CN209408773U - A kind of plate cladding production system - Google Patents
A kind of plate cladding production system Download PDFInfo
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- CN209408773U CN209408773U CN201821496940.4U CN201821496940U CN209408773U CN 209408773 U CN209408773 U CN 209408773U CN 201821496940 U CN201821496940 U CN 201821496940U CN 209408773 U CN209408773 U CN 209408773U
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Abstract
The utility model discloses a kind of plate cladding production system, including control system, sawing sheet device, milling type device and coating unit, sawing sheet device, milling type device and coating unit are connected by conveying mechanism between any two；Sawing sheet device includes cutting machine, feeder and discharging mechanism；Coating unit includes glue supply machine, coating machine, lines cutting machine and automatic blanking machine, glue supply machine is located at the side of coating machine and is connected with coating machine, lines cutting machine is located at the downstream of coating machine and one end of lines cutting machine and is connected with coating machine, and the other end is connected with automatic blanking machine.It is provided with control system in the utility model, effectively improves the speed of feeding and blanking.Meanwhile hydraulic controlled sleeve is provided in four side moulder, product surface finish is improved, polishing operation is saved, in addition, using whole frame substitute mode in coating machine, Homes Using TV is improved, shortens debug time.
Description
Technical field
The utility model relates to a kind of cladding production system more particularly to a kind of production systems for plate cladding, belong to
In woodworking machinery field technology.
Background technique
With the high speed development of domestic customization residential market, market is in the state that supply falls short of demand, and household company certainly will want
It expands the scale of production to meet the market demand.Meanwhile with the development in digital information epoch, the world enter one it is completely new
The numerical control epoch, will automation, intelligent equipment be applied to woodwork industry be an inexorable trend.
Since cladding process has package to cover in six faces, substrate can be preferably protected；It can also effectively prevent substrate
In adhesive ingredients distribute；Six faces coated entirely simultaneously can enhance the load-bearing capacity of plate, be unlikely to deform also not easy to crack；Separately
Outside, cladding process can provide more abundant door-plate selection, therefore, more and more selection cladding works of having furniture made to order in the market
Skill.
However, for woodwork industry also not completely into automation age, traditional plate cladding producing line includes more at present
A process is independent work between each process, each process is required to more people and carries out feedings, blanking, and completes one
After process, need operator's splicing that plate is carried at another process equipment；In addition, the packet in traditional cladding process
Covering machine is to carry out manual debugging according to milling based plate, and need the shutdown debug time of 2 hours.Therefore, entire production
Line inefficiency, waiting for a long time between process, production capacity is low, high labor cost, and this production method necessarily weakens furniture production
The market competitiveness of product.
In conclusion how to provide a kind of plate coating assembly line, high labor cost and inefficiency can be solved the problems, such as,
Just become those skilled in the art's urgent problem to be solved.
Summary of the invention
The utility model be directed to presently, there are defect, provide a kind of plate cladding production system, furniture cladding life
Production system can effectively improve the feeding speed of production line, reduce the waiting time of production, to effectively shorten the production cycle, mention
High efficiency.
The technical solution of the utility model is:
A kind of plate coats production system, including control system and electricly connects with control system and raw by plate
Produce process sequential sawing sheet device, milling type device and coating unit, sawing sheet device, milling type device and coating unit two-by-two it
Between be connected by conveying mechanism；Wherein, the sawing sheet device include cutting machine and with the feed inlet of cutting machine, discharge port
The feeder and discharging mechanism being separately connected；The coating unit includes glue supply machine, coating machine, lines cutting machine and automatic blanking
Machine, glue supply machine are located at the side of coating machine and are connected with coating machine, and lines cutting machine is located at the downstream of coating machine and lines are cut
One end of off line is connected with coating machine, and the other end is connected with automatic blanking machine, the feed inlet of cutting machine, milling type device into
Material mouth and cladding machine inlet are respectively arranged with the first scanner, the second scanner and the third scanning being electrically connected to the control system
Device.
Preferably, use is provided at the feed inlet of the cutting machine, the feed inlet of milling type device and cladding machine inlet
In induction plate whether there is or not sensor.
Preferably, the milling type device is four side moulder, and the liquid for improving board rotating speed of transmission shaft is provided in four side moulder
Last item set, the hydraulic axis are set between board transmission shaft and cutter；Memory material list system is additionally provided in the four side moulder
System, memory material list system are connected with the control system.
Preferably, the cutting machine includes for placing the workbench of plate, above workbench and for cutting
Electronic panel saw and the software control system being electrically connected with workbench, electronic panel saw.
Preferably, the software control system is electrically connected with the control system, and software control system includes for controlling
The frequency converter of electronic panel saw speed of cut, the numerical control positioning mechanism for controlling plate position and display, display are set
It sets at the feed inlet of the cutting machine.
Preferably, the discharging mechanism includes conveyer and the caching component that is connected with conveyer, and caching component is located at
The side in the downstream of conveyer, caching component is connected with conveying mechanism and the intersection with conveying mechanism is provided with jack
Structure；The export direction of caching component and the transmission direction of plate are perpendicular.
Preferably, plate conveyer, wood tegument veener mechanism and wood skin that the coating machine includes rack, is arranged on the rack
Wood skin laminating mechanism；The rack is whole replaceable rack.
Preferably, the conveying mechanism is to accelerate one of conveyer, overturning conveyor or pneumatic transfer machine or a kind of
Above combination.
Preferably, the control system is MES system, industrial control computer or PLC software systems.
The beneficial effect that the utility model generates is:
1. being provided with control system in the utility model, high degree of automation can greatly be saved the production time, bag
The production efficiency for covering process reduces operator's quantity compared with traditional cladding process, reduces human cost.
2. being provided with memory material list system in the four side moulder in the utility model, the tune of replacement cutter highly shortened
The time is tried, the Homes Using TV of equipment is improved.
3. hydraulic controlled sleeve is provided in the four side moulder in the utility model, when ensure that four side moulder transmission shaft high-speed cruising
The stability of cutter improves the surface smoothness of milling type discharging, to eliminate polishing operation.
4. the coating machine of the utility model is remodeled using whole frame, remodel compared to traditional separated rack, greatly
The equipment debugging time is shortened, production efficiency is improved.
Just attached drawing in conjunction with the embodiments below, is described in further detail specific embodiment of the present utility model, so that this
Utility model technical solution is more readily understood, grasps.
Detailed description of the invention
Fig. 1 is the schematic layout pattern of the utility model；
Fig. 2 is the schematic layout pattern of sawing sheet device in the utility model；
Fig. 3 is the schematic layout pattern of coating unit in the utility model.
Wherein, 11- cutting machine, 111- display, 12- feeder, 13- conveyer, 14- caching component, 2- milling
Type device, 31- glue supply machine, 32- coating machine, 33- lines cutting machine 34- automatic blanking machine, 41- accelerate conveyer,
42- pneumatic transfer machine, 43- overturning conveyor.
Specific embodiment
A kind of plate coats production system, as shown in Figure 1, include control system (not shown) and with control
System electric control connects and by the sawing sheet device of plate production procedure sequential, milling type device 2 and coating unit, sawing sheet device,
Milling type device 2 and coating unit are connected by conveying mechanism between any two；In the present embodiment, the feed inlet of cutting machine 11,
The feed inlet and 32 feed inlet of coating machine of milling type device 2 are respectively arranged with the first scanner being electrically connected to the control system (in figure
Be not shown), the second scanner (not shown) and third scanner (not shown), and the feed inlet of cutting machine 11, milling
Be provided at 32 feed inlet of feed inlet and coating machine of type device 2 for incude plate whether there is or not sensor (do not show in figure
Out), when plate arrives separately at 32 feed inlet of feed inlet and coating machine of the feed inlet of cutting machine 11, milling type device 2, sensor
The signal sensed is sent to control system, control system is MES system, industrial control computer or PLC software systems,
In the present embodiment, control system is MES system.
Wherein, conveying mechanism is to accelerate conveyer 41, overturning conveyor 43 or pneumatic transfer machine 42.In the present embodiment,
Conveying mechanism between sawing sheet device and milling type device 2 is the combination of air conveyer and overturning conveyor 43, wherein overturning is defeated
Sending machine 43 is the conveying mechanism according to turn in sequence counterclockwise, between milling type device 2 and coating unit to accelerate conveyer 41,
This technology career field personnel can also select suitable combining form according to the type and feature of cladding plate, for example, in common L
During the packaging of based plate side is covered, conveying mechanism between sawing sheet device and milling type device 2 is pneumatic transfer machine 42, milling type device 2 with
Conveying mechanism between coating unit is to accelerate conveyer 41；And in thickening L-type plate side packaging is covered, sawing sheet device and milling type
Conveying mechanism between device 2 is the combination of pneumatic transfer machine 42 and overturning conveyor 43, between milling type device 2 and coating unit
Conveying mechanism be overturning conveyor 43 and accelerate conveyer 41 combination.
Further, sawing sheet device includes cutting machine 11 and is separately connected with the feed inlet of cutting machine 11, discharge port
Feeder 12 and discharging mechanism；Cutting machine 11 includes for placing the workbench of plate, above workbench and for cutting
Electronic panel saw and the software control system that is electrically connected with workbench, electronic panel saw.Software control system and control
System electrical connection, software control system includes for controlling the frequency converter of electronic panel saw speed of cut, for controlling plate
The numerical control positioning mechanism and display 111 of position, display 111 are arranged at the feed inlet of cutting machine 11, and operator can root
According to the sawing sheet situation in display 111 in real time viewing cutting machine 11.The workbench uses vacuum suction table top, can be in software control
Under the control of system, suitable position on workbench will be moved to according to the scanning information of the first scanner to sawing sheet plate, passed through
Electronic panel saw carries out sawing sheet, and electronic panel saw can accomplish accurate, high speed sawing sheet, avoid to plate under the control of frequency converter
Waste.
In addition, the discharging mechanism that the discharge port of cutting machine 11 is connected includes conveyer 13 and is connected with conveyer 13
Caching component 14, caching component 14 are located at the downstream of conveyer 13, the side of caching component 14 be connected with conveying mechanism and
The intersection of conveying mechanism is provided with lifting body；The export direction of caching component 14 and the transmission direction of plate are perpendicular.
The setting of caching component 14 can keep in the plate after sawing sheet, reach balance mill type process and coat the section between process
It claps, to improve the operational paradigm of whole system.
In the technical solution of the utility model, milling type device 2 is four side moulder, is provided in four side moulder for improving board
The hydraulic controlled sleeve of rotating speed of transmission shaft, hydraulic axis are set between board transmission shaft and cutter；The setting of hydraulic controlled sleeve not only may be used
With safety and firmness, the revolving speed of board transmission shaft is improved, but also the finish of product surface can be improved, eliminates polishing work
Sequence, while can satisfy primary milling type；It is additionally provided with memory material list system in four side moulder, remembers material list system and control system phase
The required each cutter of milling molded line item that can be different according to the scanning information typing of the second scanner in material list system is remembered in connection
Position, and cutter can be replaced as needed, it highly shortened the debug time of replacement cutter, improve the Homes Using TV of equipment.
Further, coating unit includes glue supply machine 31, coating machine 32, lines cutting machine 33 and automatic blanking machine 34,
Glue supply machine 31 is located at the side of coating machine 32 and is connected with coating machine 32, lines cutting machine 33 be located at the downstream of coating machine 32 and
One end of lines cutting machine 33 is connected with coating machine 32, and the other end is connected with automatic blanking machine 34.
Coating machine 32 includes rack, the plate conveyer being arranged on the rack, wood tegument veener mechanism and wood skin laminating mechanism；
Plate conveyer can be transport roller or conveyer belt；Wood tegument veener mechanism includes the take-up roll for placing wood skin, is used for
The glue spreader of gluing and the guide roller for driving plank conveying direction；Wood skin laminating mechanism include main pressure roller, concora crush roller, concora crush wheel and
Lateral pressure wheel.In the present embodiment, rack is whole replaceable rack, since plate is after milling type, is formed not in plate surface
With groove or type face, traditional rack be to be replaced according to sheet material portions, then by the portion chassis re-replaced again with cladding
The rack that do not replace on machine 32 is debugged again, and debug time needs 120 minutes, however the utility model uses integral replacing machine
Frame, it is then that rack is fixed according to the rack that the surface grooves of plate or type face integral replacing match, 20 minutes
Debugging is completed, the equipment debugging time is highly shortened, improves production efficiency.
Production technology described briefly below using plate cladding production system, includes the following steps:
S1: setting control system；It is filled plate data input control system to be processed and by set-up of control system sawing sheet
It sets, the operating parameter of milling type device 2 and coating unit, sawing sheet process, the milling of plate is sequentially completed according to the operating parameter of setting
Type process and cladding process；
S2: sawing sheet process；Under control of the control system, plate is entered by feeder 12 from the feed inlet of cutting machine 11
11 sawing sheet of cutting machine, is then come out by the discharge port of cutting machine 11, to complete the sawing sheet of plate；
S21: sawing sheet process feeding；The plate come out from feeder 12 carries out plate information scanning by the first scanner,
And scanning information is sent to software control system, then, plate enters the work of cutting machine 11 by the feed inlet of cutting machine 11
Make to wait sawing sheet on platform；
S22: sawing sheet；Software control system determines the position of plate on the table according to the scanning information of the first scanner
It sets and passes through control electronic panel saw and determine plate sawing sheet size, complete sawing sheet in cutting machine 11；
S23: sawing sheet process blanking；Under control of the control system, the plate for completing sawing sheet is buffered in by conveyer 13
Caching component 14, to complete sawing sheet process；
S3: milling type process；Under control of the control system, the plate for completing sawing sheet process enters four sides by conveying mechanism
It digs, the second scanner at four side moulder feed inlet completes the scanning to template part information to be milled, remembers material list system according to second
The scanning information of scanner controls each tool position, cutter revolving speed and cutter and remodels, and completes the milling type of plate；
S4: cladding process；Under control of the control system, the plate for completing milling type process is sequentially entered by conveying mechanism
Then coating machine 32 and lines cutting machine 33 complete the cladding process of plate by automatic blanking machine 34；
S41: plate scanning and feeding；Under control of the control system, the plate for completing milling type process passes through conveying mechanism
It is delivered to coating machine 32, the third scanner at 32 feed inlet of coating machine is completed to treat the information scanning of cladding plate；
S42: frame interchanging；Suitable whole frame and fixation are replaced according to the scanning information of third scanner；
S43: cladding；Plate conveyer, wood tegument veener mechanism and wood skin laminating mechanism phase under control of the control system
Mutually cooperation is completed to coat the lines of plate, and cuts off the lines on plate by lines cutting machine 33, to complete plate
Cladding；
S44: cladding blanking；Under control of the control system, plate passes through automatic blanking after coming out from lines cutting machine 33
The blanking of the completion plate of machine 34.
Control system is provided in the utility model, high degree of automation can greatly save the production time, and raising is opened
Operational paradigm between material, milling type and cladding, effectively improves the speed of feeding and blanking, and easy to operate, reduces operator
The working strength of member.Meanwhile the utility model is provided with hydraulic controlled sleeve in four side moulder, improves product surface finish, saves
Polishing operation is gone, in addition, using whole frame substitute mode in coating machine, Homes Using TV is improved, shortens debug time.
The utility model is limited it should be noted that above-described embodiment illustrates rather than the utility model
System, and those skilled in the art can be designed alternative embodiment without departing from the scope of the appended claims.
Claims (9)
1. a kind of plate coats production system, it is characterised in that: including control system and electricly connected simultaneously with control system
By the sawing sheet device, milling type device and coating unit of plate production procedure sequential, sawing sheet device, milling type device and cladding dress
It sets and is connected between any two by conveying mechanism；Wherein, the sawing sheet device includes cutting machine and the charging with cutting machine
The feeder and discharging mechanism that mouth, discharge port are separately connected；The coating unit includes glue supply machine, coating machine, lines cutting machine
And automatic blanking machine, glue supply machine are located at the side of coating machine and are connected with coating machine, lines cutting machine is located under coating machine
One end of trip and lines cutting machine is connected with coating machine, and the other end is connected with automatic blanking machine, the feed inlet of cutting machine, milling
The feed inlet and cladding machine inlet of type device are respectively arranged with the first scanner being electrically connected to the control system, the second scanner
And third scanner.
2. a kind of plate according to claim 1 coats production system, it is characterised in that: the feed inlet of the cutting machine,
Be provided at the feed inlet of milling type device and cladding machine inlet for incude plate whether there is or not sensor.
3. a kind of plate according to claim 1 coats production system, it is characterised in that: the milling type device is four sides
It digs, the hydraulic controlled sleeve for improving board rotating speed of transmission shaft is provided in four side moulder, the hydraulic axis is set on board transmission
Between axis and cutter；Memory material list system is additionally provided in the four side moulder, memory material list system is connected with the control system
It connects.
4. a kind of plate according to claim 1 coats production system, it is characterised in that: the cutting machine includes for putting
Set the workbench of plate, above workbench and for the electronic panel saw that cuts and with workbench, electronic panel saw
The software control system of electrical connection.
5. a kind of plate according to claim 4 coats production system, it is characterised in that: the software control system and institute
Control system electrical connection is stated, software control system includes for controlling the frequency converter of electronic panel saw speed of cut, for controlling
The numerical control positioning mechanism and display of plate position, display are arranged at the feed inlet of the cutting machine.
6. a kind of plate according to claim 1 coats production system, it is characterised in that: the discharging mechanism includes transmission
Machine and the caching component being connected with conveyer, caching component are located at the downstream of conveyer, the side of caching component and conveyer
Structure is connected and the intersection with conveying mechanism is provided with lifting body；The export direction of caching component and the transmission side of plate
To perpendicular.
7. a kind of plate according to claim 1 coats production system, it is characterised in that: the coating machine include rack,
Plate conveyer, wood tegument veener mechanism and the wood skin wood skin laminating mechanism being arranged on the rack；The rack is whole replaceable
Rack.
8. a kind of plate according to claim 1 coats production system, it is characterised in that: the conveying mechanism is that acceleration is defeated
Send one of machine, overturning conveyor or pneumatic transfer machine or more than one combination.
9. a kind of plate according to claim 1 coats production system, it is characterised in that: the control system is MES system
System, industrial control computer or PLC software systems.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821496940.4U CN209408773U (en) | 2018-09-13 | 2018-09-13 | A kind of plate cladding production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821496940.4U CN209408773U (en) | 2018-09-13 | 2018-09-13 | A kind of plate cladding production system |
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| Publication Number | Publication Date |
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| CN209408773U true CN209408773U (en) | 2019-09-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821496940.4U Active CN209408773U (en) | 2018-09-13 | 2018-09-13 | A kind of plate cladding production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908623A (en) * | 2018-09-13 | 2018-11-30 | 南京我乐定制家具有限公司 | A kind of plate cladding production system and its production technology |
-
2018
- 2018-09-13 CN CN201821496940.4U patent/CN209408773U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908623A (en) * | 2018-09-13 | 2018-11-30 | 南京我乐定制家具有限公司 | A kind of plate cladding production system and its production technology |
| CN108908623B (en) * | 2018-09-13 | 2023-10-13 | 南京我乐家居智能制造有限公司 | Plate cladding production system and production process thereof |
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Address after: 118 Binhuai Avenue, Lishui Economic Development Zone, Nanjing, Jiangsu Province, 211000 Patentee after: Nanjing Meile home furnishing Intelligent Manufacturing Co., Ltd Address before: 118 Binhuai Avenue, Lishui Economic Development Zone, Nanjing, Jiangsu Province, 211000 Patentee before: Nanjing Weile Custom Furniture Co., Ltd. |