CN208548814U - A kind of motor assembly line - Google Patents
A kind of motor assembly line Download PDFInfo
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- CN208548814U CN208548814U CN201821251488.5U CN201821251488U CN208548814U CN 208548814 U CN208548814 U CN 208548814U CN 201821251488 U CN201821251488 U CN 201821251488U CN 208548814 U CN208548814 U CN 208548814U
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- motor
- station
- rotating platform
- library
- assembly line
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Abstract
The utility model discloses a kind of motor assembly lines, including the first elevator (2), the first station (3), stator press-loading machine (4), rotating platform A (5), tipper (6), third elevator (7) and the first rotating platform (8), press fitting clamping fixture library (1), base library and stator library are additionally provided with outside main conveyor line, the base in mould, base library in the press fitting clamping fixture library is transferred to the first station over-assemble by lifting；Subsequently into insulation tube rubber mat installation station, junction box seat installation station, Hou Duangai rear bearing outer cover installation station, the second rotating platform (11), Qian Duangai fore bearing outer cover installation station and third rotating platform (18)；There is the 4th elevator (13) subsequently into the interior mechanical detection station of silent room (12), electrical detection station, and in the tail portion of motor product detection zone.By improving motor production efficiency to motor classification processing.
Description
Technical field
The utility model relates to motor mounting technology field more particularly to a kind of motor assembly lines.
Background technique
Demand is assembled for small lot, different types of motor, needs exist for the progress on a plurality of motor assembly line
Working process can occupy a large amount of place space in this way.And existing motor assembly line there is assembly efficiencies low, labor intensity
Big problem.
Utility model content
To overcome disadvantages mentioned above, the purpose of this utility model is to provide a kind of raising motor assembly efficiency, can handle not
The motor assembly line of same type motor assembly.
In order to reach the goals above, the technical solution adopted in the utility model is: a kind of motor assembly line, including power control cabinet
And the main conveyor line of circulation conveying is carried out for carrying working plate, successively there is head and the tail rotor to turn to match on the main conveyor line
Area, motor auxiliary assembly section, motor product detection zone；There is upper layer and lower layer conveying mechanism, and above-mentioned defeated on above-mentioned main conveyor line
Send mechanism assembled by several drum conveyors, each drum conveyor is driven by independent driving motor and transported
Row.
The rotor assembly section from head end successively include to end the first elevator, the first station, stator press-loading machine,
Rotating platform A, tipper, third elevator and the first rotating platform, be additionally provided with outside main conveyor line press fitting clamping fixture library,
Base library and stator library, the mould in the press fitting clamping fixture library, the base in base library are transferred on the first station by lifting
Assembling；Wherein article can be transferred to lower layer's conveying mechanism from upper layer conveying mechanism by the first elevator, third elevator, or by object
Product are transferred to upper layer conveying mechanism from lower layer's conveying mechanism.Tipper can change the casing position for being equipped with rotor
Become, such as motor is changed to horizontal placement from vertical placement, facilitates the installation of subsequent auxiliary.
Motor auxiliary assembly section includes insulation tube rubber mat installation station, junction box seat installation station, Hou Duangai rear axle
Hold outer cover installation station, the second rotating platform, Qian Duangai fore bearing outer cover installation station and third rotating platform.By above-mentioned
The motor product of installation is obtained after assembling.
The motor product detection zone includes being placed on mechanical detection station in silent room, electrical detection station, and in electricity
The tail portion in machine finished product detection area has the 4th elevator.The motor being installed is subjected to mechanical, electrical detection, ensures that motor goes out
The quality of goods.
There is power control cabinet on motor assembly line, for the electrical power on assembly line, and control relevant electrical equipment
Operation.Simultaneously in order to realize pipeline automation control, several sensors are provided on motor assembly line.
Furthermore, it is understood that secondary assembly line is additionally provided on the outside of motor auxiliary assembly section, the head and the tail of the pair assembly line
Both ends are connected by the first jacking translation machine with main conveyor line, and the binding site of the two is rotated in the first rotating platform and second
Between platform.Under normal conditions, main conveyor line is to carry out product secondary lead wires operation of large quantities, operation difficulty is small, pair assembly
Line is to carry out smaller in batches, the secondary lead wires operation of the longer product of working hour, and under concrete condition, worker can arrange to adjust on demand
Section.
Preferably, no-power drum is provided on the outside of the first jacking translation machine of the second rotating platform side
Line.When front end installation is slow, the mounted motor of auxiliary can be first placed on corresponding no-power drum line, be filled convenient for motor
Wiring is worked continuously.
Station is reprocessed furthermore, it is understood that being additionally provided on the outside of the motor product detection zone, the both ends for reprocessing station
It is provided with universal ball table；There is the second top docked with universal ball table on main conveyor line where in the motor product detection zone
Peaceful telephone-moving.The motor is placed on when motor product detection is unqualified and is reprocessed at station, until motor product detection zone is empty
Idle can place under repair to the unqualified motor reprocessed at station is placed on, and re-start detection, until electric machines test is qualified.
Furthermore, it is understood that being provided with press-mounting platform, the press fitting on the main conveyor line at place below the stator press-loading machine
Roller conveyor where above platform can move up and down.By changing the operation up and down of this section of roller conveyor, so that press fitting
Platform can upper end can withstand working plate, stator press-loading machine is supported when being pressed operation by press-mounting platform, avoids roller
Roller stress on conveyer and deform.After press fitting, rise this section of roller conveyor, so that working plate can continue forward
Operation.
Preferably, the area the rotor Zhuan Pei, motor auxiliary are provided with industrial dust collector in assembly section.Pass through industry
Dust catcher come ensure motor installation where space air purity.
Compared with prior art, the utility model has following preferred: 1, pre-designed for electricity in press fitting clamping fixture library
The mould of machine rotor, the rotor type in actual production is with regard to a few, so that press fitting clamping fixture library can be adapted to different types of electricity
Machine installation, and above-mentioned mould can recycle automatically after motor is installed, and improve the convenience of motor installation；2, it is directed to
Batch size, the difference of working hour carry out being installed separately auxiliary, help to improve whole installation effectiveness；3, by the inspection of motor
Survey is integrated on the motor assembly line, can be improved whole detection efficiency, saves place space；4, stator press-loading machine is whole
Onto assembly line, the rotor installation of pipeline system is realized.
Detailed description of the invention
Fig. 1 is a kind of overlooking structure diagram of the utility model embodiment；
Fig. 2 is the structural schematic diagram of tipper in the utility model embodiment.
Specific embodiment
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, so that the advantages of the utility model
It can be easier to be readily appreciated by one skilled in the art with feature, to make the protection scope of the utility model apparent clear
Define.
Embodiment
Rotating platform in the present embodiment is driven by servo motor or stepper motor, for convenience, in this reality
It applies and is named as the titles such as rotating platform A, the first rotating platform, the second rotating platform, third rotating platform in example respectively；For
Description is convenient, by can the mobile elevator of upper and lower two station be named as the first elevator, third elevator, the 4th elevator etc.
Title；For convenience, jacking translation machine is named as the titles such as the first jacking translation machine, the first jacking translation machine.
Referring to figure 1, one of the present embodiment motor assembly line carries out circulation conveying for carrying working plate
Main conveyor line, head and the tail successively have the area rotor Zhuan Pei, motor auxiliary assembly section, motor product detection on the main conveyor line
Area, and be provided with power control cabinet on motor assembly line, for relevant power electrical apparatus and controlling its operation.It is above-mentioned automatically controlled
There is programmable controller, such as 8051 single-chip microcontrollers in cabinet, the operation of whole motor assembly line is controlled by software programming.It is above-mentioned
Main conveyor line has two, and distribution up and down, and the main conveyor line on upper layer is used for motor assembly, and the main conveyor line of lower layer is used for back
Knock off loading board.It is provided with the control panel being connected with programmable controller on assembly line, Field Force is facilitated to operate.
The rotor assembly section successively includes the first elevator 2, the first station 3, stator press-loading from head end to end
Machine 4, rotating platform A5, tipper 6, third elevator 7 (recycling for mould) and the first rotating platform 8, are located at main conveyor line
Outside is additionally provided with press fitting clamping fixture library 1, base library and stator library, the base in mould, base library in the press fitting clamping fixture library 1
The first station over-assemble is transferred to by lifting.First elevator 2, third elevator 7 have upper and lower two stations, respectively correspond
The main conveyor line on upper layer, lower layer main conveyor line.The roller when assembled of stator press-loading machine 4 deforms in order to prevent, the stator pressure
Be provided with press-mounting platform on main conveyor line where 4 lower section of installation, the roller conveyor where above the press-mounting platform can on
Lower movement.There are six moulds for the tool of press fitting clamping fixture library 1 in the present embodiment, respectively correspond six kinds of different types of stators.
Motor auxiliary assembly section includes insulation tube rubber mat installation station, junction box seat installation station, Hou Duangai rear axle
Hold outer cover installation station, the second rotating platform 11, Qian Duangai fore bearing outer cover installation station and third rotating platform 18.Due to
There are many type of the assembly of motor, in the present embodiment smaller, the longer motor of working hour of batch separately use a secondary assembly line into
The installation of row insulation tube rubber mat, junction box seat, and pass through the first jacking translation machine 9,10 and master at the head and the tail both ends of secondary assembly line
Pipeline is connected, and the binding site of the two is between the first rotating platform 8 and the second rotating platform 11.It can certainly basis
The size of product is shunted, and is delivered to main conveyor line and secondary assembly line respectively, while to secondary assembly line and main conveyor line height
It is adjusted, to be adapted to the height of product, facilitates employee's execute-in-place.When rear end drive end bearing bracket fore bearing outer cover installation, after
End cap rear bearing outer cover installation when being slower than the installation of front end insulation tube rubber mat, junction box seat, in order to make the effective of motor assembly line
It carries out, is provided with no-power drum line on the outside of the first jacking translation machine 10 close to 11 side of the second rotating platform, it can
The mounted motor of insulation tube rubber mat, junction box seat is previously positioned on no-power drum line.
The motor product detection zone include be placed on mechanical detection station in silent room 12, electrical detection station, and
The tail portion of motor product detection zone has the 4th elevator 13.Inspection is re-started to the abnormal motor product of detection for convenience
Survey, be additionally provided on the outside of the motor product detection zone and reprocess station, the both ends for reprocessing station be provided with universal ball table 15,
16；There is the second jacking translation docked with universal ball table 15,16 on main conveyor line where in the motor product detection zone
Machine 14,17.
In the present embodiment for the air purity for keeping motor to assemble, the area the rotor Zhuan Pei, motor auxiliary
Industrial dust collector 19 is provided in assembly section.
The assembling flow path of motor assembly line is as follows:
1, it selects the mould for the product to be produced to put in the production line, then by base, stator, is lifted on assembly line respectively
On, touch the button manual clearance；
2, control panel is clicked, the model for the product to be produced is selected, electric shock confirmation replaces with mould, on Roller conveyor
Mould, base, stator be when going to commitment positions in stator press-loading machine, both hands pin press fitting button, and Roller conveyor sinks, and have tire
Tool, base, stator working plate fall in press-mounting platform, seaming chuck moves downward, and stator upper end is touched, by stator pressing machine
Seat, when stator reaches designated position, the displacement sensor on stator press-loading machine provides feedback signal, and seaming chuck stops press fitting,
It withdraws upwards, Roller conveyor rises, and working plate is lifted away from press-mounting platform, product is delivered to next station by Roller conveyor rotation；
3, the every rotation of rotating platform A is primary, and workpiece follows working plate to rotate 90 °, turns over until turning to base footing direction
It makes a connection direction, when part jackscrew hole site non-90 degree direction need to manually finely tune, and make base footing towards tipper direction；
4, as shown in Fig. 2, worker visual angle, the electromagnet below working plate on the right flip-arm of tipper is powered, and is sucked
Working plate, right flip-arm overturn 90 ° to vertical state, and the workpiece on the rotary work station of the left side is flow on the left flip-arm of tipper,
The working plate for placing workpiece is fixed in electromagnet energization on left flip-arm, and by the elevating mechanism on left flip-arm by tooling
Plate is lifted certain altitude, and above-mentioned height is depending on different product；Elevating mechanism on right flip-arm elapses forward, and and workpiece
It is in contact.The angle of two flip-arms in holding left and right is always 90 degree of state, and left and right flip-arm turns clockwise 90 degree simultaneously,
Elevating mechanism on right flip-arm restores initial position and powers off electromagnet, and Roller conveyor rotation, workpiece follows working plate to flow to
Next station keeps right flip-arm horizontality constant, turns counterclockwise 90 degree of left flip-arm to horizontality and while will be left
Elevating mechanism on flip-arm restores initial position, left flip-arm electromagnet power-off, and working plate flows to right flip-arm, takes down lower tire
Tool；
5, the every rotation of the first rotating platform is primary, and workpiece follows working plate to rotate 90 °, needs to beat nameplate hole until turning to
Position towards the direction of worker, worker beats nameplate hole, has beaten nameplate hole, and rotary fixture plate to worker carries out secondary connection and is suitble to
The position of operation is let pass manually to next station；
6, according to the type of motor carry out front end insulation tube rubber mat, junction box seat, then unification carry out drive end bearing bracket fore bearing
Outer cover installation, rear end cap rear bearing outer cover installation；
7, the mechanical detection and electrical detection that motor is carried out after motor is completed, are first placed on when occurring abnormal and reprocess
Station repairs the motor reprocessed on station after waiting until the free time, is then detected again, until its detection is qualified；
8, the qualified product of detection places the working plate of motor by corresponding jacking translation machine and spraying coating line automatic butt
It is back at the first elevator and is recycled by the 4th elevator.
Embodiment of above is only to illustrate the technical ideas and features of the present invention, and its object is to allow be familiar with this skill
The people of art understands the content of the utility model and is implemented, and does not limit the protection scope of the present invention, and all
According to the equivalent change or modification that the spirit of the present invention is substantially done, should all cover within the protection scope of the present utility model.
Claims (6)
1. a kind of motor assembly line carries out the main conveyor line of circulation conveying, the master including power control cabinet and for carrying working plate
Head and the tail successively have the area rotor Zhuan Pei, motor auxiliary assembly section, motor product detection zone on pipeline；It is characterized by:
The rotor assembly section successively includes the first elevator (2), the first station (3), stator press-loading from head end to end
Machine (4), rotating platform A (5), tipper (6), third elevator (7) and the first rotating platform (8) are located at outside main conveyor line
It is additionally provided with press fitting clamping fixture library, base library and stator library, the base in mould, base library in the press fitting clamping fixture library is by hanging
Dress is transferred to the first station over-assemble；
Motor auxiliary assembly section includes that insulation tube rubber mat installs station, junction box seat installs station, outside Hou Duangai rear bearing
Lid installation station, the second rotating platform (11), Qian Duangai fore bearing outer cover installation station and third rotating platform (18)；
The motor product detection zone includes being placed on the interior mechanical detection station of silent room (12), electrical detection station, and in electricity
The tail portion in machine finished product detection area is placed with the 4th elevator (13).
2. motor assembly line according to claim 1, it is characterised in that: be additionally provided on the outside of motor auxiliary assembly section
The head and the tail both ends of secondary assembly line, the pair assembly line are connected by the first jacking translation machine (9,10) with main conveyor line, and the two
Binding site between the first rotating platform (8) and the second rotating platform (11).
3. motor assembly line according to claim 2, it is characterised in that: close to the described of the second rotating platform (11) side
No-power drum line is provided on the outside of first jacking translation machine (10).
4. motor assembly line according to claim 1, it is characterised in that: be additionally provided on the outside of the motor product detection zone
Station is reprocessed, the both ends for reprocessing station are provided with universal ball table (15,16)；Master where in the motor product detection zone
There is the second jacking translation machine (14,17) docked with universal ball table (15,16) on pipeline.
5. motor assembly line according to claim 1, it is characterised in that: the master where below the stator press-loading machine (4)
Press-mounting platform is provided on pipeline, the roller conveyor at place can move up and down above the press-mounting platform.
6. motor assembly line according to claim 1, it is characterised in that: the area the rotor Zhuan Pei, motor auxiliary dress
With being provided with industrial dust collector (19) in area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821251488.5U CN208548814U (en) | 2018-08-03 | 2018-08-03 | A kind of motor assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821251488.5U CN208548814U (en) | 2018-08-03 | 2018-08-03 | A kind of motor assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208548814U true CN208548814U (en) | 2019-02-26 |
Family
ID=65425921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821251488.5U Active CN208548814U (en) | 2018-08-03 | 2018-08-03 | A kind of motor assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208548814U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113131690A (en) * | 2021-04-15 | 2021-07-16 | 珠海格力智能装备有限公司 | Production line |
-
2018
- 2018-08-03 CN CN201821251488.5U patent/CN208548814U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113131690A (en) * | 2021-04-15 | 2021-07-16 | 珠海格力智能装备有限公司 | Production line |
| CN113131690B (en) * | 2021-04-15 | 2022-05-27 | 珠海格力智能装备有限公司 | Production line |
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