CN108908623B - Plate cladding production system and production process thereof - Google Patents

Plate cladding production system and production process thereof Download PDF

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Publication number
CN108908623B
CN108908623B CN201811068136.0A CN201811068136A CN108908623B CN 108908623 B CN108908623 B CN 108908623B CN 201811068136 A CN201811068136 A CN 201811068136A CN 108908623 B CN108908623 B CN 108908623B
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machine
plate
cutting
control system
cladding
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CN108908623A (en
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汪春俊
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Nanjing Meile Home Furnishing Intelligent Manufacturing Co ltd
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Nanjing Meile Home Furnishing Intelligent Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes

Abstract

The invention discloses a plate cladding production system which comprises a control system, a material cutting device, a milling device and a cladding device, wherein the material cutting device, the milling device and the cladding device are connected by a conveying mechanism; the material opening device comprises a material opening machine, a material feeding machine and a material discharging mechanism; the coating device comprises a glue supply machine, a coating machine, a line cutting machine and an automatic blanking machine, wherein the glue supply machine is positioned on one side of the coating machine and is connected with the coating machine, the line cutting machine is positioned on the downstream of the coating machine, one end of the line cutting machine is connected with the coating machine, and the other end of the line cutting machine is connected with the automatic blanking machine. The invention is provided with the control system, thereby effectively improving the feeding and discharging speeds. Meanwhile, the hydraulic shaft sleeve is arranged in the four-sided planer, so that the surface smoothness of the product is improved, the polishing procedure is omitted, in addition, the whole frame replacement mode is adopted in the cladding machine, the starting rate is improved, and the debugging time is shortened.

Description

Plate cladding production system and production process thereof
Technical Field
The invention relates to a coating production system and a production process thereof, in particular to a production system for coating plates and a production process thereof, belonging to the technical field of woodworking machinery.
Background
With the high-speed development of domestic customized home markets, the markets are in a state of being in short supply, and home companies are required to expand the production scale to meet the market demands. Meanwhile, with the development of the digital informatization age, the world enters a brand new numerical control age, and the application of automatic and intelligent equipment to the furniture manufacturing industry is a necessary trend.
The six surfaces of the coating process are covered by the coating, so that the substrate can be well protected; the adhesive component in the substrate can be effectively prevented from being dispersed; meanwhile, the six surfaces of the fully-coated plate can enhance the bearing capacity of the plate, and the plate is not easy to deform and crack; in addition, the coating process can provide a richer choice of door panels, and therefore, more and more coating processes are chosen for custom furniture in the market.
However, at present, the furniture manufacturing industry does not completely enter an automation era, a traditional board cladding production line comprises a plurality of working procedures, the working procedures are independently operated, each working procedure needs to be fed and discharged by a plurality of people, and after one working procedure is completed, operators are required to receive materials to carry boards to another processing equipment; in addition, the cladding machine in the traditional cladding process is manually debugged according to the milled plate, and 2 hours of shutdown debugging time are required. Therefore, the whole production line has low efficiency, long waiting time among working procedures, low productivity and high labor cost, and the production mode inevitably weakens the market competitiveness of furniture products.
In summary, how to provide a board coating production line, which can solve the problems of high labor cost and low efficiency, is a problem to be solved by those skilled in the art.
Disclosure of Invention
Aiming at the defects existing at present, the invention provides a plate cladding production system and a production process thereof, which can effectively improve the feeding speed of a production line and reduce the waiting time of production, thereby effectively shortening the production period and improving the production efficiency.
The technical scheme of the invention is as follows:
the plate cladding production system comprises a control system, and a cutting device, a milling device and a cladding device which are electrically connected with the control system and are sequentially arranged according to the plate production flow, wherein the cutting device, the milling device and the cladding device are connected with one another by a conveying mechanism; the cutting device comprises a cutting machine, and a feeder and a discharging mechanism which are respectively connected with a feeding port and a discharging port of the cutting machine; the coating device comprises a glue supply machine, a coating machine, a line cutting machine and an automatic blanking machine, wherein the glue supply machine is positioned on one side of the coating machine and is connected with the coating machine, the line cutting machine is positioned on the downstream of the coating machine, one end of the line cutting machine is connected with the coating machine, the other end of the line cutting machine is connected with the automatic blanking machine, and a feeding hole of the cutting machine, a feeding hole of the milling device and a feeding hole of the coating machine are respectively provided with a first scanner, a second scanner and a third scanner which are electrically connected with a control system.
Preferably, the feeding hole of the cutting machine, the feeding hole of the milling device and the feeding hole of the cladding machine are provided with sensors for sensing whether the plate exists or not.
Preferably, the milling device is a four-sided planer, a hydraulic shaft sleeve for improving the rotating speed of the machine transmission shaft is arranged in the four-sided planer, and the hydraulic shaft sleeve is arranged between the machine transmission shaft and the cutter; and a memory bill system is also arranged in the four-sided planer, and the memory bill system is connected with the control system.
Preferably, the cutting machine comprises a workbench for placing the plate, an electronic board cutting saw which is arranged above the workbench and used for cutting, and a software control system which is electrically connected with the workbench and the electronic board cutting saw.
Preferably, the software control system is electrically connected with the control system, and the software control system comprises a frequency converter for controlling the cutting speed of the electronic board cutting saw, a numerical control positioning mechanism for controlling the position of the board and a display, wherein the display is arranged at the feed inlet of the cutting machine.
Preferably, the discharging mechanism comprises a conveyor and a buffer assembly connected with the conveyor, the buffer assembly is positioned at the downstream of the conveyor, one side of the buffer assembly is connected with the conveying mechanism, and a jacking mechanism is arranged at the junction of the buffer assembly and the conveying mechanism; the outlet direction of the buffer assembly is perpendicular to the conveying direction of the plate.
Preferably, the cladding machine comprises a frame, a plate conveyer arranged on the frame, a veneer overlaying mechanism and a wood Pi Mupi pressing mechanism; the frame is an integral replaceable frame.
Preferably, the conveying mechanism is one or a combination of more than one of an acceleration conveyor, a turnover conveyor or a pneumatic conveyor.
Preferably, the control system is an MES system, an industrial control computer or a PLC software system.
A production process using a board cladding production system, comprising the steps of:
s1: setting a control system; inputting information of a plate to be processed into a control system, setting operation parameters of a cutting device, a milling device and a cladding device through the control system, and sequentially completing a cutting process, a milling process and a cladding process of the plate according to the set operation parameters;
s2: a material cutting procedure; under the control of the control system, the plate enters the blanking machine from the feeding port of the blanking machine through the feeding machine to be blanked, and then comes out through the discharging port of the blanking machine, so that the blanking of the plate is completed;
s21: feeding in a material cutting process; the method comprises the steps that a plate coming out of a feeder is subjected to plate information scanning through a first scanner, scanning information is sent to a software control system, and then the plate enters a workbench of the feeder through a feed inlet of the feeder to wait for feeding;
s22: cutting; the software control system determines the position of the plate on the workbench according to the scanning information of the first scanner, determines the plate cutting size by controlling the electronic plate cutting saw, and finishes cutting in the cutting machine;
s23: blanking in a blanking process; under the control of the control system, the plate after finishing the material cutting is cached in the cache component through the conveyor, so that the material cutting process is finished;
s3: milling; under the control of the control system, the plate material which completes the cutting procedure enters a four-side planer through a conveying mechanism, a second scanner at a feed inlet of the four-side planer completes the scanning of the information of the plate to be milled, and the material memorizing single system controls the position of each cutter, the rotating speed of the cutters and the cutter changing according to the scanning information of the second scanner to complete the milling of the plate material;
s4: a cladding step; under the control of the control system, the plate subjected to the milling process sequentially enters a cladding machine and a line cutting machine through a conveying mechanism, and then the cladding process of the plate is finished through an automatic blanking machine;
s41: scanning and feeding plates; under the control of the control system, the plate subjected to the milling process is conveyed to the cladding machine through the conveying mechanism, and the third scanner at the feeding hole of the cladding machine finishes information scanning of the plate to be clad;
s42: replacing a rack; selecting and fixing a proper integral rack according to the scanning information of the third scanner;
s43: coating; the plate conveyor, the veneer overlaying mechanism and the wood Pi Mupi pressing mechanism are mutually matched under the control of the control system to complete line cladding of the plate, and the line on the plate is cut off by a line cutting machine to complete the plate cladding;
s44: coating and blanking; under the control of the control system, the plate is discharged from the line cutting machine and then is discharged through the automatic discharging machine.
The invention has the beneficial effects that:
1. the control system is arranged in the invention, the degree of automation is high, the production time can be greatly saved, the production efficiency of the handbag coating process is improved, and compared with the traditional coating process, the quantity of operators is reduced, and the labor cost is reduced.
2. The four-sided planer is provided with the material memorizing system, so that the debugging time for replacing the cutter is greatly shortened, and the opening rate of equipment is improved.
3. The hydraulic shaft sleeve is arranged in the four-sided planer, so that the stability of the cutter is ensured when the four-sided planer transmission shaft runs at high speed, the surface finish of milling type discharging is improved, and the polishing procedure is omitted.
4. The wrapping machine adopts the integral frame for changing the shape, and compared with the traditional frame for changing the shape separately, the wrapping machine greatly shortens the equipment debugging time and improves the production efficiency.
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings, so that the technical scheme of the present invention can be understood and mastered more easily.
Drawings
FIG. 1 is a schematic layout of the present invention;
FIG. 2 is a schematic layout of a blanking device according to the present invention;
fig. 3 is a schematic layout of a cladding apparatus according to the present invention.
The device comprises a feeding machine 11-a feeding machine 111-a display 12-a feeding machine 13-a transmission machine 14-a buffer assembly 2-a milling device 31-a glue feeding machine 32-a coating machine 33-a line cutting machine 34-an automatic blanking machine 41-an accelerating conveyor 42-a pneumatic transmission machine 43-a turnover conveyor.
Detailed Description
The plate cladding production system comprises a control system (not shown in the figure), and a cutting device, a milling device 2 and a cladding device which are electrically connected with the control system and are sequentially arranged according to the plate production flow, wherein the cutting device, the milling device 2 and the cladding device are connected through a conveying mechanism; in this embodiment, the feed port of the blanking machine 11, the feed port of the milling device 2 and the feed port of the coating machine 32 are respectively provided with a first scanner (not shown in the figure), a second scanner (not shown in the figure) and a third scanner (not shown in the figure) which are electrically connected with a control system, and the feed port of the blanking machine 11, the feed port of the milling device 2 and the feed port of the coating machine 32 are respectively provided with a sensor (not shown in the figure) for sensing whether the sheet material exists or not, and when the sheet material respectively reaches the feed port of the blanking machine 11, the feed port of the milling device 2 and the feed port of the coating machine 32, the sensor sends sensed signals to the control system, wherein the control system is an MES system, an industrial control computer or a PLC software system.
The conveying mechanism is an acceleration conveyor 41, a turnover conveyor 43 or a pneumatic conveyor 42. In this embodiment, the conveying mechanism between the cutting device and the milling device 2 is a combination of a pneumatic conveyor and a turnover conveyor 43, wherein the turnover conveyor 43 turns over in a counterclockwise order, the conveying mechanism between the milling device 2 and the cladding device is an acceleration conveyor 41, and a person skilled in the art can select a proper combination form according to the type and characteristics of the cladding plate, for example, in the side-splicing cladding of a common L-shaped plate, the conveying mechanism between the cutting device and the milling device 2 is a pneumatic conveyor 42, and the conveying mechanism between the milling device 2 and the cladding device is an acceleration conveyor 41; in the side splicing and coating process of the thickened L-shaped plate, a conveying mechanism between the cutting device and the milling device 2 is a combination of a pneumatic conveyor 42 and a turnover conveyor 43, and a conveying mechanism between the milling device 2 and the coating device is a combination of the turnover conveyor 43 and an acceleration conveyor 41.
Further, the cutting device comprises a cutting machine 11, a feeding machine 12 and a discharging mechanism which are respectively connected with a feeding hole and a discharging hole of the cutting machine 11; the blanking machine 11 comprises a workbench for placing boards, an electronic board cutting saw which is arranged above the workbench and used for cutting, and a software control system which is electrically connected with the workbench and the electronic board cutting saw. The software control system is electrically connected with the control system, and comprises a frequency converter for controlling the cutting speed of the electronic board cutting saw, a numerical control positioning mechanism for controlling the position of the board and a display 111, wherein the display 111 is arranged at the feed inlet of the blanking machine 11, and operators can watch the blanking condition in the blanking machine 11 in real time according to the display 111. The vacuum adsorption table top is adopted by the workbench, a plate to be cut can be moved to a proper position on the workbench according to the scanning information of the first scanner under the control of the software control system, the plate is cut through the electronic plate cutting saw, and the electronic plate cutting saw can accurately and quickly cut under the control of the frequency converter, so that the waste of the plate is avoided.
In addition, a discharging mechanism connected with a discharging hole of the blanking machine 11 comprises a conveyor 13 and a buffer assembly 14 connected with the conveyor 13, the buffer assembly 14 is positioned at the downstream of the conveyor 13, one side of the buffer assembly 14 is connected with a conveying mechanism, and a jacking mechanism is arranged at the junction of the buffer assembly 14 and the conveying mechanism; the outlet direction of the buffer assembly 14 is perpendicular to the transport direction of the sheet material. The buffer assembly 14 can temporarily store the plate after being cut, so as to balance the beat between the milling process and the cladding process, thereby improving the operation efficiency of the whole system.
In the technical scheme of the invention, the milling device 2 is a four-sided planer, a hydraulic shaft sleeve for improving the rotating speed of a machine transmission shaft is arranged in the four-sided planer, and the hydraulic shaft sleeve is arranged between the machine transmission shaft and a cutter; the hydraulic shaft sleeve is arranged safely and stably, the rotating speed of the transmission shaft of the machine can be increased, the finish of the surface of a product can be increased, the polishing process is omitted, and meanwhile, the primary milling process can be satisfied; the four-sided planer is characterized in that a memory bill system is further arranged in the four-sided planer, the memory bill system is connected with the control system, and the memory bill system can record the positions of all cutters required by different milling lines according to the scanning information of the second scanner, and can replace the cutters according to the requirements, so that the debugging time for replacing the cutters is greatly shortened, and the opening probability of equipment is improved.
Further, the coating device comprises a glue feeder 31, a coating machine 32, a line cutter 33 and an automatic blanking machine 34, wherein the glue feeder 31 is positioned at one side of the coating machine 32 and is connected with the coating machine 32, the line cutter 33 is positioned at the downstream of the coating machine 32, one end of the line cutter 33 is connected with the coating machine 32, and the other end is connected with the automatic blanking machine 34.
The cladding machine 32 comprises a frame, a plate conveyer arranged on the frame, a veneer overlaying mechanism and a veneer pressing mechanism; the plate conveyor can be a conveying roller or a conveying belt; the veneer veneering mechanism comprises a winding roller for placing veneer, a glue spreading roller for spreading glue and a guide roller for driving the conveying direction of the wood board; the veneer pressing mechanism comprises a main pressing roller, a pressing roller and side pressing rollers. In this embodiment, the frame is an integral replaceable frame, and because the plate is milled, different grooves or molded surfaces are formed on the surface of the plate, the traditional frame is partially replaced according to the plate, then the replaced partial frame is debugged again with the frame which is not replaced on the wrapping machine 32, and the debugging time is 120 minutes.
The following briefly describes a production process using a board cladding production system, comprising the steps of:
s1: setting a control system; inputting information of a plate to be processed into a control system, setting operation parameters of a cutting device, a milling device 2 and a cladding device through the control system, and sequentially completing a cutting process, a milling process and a cladding process of the plate according to the set operation parameters;
s2: a material cutting procedure; under the control of a control system, the plate enters the blanking machine 11 from a feed inlet of the blanking machine 11 through the feeder 12 for blanking, and then comes out through a discharge outlet of the blanking machine 11, so that the blanking of the plate is completed;
s21: feeding in a material cutting process; the plate coming out of the feeder 12 is scanned by a first scanner, scanned information is sent to a software control system, and then the plate enters a workbench of the blanking machine 11 through a feed inlet of the blanking machine 11 to wait for blanking;
s22: cutting; the software control system determines the position of the plate on the workbench according to the scanning information of the first scanner, determines the plate cutting size by controlling the electronic plate cutting saw, and finishes cutting in the cutting machine 11;
s23: blanking in a blanking process; under the control of the control system, the plate after finishing the material cutting is cached in the cache component 14 through the conveyor 13, so that the material cutting process is finished;
s3: milling; under the control of the control system, the plate material which completes the cutting procedure enters a four-side planer through a conveying mechanism, a second scanner at a feed inlet of the four-side planer completes the scanning of the information of the plate to be milled, and the material memorizing single system controls the position of each cutter, the rotating speed of the cutters and the cutter changing according to the scanning information of the second scanner to complete the milling of the plate material;
s4: a cladding step; under the control of the control system, the plate subjected to the milling process sequentially enters a cladding machine 32 and a line cutting machine 33 through a conveying mechanism, and then the cladding process of the plate is finished through an automatic blanking machine 34;
s41: scanning and feeding plates; under the control of the control system, the plate subjected to the milling process is conveyed to the cladding machine 32 through the conveying mechanism, and the third scanner at the feeding port of the cladding machine 32 finishes information scanning of the plate to be clad;
s42: replacing a rack; replacing and fixing a proper integral rack according to the scanning information of the third scanner;
s43: coating; the board conveyor, the veneer overlaying mechanism and the veneer pressing mechanism are mutually matched under the control of the control system to complete line cladding of the board, and the lines on the board are cut off by the line cutting machine 33, so that the board cladding is completed;
s44: coating and blanking; under the control of the control system, the plate is discharged from the line cutter 33 and then is discharged by the automatic discharging machine 34.
The automatic feeding and discharging device is provided with the control system, so that the automatic feeding and discharging device is high in automation degree, can greatly save production time, improves the operation efficiency among feeding, milling and coating, effectively improves the feeding and discharging speed, is simple to operate, and reduces the working intensity of operators. Meanwhile, the hydraulic shaft sleeve is arranged in the four-sided planer, so that the surface finish of the product is improved, the polishing procedure is omitted, in addition, the whole frame replacement mode is adopted in the cladding machine, the starting rate is improved, and the debugging time is shortened.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims.

Claims (7)

1. A panel cladding production system which characterized in that: the device comprises a control system, a material opening device, a milling device and a coating device, wherein the material opening device, the milling device and the coating device are electrically connected with the control system and are sequentially arranged according to the production flow of the plate, and the material opening device, the milling device and the coating device are connected through a conveying mechanism; the cutting device comprises a cutting machine, and a feeder and a discharging mechanism which are respectively connected with a feeding port and a discharging port of the cutting machine; the coating device comprises a glue supply machine, a coating machine, a line cutting machine and an automatic blanking machine, wherein the glue supply machine is positioned at one side of the coating machine and is connected with the coating machine, the line cutting machine is positioned at the downstream of the coating machine, one end of the line cutting machine is connected with the coating machine, the other end of the line cutting machine is connected with the automatic blanking machine, and a feeding hole of the cutting machine, a feeding hole of the milling device and a feeding hole of the coating machine are respectively provided with a first scanner, a second scanner and a third scanner which are electrically connected with a control system;
the milling device is a four-sided planer, a hydraulic shaft sleeve for improving the rotating speed of the machine transmission shaft is arranged in the four-sided planer, and the hydraulic shaft sleeve is arranged between the machine transmission shaft and the cutter; a memory bill system is also arranged in the four-sided planer, and the memory bill system is connected with the control system;
the discharging mechanism comprises a conveyor and a buffer assembly connected with the conveyor, the buffer assembly is positioned at the downstream of the conveyor, one side of the buffer assembly is connected with the conveying mechanism, and a jacking mechanism is arranged at the junction of the buffer assembly and the conveying mechanism; the outlet direction of the buffer assembly is vertical to the transmission direction of the plate;
the cladding machine comprises a frame, a plate conveyer, a veneer overlaying mechanism and a veneer pressing mechanism, wherein the plate conveyer, the veneer overlaying mechanism and the veneer pressing mechanism are arranged on the frame; the frame is an integral replaceable frame.
2. A panel cladding production system according to claim 1, wherein: the feeding hole of the blanking machine, the feeding hole of the milling device and the feeding hole of the cladding machine are provided with sensors for sensing whether the plate exists or not.
3. A panel cladding production system according to claim 1, wherein: the cutting machine comprises a workbench for placing boards, an electronic board cutting saw which is arranged above the workbench and used for cutting, and a software control system which is electrically connected with the workbench and the electronic board cutting saw.
4. A panel cladding production system according to claim 3, wherein: the software control system is electrically connected with the control system, and comprises a frequency converter for controlling the cutting speed of the electronic board cutting saw, a numerical control positioning mechanism for controlling the position of the board and a display, wherein the display is arranged at the feed inlet of the blanking machine.
5. A panel cladding production system according to claim 1, wherein: the conveying mechanism is one or a combination of more than one of an acceleration conveyor, a turnover conveyor or a pneumatic conveyor.
6. A panel cladding production system according to claim 1, wherein: the control system is an MES system, an industrial control computer or a PLC software system.
7. A production process using the board cladding production system according to any one of claims 1 to 6, characterized by comprising the steps of:
s1: setting a control system; inputting information of a plate to be processed into a control system, setting operation parameters of a cutting device, a milling device and a cladding device through the control system, and sequentially completing a cutting process, a milling process and a cladding process of the plate according to the set operation parameters;
s2: a material cutting procedure; under the control of the control system, the plate enters the blanking machine from the feeding port of the blanking machine through the feeding machine to be blanked, and then comes out through the discharging port of the blanking machine, so that the blanking of the plate is completed;
s21: feeding in a material cutting process; the method comprises the steps that a plate coming out of a feeder is subjected to plate information scanning through a first scanner, scanning information is sent to a software control system, and then the plate enters a workbench of the feeder through a feed inlet of the feeder to wait for feeding;
s22: cutting; the software control system determines the position of the plate on the workbench according to the scanning information of the first scanner, determines the plate cutting size by controlling the electronic plate cutting saw, and finishes cutting in the cutting machine;
s23: blanking in a blanking process; under the control of the control system, the plate after finishing the material cutting is cached in the cache component through the conveyor, so that the material cutting process is finished;
s3: milling; under the control of the control system, the plate material which completes the cutting procedure enters a four-side planer through a conveying mechanism, a second scanner at a feed inlet of the four-side planer completes the scanning of the information of the plate to be milled, and the material memorizing single system controls the position of each cutter, the rotating speed of the cutters and the cutter changing according to the scanning information of the second scanner to complete the milling of the plate material;
s4: a cladding step; under the control of the control system, the plate subjected to the milling process sequentially enters a cladding machine and a line cutting machine through a conveying mechanism, and then the cladding process of the plate is finished through an automatic blanking machine;
s41: scanning and feeding plates; under the control of the control system, the plate subjected to the milling process is conveyed to the cladding machine through the conveying mechanism, and the third scanner at the feeding hole of the cladding machine finishes information scanning of the plate to be clad;
s42: replacing a rack; selecting and fixing a proper integral rack according to the scanning information of the third scanner;
s43: coating; the plate conveyor, the veneer overlaying mechanism and the veneer pressing mechanism are mutually matched under the control of the control system to complete line cladding of the plate, and the line on the plate is cut off by a line cutting machine to complete the plate cladding;
s44: coating and blanking; under the control of the control system, the plate is discharged from the line cutting machine and then is discharged through the automatic discharging machine.
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