WO2022188058A1 - Wood machining center capable of centralized discharging and control system and processing method for wood machining center - Google Patents

Wood machining center capable of centralized discharging and control system and processing method for wood machining center Download PDF

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Publication number
WO2022188058A1
WO2022188058A1 PCT/CN2021/079948 CN2021079948W WO2022188058A1 WO 2022188058 A1 WO2022188058 A1 WO 2022188058A1 CN 2021079948 W CN2021079948 W CN 2021079948W WO 2022188058 A1 WO2022188058 A1 WO 2022188058A1
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WO
WIPO (PCT)
Prior art keywords
belt
conveying device
modules
roller
belt modules
Prior art date
Application number
PCT/CN2021/079948
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French (fr)
Chinese (zh)
Inventor
岳松海
陶宏健
郑永康
秦振伟
梁浩伟
Original Assignee
南兴装备股份有限公司
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Application filed by 南兴装备股份有限公司 filed Critical 南兴装备股份有限公司
Priority to PCT/CN2021/079948 priority Critical patent/WO2022188058A1/en
Publication of WO2022188058A1 publication Critical patent/WO2022188058A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/02Machines with table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/02Machines with table
    • B27C5/06Arrangements for clamping or feeding work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices

Definitions

  • the invention relates to the technology in the field of woodworking machinery, in particular to a wood processing center that can centrally discharge materials, a control system and a processing method thereof.
  • the CNC wood processing center can complete the processes of engraving, milling, vertical drilling, and grooving. With the help of the wood processing center, the wood can be processed conveniently and the production efficiency can be improved. However, after the wood is subjected to milling, vertical drilling, and grooving through the wood processing center, if the sawing, tenoning, four-side horizontal drilling and edge sealing processes are also required, the wood needs to be moved to other machine tools. processing, affecting the processing efficiency.
  • enterprises in the field of wood processing not only need to spend a lot of money to purchase various processing equipment, but also need to provide a larger production workshop to place related equipment. Today, the rent is increasingly expensive, which further increases the cost of enterprises in the field of wood processing. .
  • the current wood processing centers all adopt a double-station structure, which uses two feeding conveyors for feeding. After the panel is processed, it needs to cooperate with two discharging conveyors to output the panel. In this way, in the process of discharging, at least two operators are required to cooperate, which consumes manpower and increases labor costs. Therefore, it is necessary to study a scheme to solve the above problems.
  • the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a wood processing center that can centrally discharge materials, a control system and a processing method thereof, which can effectively solve the problem of In the process, at least two operators are required to carry out the matching and discharging, which leads to the problem of labor-intensive and labor-increasing costs.
  • the present invention adopts the following technical scheme:
  • a wood processing center capable of centralized discharging comprising a frame, a machine head, two feeding conveying platforms and a discharging conveying platform;
  • the frame is provided with a workbench;
  • the machine head is arranged on the frame and is located in the working Above the table;
  • the two feeding and conveying platforms are separately arranged on the front side of the workbench;
  • the discharging and conveying platform is located at the rear side of the workbench, and the discharging and conveying platform includes a first conveying platform, a first roller A conveying device and a first belt conveying device;
  • the first roller conveying device includes a plurality of first rollers and a first driving mechanism that drives the plurality of first rollers to rotate, and the plurality of first rollers are rotatably arranged It is arranged on the first conveying platform and is spaced back and forth, and each of the first rollers extends left and right;
  • the first belt conveying device can be lifted up and down on the first conveying platform, and the
  • the discharging conveying platform further includes a second conveying platform, a second roller conveying device and a third belt conveying device; the second conveying platform is located at the rear side of the first conveying platform and Spliced with the first conveying platform, the second roller conveying device is located directly behind the first roller conveying device, and the second roller conveying device includes a plurality of second rollers and a plurality of second rollers to rotate.
  • the fourth driving mechanism the plurality of second rollers are rotatably arranged on the second conveying platform and are arranged at intervals in the front and rear, and each second roller extends left and right;
  • the second belt conveying device can be arranged up and down
  • the second belt conveying device includes a plurality of fourth belt modules, the plurality of fourth belt modules are arranged at intervals and located between the corresponding two second rollers, each fourth belt The modules all extend left and right and have a fourth belt that can run back and forth left and right.
  • the fourth belts of the plurality of fourth belt modules are driven by a fifth driving mechanism to run synchronously.
  • the fifth drive mechanism is located at one side of the plurality of fourth belt modules, the fifth drive mechanism includes a fifth transmission shaft and a fifth motor, the fifth transmission shaft extends forward and backward and is connected with each of the fourth belt modules.
  • the driving pulley of the belt module is connected, and the fifth motor drives the fifth transmission shaft to rotate.
  • the second drive mechanism is located outside the plurality of second belt modules, the second drive mechanism includes a second drive shaft and a second motor, the second drive shaft extends back and forth and is connected with each second belt The driving pulley of the module is connected, and the second motor drives the second transmission shaft to rotate.
  • the third drive mechanism is located outside the plurality of third belt modules, the third drive mechanism includes a third drive shaft and a third motor, the third drive shaft extends back and forth and is connected with each of the third belts The driving pulley of the module is connected, and the third motor drives the third transmission shaft to rotate.
  • each second belt module is connected with the pulley at one end of the corresponding first belt module through a first belt transmission mechanism
  • the driven pulley at the inner end of each third belt module is connected by a first belt transmission mechanism.
  • the driving pulley and the pulley corresponding to the other end of the first belt module are connected through a second belt transmission mechanism.
  • the feeding conveying table includes an air-floating feeding table and a clamping mechanism disposed outside the air-floating feeding table.
  • a control system for a wood processing center that can centrally discharge materials, including a CNC controller, an industrial PC, a man-machine interface, an EtherCat bus, an analog output circuit and an I/O circuit;
  • the CNC controller has a central processing unit, a Memory and input interface, the industrial PC is connected to the CNC controller, the man-machine interface is connected to the industrial PC, the EtherCat bus, analog output circuit and I/O circuit are all connected to the CNC controller, the servo driver and servo motor on the aforementioned head ,
  • the servo driver and servo motor on the feeding conveyor and the servo driver and servo motor on the discharging conveyor are all connected to the EtherCat bus, each servo motor is connected to the corresponding servo driver, and the spindle frequency converter on the aforementioned head is connected to the analog Quantity output circuit, the spindle motor on the machine head is connected to the corresponding spindle frequency converter, and the buttons, sensors and solenoid valves on the wood processing center are all
  • a processing method for a wood processing center capable of centralized discharging comprising the following steps:
  • one of the feeding conveyors or two feeding conveyors cooperate to transport the board into the workbench;
  • the plate is pushed to multiple second belt modules or multiple third belt modules.
  • the first belt conveying device is lifted relative to the first roller conveying device and is driven by the second driving mechanism.
  • the plurality of second belt modules and the plurality of first belt modules are operated, or the plurality of third belt modules and the plurality of first belt modules are driven by the third drive mechanism to operate, so that the plate is moved to just above the first roller conveying device ;
  • the first belt conveying device is lowered relative to the first roller conveying device, so that the plate falls on the first roller, and then the plurality of first rollers are driven by the first driving mechanism to rotate, so that the plate is backward
  • the output is realized.
  • roller conveying device By arranging a plurality of first belt modules at intervals in front and back and arranging them between the corresponding two first rollers, and cooperating with a plurality of second belt modules arranged at intervals and located on one side of the first roller conveying device, many The third belt modules are arranged at intervals and are located on the other side of the first roller conveying device, so that after the processing is completed, the plates are laterally transported to the first belt module through a plurality of second belt modules or a plurality of third belt modules. Roller conveying device, and then centralized output by the first roller conveying device, so as to realize centralized discharge, and the discharge process only needs the cooperation of one operator, thereby reducing labor consumption and labor cost.
  • FIG. 1 is a schematic perspective view of a preferred embodiment of the present invention
  • Fig. 2 is the top view of the preferred embodiment of the present invention.
  • Fig. 3 is the front view of the preferred embodiment of the present invention.
  • Figure 4 is a side view of a preferred embodiment of the present invention.
  • Fig. 5 is the three-dimensional schematic diagram of the discharge conveying table in the preferred embodiment of the present invention.
  • FIG. 6 is a top view of the discharge conveying table in the preferred embodiment of the present invention.
  • Fig. 7 is the front view of the discharge conveying table in the preferred embodiment of the present invention.
  • Fig. 8 is the side view of the discharge conveying table in the preferred embodiment of the present invention.
  • FIG. 9 is a schematic block diagram of a control system according to a preferred embodiment of the present invention.
  • FIG. 1 to FIG. 8 show the specific structure of a wood processing center that can centrally discharge materials according to a preferred embodiment of the present invention, including a frame 10 , a machine head 20 , and two feed conveyors 30 and a discharge conveying table 40 .
  • the frame 10 has a workbench 11 , and the frame 10 includes two upright columns 12 arranged on the left and right sides and a beam 13 connecting the top ends of the two upright columns 12 .
  • the machine head 20 is arranged on the frame 10 and is located above the worktable 11 . In this embodiment, the machine head 20 is arranged on the beam 13 , and the machine heads 20 are two left and right.
  • the two feeding conveying platforms 30 are respectively disposed on the front side of the workbench 11 separately from left to right; in this embodiment, the feeding conveying platforms 30 include an air-floating feeding platform 31 and an air-floating feeding platform 31 . Clamp mechanism 32 on the outside.
  • the discharging and conveying table 40 is located at the rear side of the work table 11 , and the discharging and conveying table 40 includes a first conveying stand 41 , a first roller conveying device 42 and a first belt conveying device 43 .
  • the first roller conveying device 42 includes a plurality of first rollers 421 and a first driving mechanism 422 that drives the plurality of first rollers 421 to rotate, and the plurality of first rollers 421 are rotatably arranged on the first conveyer
  • the stage 41 is arranged at intervals in the front and rear, and each of the first rollers 421 extends left and right.
  • the first belt conveying device 43 is arranged on the first conveying platform 41 so as to be able to move up and down.
  • the first belt conveying device 43 is driven by the first lifting mechanism 44 to move up and down.
  • the first belt conveying device 43 includes a plurality of A plurality of first belt modules 431, a plurality of second belt modules 432 and a plurality of third belt modules 433; the plurality of first belt modules 431 are arranged at intervals and located between the corresponding two first rollers 421, each The first belt modules 431 all extend left and right and have a first belt 4311 that can run back and forth left and right; the plurality of second belt modules 432 are arranged at intervals and are located at one side of the first roller conveying device 42, and a plurality of second belt modules 432 are arranged at intervals.
  • the belt modules 432 are opposite to one of the feeding and conveying platforms 30 in front and back.
  • Each second belt module 432 extends left and right and has a second belt 4321 that can run back and forth.
  • the inner end of each second belt module 432 corresponds to One end of the first belt module 431 is connected, and the second belts 4321 of the plurality of second belt modules 432 are driven by a second driving mechanism 434 to run synchronously;
  • the plurality of third belt modules 433 are arranged at intervals and located in the first roller
  • a plurality of third belt modules 433 are facing the other feeding and conveying platform 30 in front and back.
  • the inner end of each third belt module 433 is connected to the other end of the corresponding first belt module 431 , and the third belts 4331 of the plurality of third belt modules 433 are driven by a third driving mechanism 435 to run synchronously.
  • the second driving mechanism 434 is located outside the plurality of second belt modules 432 , the second driving mechanism 434 includes a second transmission shaft 4341 and a second motor 4342 , the second transmission shaft 4341 extends forward and backward The second motor 4342 drives the second transmission shaft 4341 to rotate.
  • the third drive mechanism 435 is located outside the plurality of third belt modules 433.
  • the third drive mechanism 435 includes a third transmission shaft 4351 and a third motor 4352.
  • the third transmission shaft 4351 extends back and forth and is connected with each of the third belts.
  • the driving pulley of the module 433 is connected, and the third motor 4352 drives the third transmission shaft 4351 to rotate.
  • each second belt module 432 and the pulley corresponding to one end of the first belt module 431 are connected through the first belt transmission mechanism 436
  • the inner end of each third belt module 433 is connected with the driven pulley at the inner end.
  • the driving pulley and the pulley corresponding to the other end of the first belt module 431 are coupled through a second belt transmission mechanism 437 .
  • the discharging conveying platform 40 further includes a second conveying platform 45 , a second roller conveying device 45 and a third belt conveying device 47 ;
  • the second conveying platform 45 is located behind the first conveying platform 41 .
  • the second roller conveying device 46 is located directly behind the first roller conveying device 42,
  • the second roller conveying device 46 includes a plurality of second rollers 461 and a plurality of driving A fourth driving mechanism 462 for rotating a plurality of second rollers 461, the plurality of second rollers 461 are rotatably disposed on the second conveying platform 45 and are arranged at intervals in the front and rear, and each second roller 461 extends left and right
  • the second belt conveying device 47 can be set up and down on the second conveying platform 45, the second belt conveying device 47 is driven by the second lifting mechanism 48 to move up and down, and the second belt conveying device 47 includes multiple a plurality of fourth belt modules 471, the plurality of fourth belt modules 471 are arranged
  • the fourth belt 4711, the fourth belt 4711 of the plurality of fourth belt modules 471 is driven by a fifth driving mechanism 472 to run synchronously.
  • the fifth driving mechanism 472 is located at one side of the plurality of fourth belt modules 471.
  • the fifth driving mechanism 472 includes a fifth transmission shaft 4721 and a fifth motor 4722.
  • the fifth transmission shaft 4721 extends back and forth and is connected with each fourth belt module 472.
  • the driving pulley of the belt module 471 is connected, and the fifth motor 4722 drives the fifth transmission shaft 4721 to rotate.
  • the present invention also discloses a control system for a wood processing center that can centrally discharge materials, including a CNC controller 50, an industrial PC 61, a human-machine interface 62, an EtherCat bus 63, an analog output circuit 64, and I/O circuit 65;
  • the CNC controller 50 has a central processing unit 51, a memory 52 and an input interface 53, the industrial PC 61 is connected to the CNC controller 50, the man-machine interface 62 is connected to the industrial PC 61, the EtherCat bus 63, the analog quantity
  • the output circuit 64 and the I/O circuit 65 are both connected to the CNC controller 50 , the servo drives and servo motors on the aforementioned machine head 20 , the servo drives and servo motors on the feed conveyor 30 and the servo drives on the discharge conveyor 40 Both the servo motor and the servo motor are connected to the EtherCat bus 63.
  • Each servo motor is connected to the corresponding servo driver.
  • the servo motors are X1 axis servo motor, U1 axis servo motor, Y1 axis servo motor, V1 axis servo motor, A1 axis servo motor, Z1 axis servo motor Axis servo motor, B1 axis servo motor, X2 axis servo motor, U2 axis servo motor, Y3 axis servo motor, V3 axis servo motor, A2 axis servo motor, W2 axis servo motor, B2 axis servo motor, corresponding to each servo driver They are X1-axis servo driver, U1-axis servo driver, Y1-axis servo driver, V1-axis servo driver, A1-axis servo driver, Z1-axis servo driver, B1-axis
  • the present invention also discloses a processing method using the aforementioned wood processing center that can be centrally discharged, comprising the following steps:
  • one of the feeding and conveying platforms 30 or two feeding and conveying platforms 30 cooperate to transport the plate into the workbench 11 .
  • the machine head 20 After the plate is positioned on the worktable 11, the machine head 20 performs drilling and milling on the plate.
  • the plate is pushed to the plurality of second belt modules 432 or the plurality of third belt modules 433.
  • the first belt conveying device 43 is lifted relative to the first roller conveying device 42, and is moved by the
  • the second driving mechanism 434 drives the plurality of second belt modules 432 and the plurality of first belt modules 431 to operate, or the third driving mechanism 435 drives the plurality of third belt modules 433 and the plurality of first belt modules 431 to operate, so that the board moves to just above the first roller conveying device 42 .
  • the first belt conveying device 43 is lowered relative to the first roller conveying device 42, so that the plate falls on the first roller 421, and then the first driving mechanism 422 drives the plurality of first rollers 421 to rotate, Make the board output backward to realize discharging.
  • the key point of the design of the present invention is: by arranging a plurality of first belt modules at intervals in front and back and setting them between the corresponding two first rollers, and cooperating with a plurality of second belt modules arranged at intervals and located in the first rollers On one side of the conveying device, a plurality of third belt modules are arranged at intervals and are located on the other side of the first roller conveying device, so that after the processing is completed, the plate passes through a plurality of second belt modules or a plurality of third belts
  • the modules are transported laterally to the first roller conveying device, and then concentratedly output by the first roller conveying device, so as to realize centralized discharging.
  • the discharging process only needs the cooperation of one operator, thereby reducing labor consumption and labor costs. .

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Structure Of Belt Conveyors (AREA)

Abstract

A wood machining center capable of centralized discharging, comprising a machine frame (10), a machine head (20), two feeding conveying tables (30), and a discharging conveying table (40). A working table (11) is provided on the machine frame (10); the machine head (20) is arranged on the machine frame (10) and located above the working table (11); the two feeding conveying tables (30) are arranged on the front side of the working table (11) and spaced from each other in a left-right direction; the discharging conveying table (40) is located at the rear side of the working table (11); the discharging conveying table (40) comprises a first conveying table frame (41), a first roller conveying device (42), and a first belt conveying device (43); and after being machined, plates are laterally conveyed to the first roller conveying device (42) by means of a plurality of second belt modules (432) or a plurality of third belt modules (433), and are then output in a centralized mode by means of the first roller conveying device (42), so as to achieve centralized discharging. Only one operator is needed for cooperation in the discharging process, thereby reducing manpower consumption and lowering labor costs.

Description

可集中出料的木材加工中心及其控制系统和加工方法Wood processing center capable of centralized discharging, control system and processing method thereof 技术领域technical field
本发明涉及木工机械领域技术,尤其是指一种可集中出料的木材加工中心及其控制系统和加工方法。The invention relates to the technology in the field of woodworking machinery, in particular to a wood processing center that can centrally discharge materials, a control system and a processing method thereof.
背景技术Background technique
随着微处理器的出现,世界进入了一个全新的数控时代,用计算机才可以实现的多轴控制的机床迅速兴起,使木材加工进入了一个自动化、智能化时代,数控木材加工中心在木材加工领域的应用越来越普遍。With the emergence of microprocessors, the world has entered a new era of numerical control. The rapid rise of multi-axis controlled machine tools that can only be realized by computers has brought wood processing into an era of automation and intelligence. CNC wood processing centers are used in wood processing. Field applications are becoming more and more common.
现有技术中,数控木材加工中心可以完成镂铣、垂直钻孔、开槽工序,借助于木材加工中心,可以方便对木材进行加工,能够提高生产效率。但木材通过木材加工中心进行镂铣、垂直钻孔、开槽工序后,如果还需要进行锯切、开榫、四个侧面水平钻孔和封边工序,就需要将木材移动到其它机床分别进行加工,影响了加工效率。此外,木材加工领域的企业不仅需要花费大量资金分别购置各种加工设备,而且,需要提供较大的生产车间进行放置相关设备,在房租日益昂贵的今天,进一步增加了木材加工领域的企业的成本。In the prior art, the CNC wood processing center can complete the processes of engraving, milling, vertical drilling, and grooving. With the help of the wood processing center, the wood can be processed conveniently and the production efficiency can be improved. However, after the wood is subjected to milling, vertical drilling, and grooving through the wood processing center, if the sawing, tenoning, four-side horizontal drilling and edge sealing processes are also required, the wood needs to be moved to other machine tools. processing, affecting the processing efficiency. In addition, enterprises in the field of wood processing not only need to spend a lot of money to purchase various processing equipment, but also need to provide a larger production workshop to place related equipment. Today, the rent is increasingly expensive, which further increases the cost of enterprises in the field of wood processing. .
为了提高生产效率,目前的木材加工中心均采用双工位的结构,其配合使用两进料输送台进行进料,板件在加工完成后,需要配合两个出料输送台进行板件的输出,如此,在出料的过程中,至少需要两个操作人员进行配合,耗费人力,增加了人工成本。因此,有必要研究一种方案以解决上述问题。In order to improve production efficiency, the current wood processing centers all adopt a double-station structure, which uses two feeding conveyors for feeding. After the panel is processed, it needs to cooperate with two discharging conveyors to output the panel. In this way, in the process of discharging, at least two operators are required to cooperate, which consumes manpower and increases labor costs. Therefore, it is necessary to study a scheme to solve the above problems.
技术问题technical problem 技术解决方案technical solutions
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种可集中出料的木材加工中心及其控制系统和加工方法,其能有效解决现有之木材加工中心在出料过程中需要至少两个操作人员进行配合出料导致耗费人力、增加人工成本的问题。In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a wood processing center that can centrally discharge materials, a control system and a processing method thereof, which can effectively solve the problem of In the process, at least two operators are required to carry out the matching and discharging, which leads to the problem of labor-intensive and labor-increasing costs.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical scheme:
一种可集中出料的木材加工中心,包括有机架、机头、两进料输送台以及一出料输送台;该机架上具有工作台;该机头设置于机架上并位于工作台的上方;该两进料输送台分别左右分开地设置于工作台的前侧;该出料输送台位于工作台的后侧,出料输送台包括有第一输送台架、第一辊筒输送装置以及第一皮带输送装置;该第一辊筒输送装置包括有多个第一辊筒和带动多个第一辊筒转动的第一驱动机构,该多个第一辊筒可转动地设置于第一输送台架上并前后间隔排布,每一第一辊筒均左右延伸;该第一皮带输送装置可上下升降地设置于第一输送台架上,第一皮带输送装置包括有多个第一皮带模块、多个第二皮带模块和多个第三皮带模块;该多个第一皮带模块前后间隔排布并位于对应的两第一辊筒之间,每一第一皮带模块均左右延伸并具有一可左右来回运转的第一皮带;该多个第二皮带模块前后间隔排布并位于第一辊筒输送装置的一侧,多个第二皮带模块与其中一进料输送台前后正对,每一第二皮带模块均左右延伸并具有一可左右来回运转的第二皮带,每一第二皮带模块的内端与对应第一皮带模块的一端联接,多个第二皮带模块的第二皮带由一第二驱动机构带动同步运转;该多个第三皮带模块前后间隔排布并位于第一辊筒输送装置的另一侧,多个第三皮带模块与另一进料输送台前后正对,每一第三皮带模块均左右延伸并具有一可左右来回运转的第三皮带,每一第三皮带模块的内端与对应第一皮带模块的另一端联接,多个第三皮带模块的第三皮带由一第三驱动机构带动同步运转。A wood processing center capable of centralized discharging, comprising a frame, a machine head, two feeding conveying platforms and a discharging conveying platform; the frame is provided with a workbench; the machine head is arranged on the frame and is located in the working Above the table; the two feeding and conveying platforms are separately arranged on the front side of the workbench; the discharging and conveying platform is located at the rear side of the workbench, and the discharging and conveying platform includes a first conveying platform, a first roller A conveying device and a first belt conveying device; the first roller conveying device includes a plurality of first rollers and a first driving mechanism that drives the plurality of first rollers to rotate, and the plurality of first rollers are rotatably arranged It is arranged on the first conveying platform and is spaced back and forth, and each of the first rollers extends left and right; the first belt conveying device can be lifted up and down on the first conveying platform, and the first belt conveying device includes a plurality of a plurality of first belt modules, a plurality of second belt modules and a plurality of third belt modules; the plurality of first belt modules are arranged at intervals and located between the corresponding two first rollers, and each first belt module is Extending from left to right and having a first belt that can run back and forth left and right; the plurality of second belt modules are arranged at intervals in front and back and are located on one side of the first roller conveying device, and the plurality of second belt modules and one of the feeding conveying platforms Front and rear are facing each other, each second belt module extends left and right and has a second belt that can run back and forth left and right, the inner end of each second belt module is connected with one end corresponding to the first belt module, and a plurality of second belt modules The second belt is driven by a second drive mechanism to run synchronously; the plurality of third belt modules are arranged at intervals and are located on the other side of the first roller conveying device, and the plurality of third belt modules are conveyed with another feed The front and rear of the platform are facing each other, each third belt module extends left and right and has a third belt that can run back and forth left and right, the inner end of each third belt module is connected with the other end of the corresponding first belt module, a plurality of third belt modules The third belt of the belt module is driven to run synchronously by a third driving mechanism.
作为一种优选方案,所述出料输送台还包括有第二输送台架、第二辊筒输送装置和第三皮带输送装置;该第二输送台架位于第一输送台架的后侧并与第一输送台架拼接,该第二辊筒输送装置位于第一辊筒输送装置的正后方,第二辊筒输送装置包括有多个第二辊筒和带动多个第二辊筒转动的第四驱动机构,该多个第二辊筒可转动地设置于第二输送台架上并前后间隔排布,每一第二辊筒均左右延伸;该第二皮带输送装置可上下升降地设置于第二输送台架上,第二皮带输送装置包括有多个第四皮带模块,该多个第四皮带模块前后间隔排布并位于对应的两第二辊筒之间,每一第四皮带模块均左右延伸并具有一可左右来回运转的第四皮带,多个第四皮带模块的第四皮带由一第五驱动机构带动同步运转。As a preferred solution, the discharging conveying platform further includes a second conveying platform, a second roller conveying device and a third belt conveying device; the second conveying platform is located at the rear side of the first conveying platform and Spliced with the first conveying platform, the second roller conveying device is located directly behind the first roller conveying device, and the second roller conveying device includes a plurality of second rollers and a plurality of second rollers to rotate. The fourth driving mechanism, the plurality of second rollers are rotatably arranged on the second conveying platform and are arranged at intervals in the front and rear, and each second roller extends left and right; the second belt conveying device can be arranged up and down On the second conveying platform, the second belt conveying device includes a plurality of fourth belt modules, the plurality of fourth belt modules are arranged at intervals and located between the corresponding two second rollers, each fourth belt The modules all extend left and right and have a fourth belt that can run back and forth left and right. The fourth belts of the plurality of fourth belt modules are driven by a fifth driving mechanism to run synchronously.
作为一种优选方案,所述第五驱动机构位于多个第四皮带模块的一侧,第五驱动机构包括有第五传动轴和第五电机,该第五传动轴前后延伸并与各第四皮带模块的主动皮带轮联接,该第五电机带动第五传动轴转动。As a preferred solution, the fifth drive mechanism is located at one side of the plurality of fourth belt modules, the fifth drive mechanism includes a fifth transmission shaft and a fifth motor, the fifth transmission shaft extends forward and backward and is connected with each of the fourth belt modules. The driving pulley of the belt module is connected, and the fifth motor drives the fifth transmission shaft to rotate.
作为一种优选方案,所述第二驱动机构位于多个第二皮带模块的外侧,第二驱动机构包括有第二传动轴和第二电机,该第二传动轴前后延伸并与各第二皮带模块的主动皮带轮联接,该第二电机带动第二传动轴转动。As a preferred solution, the second drive mechanism is located outside the plurality of second belt modules, the second drive mechanism includes a second drive shaft and a second motor, the second drive shaft extends back and forth and is connected with each second belt The driving pulley of the module is connected, and the second motor drives the second transmission shaft to rotate.
作为一种优选方案,所述第三驱动机构位于多个第三皮带模块的外侧,第三驱动机构包括有第三传动轴和第三电机,该第三传动轴前后延伸并与各第三皮带模块的主动皮带轮联接,该第三电机带动第三传动轴转动。As a preferred solution, the third drive mechanism is located outside the plurality of third belt modules, the third drive mechanism includes a third drive shaft and a third motor, the third drive shaft extends back and forth and is connected with each of the third belts The driving pulley of the module is connected, and the third motor drives the third transmission shaft to rotate.
作为一种优选方案,所述每一第二皮带模块之内端的从动皮带轮与对应第一皮带模块之一端的皮带轮之间通过第一皮带传动机构联接,每一第三皮带模块之内端的从动皮带轮与对应第一皮带模块之另一端的皮带轮之间通过第二皮带传动机构联接。As a preferred solution, the driven pulley at the inner end of each second belt module is connected with the pulley at one end of the corresponding first belt module through a first belt transmission mechanism, and the driven pulley at the inner end of each third belt module is connected by a first belt transmission mechanism. The driving pulley and the pulley corresponding to the other end of the first belt module are connected through a second belt transmission mechanism.
作为一种优选方案,所述进料输送台包括有气浮进料台和设置于气浮进料台外侧的夹钳机构。As a preferred solution, the feeding conveying table includes an air-floating feeding table and a clamping mechanism disposed outside the air-floating feeding table.
一种可集中出料的木材加工中心的控制系统,包括有CNC控制器、工业PC、人机界面、EtherCat总线、模拟量输出电路以及I/O电路;该CNC控制器内具有中央处理器、存储器和输入接口,该工业PC连接CNC控制器,该人机界面连接工业PC,该EtherCat总线、模拟量输出电路和I/O电路均连接CNC控制器,前述机头上的伺服驱动器和伺服电机、进料输送台上的伺服驱动器和伺服电机以及出料输送台上的伺服驱动器和伺服电机均连接EtherCat总线,各伺服电机与对应的伺服驱动器连接,前述机头上的主轴变频器均连接模拟量输出电路,机头上的主轴电机连接对应的主轴变频器,木材加工中心上的按钮、传感器和电磁阀均连接I/O电路。A control system for a wood processing center that can centrally discharge materials, including a CNC controller, an industrial PC, a man-machine interface, an EtherCat bus, an analog output circuit and an I/O circuit; the CNC controller has a central processing unit, a Memory and input interface, the industrial PC is connected to the CNC controller, the man-machine interface is connected to the industrial PC, the EtherCat bus, analog output circuit and I/O circuit are all connected to the CNC controller, the servo driver and servo motor on the aforementioned head , The servo driver and servo motor on the feeding conveyor and the servo driver and servo motor on the discharging conveyor are all connected to the EtherCat bus, each servo motor is connected to the corresponding servo driver, and the spindle frequency converter on the aforementioned head is connected to the analog Quantity output circuit, the spindle motor on the machine head is connected to the corresponding spindle frequency converter, and the buttons, sensors and solenoid valves on the wood processing center are all connected to the I/O circuit.
一种可集中出料的木材加工中心的加工方法,包括有以下步骤:A processing method for a wood processing center capable of centralized discharging, comprising the following steps:
(1)根据板件的大小由其中一进料输送台或两进料输送台配合将板件输送进入工作台上;(1) According to the size of the board, one of the feeding conveyors or two feeding conveyors cooperate to transport the board into the workbench;
(2)板件在工作台上定位后,由机头对板件进行钻孔和铣槽加工;(2) After the plate is positioned on the worktable, the machine head will drill and groove the plate;
(3)加工完成后,板件被推至多个第二皮带模块或多个第三皮带模块上,此时,第一皮带输送装置相对第一辊筒输送装置升起,由第二驱动机构带动多个第二皮带模块和多个第一皮带模块运转或者由第三驱动机构带动多个第三皮带模块和多个第一皮带模块运转,使得板件移至第一辊筒输送装置的正上方;(3) After the processing is completed, the plate is pushed to multiple second belt modules or multiple third belt modules. At this time, the first belt conveying device is lifted relative to the first roller conveying device and is driven by the second driving mechanism. The plurality of second belt modules and the plurality of first belt modules are operated, or the plurality of third belt modules and the plurality of first belt modules are driven by the third drive mechanism to operate, so that the plate is moved to just above the first roller conveying device ;
(4)使第一皮带输送装置相对第一辊筒输送装置下降,使得板件落在第一辊筒上,接着,由第一驱动机构带动多个第一辊筒转动,使得板件向后输出实现出料。(4) The first belt conveying device is lowered relative to the first roller conveying device, so that the plate falls on the first roller, and then the plurality of first rollers are driven by the first driving mechanism to rotate, so that the plate is backward The output is realized.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
通过将多个第一皮带模块前后间隔排布并设置于对应的两第一辊筒之间,并配合多个第二皮带模块前后间隔排布并位于第一辊筒输送装置的一侧,多个第三皮带模块前后间隔排布并位于第一辊筒输送装置的另一侧,使得板件在加工完成后,通过多个第二皮带模块或多个第三皮带模块侧向输送至于第一辊筒输送装置,然后再由第一辊筒输送装置集中输出,从而实现集中出料,出料过程仅需一个操作人员配合即可,从而减少人力耗费,降低人工成本。By arranging a plurality of first belt modules at intervals in front and back and arranging them between the corresponding two first rollers, and cooperating with a plurality of second belt modules arranged at intervals and located on one side of the first roller conveying device, many The third belt modules are arranged at intervals and are located on the other side of the first roller conveying device, so that after the processing is completed, the plates are laterally transported to the first belt module through a plurality of second belt modules or a plurality of third belt modules. Roller conveying device, and then centralized output by the first roller conveying device, so as to realize centralized discharge, and the discharge process only needs the cooperation of one operator, thereby reducing labor consumption and labor cost.
发明的有益效果Beneficial Effects of Invention
附图说明Description of drawings
图1是本发明之较佳实施例的立体示意图;1 is a schematic perspective view of a preferred embodiment of the present invention;
图2是本发明之较佳实施例的俯视图;Fig. 2 is the top view of the preferred embodiment of the present invention;
图3是本发明之较佳实施例的主视图;Fig. 3 is the front view of the preferred embodiment of the present invention;
图4是本发明之较佳实施例的侧视图;Figure 4 is a side view of a preferred embodiment of the present invention;
图5是本发明之较佳实施例中出料输送台的立体示意图;Fig. 5 is the three-dimensional schematic diagram of the discharge conveying table in the preferred embodiment of the present invention;
图6是本发明之较佳实施例中出料输送台的俯视图;6 is a top view of the discharge conveying table in the preferred embodiment of the present invention;
图7是本发明之较佳实施例中出料输送台的主视图;Fig. 7 is the front view of the discharge conveying table in the preferred embodiment of the present invention;
图8是本发明之较佳实施例中出料输送台的侧视图;Fig. 8 is the side view of the discharge conveying table in the preferred embodiment of the present invention;
图9是本发明之较佳实施例控制系统原理框图。FIG. 9 is a schematic block diagram of a control system according to a preferred embodiment of the present invention.
附图标识说明:Description of drawings:
10、机架                          11、工作台10. Rack 11. Workbench
12、立柱                          13、横梁12. Column 13. Beam
20、机头                          30、进料输送台20. Nose 30. Feeding conveyor
31、气浮进料台                    32、夹钳机构31. Air flotation feeding table 32. Clamp mechanism
40、出料输送台                    41、第一输送台架40. Discharge conveying platform 41. The first conveying platform
42、第一辊筒输送装置              421、第一辊筒42. The first roller conveying device 421、The first roller
422、第一驱动机构                 43、第一皮带输送装置422. The first drive mechanism 43. The first belt conveyor
431、第一皮带模块                 4311、第一皮带431. The first belt module 4311, the first belt
432、第二皮带模块                 4321、第二皮带432. Second belt module 4321, the second belt
433、第三皮带模块                 4331、第三皮带433. The third belt module 4331, the third belt
434、第二驱动机构                 4341、第二传动轴434. Second drive mechanism 4341, the second drive shaft
4342、第二电机                    435、第三驱动机构4342, the second motor 435、The third drive mechanism
4351、第三传动轴                  4352、第三电机4351, the third drive shaft 4352, the third motor
436、第一皮带传动机构             437、第二皮带传动机构436. The first belt drive mechanism 437. Second belt drive mechanism
44、第一升降机构                  45、第二输送台架44. The first lifting mechanism 45. The second conveying gantry
46、第二辊筒输送装置              461、第二辊筒46. The second roller conveying device 461、Second roller
462、第四驱动机构                 47、第三皮带输送装置462. Fourth drive mechanism 47. The third belt conveyor
471、第四皮带模块                 4711、第四皮带471. Fourth belt module 4711, the fourth belt
472、第五驱动机构                 4721、第五传动轴472. Fifth drive mechanism 4721, the fifth drive shaft
4722、第五电机                    48、第二升降机构4722, the fifth motor 48. The second lifting mechanism
50、CNC控制器                     51、中央处理器50. CNC controller 51. Central processing unit
52、存储器                        53、输入接口52. Memory 53. Input interface
61、工业PC                       62、人机界面61. Industrial PC 62. Human-machine interface
63、EtherCat总线                 64、模拟量输出电路63. EtherCat bus 64. Analog output circuit
65、I/O电路。65. I/O circuit.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
请参照图1至图8所示,其显示出了本发明之较佳实施例一种可集中出料的木材加工中心的具体结构,包括有机架10、机头20、两进料输送台30以及一出料输送台40。Please refer to FIG. 1 to FIG. 8 , which show the specific structure of a wood processing center that can centrally discharge materials according to a preferred embodiment of the present invention, including a frame 10 , a machine head 20 , and two feed conveyors 30 and a discharge conveying table 40 .
该机架10上具有工作台11,该机架10包括有两左右设置的立柱12和连接两立柱12顶端之间的横梁13。该机头20设置于机架10上并位于工作台11的上方,在本实施例中,机头20设置于横梁13上,并且机头20为左右设置的两个。The frame 10 has a workbench 11 , and the frame 10 includes two upright columns 12 arranged on the left and right sides and a beam 13 connecting the top ends of the two upright columns 12 . The machine head 20 is arranged on the frame 10 and is located above the worktable 11 . In this embodiment, the machine head 20 is arranged on the beam 13 , and the machine heads 20 are two left and right.
该两进料输送台30分别左右分开地设置于工作台11的前侧;在本实施例中,所述进料输送台30包括有气浮进料台31和设置于气浮进料台31外侧的夹钳机构32。The two feeding conveying platforms 30 are respectively disposed on the front side of the workbench 11 separately from left to right; in this embodiment, the feeding conveying platforms 30 include an air-floating feeding platform 31 and an air-floating feeding platform 31 . Clamp mechanism 32 on the outside.
该出料输送台40位于工作台11的后侧,出料输送台40包括有第一输送台架41、第一辊筒输送装置42以及第一皮带输送装置43。The discharging and conveying table 40 is located at the rear side of the work table 11 , and the discharging and conveying table 40 includes a first conveying stand 41 , a first roller conveying device 42 and a first belt conveying device 43 .
该第一辊筒输送装置42包括有多个第一辊筒421和带动多个第一辊筒421转动的第一驱动机构422,该多个第一辊筒421可转动地设置于第一输送台架41上并前后间隔排布,每一第一辊筒421均左右延伸。The first roller conveying device 42 includes a plurality of first rollers 421 and a first driving mechanism 422 that drives the plurality of first rollers 421 to rotate, and the plurality of first rollers 421 are rotatably arranged on the first conveyer The stage 41 is arranged at intervals in the front and rear, and each of the first rollers 421 extends left and right.
该第一皮带输送装置43可上下升降地设置于第一输送台架41上,该第一皮带输送装置43由第一升降机构44带动而上下升降活动,该第一皮带输送装置43包括有多个第一皮带模块431、多个第二皮带模块432和多个第三皮带模块433;该多个第一皮带模块431前后间隔排布并位于对应的两第一辊筒421之间,每一第一皮带模块431均左右延伸并具有一可左右来回运转的第一皮带4311;该多个第二皮带模块432前后间隔排布并位于第一辊筒输送装置42的一侧,多个第二皮带模块432与其中一进料输送台30前后正对,每一第二皮带模块432均左右延伸并具有一可左右来回运转的第二皮带4321,每一第二皮带模块432的内端与对应第一皮带模块431的一端联接,多个第二皮带模块432的第二皮带4321由一第二驱动机构434带动同步运转;该多个第三皮带模块433前后间隔排布并位于第一辊筒输送装置42的另一侧,多个第三皮带模块433与另一进料输送台30前后正对,每一第三皮带模块433均左右延伸并具有一可左右来回运转的第三皮带4331,每一第三皮带模块433的内端与对应第一皮带模块431的另一端联接,多个第三皮带模块433的第三皮带4331由一第三驱动机构435带动同步运转。The first belt conveying device 43 is arranged on the first conveying platform 41 so as to be able to move up and down. The first belt conveying device 43 is driven by the first lifting mechanism 44 to move up and down. The first belt conveying device 43 includes a plurality of A plurality of first belt modules 431, a plurality of second belt modules 432 and a plurality of third belt modules 433; the plurality of first belt modules 431 are arranged at intervals and located between the corresponding two first rollers 421, each The first belt modules 431 all extend left and right and have a first belt 4311 that can run back and forth left and right; the plurality of second belt modules 432 are arranged at intervals and are located at one side of the first roller conveying device 42, and a plurality of second belt modules 432 are arranged at intervals. The belt modules 432 are opposite to one of the feeding and conveying platforms 30 in front and back. Each second belt module 432 extends left and right and has a second belt 4321 that can run back and forth. The inner end of each second belt module 432 corresponds to One end of the first belt module 431 is connected, and the second belts 4321 of the plurality of second belt modules 432 are driven by a second driving mechanism 434 to run synchronously; the plurality of third belt modules 433 are arranged at intervals and located in the first roller On the other side of the conveying device 42, a plurality of third belt modules 433 are facing the other feeding and conveying platform 30 in front and back. The inner end of each third belt module 433 is connected to the other end of the corresponding first belt module 431 , and the third belts 4331 of the plurality of third belt modules 433 are driven by a third driving mechanism 435 to run synchronously.
在本实施例中,所述第二驱动机构434位于多个第二皮带模块432的外侧,第二驱动机构434包括有第二传动轴4341和第二电机4342,该第二传动轴4341前后延伸并与各第二皮带模块432的主动皮带轮联接,该第二电机4342带动第二传动轴4341转动。所述第三驱动机构435位于多个第三皮带模块433的外侧,第三驱动机构435包括有第三传动轴4351和第三电机4352,该第三传动轴4351前后延伸并与各第三皮带模块433的主动皮带轮联接,该第三电机4352带动第三传动轴4351转动。以及,所述每一第二皮带模块432之内端的从动皮带轮与对应第一皮带模块431之一端的皮带轮之间通过第一皮带传动机构436联接,每一第三皮带模块433之内端的从动皮带轮与对应第一皮带模块431之另一端的皮带轮之间通过第二皮带传动机构437联接。In this embodiment, the second driving mechanism 434 is located outside the plurality of second belt modules 432 , the second driving mechanism 434 includes a second transmission shaft 4341 and a second motor 4342 , the second transmission shaft 4341 extends forward and backward The second motor 4342 drives the second transmission shaft 4341 to rotate. The third drive mechanism 435 is located outside the plurality of third belt modules 433. The third drive mechanism 435 includes a third transmission shaft 4351 and a third motor 4352. The third transmission shaft 4351 extends back and forth and is connected with each of the third belts. The driving pulley of the module 433 is connected, and the third motor 4352 drives the third transmission shaft 4351 to rotate. And, the driven pulley at the inner end of each second belt module 432 and the pulley corresponding to one end of the first belt module 431 are connected through the first belt transmission mechanism 436 , and the inner end of each third belt module 433 is connected with the driven pulley at the inner end. The driving pulley and the pulley corresponding to the other end of the first belt module 431 are coupled through a second belt transmission mechanism 437 .
以及,所述出料输送台40还包括有第二输送台架45、第二辊筒输送装置45和第三皮带输送装置47;该第二输送台架45位于第一输送台架41的后侧并与第一输送台架41拼接,该第二辊筒输送装置46位于第一辊筒输送装置42的正后方,第二辊筒输送装置46包括有多个第二辊筒461和带动多个第二辊筒461转动的第四驱动机构462,该多个第二辊筒461可转动地设置于第二输送台架45上并前后间隔排布,每一第二辊筒461均左右延伸;该第二皮带输送装置47可上下升降地设置于第二输送台架45上,该第二皮带输送装置47由第二升降机构48带动而上下升降活动,第二皮带输送装置47包括有多个第四皮带模块471,该多个第四皮带模块471前后间隔排布并位于对应的两第二辊筒461之间,每一第四皮带模块471均左右延伸并具有一可左右来回运转的第四皮带4711,多个第四皮带模块471的第四皮带4711由一第五驱动机构472带动同步运转。所述第五驱动机构472位于多个第四皮带模块471的一侧,第五驱动机构472包括有第五传动轴4721和第五电机4722,该第五传动轴4721前后延伸并与各第四皮带模块471的主动皮带轮联接,该第五电机4722带动第五传动轴4721转动。And, the discharging conveying platform 40 further includes a second conveying platform 45 , a second roller conveying device 45 and a third belt conveying device 47 ; the second conveying platform 45 is located behind the first conveying platform 41 . side and spliced with the first conveying platform 41, the second roller conveying device 46 is located directly behind the first roller conveying device 42, the second roller conveying device 46 includes a plurality of second rollers 461 and a plurality of driving A fourth driving mechanism 462 for rotating a plurality of second rollers 461, the plurality of second rollers 461 are rotatably disposed on the second conveying platform 45 and are arranged at intervals in the front and rear, and each second roller 461 extends left and right The second belt conveying device 47 can be set up and down on the second conveying platform 45, the second belt conveying device 47 is driven by the second lifting mechanism 48 to move up and down, and the second belt conveying device 47 includes multiple a plurality of fourth belt modules 471, the plurality of fourth belt modules 471 are arranged at intervals in the front and rear and are located between the corresponding two second rollers 461, each fourth belt module 471 extends left and right and has a reciprocating movement. The fourth belt 4711, the fourth belt 4711 of the plurality of fourth belt modules 471 is driven by a fifth driving mechanism 472 to run synchronously. The fifth driving mechanism 472 is located at one side of the plurality of fourth belt modules 471. The fifth driving mechanism 472 includes a fifth transmission shaft 4721 and a fifth motor 4722. The fifth transmission shaft 4721 extends back and forth and is connected with each fourth belt module 472. The driving pulley of the belt module 471 is connected, and the fifth motor 4722 drives the fifth transmission shaft 4721 to rotate.
如图9所示,本发明还公开了一种可集中出料的木材加工中心的控制系统,包括有CNC控制器50、工业PC61、人机界面62、EtherCat总线63、模拟量输出电路64以及I/O电路65;该CNC控制器50内具有中央处理器51、存储器52和输入接口53,该工业PC61连接CNC控制器50,该人机界面62连接工业PC61,该EtherCat总线63、模拟量输出电路64和I/O电路65均连接CNC控制器50,前述机头20上的伺服驱动器和伺服电机、进料输送台30上的伺服驱动器和伺服电机以及出料输送台40上的伺服驱动器和伺服电机均连接EtherCat总线63,各伺服电机与对应的伺服驱动器连接,各伺服电机分别为X1轴伺服电机、U1轴伺服电机、Y1轴伺服电机、V1轴伺服电机、A1轴伺服电机、Z1轴伺服电机、B1轴伺服电机、X2轴伺服电机、U2轴伺服电机、Y3轴伺服电机、V3轴伺服电机、A2轴伺服电机、W2轴伺服电机、B2轴伺服电机,对应的,各伺服驱动器分别为X1轴伺服驱动器、U1轴伺服驱动器、Y1轴伺服驱动器、V1轴伺服驱动器、A1轴伺服驱动器、Z1轴伺服驱动器、B1轴伺服驱动器、X2轴伺服驱动器、U2轴伺服驱动器、Y3轴伺服驱动器、V3轴伺服驱动器、A2轴伺服驱动器、W2轴伺服驱动器、B2轴伺服驱动器;前述机头20上的主轴变频器均连接模拟量输出电路64,机头20上的主轴电机连接对应的主轴变频器,主轴变频器为四个,其分别连接左上工位主轴电机、左下工位主轴电机、右上工位主轴电机和右下工位主轴电机;木材加工中心上的按钮、传感器和电磁阀均连接I/O电路65,As shown in FIG. 9, the present invention also discloses a control system for a wood processing center that can centrally discharge materials, including a CNC controller 50, an industrial PC 61, a human-machine interface 62, an EtherCat bus 63, an analog output circuit 64, and I/O circuit 65; the CNC controller 50 has a central processing unit 51, a memory 52 and an input interface 53, the industrial PC 61 is connected to the CNC controller 50, the man-machine interface 62 is connected to the industrial PC 61, the EtherCat bus 63, the analog quantity The output circuit 64 and the I/O circuit 65 are both connected to the CNC controller 50 , the servo drives and servo motors on the aforementioned machine head 20 , the servo drives and servo motors on the feed conveyor 30 and the servo drives on the discharge conveyor 40 Both the servo motor and the servo motor are connected to the EtherCat bus 63. Each servo motor is connected to the corresponding servo driver. The servo motors are X1 axis servo motor, U1 axis servo motor, Y1 axis servo motor, V1 axis servo motor, A1 axis servo motor, Z1 axis servo motor Axis servo motor, B1 axis servo motor, X2 axis servo motor, U2 axis servo motor, Y3 axis servo motor, V3 axis servo motor, A2 axis servo motor, W2 axis servo motor, B2 axis servo motor, corresponding to each servo driver They are X1-axis servo driver, U1-axis servo driver, Y1-axis servo driver, V1-axis servo driver, A1-axis servo driver, Z1-axis servo driver, B1-axis servo driver, X2-axis servo driver, U2-axis servo driver, Y3-axis servo driver Drive, V3-axis servo driver, A2-axis servo driver, W2-axis servo driver, and B2-axis servo driver; the spindle inverters on the aforementioned machine head 20 are connected to the analog output circuit 64, and the spindle motor on the machine head 20 is connected to the corresponding spindle There are four frequency converters and four spindle frequency converters, which are respectively connected to the upper left station spindle motor, the lower left station spindle motor, the upper right station spindle motor and the lower right station spindle motor; the buttons, sensors and solenoid valves on the wood processing center are all Connect I/O circuit 65,
本发明还公开了一种采用前述可集中出料的木材加工中心的加工方法,包括有以下步骤:The present invention also discloses a processing method using the aforementioned wood processing center that can be centrally discharged, comprising the following steps:
(1)根据板件的大小由其中一进料输送台30或两进料输送台30配合将板件输送进入工作台11上。(1) According to the size of the plate, one of the feeding and conveying platforms 30 or two feeding and conveying platforms 30 cooperate to transport the plate into the workbench 11 .
(2)板件在工作台11上定位后,由机头20对板件进行钻孔和铣槽加工。(2) After the plate is positioned on the worktable 11, the machine head 20 performs drilling and milling on the plate.
(3)加工完成后,板件被推至多个第二皮带模块432或多个第三皮带模块433上,此时,第一皮带输送装置43相对第一辊筒输送装置42升起,由第二驱动机构434带动多个第二皮带模块432和多个第一皮带模块431运转或者由第三驱动机构435带动多个第三皮带模块433和多个第一皮带模块431运转,使得板件移至第一辊筒输送装置42的正上方。(3) After the processing is completed, the plate is pushed to the plurality of second belt modules 432 or the plurality of third belt modules 433. At this time, the first belt conveying device 43 is lifted relative to the first roller conveying device 42, and is moved by the The second driving mechanism 434 drives the plurality of second belt modules 432 and the plurality of first belt modules 431 to operate, or the third driving mechanism 435 drives the plurality of third belt modules 433 and the plurality of first belt modules 431 to operate, so that the board moves to just above the first roller conveying device 42 .
(4)使第一皮带输送装置43相对第一辊筒输送装置42下降,使得板件落在第一辊筒421上,接着,由第一驱动机构422带动多个第一辊筒421转动,使得板件向后输出实现出料。(4) The first belt conveying device 43 is lowered relative to the first roller conveying device 42, so that the plate falls on the first roller 421, and then the first driving mechanism 422 drives the plurality of first rollers 421 to rotate, Make the board output backward to realize discharging.
本发明的设计重点在于:通过将多个第一皮带模块前后间隔排布并设置于对应的两第一辊筒之间,并配合多个第二皮带模块前后间隔排布并位于第一辊筒输送装置的一侧,多个第三皮带模块前后间隔排布并位于第一辊筒输送装置的另一侧,使得板件在加工完成后,通过多个第二皮带模块或多个第三皮带模块侧向输送至于第一辊筒输送装置,然后再由第一辊筒输送装置集中输出,从而实现集中出料,出料过程仅需一个操作人员配合即可,从而减少人力耗费,降低人工成本。The key point of the design of the present invention is: by arranging a plurality of first belt modules at intervals in front and back and setting them between the corresponding two first rollers, and cooperating with a plurality of second belt modules arranged at intervals and located in the first rollers On one side of the conveying device, a plurality of third belt modules are arranged at intervals and are located on the other side of the first roller conveying device, so that after the processing is completed, the plate passes through a plurality of second belt modules or a plurality of third belts The modules are transported laterally to the first roller conveying device, and then concentratedly output by the first roller conveying device, so as to realize centralized discharging. The discharging process only needs the cooperation of one operator, thereby reducing labor consumption and labor costs. .
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still It belongs to the scope of the technical solution of the present invention.

Claims (9)

  1. 一种可集中出料的木材加工中心,其特征在于:包括有机架、机头、两进料输送台以及一出料输送台;该机架上具有工作台;该机头设置于机架上并位于工作台的上方;该两进料输送台分别左右分开地设置于工作台的前侧;该出料输送台位于工作台的后侧,出料输送台包括有第一输送台架、第一辊筒输送装置以及第一皮带输送装置;该第一辊筒输送装置包括有多个第一辊筒和带动多个第一辊筒转动的第一驱动机构,该多个第一辊筒可转动地设置于第一输送台架上并前后间隔排布,每一第一辊筒均左右延伸;该第一皮带输送装置可上下升降地设置于第一输送台架上,第一皮带输送装置包括有多个第一皮带模块、多个第二皮带模块和多个第三皮带模块;该多个第一皮带模块前后间隔排布并位于对应的两第一辊筒之间,每一第一皮带模块均左右延伸并具有一可左右来回运转的第一皮带;该多个第二皮带模块前后间隔排布并位于第一辊筒输送装置的一侧,多个第二皮带模块与其中一进料输送台前后正对,每一第二皮带模块均左右延伸并具有一可左右来回运转的第二皮带,每一第二皮带模块的内端与对应第一皮带模块的一端联接,多个第二皮带模块的第二皮带由一第二驱动机构带动同步运转;该多个第三皮带模块前后间隔排布并位于第一辊筒输送装置的另一侧,多个第三皮带模块与另一进料输送台前后正对,每一第三皮带模块均左右延伸并具有一可左右来回运转的第三皮带,每一第三皮带模块的内端与对应第一皮带模块的另一端联接,多个第三皮带模块的第三皮带由一第三驱动机构带动同步运转。A wood processing center capable of centralized discharging is characterized in that: it includes a frame, a machine head, two feeding conveying platforms and a discharging conveying platform; the frame is provided with a workbench; the machine head is arranged on the frame and located above the workbench; the two feeding conveying platforms are respectively arranged on the front side of the workbench separately from left to right; the discharging conveying platform is located at the rear side of the workbench, and the discharging conveying platform includes a first conveying platform, a A first roller conveying device and a first belt conveying device; the first roller conveying device includes a plurality of first rollers and a first driving mechanism driving the plurality of first rollers to rotate, the plurality of first rollers It is rotatably arranged on the first conveying platform and is arranged at intervals in the front and rear, and each first roller extends left and right; the first belt conveyor The device includes a plurality of first belt modules, a plurality of second belt modules and a plurality of third belt modules; the plurality of first belt modules are arranged at intervals and located between the corresponding two first rollers, each A belt module extends left and right and has a first belt that can run back and forth left and right; the plurality of second belt modules are arranged at intervals in front and back and are located on one side of the first roller conveying device, and the plurality of second belt modules are connected with one of the two belt modules. The feeding conveying platform is facing front and rear, each second belt module extends left and right and has a second belt that can run back and forth left and right, the inner end of each second belt module is connected with one end corresponding to the first belt module, and a plurality of The second belt of the second belt module is driven to run synchronously by a second drive mechanism; the plurality of third belt modules are arranged at intervals and are located on the other side of the first roller conveying device, and the plurality of third belt modules are connected to the other A feeding conveying platform is facing front and rear, each third belt module extends left and right and has a third belt that can run back and forth left and right, and the inner end of each third belt module is connected with the other end of the corresponding first belt module, The third belts of the plurality of third belt modules are driven by a third driving mechanism to run synchronously.
  2. 根据权利要求1所述的可集中出料的木材加工中心,其特征在于:所述出料输送台还包括有第二输送台架、第二辊筒输送装置和第三皮带输送装置;该第二输送台架位于第一输送台架的后侧并与第一输送台架拼接,该第二辊筒输送装置位于第一辊筒输送装置的正后方,第二辊筒输送装置包括有多个第二辊筒和带动多个第二辊筒转动的第四驱动机构,该多个第二辊筒可转动地设置于第二输送台架上并前后间隔排布,每一第二辊筒均左右延伸;该第二皮带输送装置可上下升降地设置于第二输送台架上,第二皮带输送装置包括有多个第四皮带模块,该多个第四皮带模块前后间隔排布并位于对应的两第二辊筒之间,每一第四皮带模块均左右延伸并具有一可左右来回运转的第四皮带,多个第四皮带模块的第四皮带由一第五驱动机构带动同步运转。The wood processing center capable of centralized discharging according to claim 1, characterized in that: the discharging conveying platform further comprises a second conveying platform, a second roller conveying device and a third belt conveying device; The second conveying platform is located at the rear side of the first conveying platform and is spliced with the first conveying platform. The second roller conveying device is located directly behind the first roller conveying device. The second roller conveying device includes a plurality of A second roller and a fourth driving mechanism driving a plurality of second rollers to rotate, the plurality of second rollers are rotatably arranged on the second conveying platform and are arranged at intervals in front and back, each second roller is extending from left to right; the second belt conveying device can be lifted up and down on the second conveying platform, the second belt conveying device includes a plurality of fourth belt modules, the plurality of fourth belt modules are arranged at intervals in the front and rear and are located in the corresponding Between the two second rollers, each fourth belt module extends left and right and has a fourth belt that can run back and forth left and right, and the fourth belts of the plurality of fourth belt modules are driven by a fifth drive mechanism to run synchronously.
  3. 根据权利要求2所述的可集中出料的木材加工中心,其特征在于:所述第五驱动机构位于多个第四皮带模块的一侧,第五驱动机构包括有第五传动轴和第五电机,该第五传动轴前后延伸并与各第四皮带模块的主动皮带轮联接,该第五电机带动第五传动轴转动。The wood processing center capable of centralized discharging according to claim 2, wherein the fifth driving mechanism is located at one side of the plurality of fourth belt modules, and the fifth driving mechanism includes a fifth transmission shaft and a fifth driving mechanism. A motor, the fifth transmission shaft extends back and forth and is connected with the driving pulley of each fourth belt module, and the fifth motor drives the fifth transmission shaft to rotate.
  4. 根据权利要求1所述的可集中出料的木材加工中心,其特征在于:所述第二驱动机构位于多个第二皮带模块的外侧,第二驱动机构包括有第二传动轴和第二电机,该第二传动轴前后延伸并与各第二皮带模块的主动皮带轮联接,该第二电机带动第二传动轴转动。The wood processing center capable of centralized discharging according to claim 1, wherein the second driving mechanism is located outside the plurality of second belt modules, and the second driving mechanism comprises a second transmission shaft and a second motor , the second transmission shaft extends back and forth and is connected with the driving pulley of each second belt module, and the second motor drives the second transmission shaft to rotate.
  5. 根据权利要求1所述的可集中出料的木材加工中心,其特征在于:所述第三驱动机构位于多个第三皮带模块的外侧,第三驱动机构包括有第三传动轴和第三电机,该第三传动轴前后延伸并与各第三皮带模块的主动皮带轮联接,该第三电机带动第三传动轴转动。The wood processing center capable of centralized discharging according to claim 1, wherein the third drive mechanism is located outside the plurality of third belt modules, and the third drive mechanism includes a third drive shaft and a third motor , the third transmission shaft extends back and forth and is connected with the driving pulley of each third belt module, and the third motor drives the third transmission shaft to rotate.
  6. 根据权利要求1所述的可集中出料的木材加工中心,其特征在于:所述每一第二皮带模块之内端的从动皮带轮与对应第一皮带模块之一端的皮带轮之间通过第一皮带传动机构联接,每一第三皮带模块之内端的从动皮带轮与对应第一皮带模块之另一端的皮带轮之间通过第二皮带传动机构联接。The wood processing center capable of centralized discharging according to claim 1, wherein a first belt passes between the driven pulley at the inner end of each second belt module and the pulley at one end of the corresponding first belt module The transmission mechanism is connected, and the driven pulley at the inner end of each third belt module and the pulley at the other end of the corresponding first belt module are connected through a second belt transmission mechanism.
  7. 根据权利要求1所述的可集中出料的木材加工中心,其特征在于:所述进料输送台包括有气浮进料台和设置于气浮进料台外侧的夹钳机构。The wood processing center capable of centralized discharging according to claim 1, characterized in that: the feeding conveying table comprises an air-floating feeding table and a clamping mechanism arranged outside the air-floating feeding table.
  8. [根据细则91更正 25.03.2021] 
    一种如权利要求1所述的可集中出料的木材加工中心的控制系统,其特征在于:包括有CNC控制器、工业PC、人机界面、EtherCat总线、模拟量输出电路以及I/O电路;该CNC控制器内具有中央处理器、存储器和输入接口,该工业PC连接CNC控制器,该人机界面连接工业PC,该EtherCat总线、模拟量输出电路和I/O电路均连接CNC控制器,前述机头上的伺服驱动器和伺服电机、进料输送台上的伺服驱动器和伺服电机以及出料输送台上的伺服驱动器和伺服电机均连接EtherCat总线,各伺服电机与对应的伺服驱动器连接,前述机头上的主轴变频器均连接模拟量输出电路,机头上的主轴电机连接对应的主轴变频器,木材加工中心上的按钮、传感器和电磁阀均连接I/O电路。
    [Corrected 25.03.2021 in accordance with Rule 91]
    A control system for a wood processing center that can centrally discharge materials as claimed in claim 1, characterized in that it includes a CNC controller, an industrial PC, a man-machine interface, an EtherCat bus, an analog output circuit and an I/O circuit ; The CNC controller has a central processing unit, a memory and an input interface, the industrial PC is connected to the CNC controller, the man-machine interface is connected to the industrial PC, and the EtherCat bus, analog output circuit and I/O circuit are all connected to the CNC controller , the servo drives and servo motors on the aforementioned machine head, the servo drives and servo motors on the feed conveyor, and the servo drives and servo motors on the discharge conveyor are all connected to the EtherCat bus, and each servo motor is connected to the corresponding servo drive, The spindle inverters on the aforementioned machine heads are all connected to the analog output circuit, the spindle motors on the machine head are connected to the corresponding spindle inverters, and the buttons, sensors and solenoid valves on the wood processing center are all connected to the I/O circuit.
  9. 一种采用如权利要求1-7任一项所述的可集中出料的木材加工中心的加工方法,其特征在于:包括有以下步骤:A kind of processing method that adopts the wood processing center that can concentrate discharge material as described in any one of claim 1-7, it is characterized in that: comprise the following steps:
    (1)根据板件的大小由其中一进料输送台或两进料输送台配合将板件输送进入工作台上;(1) According to the size of the board, one of the feeding conveyors or two feeding conveyors cooperate to transport the board into the workbench;
    (2)板件在工作台上定位后,由机头对板件进行钻孔和铣槽加工;(2) After the plate is positioned on the worktable, the machine head will drill and groove the plate;
    (3)加工完成后,板件被推至多个第二皮带模块或多个第三皮带模块上,此时,第一皮带输送装置相对第一辊筒输送装置升起,由第二驱动机构带动多个第二皮带模块和多个第一皮带模块运转或者由第三驱动机构带动多个第三皮带模块和多个第一皮带模块运转,使得板件移至第一辊筒输送装置的正上方;(3) After the processing is completed, the plate is pushed to multiple second belt modules or multiple third belt modules. At this time, the first belt conveying device is lifted relative to the first roller conveying device and is driven by the second driving mechanism. The plurality of second belt modules and the plurality of first belt modules are operated, or the plurality of third belt modules and the plurality of first belt modules are driven by the third drive mechanism to operate, so that the plate is moved to just above the first roller conveying device ;
    (4)使第一皮带输送装置相对第一辊筒输送装置下降,使得板件落在第一辊筒上,接着,由第一驱动机构带动多个第一辊筒转动,使得板件向后输出实现出料。(4) The first belt conveying device is lowered relative to the first roller conveying device, so that the plate falls on the first roller, and then the plurality of first rollers are driven by the first driving mechanism to rotate, so that the plate is backward The output is realized.
PCT/CN2021/079948 2021-03-10 2021-03-10 Wood machining center capable of centralized discharging and control system and processing method for wood machining center WO2022188058A1 (en)

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