CN109227797B - Board film pressing production system and production method thereof - Google Patents
Board film pressing production system and production method thereof Download PDFInfo
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- CN109227797B CN109227797B CN201811122040.8A CN201811122040A CN109227797B CN 109227797 B CN109227797 B CN 109227797B CN 201811122040 A CN201811122040 A CN 201811122040A CN 109227797 B CN109227797 B CN 109227797B
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- glue spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
- B27D1/083—Presses specially designed for making the manufacture of shaped plywood articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
- B27G11/005—Glue guns, glue sprayers
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a plate film pressure production system which comprises a glue spraying device, a drying device and a film pressure device which are sequentially arranged, wherein each device is connected through a buffer belt conveyor; the film pressing device comprises a feeding tray, a discharging panel turnover machine, a film press and a film paving mechanism which are sequentially connected through power rollers, wherein the power rollers positioned below the feeding tray are connected with a buffer belt conveyor, a film pressing completion outlet and a film pressing opening are arranged on the discharging panel turnover machine, the film pressing completion outlet is arranged on one side of the discharging panel turnover machine, and the film pressing opening is arranged between the discharging panel turnover machine and the film press; the plate film pressure production system also comprises a control system, the automation degree is high, the glue spraying process, the drying process and the film pressure process are automatically completed under the control of the control system, the phenomenon of damage to the surface of the plate is effectively avoided, the production quality of the plate film pressure is greatly improved, and meanwhile, the waste of film skin is reduced.
Description
Technical Field
The invention relates to an intelligent production system and a production method thereof, in particular to a production system for plate film pressing and a production method thereof, belonging to the technical field of woodworking machinery.
Background
Along with the development of furniture manufacturing industry, the film pressing process is to adhere PVC films tightly to the surfaces of the plates by vacuum suction after the processes of material cutting, milling, punching and the like, and the plates after film pressing have the advantages of good waterproof performance, environmental protection, modeling and various colors and textures, but the film pressing process has higher requirements on the quality of the plates, and the surfaces of the plates are required to be kept clean, free of damage and free of scratches as much as possible, so that bad plates caused by particles or damage on the surfaces of the plates can be prevented.
However, the existing film pressing technology basically relies on manual operation, each working procedure is manual feeding and manual discharging, plates between the two working procedures are frequently transported, more manpower is needed, the productivity is low, the labor intensity is high for operators, and the plates are sometimes damaged due to collision caused by negligence, so that the film pressing quality is affected; in addition, the frequent transportation of the plates between the working procedures is very easy to enable the plates to adsorb particles, and the appearance of the plates and the mass production efficiency of the plates after film pressing are affected.
In summary, how to provide a sheet material film pressing production system and a production method thereof, which can solve the problems of high labor cost and meeting the production requirement of sheet material film pressing, is a problem to be solved by those skilled in the art.
Disclosure of Invention
Aiming at the defects existing at present, the invention provides a plate film press production system and a plate film press production method, which can reduce the labor cost of plate film press and improve the production efficiency.
The technical scheme of the invention is as follows:
the sheet material film pressure production system is positioned at the downstream of the belt feeder and comprises a glue spraying device, a drying device and a film pressure device which are sequentially arranged, wherein the film pressure device is positioned at the downstream of the glue spraying device and the drying device, and the glue spraying device, the drying device and the film pressure device are all connected through at least one buffer belt conveyor; the film pressing device comprises a feeding tray, a discharging plate turnover machine, a film press and a film paving mechanism which are sequentially and sequentially connected through power rollers, wherein the power rollers below the feeding tray are connected with the buffer belt conveyor, a film pressing completion outlet and a film pressing opening are formed in the discharging plate turnover machine, the film pressing completion outlet is formed in one side of the discharging plate turnover machine, the outlet direction of the film pressing completion outlet is perpendicular to the conveying direction of the plate, and the film pressing opening is formed between the discharging plate turnover machine and the film press; one end of the film press is connected with the discharging plate turnover machine through a film press feeding port, the other end of the film press is connected with the film laying mechanism, and a sensor for sensing whether the plate exists or not is further arranged on the film press; a first scanner and a second scanner for scanning plate information are respectively arranged on the belt feeding machine and the film pressing finishing outlet; the sheet material film pressure production system further comprises a control system for controlling the overall operation of the system, wherein the control system is connected with a display, and the control system is an MES system, an industrial control computer or a PLC software system.
Preferably, a glue spraying room is arranged in the glue spraying device, a plate chain conveyor and a glue spraying mechanism connected with the plate chain conveyor are arranged in the glue spraying room, and the plate chain conveyor is positioned in the middle of the glue spraying room and is communicated with an inlet and an outlet of the glue spraying room; the outside of spouting the gluey room is connected with buffering belt feeder through entry and export respectively.
Preferably, a dust remover is arranged between the belt feeder and the buffer belt conveyor at the inlet.
Preferably, a plurality of drying channels connected in sequence are arranged in the drying device, a dryer is arranged in each drying channel, a grinding machine is further arranged at the downstream of each drying channel, and the dryers are connected with each other and the plurality of dryers through power rollers.
Preferably, one end of the drying channel is connected with the buffer belt conveyor at the outlet, the other end of the drying channel is connected with one end of the polishing machine, and the other end of the polishing machine is connected with the buffer belt conveyor.
Preferably, the film laying mechanism comprises a film leather material frame for bearing the film leather and a film laying tray connected with the film leather material frame, wherein the film laying tray is arranged between the film leather material frame and the film press, and the film leather enters the film press through the film laying tray.
Preferably, the size of the upper film skin of the film laying tray is matched with the size of the upper plate of the feeding tray.
The production method using the plate film pressure production system comprises the following steps:
s1: setting a control system; setting the number of plates to be processed, the information of the plates to be processed and the operation parameters of a dust remover, a buffer belt conveyor, a power roller, a glue spraying device, a drying device and a film pressing device through a control system, and sequentially completing a glue spraying process, a drying process and a film pressing process of the plates according to the set operation parameters;
s2: a glue spraying procedure; under the control of the control system, the plate enters the glue spraying room through the inlet of the glue spraying room to spray glue, and then comes out through the outlet of the glue spraying room, so that the glue spraying of the plate is completed;
s3: a drying procedure; under the control of the control system, the plate material subjected to the glue spraying process enters a drying channel through a buffer belt conveyor, is dried through a plurality of drying channels and enters a grinding machine for grinding, and when the plate material is conveyed out of the grinding machine, the drying process is finished;
s4: a film pressing procedure; under the control of the control system, the plate material subjected to the drying process sequentially enters a feeding tray, a discharging plate turnover machine and a film press through a buffer belt conveyor, and the film pressing process of the plate material is completed under the cooperation of a film laying mechanism.
Preferably, the step S2 includes the steps of:
s21: feeding a plate; the plate coming out of the feeding belt conveyor 4 is scanned by plate information through a first scanner, and scanned information is sent to a control system;
s22: feeding in a glue spraying process; under the control of a control system, sequentially passing the plate scanned by the first scanner through a dust remover and a buffer belt conveyor, and enabling the plate to enter a glue spraying room from an inlet of the glue spraying room for glue spraying;
s23: discharging in the glue spraying process; under the control of the control system, the plate entering the glue spraying room is conveyed out from the outlet of the glue spraying room through a plate chain conveyor, so that the glue spraying process is completed;
preferably, the step S4 includes the steps of:
s41: film pressing and feeding; under the control of a control system, the plate material subjected to the drying process enters a feeding tray through a buffer belt conveyor, is conveyed to a discharging plate turnover machine through a power roller, and enters a film press from one side of the film press through a film press feeding port;
s42: film laying; after the plate reaches the film press, a sensor on the film press sends sensing information to a control system, and the control system controls a film laying mechanism to finish film laying on a film laying tray;
s43: pressing a plate top surface; under the control of the control system, conveying the film skin with the film laid to the film press from the other side of the film press, and finishing film pressing of the top surface of the plate in the film press;
s44: turning plate; under the control of a control system, the plate subjected to top surface film pressing enters a discharging plate turnover machine through a film pressing opening to perform plate turnover;
s45: pressing a plate bottom surface; under the control of a control system, the turned plate with the upward bottom surface enters a film press through a film press feeding opening, the step S42 is repeated, the film skin with the film laid is conveyed from the film press to the film press, and the film press of the bottom surface of the plate is completed in the film press;
s46: pressing and blanking a film; the sheet material in the step S45 is scanned by a second scanner at the outlet of the film pressing completion and then comes out of the film pressing machine, so that the film pressing process of the sheet material is completed;
s47: comparing the plate information; after the whole batch of plates finish the film pressing procedure, the control system displays the finishing number of the film pressing plates in real time and compares the finishing number with the set number of the plates to be processed, and when the actual finishing number is not matched with the number of the plates to be processed, the control system performs the supplementary operation according to the display plate information of the control system.
The invention has the beneficial effects that:
1. the invention is provided with the MES control system, has high automation degree, and the glue spraying process, the drying process and the film pressing process are automatically completed under the control of the MES control system, thereby effectively avoiding the phenomenon of damage to the surface of the plate caused by artificial reasons in the process of transferring and processing the plate, greatly improving the production quality of the film pressing of the plate and reducing the waste of film.
2. According to the invention, the buffer belt conveyors are arranged among the glue spraying process, the drying process and the film pressing process, so that the beats among the processes can be balanced and controlled, and the operation efficiency of the whole system is improved.
3. According to the invention, each working procedure is provided with the power roller as the conveying device, so that the number of operators is saved, the labor cost is greatly reduced, and the transfer efficiency between each working procedure is improved, thereby improving the production efficiency of the whole plate.
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings, so that the technical scheme of the present invention can be understood and mastered more easily.
Drawings
FIG. 1 is a schematic layout of the present invention;
FIG. 2 is a schematic layout of a glue spraying device according to the present invention;
FIG. 3 is a schematic layout of a drying apparatus according to the present invention;
fig. 4 is a schematic layout diagram of a film pressing device in the present invention.
The device comprises a 11-glue spraying room, a 111-inlet, a 112-outlet, a 12-plate chain conveyor, a 13-spray gun, a 21-drying channel, a 22-dryer, a 23-polisher, a 31-feeding tray, a 32-discharging plate turnover machine, a 321-film pressing completion outlet, a 322-film pressing opening, a 33-film press, a 331-sensor, a 34-film laying tray, a 35-film leather material frame, a 36-plate conveying device, a 37-defective product collecting table, a 38-plate discharging film cutting table, a 4-feeding belt conveyor, a 5-dust remover, a 6-buffering belt conveyor, a 7-display and an 8-power roller.
Detailed Description
The sheet material film pressure production system is positioned at the downstream of a belt feeder, as shown in figure 1, and comprises a glue spraying device, a drying device and a film pressure device which are sequentially arranged in sequence, wherein the glue spraying device, the drying device and the film pressure device are arranged in a straight line and are in the same straight line with the belt feeder, the buffer belt conveyor 6 and the film pressure device; the film pressing device is positioned at the downstream of the glue spraying device and the drying device, and the glue spraying device, the drying device and the film pressing device are all connected through at least one buffer belt conveyor 6; in this embodiment, according to actual need, be provided with a buffering belt feeder 6 between spouting gluey device and the drying device, be provided with two buffering belt feeders 6 between drying device and the membrane pressure device, the quantity of buffering belt feeder 6 can be according to factory building size and the quantity of batch plate by oneself setting.
Specifically, a glue spraying room 11 is arranged in the glue spraying device, a plate chain conveyor 12 and a glue spraying mechanism connected with the plate chain conveyor 12 are arranged in the glue spraying room 11, and the plate chain conveyor 12 is positioned in the middle of the glue spraying room 11 and is communicated with an inlet 111 and an outlet 112 of the glue spraying room 11; the outside of the glue spraying room 11 is connected with the buffer belt conveyor 6 through an inlet 111 and an outlet 112 respectively. The glue spraying mechanism comprises a plurality of glue applying roller assemblies which are connected with the plate chain conveyor 12, each glue applying roller assembly comprises an upper glue applying roller and a lower glue applying roller which are oppositely arranged, the upper glue applying roller is arranged above the plate chain conveyor 12 and contacted with the top surface of the plate, the lower glue applying roller is embedded below the plate chain conveyor 12 and contacted with the bottom surface of the plate, in the technical scheme of the invention, the glue spraying mechanism is provided with a plurality of spray guns 13, two spray guns 13 are respectively arranged at two sides of the plate chain conveyor 12, one spray gun 13 is arranged near the inlet 111, the other spray gun 13 is arranged near the outlet 112, and the number of the spray guns 13 can be selected by a worker in the field according to the needs; the dust removing device for removing dust on the surface of the plate can be arranged at the upstream of the glue spraying device according to the requirement, and the glue spraying effect can be improved by additionally arranging the dust removing device.
In addition, a dust remover 5 is further arranged between the belt feeder and the buffer belt conveyor 6 at the inlet 111, and particles adsorbed on the surface of the plate can be effectively cleaned by the dust remover 5, so that the film pressure quality of the plate is improved.
Further, a plurality of drying channels 21 connected in sequence are arranged in the drying device, a dryer 22 is arranged in each drying channel 21, a grinding machine 23 is further arranged at the downstream of the drying channel 21, and the dryers 22 are connected with the grinding machine 23 and the plurality of dryers 22 through power rollers 8. In this embodiment, in order to ensure the drying effect of the plate, three drying channels 21 are provided in the drying device according to the present invention, and the three drying channels 21 are arranged in a straight line.
One end of the drying channel 21 is connected with the buffer belt conveyor 6 at the outlet 112 of the glue spraying room 11, the other end of the drying channel is connected with one end of the grinding machine 23, and the other end of the grinding machine 23 is connected with the buffer belt conveyor 6. The plate passing through the drying channel 21 enters the grinding machine 23 again, so that the top surface and the bottom surface of the plate are smoother, the smoothness of the surface of the plate is improved, and the preparation for a film pressing process is carried out; the technical field staff can also add burnishing device as required between drying device and membrane pressure device, further improves panel surface's smoothness.
Further, the film pressing device comprises a feeding tray 31, a discharging plate turnover machine 32, a film press 33 and a film paving mechanism which are sequentially connected through power rollers 8, wherein the power rollers 8 positioned below the feeding tray 31 are connected with a buffer belt conveyor 6, a film pressing completion outlet 321 and a film pressing opening 322 are arranged on the discharging plate turnover machine 32, the film pressing completion outlet 321 is arranged on one side of the discharging plate turnover machine 32, the outlet direction of the film pressing completion outlet 321 is perpendicular to the conveying direction of the plate, and the film pressing opening 322 is arranged between the discharging plate turnover machine 32 and the film press 33; one end of the film press 33 is connected with the discharging plate turnover machine 32 through a film press feeding port 322, the other end of the film press 33 is connected with a film laying mechanism, and a sensor 331 for sensing whether a plate exists or not is also arranged on the film press 33; the belt feeding machine and the film pressure finishing outlet 321 are respectively provided with a first scanner and a second scanner for scanning the plate information. In this embodiment, a plate conveying device 36 is connected to the film pressing outlet 321, a mechanical arm (not shown in the figure) is disposed on the plate conveying device 36, and the plate after film pressing is transferred from the discharge plate turnover machine 32 to the plate conveying device 36 by the mechanical arm, and then the plate after film pressing is conveyed from the plate conveying device 36 to the plate outlet cutting table 38 by the mechanical arm, and a defective product collecting table 37 is further disposed on one side of the plate conveying device 36 for collecting the plate with defective film pressing.
In the technical scheme of the invention, the film laying mechanism comprises a film leather material frame 35 for bearing film leather and a film laying tray 34 connected with the film leather material frame 35, wherein the film laying tray 34 is arranged between the film leather material frame 35 and the film press 33, and the film leather enters the film press 33 through the film laying tray 34. The size of the upper film skin of the film laying tray 34 is matched with the size of the upper plate of the feeding tray 31. In this embodiment, the size of the film on the film laying tray 34 is consistent with the size of the plate on the feeding tray 31, and the film frame can cut the proper film according to the size of the plate by the control system, so as to save the film. In order to enable the film skin and the plate to be better pressed, the film skin with the adhesive on the surface can be adopted for the film skin, the film skin with the adhesive is pressed by the film press 33, and the film skin and the plate are firmly adhered together.
The sheet film pressure production system further comprises a control system for controlling the overall operation of the system, the control system is also connected with a display 7, and the control system is an MES system, an industrial control computer or a PLC software system.
The plate coming out of the feeding belt conveyor 4 passes through the first scanner and sends the scanning information of the first scanner to the control system, the control system pre-arranges the plate according to the scanning information of the first scanner, and the utilization rate of resources is more effectively improved in the glue spraying process, the drying process and the film pressing process, so that the production cost of the film pressing of the plate is reduced; the sheet material coming out from the film pressing completion outlet 321 passes through the second scanner, and the scanning information of the second scanner is sent to the control system, the control system displays the completion quantity of the film pressing sheet material in real time through the display 7 and compares the completion quantity with the preset quantity, when the actual completion quantity is not matched with the preset quantity, the sheet material supplementing operation is performed according to the display sheet material information of the control system, and the sheet material film pressing efficiency is improved.
In the technical scheme of the invention, the control system is an MES system, the feeding belt conveyor 4, the power roller 8, the dust remover 5, the buffer belt conveyor 6, the glue spraying device, the drying device and the film pressing device are connected with the MES system and controlled by the MES system, so that the automation degree is higher, the phenomenon of damage to the surface of the plate caused by human factors in the process of transferring and processing the plate is effectively avoided, the production quality of the plate film pressure is greatly improved, and the waste of the film is reduced.
A production method of a plate film pressure production system comprises the following steps:
s1: setting a control system; setting the number of plates to be processed, the information of the plates to be processed and the operation parameters of a dust remover 5, a buffer belt conveyor 6, a power roller 8, a glue spraying device, a drying device and a film pressing device through a control system, and sequentially completing a glue spraying process, a drying process and a film pressing process of the plates according to the set operation parameters;
s2: a glue spraying procedure; under the control of the control system, the plate enters the glue spraying room 11 through an inlet 111 of the glue spraying room 11 to spray glue, and then comes out through an outlet 112 of the glue spraying room 11, so that glue spraying of the plate is completed; the method comprises the following specific steps:
s21: feeding a plate; the plate coming out of the feeding belt conveyor 4 is scanned by plate information through a first scanner, and scanned information is sent to a control system;
s22: feeding in a glue spraying process; under the control of a control system, sequentially passing the plate scanned by the first scanner through a dust remover 5 and a buffer belt conveyor 6, and enabling the plate to enter the glue spraying room 11 from an inlet 111 of the glue spraying room 11 for glue spraying;
s23: discharging in the glue spraying process; under the control of the control system, the plate entering the glue spraying room 11 is conveyed out from an outlet 112 of the glue spraying room 11 through a plate link chain conveyor 12, so that the glue spraying process is completed;
s3: a drying procedure; under the control of the control system, the plate material subjected to the glue spraying process enters a drying channel 21 through a buffer belt conveyor 6, is dried through a plurality of drying channels 21 and enters a grinding machine 23 for grinding, and when the plate material is conveyed out of the grinding machine 23, the drying process is finished;
s4: a film pressing procedure; under the control of the control system, the plate material subjected to the drying process sequentially enters a feeding tray 31, a discharging plate turnover machine 32 and a film press 33 through a buffer belt conveyor 6, and the film pressing process of the plate material is finished under the cooperation of a film laying mechanism; the method specifically comprises the following steps:
s41: film pressing and feeding; under the control of the control system, the plate material after the drying process enters a feeding tray 31 through a buffer belt conveyor 6, is conveyed to a discharging plate turnover machine 32 through a power roller 8, and enters a film press 33 from one side of the film press 33 through a film press feeding port 322;
s42: film laying; after the plate reaches the film press 33, the sensor 331 on the film press 33 sends sensing information to the control system, and the control system controls the film laying mechanism to finish film laying on the film laying tray 34;
s43: pressing a plate top surface; under the control of the control system, conveying the film skin with the film spread to the film press 33 from the other side of the film press 33, finishing film pressing of the top surface of the plate in the film press 33, wherein the direction of the film skin entering the film press 33 is opposite to the direction of the plate entering the film press 33 in the step S41;
s44: turning plate; under the control of the control system, the plate subjected to top surface film pressing enters the discharging plate turnover machine 32 through the film pressing opening 322 to be turned over;
s45: pressing a plate bottom surface; under the control of the control system, the plate with the turned bottom face upwards enters the film press 33 through the film press feed opening 322, the step S42 is repeated, the film skin with the film laid is conveyed from the film press 33 to the film press 33, and the film press of the bottom face of the plate is completed in the film press 33;
s46: pressing and blanking a film; the sheet material in the step S45 is scanned by a second scanner at a film pressing completion outlet 321 and then comes out of the film pressing machine 33, so that the film pressing process of the sheet material is completed;
s47: comparing the plate information; after the whole batch of plates finish the film pressing procedure, the control system displays the finishing number of the film pressing plates in real time and compares the finishing number with the set number of the plates to be processed, and when the actual finishing number is not matched with the number of the plates to be processed, the control system performs the supplementary operation according to the display plate information of the control system.
The invention provides a plate film press production system and a production method, wherein an MES control system is arranged in the plate film press production system, so that the automation degree is high, the glue spraying process, the drying process and the film press process are all automatically completed under the control of the MES control system, the phenomenon of damage to the surface of a plate caused by human factors in the process of transferring and processing the plate is effectively avoided, the production quality of the plate film press is greatly improved, and the waste of film is reduced; meanwhile, the first scanner and the second scanner are arranged in the plate film pressure production system, the control system can pre-arrange the plates according to the scanning information of the first scanner, and the utilization rate of resources is effectively improved in the glue spraying process, the drying process and the film pressure process, so that the production cost of the plate film pressure is reduced; the control system can display the finishing number of the film pressing plates in real time through the display according to the scanning information of the second scanner and compare the finishing number with the preset number, and when the actual finishing number is not matched with the preset number, the control system can carry out supplementary operation according to the display plate information of the control system, so that the plate film pressing efficiency is improved.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims.
Claims (10)
1. A panel membrane is pressed production system is located the low reaches of belt material loading machine, its characterized in that: the device comprises a glue spraying device, a drying device and a film pressing device which are sequentially arranged, wherein the film pressing device is positioned at the downstream of the glue spraying device and the drying device, and the glue spraying device, the drying device and the film pressing device are connected through at least one buffer belt conveyor; the film pressing device comprises a feeding tray, a discharging plate turnover machine, a film press and a film paving mechanism which are sequentially and sequentially connected through power rollers, wherein the power rollers below the feeding tray are connected with the buffer belt conveyor, a film pressing completion outlet and a film pressing opening are formed in the discharging plate turnover machine, the film pressing completion outlet is formed in one side of the discharging plate turnover machine, the outlet direction of the film pressing completion outlet is perpendicular to the conveying direction of the plate, and the film pressing opening is formed between the discharging plate turnover machine and the film press; one end of the film press is connected with the discharging plate turnover machine through a film press feeding port, the other end of the film press is connected with the film laying mechanism, and a sensor for sensing whether the plate exists or not is further arranged on the film press; a first scanner and a second scanner for scanning plate information are respectively arranged on the belt feeding machine and the film pressing finishing outlet; the sheet material film pressure production system also comprises a control system for controlling the overall operation of the system, wherein the control system is connected with a display, and is an MES system, an industrial control computer or a PLC software system;
under the control of a control system, the plate material subjected to the drying process enters a feeding tray through a buffer belt conveyor, is conveyed to a discharging plate turnover machine through a power roller, and enters a film press from one side of the film press through a film press feeding port; after the plate reaches the film press, the control system controls the film laying mechanism to finish film laying on the film laying tray; the film skin which is subjected to film laying is conveyed to the film press from the other side of the film press, and film pressing of the top surface of the plate is finished in the film press; then, the plate subjected to top surface film pressing enters a discharging plate turnover machine through a film pressure feeding port to be turned over; then, the turned plate with the upward bottom surface enters a film press through a film press feeding opening, the film skin with the film laid is conveyed to the film press from the other side of the film press, and the film press of the bottom surface of the plate is completed in the film press; the plate is discharged from the film press through a film press finishing outlet, so that the film press working procedure of the plate is finished.
2. A sheet film press production system as defined in claim 1, wherein: the glue spraying device is internally provided with a glue spraying room, a plate chain conveyor and a glue spraying mechanism connected with the plate chain conveyor are arranged in the glue spraying room, and the plate chain conveyor is positioned in the middle of the glue spraying room and is communicated with an inlet and an outlet of the glue spraying room; the outside of spouting the gluey room is connected with buffering belt feeder through entry and export respectively.
3. A sheet film press production system as defined in claim 2, wherein: and a dust remover is arranged between the belt feeder and the buffer belt conveyor at the inlet.
4. A sheet film press production system as defined in claim 2, wherein: the drying device is characterized in that a plurality of drying channels which are sequentially connected are arranged in the drying device, a dryer is arranged in each drying channel, a grinding machine is further arranged at the downstream of each drying channel, and the dryers are connected with each other and the plurality of dryers through power rollers.
5. The sheet film press production system according to claim 4, wherein: one end of the drying channel is connected with the buffer belt conveyor at the outlet, the other end of the drying channel is connected with one end of the polishing machine, and the other end of the polishing machine is connected with the buffer belt conveyor.
6. A sheet film press production system as defined in claim 1, wherein: the film spreading mechanism comprises a film leather material frame for bearing film leather and a film spreading tray connected with the film leather material frame, wherein the film spreading tray is arranged between the film leather material frame and the film press, and the film leather enters the film press through the film spreading tray.
7. The sheet film press production system of claim 6, wherein: the size of the upper film skin of the film laying tray is matched with the size of the upper plate of the feeding tray.
8. A production method using the sheet material film press production system according to any one of claims 1 to 7, characterized by comprising the steps of:
s1: setting a control system; setting the number of plates to be processed, the information of the plates to be processed and the operation parameters of a dust remover, a buffer belt conveyor, a power roller, a glue spraying device, a drying device and a film pressing device through a control system, and sequentially completing a glue spraying process, a drying process and a film pressing process of the plates according to the set operation parameters;
s2: a glue spraying procedure; under the control of the control system, the plate enters the glue spraying room through the inlet of the glue spraying room to spray glue, and then comes out through the outlet of the glue spraying room, so that the glue spraying of the plate is completed;
s3: a drying procedure; under the control of the control system, the plate material subjected to the glue spraying process enters a drying channel through a buffer belt conveyor, is dried through a plurality of drying channels and enters a grinding machine for grinding, and when the plate material is conveyed out of the grinding machine, the drying process is finished;
s4: a film pressing procedure; under the control of the control system, the plate material subjected to the drying process sequentially enters a feeding tray, a discharging plate turnover machine and a film press through a buffer belt conveyor, and the film pressing process of the plate material is completed under the cooperation of a film laying mechanism.
9. The method for producing the plate film pressing production system according to claim 8, wherein: the step S2 includes the steps of:
s21: feeding a plate; the method comprises the steps that a plate coming out of a belt feeder is subjected to plate information scanning through a first scanner, and scanning information is sent to a control system;
s22: feeding in a glue spraying process; under the control of a control system, sequentially passing the plate scanned by the first scanner through a dust remover and a buffer belt conveyor, and enabling the plate to enter a glue spraying room from an inlet of the glue spraying room for glue spraying;
s23: discharging in the glue spraying process; and under the control of the control system, the plate entering the glue spraying room is conveyed out from the outlet of the glue spraying room through the plate link chain conveyor, so that the glue spraying process is completed.
10. The method for producing the plate film pressing production system according to claim 8, wherein: the step S4 includes the steps of:
s41: film pressing and feeding; under the control of a control system, the plate material subjected to the drying process enters a feeding tray through a buffer belt conveyor, is conveyed to a discharging plate turnover machine through a power roller, and enters a film press from one side of the film press through a film press feeding port;
s42: film laying; after the plate reaches the film press, a sensor on the film press sends sensing information to a control system, and the control system controls a film laying mechanism to finish film laying on a film laying tray;
s43: pressing a plate top surface; under the control of the control system, conveying the film skin with the film laid to the film press from the other side of the film press, and finishing film pressing of the top surface of the plate in the film press;
s44: turning plate; under the control of a control system, the plate subjected to top surface film pressing enters a discharging plate turnover machine through a film pressing opening to perform plate turnover;
s45: pressing a plate bottom surface; under the control of a control system, the turned plate with the upward bottom surface enters a film press through a film press feeding opening, the step S42 is repeated, the film skin with the film laid is conveyed to the film press from the other side of the film press, and the film press of the bottom surface of the plate is completed in the film press;
s46: pressing and blanking a film; the sheet material in the step S45 is scanned by a second scanner at the outlet of the film pressing completion and then comes out of the film pressing machine, so that the film pressing process of the sheet material is completed;
s47: comparing the plate information; after the whole batch of plates finish the film pressing procedure, the control system displays the finishing number of the film pressing plates in real time and compares the finishing number with the set number of the plates to be processed, and when the actual finishing number is not matched with the number of the plates to be processed, the control system performs the supplementary operation according to the display plate information of the control system.
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| CN114571292A (en) * | 2022-03-23 | 2022-06-03 | 江苏无锡欧派集成家居有限公司 | Processing method suitable for high-gloss mirror surface plastic uptake door plate |
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Address after: 118 Binhuai Avenue, Lishui Economic Development Zone, Nanjing, Jiangsu Province, 211000 Applicant after: Nanjing Meile home furnishing Intelligent Manufacturing Co.,Ltd. Address before: 118 Binhuai Avenue, Lishui Economic Development Zone, Nanjing, Jiangsu Province, 211000 Applicant before: NANJING WOLE CUSTOMIZATION FURNITURE Co.,Ltd. |
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