CN108914319A - 一种真丝人造丝混纺布料及其生产工艺 - Google Patents

一种真丝人造丝混纺布料及其生产工艺 Download PDF

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CN108914319A
CN108914319A CN201810818381.2A CN201810818381A CN108914319A CN 108914319 A CN108914319 A CN 108914319A CN 201810818381 A CN201810818381 A CN 201810818381A CN 108914319 A CN108914319 A CN 108914319A
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silk
layer
artificial
weft yarn
warp thread
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王勇
刘科江
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HUZHOU JINXI SILK Co.,Ltd.
Guangzhou Panyu Polytechnic
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/15Proteins or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0013Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using multilayer webs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/10Properties of the materials having mechanical properties
    • D06N2209/103Resistant to mechanical forces, e.g. shock, impact, puncture, flexion, shear, compression, tear
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • D06N2209/1671Resistance to bacteria, mildew, mould, fungi
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • D06N2209/1678Resistive to light or to UV
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • D10B2211/04Silk

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  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

本发明公开了一种真丝人造丝混纺布料及其生产工艺,其结构包括丝绸层,丝绸层还包括纬纱和经纱,纬纱为人造丝,经纱为真丝,丝绸层上设有防霉层、吸汗层、抗拉层和防紫外线层,丝绸层下部设有丝素蛋白层,丝绸层由纬纱和经纱采用平织法编制而成,纬纱设置为相邻两根之间为U型互相扣连形成扣节,经纱在纬纱的扣节之间上下穿线。本发明的有益效果如下:将人造丝和真丝有机结合形成新的布料,既有真丝面料的质感,又能节省成本;本发明中的一种真丝人造丝混纺布料,还具有吸汗透气、防霉防臭的功能,具有防晒防紫外线的功能,抗劈裂能力好,质感柔软滑腻,穿着体感舒适。

Description

一种真丝人造丝混纺布料及其生产工艺
技术领域
本发明涉及纺织面料技术领域,具体为一种真丝人造丝混纺布料及其生产工艺。
背景技术
丝绸,一种纺织品,用蚕丝或合成纤维、人造纤维、短丝等织成;用蚕丝或人造丝纯织或交织而成的织品的总称。
现有的一种真丝人造丝混纺布料及其生产工艺,随着生活水平的提高,人们对于面料的各种功能需要越来越高,传统的丝绸只具备单一的功能,利用价值和推广价值低,且现在的蚕农越来越少,真丝的量越来越少,因此现在有不少的人造丝替代真丝的情况,但是这种布料的质感没有真丝的柔软滑腻,因此需要提出新的布料,将真丝和人造丝复合起来形成新的布料。
发明内容
本发明的目的在于提供一种真丝人造丝混纺布料及其生产工艺,解决了背景技术中所提出的问题。
为实现上述目的,本发明提供如下技术方案:一种真丝人造丝混纺布料,其结构包括丝绸层,丝绸层还包括纬纱和经纱,纬纱为人造丝,经纱为真丝,丝绸层上设有防霉层、吸汗层、抗拉层和防紫外线层,丝绸层下部设有丝素蛋白层,丝绸层由纬纱和经纱采用平织法编制而成,纬纱设置为相邻两根之间为U型互相扣连形成扣节,经纱在纬纱的扣节之间上下穿线。
作为本发明的一种优选实施方式,纬纱为8-20条人造丝线捻合,经纱为8-15条真丝丝线捻合,的经纱之间的密度为50-60根/cm,的纬纱之间的密度为35-40根/cm。
作为本发明的一种优选实施方式,防霉层设置于丝绸层上层,防霉层为纳米级聚氨酯或者氯甲酚涂层。
作为本发明的一种优选实施方式,吸汗层设置在防霉层的上侧处,且与防霉层粘接,吸汗层为纯棉或聚酯纤维。
作为本发明的一种优选实施方式,抗拉层设置在吸汗层的上侧处,且与吸汗层粘接,抗拉层采用氨纶或者芳纶材质所制。
作为本发明的一种优选实施方式,防紫外线层设置在抗拉层的上侧处,且与抗拉层粘接,防紫外线层为聚氨酯固化涂层。
作为本发明的一种优选实施方式,丝素蛋白层上的孔径为50-100微米。
一种真丝人造丝混纺布料及其生产工艺,用于生产一种真丝人造丝混纺布料:
S1:回收,将旧的人造丝织物回收;
S2:拆解,将人造丝拆解成人造丝丝线;
S3:捻合,将人造丝丝线和真丝丝线捻合成纱;
S4:络筒;
S5:整经;
S6:上浆,浆液成分中淀粉为25%,PVA为60%,高效平滑剂为10%,蜡片为5%;
S7:织造,将经纱和纬纱通过织布机编制成布;
S8:黏贴,将防霉层、吸汗层、抗拉层和防紫外线层依次黏贴在丝绸层上;
S9:浸涂,将布料放在丝素蛋白液中浸泡形成丝素蛋白层。
与现有技术相比,本发明的有益效果如下:将人造丝和真丝有机结合形成新的布料,既有真丝面料的质感,又能节省成本;本发明中的一种真丝人造丝混纺布料,还具有吸汗透气、防霉防臭的功能,具有防晒防紫外线的功能,抗劈裂能力好,质感柔软滑腻,穿着体感舒适。
附图说明
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:
图1为本发明一种真丝人造丝混纺布料及其生产工艺的丝绸层结构示意图;
图2为本发明一种真丝人造丝混纺布料及其生产工艺的截面结构示意图;
图中:丝绸层1、纬纱2、经纱3、防霉层4、吸汗层5、抗拉层6和防紫外线层7、扣节8、丝素蛋白层9。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。
请参阅图1-2,本发明提供一种技术方案:一种真丝人造丝混纺布料,其结构包括丝绸层1,丝绸层1还包括纬纱2和经纱3,纬纱2为人造丝,经纱3为真丝,丝绸层1上设有防霉层4、吸汗层5、抗拉层6和防紫外线层7,丝绸层1下部设有丝素蛋白层9,丝绸层1由纬纱2和经纱3采用平织法编制而成,纬纱2设置为相邻两根之间为U型互相扣连形成扣节8,经纱3在纬纱2的扣节8之间上下穿线。
纬纱2为8-20条人造丝线9捻合,经纱3为8-15条真丝丝线10捻合,的经纱2之间的密度为50-60根/cm,的纬纱3之间的密度为35-40根/cm。
防霉层4设置于丝绸层4上层,防霉层4为纳米级聚氨酯或者氯甲酚涂层,能防止发霉,杜绝细菌真菌。
吸汗层5设置在防霉层4的上侧处,且与防霉层4粘接,吸汗层5为纯棉或聚酯纤维,能吸汗透气,使穿着更加舒适。
抗拉层6设置在吸汗层5的上侧处,且与吸汗层5粘接,抗拉层16采用氨纶或者芳纶材质所制,提高整体布料的抗撕裂和抗劈裂能力。
防紫外线层7设置在抗拉层6的上侧处,且与抗拉层6粘接,防紫外线层7为聚氨酯固化涂层,做成衣物能有效抵挡紫外线,防晒效果好。
丝素蛋白层9上的孔径为50-100微米。
一种真丝人造丝混纺布料及其生产工艺,用于生产一种真丝人造丝混纺布料,S1:回收,将旧的人造丝织物回收;
S2:拆解,将人造丝拆解成人造丝丝线;
S3:捻合,将人造丝丝线和真丝丝线捻合成纱;
S4:络筒;
S5:整经;
S6:上浆,浆液成分中淀粉为25%,PVA为60%,高效平滑剂为10%,蜡片为5%;
S7:织造,将经纱和纬纱通过织布机编制成布;
S8:黏贴,将防霉层4、吸汗层5、抗拉层6和防紫外线层7依次黏贴在丝绸层1上;
S9:浸涂,将布料放在丝素蛋白液中浸泡形成丝素蛋白层9。
与现有技术相比,本发明的有益效果如下:将人造丝和真丝有机结合形成新的布料,既有真丝面料的质感,又能节省成本;本发明中的一种真丝人造丝混纺布料,还具有吸汗透气、防霉防臭的功能,具有防晒防紫外线的功能,抗劈裂能力好,质感柔软滑腻,穿着体感舒适。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。

Claims (8)

1.一种真丝人造丝混纺布料,其结构包括丝绸层(1),其特征在于:所述丝绸层(1)还包括纬纱(2)和经纱(3),所述纬纱(2)为人造丝,所述经纱(3)为真丝,所述丝绸层(1)上设有防霉层(4)、吸汗层(5)、抗拉层(6)和防紫外线层(7),所述丝绸层(1)下部设有丝素蛋白层(9),所述丝绸层(1)由纬纱(2)和经纱(3)采用平织法编制而成,所述纬纱(2)设置为相邻两根之间为U型互相扣连形成扣节(8),所述经纱(3)在所述纬纱(2)的扣节(8)之间上下穿线。
2.根据权利要求1所述的一种真丝人造丝混纺布料,其特征在于:所述纬纱(2)为8-20条人造丝线(9)捻合,所述经纱(3)为8-15条真丝丝线(10)捻合,所述的经纱(2)之间的密度为50-60根/cm,所述的纬纱(3)之间的密度为35-40根/cm。
3.根据权利要求1所述的一种真丝人造丝混纺布料及其生产工艺,其特征在于:所述防霉层(4)设置于所述丝绸层(4)上层,所述防霉层(4)为纳米级聚氨酯或者氯甲酚涂层。
4.根据权利要求1所述的一种真丝人造丝混纺布料及其生产工艺,其特征在于:所述吸汗层(5)设置在防霉层(4)的上侧处,且与防霉层(4)粘接,所述吸汗层(5)为纯棉或聚酯纤维。
5.根据权利要求1所述的一种真丝人造丝混纺布料及其生产工艺,其特征在于:所述抗拉层(6)设置在吸汗层(5)的上侧处,且与吸汗层(5)粘接,所述抗拉层(16)采用氨纶或者芳纶材质所制。
6.根据权利要求1所述的一种真丝人造丝混纺布料及其生产工艺,其特征在于:所述防紫外线层(7)设置在抗拉层(6)的上侧处,且与抗拉层(6)粘接,所述防紫外线层(7)为聚氨酯固化涂层。
7.根据权利要求1所述的一种真丝人造丝混纺布料及其生产工艺,其特征在于:所述丝素蛋白层(9)上的孔径为50-100微米。
8.一种真丝人造丝混纺布料及其生产工艺,用于生产一种真丝人造丝混纺布料,其特征在于:
S1:回收,将旧的人造丝织物回收;
S2:拆解,将人造丝拆解成人造丝丝线;
S3:捻合,将人造丝丝线和真丝丝线捻合成纱;
S4:络筒;
S5:整经;
S6:上浆,浆液成分中淀粉为25%,PVA为60%,高效平滑剂为10%,蜡片为5%;
S7:织造,将经纱和纬纱通过织布机编制成布;
S8:黏贴,将所述防霉层(4)、吸汗层(5)、抗拉层(6)和防紫外线层(7)依次黏贴在丝绸层(1)上;
S9:浸涂,将布料放在丝素蛋白液中浸泡形成丝素蛋白层(9)。
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