably, described axle core riveting mechanism is axle core riveted cylinder, and axle core, axle sleeve, diaphragm and glue core riveted are become potentiometer semi-finished product.
More preferably, described shell feed mechanism comprises the vibrating disk be located on described workbench and the peripheral casing material road connected with described vibrating disk, and shell captures from described peripheral casing material road and installs to the sectional fixture of described rolling disc by described six pawl Pneumatic extension manipulators.
More preferably, described shell riveting mechanism is shell riveted cylinder, is riveted together by the semi-finished product that shell and axle core, axle sleeve, diaphragm and glue core are assembled into, is assembled into potentiometer simply connected finished product.
More preferably, described automatic retreating materials mechanism comprises material returned cylinder and is located at the discharging track below described material returned cylinder.
More preferably, be provided with lift cylinder below described workbench, described lift cylinder makes described Pneumatic extension manipulator move up and down in overall.
More preferably, be provided with pressure controller and air-source treater in described cabinet, the end face of described cabinet is provided with vibrating controller, and described vibrating controller is for controlling the speed of vibrating disk and straight line feeder.
The utility model discloses potentiometer Full-automatic assembling machine, potentiometer Full-automatic assembling machine, the workbench comprising cabinet and be located on the end face of described cabinet and PLC, described PLC comprises display screen, electric cabinet and alarm lamp, described workbench is provided with rolling disc, Cam splitter is provided with below described rolling disc, described Cam splitter drives described rolling disc to do intermittent movement, described Cam splitter is driven by buncher, described rolling disc is provided with assembling fixture and detects fixture, six pawl Pneumatic extension manipulators are provided with above described rolling disc, described rolling disc outside is provided with axle core oiling mechanism, axle core feed mechanism, axle sleeve feed mechanism, diaphragm feed mechanism, glue core feed mechanism, axle core riveting mechanism, shell feed mechanism, shell riveting mechanism and automatic retreating materials mechanism, above-mentioned each parts are electrically connected with described PLC and control by it.Compared with prior art, potentiometer Full-automatic assembling machine of the present utility model, under Cam splitter and PLC cyclelog control, by six pawl Pneumatic extension manipulators, raw material are put into corresponding station in order successively, axle core oiling before this, dress axle core, dress axle sleeve, dress diaphragm, dress glue core, then axle core riveted, casing, shell riveted, last discharging, next station is sent into by Cam splitter, a circulation completes 1 product, the assembling that can complete 40-60 potentiometer per minute, whole process full automation, a people can be responsible for the operation of several machines simultaneously, greatly save manpower and materials, floor space is little, packaging efficiency is high, assembly precision is high, the potentiometer consistency of assembling is good, the good reliability of performance is high, yields is high.
Accompanying drawing explanation
Fig. 1 is the exploded view of the potentiometer of the utility model assembling.
Fig. 2 is the structural representation of the potentiometer of the utility model assembling.
Fig. 3 is the front view of potentiometer Full-automatic assembling machine of the present utility model.
Fig. 4 is the right view of potentiometer Full-automatic assembling machine of the present utility model.
Fig. 5 is the vertical view of potentiometer Full-automatic assembling machine of the present utility model.
Fig. 6 is the left view of potentiometer Full-automatic assembling machine of the present utility model.
Embodiment
Be further described the utility model below in conjunction with embodiment, this is preferred embodiment of the present utility model.
Embodiment 1
The potentiometer 20 of potentiometer Full-automatic assembling machine assembling of the present utility model, as shown in accompanying drawing 1-2, comprises axle core 201, axle sleeve 202, diaphragm 203, glue core 204 and shell 205.
As shown in accompanying drawing 3-6, potentiometer Full-automatic assembling machine, the workbench 2 comprising cabinet 1 and be located on the end face of described cabinet 1 and PLC 3, described PLC 3 comprises display screen 31, electric cabinet 32 and alarm lamp 33, described workbench 1 is provided with rolling disc 4, Cam splitter 5 is provided with below described rolling disc 4, described Cam splitter 5 drives described rolling disc 4 to do intermittent movement, described Cam splitter 5 is driven by buncher 6, described rolling disc 4 is provided with assembling fixture 7 and detects fixture 8, six pawl Pneumatic extension manipulators 9 are provided with above described rolling disc 4, described rolling disc 4 outside is provided with axle core oiling mechanism 10, axle core feed mechanism 11, axle sleeve feed mechanism 12, diaphragm feed mechanism 13, glue core feed mechanism 14, axle core riveting mechanism 15, shell feed mechanism 16, shell riveting mechanism 17 and automatic retreating materials mechanism 18, above-mentioned each parts are electrically connected with described PLC 3 and control by it, the display screen 31 display device speed of service, run location, abort situation shows, fault alarm record, output counting and setting, alarm display lamp display device running status, green light-operation, amber light-standby, red light-disorderly closedown.
More preferably, described assembling fixture 7 is provided with six groups, described detection fixture 8 is provided with six groups, described assembling is surveyed fixture 7 and is divided into six group 71, 72, 73, 74, 75 and 76, corresponding six stations, be followed successively by axle core 201, Upper shaft sleeve 202, upper diaphragm 203, gluing core 204, upper shell 205 and the material returned, described detection fixture is divided into 81, 82, 83, 84, 85 and 86, described assembling fixture 7 and described 30 °, detection fixture 8 interval are arranged alternately, described detection fixture 81, 82, 83, 84, 85 and 86 are provided with detection fiber, each station successful installation is detected by detection fiber, if there is no successful installation, PLC 3 will be transferred to and send signal, if successful installation, just rotate 30 °, enter next station, complete next Assembly Action.
More preferably, the oiling mechanism 102 that described axle core oiling mechanism 10 comprises rotating mechanism 101 and is located at above described rotating mechanism 101, described rotating mechanism 102 is by axle core rotating 360 degrees, and the axle core of rotation is filled damping oil by described 102 oiling mechanisms.
More preferably, described axle core feed mechanism 11 comprises the vibrating disk 11 be located on described workbench 2 and the peripheral axle core material road 112 connected with described vibrating disk 111, axle core 201 captures from described peripheral axle core material road 112 and installs to the assembling fixture 71 of described rolling disc 111 by described six pawl Pneumatic extension manipulators 9, described rolling disc 4 rotates 30 °, detect fixture 81 detection axis core 201 successful installation, described rolling disc 4 rotates 30 °, assembling fixture 71 also rotates 30 °, described axle sleeve feed mechanism 12 comprises the vibrating disk 121 being located on described workbench 2 and the peripheral shaft sleeve material road 122 connected with described vibrating disk 121, axle sleeve 202 captures from described peripheral shaft sleeve material road 122 and is enclosed within axle core 201 by described six pawl Pneumatic extension manipulators 9, described rolling disc 4 rotates 30 °, assembling fixture 71 also rotates 30 ° of detection fixtures 82 and detects axle sleeve 202 successful installation, described rolling disc 4 rotates 30 °, described diaphragm 203 feed mechanism 13 comprises the vibrating disk 131 be located on described workbench 2 and the peripheral diaphragm material road 132 connected with described vibrating disk 131, diaphragm 203 captures from described peripheral diaphragm material road 132 and installs to axle sleeve 202 by described six pawl Pneumatic extension manipulators 9, described rolling disc rotates 30 °, detects fixture 83 and detects diaphragm 203 successful installation, described rolling disc 4 rotates 30 °, described glue core feed mechanism 14 comprises the vibrating disk 141 be located on described workbench 2 and the peripheral glue core material road 145 connected with described vibrating disk 141, glue core 204 captures from described peripheral glue core material road 145 and installs to diaphragm 203 by described six pawl Pneumatic extension manipulators 9, described rolling disc 4 rotates 30 °, detects fixture 84 and detects glue core 204 successful installation.
After detection fixture 84 detects glue core 204 successful installation, rolling disc 4 rotates 30 ° of corresponding stations to described axle core riveting mechanism 15, described axle core riveting mechanism 15 is axle core riveted cylinder, and axle core 201, axle sleeve 202, diaphragm 203 and glue core 204 riveted are become potentiometer semi-finished product.
More preferably, described shell feed mechanism 16 comprises the vibrating disk 161 be located on described workbench 2 and the peripheral casing material road 162 connected with described vibrating disk 161, and shell 205 captures from described peripheral casing material road 162 and installs to the sectional fixture 71 of described rolling disc 4 by described six pawl Pneumatic extension manipulators 9.
More preferably, described shell riveting mechanism 17 is shell riveted cylinder, is riveted together by the semi-finished product that shell 205 and axle core 201, axle sleeve 202, diaphragm 203 and glue core 204 are assembled into, is assembled into potentiometer 20 simply connected finished product.
More preferably, described automatic retreating materials mechanism 18 comprises material returned cylinder 181 and is located at the discharging track 182 below described material returned cylinder 181.
More preferably, be provided with lift cylinder 23 below described workbench 2, described lift cylinder 23 makes described Pneumatic extension manipulator 9 move up and down in overall.
More preferably, be provided with pressure controller 19 and air-source treater 21 in described cabinet 1, pressure controller 19 is autostop when air pressure deficiency, can not damage to protect machine hardware; Air-source treater 21 controls the air pressure of entire machine, is separated by the water in compressed air; The end face of described cabinet 1 is provided with vibrating controller 22, and described vibrating controller 22 is for controlling the speed of vibrating disk and straight line feeder.
The operation logic of potentiometer Full-automatic assembling machine of the present utility model is as follows: under Cam splitter and PLC cyclelog control, Cam splitter drives dial rotation to do intermittent movement, each rotation 30 °, move to corresponding station and complete corresponding action, by six pawl Pneumatic extension manipulators, corresponding raw material are put into corresponding station in order successively, axle core oiling before this, dress axle core, dress axle sleeve, dress diaphragm, dress glue core, then axle core riveted, casing, shell riveted, last discharging, next station is sent into by Cam splitter, a circulation completes 1 product, the assembling that can complete 40-60 potentiometer per minute, floor space is little, packaging efficiency is high, assembly precision is high.
The utility model discloses potentiometer Full-automatic assembling machine, potentiometer Full-automatic assembling machine, the workbench comprising cabinet and be located on the end face of described cabinet and PLC, described PLC comprises display screen, electric cabinet and alarm lamp, described workbench is provided with rolling disc, Cam splitter is provided with below described rolling disc, described Cam splitter drives described rolling disc to do intermittent movement, described Cam splitter is driven by buncher, described rolling disc is provided with assembling fixture and detects fixture, six pawl Pneumatic extension manipulators are provided with above described rolling disc, described rolling disc outside is provided with axle core oiling mechanism, axle core feed mechanism, axle sleeve feed mechanism, diaphragm feed mechanism, glue core feed mechanism, axle core riveting mechanism, shell feed mechanism, shell riveting mechanism and automatic retreating materials mechanism, above-mentioned each parts are electrically connected with described PLC and control by it.Compared with prior art, potentiometer Full-automatic assembling machine of the present utility model, under Cam splitter and PLC cyclelog control, by six pawl Pneumatic extension manipulators, raw material are put into corresponding station in order successively, axle core oiling before this, dress axle core, dress axle sleeve, dress diaphragm, dress glue core, then axle core riveted, casing, shell riveted, last discharging, next station is sent into by Cam splitter, a circulation completes 1 product, the assembling that can complete 40-60 potentiometer per minute, floor space is little, packaging efficiency is high, assembly precision is high, whole process full automation, a people can be responsible for the operation of several machines simultaneously, greatly save manpower and materials, floor space is little, packaging efficiency is high, assembly precision is high, the potentiometer consistency of assembling is good, the good reliability of performance is high, yields is high.
Finally should be noted that; above embodiment is only in order to illustrate the technical solution of the utility model; but not the restriction to the utility model protection range; although done to explain to the utility model with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to the technical solution of the utility model or equivalent replacement, and not depart from essence and the scope of technical solutions of the utility model.
Claims (10)
1. potentiometer Full-automatic assembling machine, the workbench comprising cabinet and be located on the end face of described cabinet and PLC, described PLC comprises display screen, electric cabinet and alarm lamp, it is characterized in that: described workbench is provided with rolling disc, Cam splitter is provided with below described rolling disc, described Cam splitter drives described rolling disc to do intermittent movement, described Cam splitter is driven by buncher, described rolling disc is provided with assembling fixture and detects fixture, six pawl Pneumatic extension manipulators are provided with above described rolling disc, described rolling disc outside is provided with axle core oiling mechanism, axle core feed mechanism, axle sleeve feed mechanism, diaphragm feed mechanism, glue core feed mechanism, axle core riveting mechanism, shell feed mechanism, shell riveting mechanism and automatic retreating materials mechanism, above-mentioned each parts are electrically connected with described PLC and control by it.
2. potentiometer Full-automatic assembling machine according to claim 1, it is characterized in that: described assembling fixture is provided with six groups, described detection fixture is provided with six groups, corresponding six stations of fixture are surveyed in assembling described in six groups, be followed successively by axle core, Upper shaft sleeve, upper diaphragm, gluing core, upper shell and the material returned, described assembling fixture and described detection grip separation 30 ° are arranged alternately, and described detection fixture is provided with detection fiber.
3. potentiometer Full-automatic assembling machine according to claim 1, it is characterized in that: described axle core oiling mechanism comprises rotating mechanism and is located at the oiling mechanism above described rotating mechanism, described rotating mechanism is by axle core rotating 360 degrees, and the axle core of rotation is filled damping oil by described oiling mechanism.
4. potentiometer Full-automatic assembling machine according to claim 1, it is characterized in that: described axle core feed mechanism comprises the vibrating disk be located on described workbench and the peripheral axle core material road connected with described vibrating disk, axle core captures from described peripheral axle core material road and installs to the assembling fixture of described rolling disc by described six pawl Pneumatic extension manipulators, described rolling disc rotates 30 °, detect fixture detection axis core successful installation, described rolling disc rotates 30 °, described axle sleeve feed mechanism comprises the vibrating disk be located on described workbench and the peripheral shaft sleeve material road connected with described vibrating disk, axle sleeve captures from described peripheral shaft sleeve material road and is enclosed within axle core by described six pawl Pneumatic extension manipulators, described rolling disc rotates 30 °, detect fixture and detect axle sleeve successful installation, described rolling disc rotates 30 °, described diaphragm feed mechanism comprises the vibrating disk be located on described workbench and the peripheral diaphragm material road connected with described vibrating disk, diaphragm captures from described peripheral diaphragm material road and installs to axle sleeve by described six pawl Pneumatic extension manipulators, described rolling disc rotates 30 °, detects fixture and detects diaphragm successful installation, described rolling disc rotates 30 °, described glue core feed mechanism comprises the vibrating disk be located on described workbench and the peripheral Jiao Xinliaodao connected with described vibrating disk, glue core captures from described peripheral Jiao Xinliaodao and installs to diaphragm by described six pawl Pneumatic extension manipulators, described rolling disc rotates 30 °, detects fixture and detects glue core successful installation.
5. potentiometer Full-automatic assembling machine according to claim 1, is characterized in that: described axle core riveting mechanism is axle core riveted cylinder, and axle core, axle sleeve, diaphragm and glue core riveted are become potentiometer semi-finished product.
6. potentiometer Full-automatic assembling machine according to claim 1, it is characterized in that: described shell feed mechanism comprises the vibrating disk be located on described workbench and the peripheral casing material road connected with described vibrating disk, shell captures from described peripheral casing material road and installs to the sectional fixture of described rolling disc by described six pawl Pneumatic extension manipulators.
7. potentiometer Full-automatic assembling machine according to claim 1, it is characterized in that: described shell riveting mechanism is shell riveted cylinder, the semi-finished product that shell and axle core, axle sleeve, diaphragm and glue core are assembled into are riveted together, is assembled into potentiometer simply connected finished product.
8. potentiometer Full-automatic assembling machine according to claim 1, is characterized in that: described automatic retreating materials mechanism comprises material returned cylinder and is located at the discharging track below described material returned cylinder.
9. potentiometer Full-automatic assembling machine according to claim 1, is characterized in that: be provided with lift cylinder below described workbench, and described lift cylinder makes described Pneumatic extension manipulator move up and down in overall.
10. potentiometer Full-automatic assembling machine according to claim 1, it is characterized in that: in described cabinet, be provided with pressure controller and air-source treater, the end face of described cabinet is provided with vibrating controller, and described vibrating controller is for controlling the speed of vibrating disk and straight line feeder.
Priority Applications (1)
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CN201520575433.XU CN204857357U (en) | 2015-07-31 | 2015-07-31 | Full -automatic kludge of potentiometre |
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Application Number | Priority Date | Filing Date | Title |
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CN201520575433.XU CN204857357U (en) | 2015-07-31 | 2015-07-31 | Full -automatic kludge of potentiometre |
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CN204857357U true CN204857357U (en) | 2015-12-09 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105023680A (en) * | 2015-07-31 | 2015-11-04 | 惠州市鸿景威自动化设备有限公司 | Potentiometer full-automatic assembling machine |
CN107309648A (en) * | 2017-08-15 | 2017-11-03 | 宁波永佳电子科技有限公司 | A kind of full-automatic assembled formation machine of encoder |
CN110391059A (en) * | 2019-07-12 | 2019-10-29 | 惠州市多科达科技有限公司 | A kind of potentiometer Full-automatic assembling machine |
-
2015
- 2015-07-31 CN CN201520575433.XU patent/CN204857357U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105023680A (en) * | 2015-07-31 | 2015-11-04 | 惠州市鸿景威自动化设备有限公司 | Potentiometer full-automatic assembling machine |
CN105023680B (en) * | 2015-07-31 | 2018-01-23 | 惠州市鸿景威自动化设备有限公司 | Potentiometer Full-automatic assembling machine |
CN107309648A (en) * | 2017-08-15 | 2017-11-03 | 宁波永佳电子科技有限公司 | A kind of full-automatic assembled formation machine of encoder |
CN107309648B (en) * | 2017-08-15 | 2023-10-10 | 宁波永佳电子科技有限公司 | Full-automatic assembly forming machine for encoder |
CN110391059A (en) * | 2019-07-12 | 2019-10-29 | 惠州市多科达科技有限公司 | A kind of potentiometer Full-automatic assembling machine |
CN110391059B (en) * | 2019-07-12 | 2021-12-14 | 惠州市多科达科技有限公司 | Full-automatic potentiometer assembling machine |
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C14 | Grant of patent or utility model | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151209 Termination date: 20190731 |
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CF01 | Termination of patent right due to non-payment of annual fee |