CN108908623A - A kind of plate cladding production system and its production technology - Google Patents
A kind of plate cladding production system and its production technology Download PDFInfo
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- CN108908623A CN108908623A CN201811068136.0A CN201811068136A CN108908623A CN 108908623 A CN108908623 A CN 108908623A CN 201811068136 A CN201811068136 A CN 201811068136A CN 108908623 A CN108908623 A CN 108908623A
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- sawing sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
Present invention discloses a kind of plates to coat production system, including control system, sawing sheet device, milling type device and coating unit, sawing sheet device, milling type device and coating unit are connected by conveying mechanism between any two;Sawing sheet device includes cutting machine, feeder and discharging mechanism;Coating unit includes glue supply machine, coating machine, lines cutting machine and automatic blanking machine, glue supply machine is located at the side of coating machine and is connected with coating machine, lines cutting machine is located at the downstream of coating machine and one end of lines cutting machine and is connected with coating machine, and the other end is connected with automatic blanking machine.It is provided with control system in the present invention, effectively improves the speed of feeding and blanking.Meanwhile hydraulic controlled sleeve is provided in four side moulder, product surface finish is improved, polishing operation is saved, in addition, using whole frame substitute mode in coating machine, Homes Using TV is improved, shortens debug time.
Description
Technical field
The present invention relates to a kind of cladding production system and its production technology more particularly to a kind of productions for plate cladding
System and its production technology belong to woodworking machinery field technology.
Background technique
With the high speed development of domestic customization residential market, market is in the state that supply falls short of demand, and household company certainly will want
It expands the scale of production to meet the market demand.Meanwhile with the development in digital information epoch, the world enter one it is completely new
The numerical control epoch, will automation, intelligent equipment be applied to woodwork industry be an inexorable trend.
Since cladding process has package to cover in six faces, substrate can be preferably protected;It can also effectively prevent substrate
In adhesive ingredients distribute;Six faces coated entirely simultaneously can enhance the load-bearing capacity of plate, be unlikely to deform also not easy to crack;Separately
Outside, cladding process can provide more abundant door-plate selection, therefore, more and more selection cladding works of having furniture made to order in the market
Skill.
However, for woodwork industry also not completely into automation age, traditional plate cladding producing line includes more at present
A process is independent work between each process, each process is required to more people and carries out feedings, blanking, and completes one
After process, need operator's splicing that plate is carried at another process equipment;In addition, the packet in traditional cladding process
Covering machine is to carry out manual debugging according to milling based plate, and need the shutdown debug time of 2 hours.Therefore, entire production
Line inefficiency, waiting for a long time between process, production capacity is low, high labor cost, and this production method necessarily weakens furniture production
The market competitiveness of product.
In conclusion how to provide a kind of plate coating assembly line, high labor cost and inefficiency can be solved the problems, such as,
Just become those skilled in the art's urgent problem to be solved.
Summary of the invention
The present invention be directed to presently, there are defect, provide a kind of plate cladding production system and its production technology, the family
Tool cladding production system and its production technology can effectively improve the feeding speed of production line, reduce the waiting time of production, from
And effectively shorten the production cycle, improve production efficiency.
The technical solution of the invention is as follows:
A kind of plate coats production system, including control system and electricly connects with control system and produce by plate and flow
Sawing sheet device, milling type device and the coating unit of journey sequential, sawing sheet device, milling type device and coating unit lead between any two
Conveying mechanism is crossed to be connected;Wherein, the sawing sheet device includes cutting machine and distinguishes with the feed inlet of cutting machine, discharge port
The feeder and discharging mechanism of connection;The coating unit includes glue supply machine, coating machine, lines cutting machine and automatic blanking machine,
Glue supply machine is located at the side of coating machine and is connected with coating machine, and lines cutting machine is located at the downstream of coating machine and lines cutting machine
One end be connected with coating machine, the other end is connected with automatic blanking machine, the feed inlet of the feed inlet of cutting machine, milling type device
And cladding machine inlet is respectively arranged with the first scanner, the second scanner and third scanner being electrically connected to the control system.
Preferably, use is provided at the feed inlet of the cutting machine, the feed inlet of milling type device and cladding machine inlet
In induction plate whether there is or not sensor.
Preferably, the milling type device is four side moulder, and the liquid for improving board rotating speed of transmission shaft is provided in four side moulder
Last item set, the hydraulic axis are set between board transmission shaft and cutter;Memory material list system is additionally provided in the four side moulder
System, memory material list system are connected with the control system.
Preferably, the cutting machine includes for placing the workbench of plate, above workbench and for cutting
Electronic panel saw and the software control system being electrically connected with workbench, electronic panel saw.
Preferably, the software control system is electrically connected with the control system, and software control system includes for controlling
The frequency converter of electronic panel saw speed of cut, the numerical control positioning mechanism for controlling plate position and display, display are set
It sets at the feed inlet of the cutting machine.
Preferably, the discharging mechanism includes conveyer and the caching component that is connected with conveyer, and caching component is located at
The side in the downstream of conveyer, caching component is connected with conveying mechanism and the intersection with conveying mechanism is provided with jack
Structure;The export direction of caching component and the transmission direction of plate are perpendicular.
Preferably, plate conveyer, wood tegument veener mechanism and wood skin that the coating machine includes rack, is arranged on the rack
Wood skin laminating mechanism;The rack is whole replaceable rack.
Preferably, the conveying mechanism is to accelerate one of conveyer, overturning conveyor or pneumatic transfer machine or a kind of
Above combination.
Preferably, the control system is MES system, industrial control computer or PLC software systems.
A kind of production technology using plate cladding production system, includes the following steps:
S1:Control system is set;By plate data input control system to be processed and by set-up of control system sawing sheet device,
The operating parameter of milling type device and coating unit is sequentially completed sawing sheet process, the milling type work of plate according to the operating parameter of setting
Sequence and cladding process;
S2:Sawing sheet process;Under control of the control system, plate enters cutting machine from the feed inlet of cutting machine by feeder and opens
Material, is then come out by the discharge port of cutting machine, to complete the sawing sheet of plate;
S21:Sawing sheet process feeding;The plate come out from feeder carries out plate information scanning by the first scanner, and will sweep
It retouches information and is sent to software control system, then, plate is entered on the workbench of cutting machine by the feed inlet of cutting machine to be waited
Sawing sheet;
S22:Sawing sheet;Software control system determines plate position on the table, simultaneously according to the scanning information of the first scanner
Plate sawing sheet size is determined by controlling electronic panel saw, and sawing sheet is completed in cutting machine;
S23:Sawing sheet process blanking;Under control of the control system, the plate for completing sawing sheet is buffered in caching group by conveyer
Part, to complete sawing sheet process;
S3:Milling type process;Under control of the control system, the plate for completing sawing sheet process enters four side moulder by conveying mechanism,
The second scanner at four side moulder feed inlet completes the scanning to template part information to be milled, and memory material list system is according to the second scanning
The scanning information of device controls each tool position, cutter revolving speed and cutter and remodels, and completes the milling type of plate;
S4:Coat process;Under control of the control system, the plate for completing milling type process sequentially enters cladding by conveying mechanism
Then machine and lines cutting machine complete the cladding process of plate by automatic blanking machine;
S41:Plate scanning and feeding;Under control of the control system, the plate for completing milling type process is conveyed by conveying mechanism
To coating machine, coats the third scanner at machine inlet and complete to treat the information scanning of cladding plate;
S42:Frame interchanging;Suitable whole frame and fixation are selected according to the scanning information of third scanner;
S43:Cladding;Plate conveyer, wood tegument veener mechanism and wood skin wood skin laminating mechanism phase under control of the control system
Mutually cooperation is completed to coat the lines of plate, and cuts off the lines on plate by lines cutting machine, to complete plate packet
It covers;
S44:Coat blanking;Under control of the control system, plate from lines cutting machine come out after by automatic blanking machine completion
The blanking of plate.
The beneficial effect comprise that:
1. being provided with control system in the present invention, high degree of automation can greatly be saved the production time, and bag covers process
Production efficiency reduces operator's quantity compared with traditional cladding process, reduces human cost.
2. memory material list system is provided in the four side moulder in the present invention, when highly shortened the debugging of replacement cutter
Between, improve the Homes Using TV of equipment.
3. being provided with hydraulic controlled sleeve in the four side moulder in the present invention, cutter when ensure that four side moulder transmission shaft high-speed cruising
Stability, improve milling type discharging surface smoothness, to eliminate polishing operation.
4. coating machine of the invention is remodeled using whole frame, remodels compared to traditional separated rack, greatly shorten
Equipment debugging time, improve production efficiency.
Just attached drawing in conjunction with the embodiments below, the embodiment of the present invention is described in further detail, so that of the invention
Technical solution is more readily understood, grasps.
Detailed description of the invention
Fig. 1 is schematic layout pattern of the invention;
Fig. 2 is the schematic layout pattern of sawing sheet device in the present invention;
Fig. 3 is the schematic layout pattern of coating unit in the present invention.
Wherein, 11- cutting machine, 111- display, 12- feeder, 13- conveyer, 14- caching component, 2- milling
Type device, 31- glue supply machine, 32- coating machine, 33- lines cutting machine 34- automatic blanking machine, 41- accelerate conveyer,
42- pneumatic transfer machine, 43- overturning conveyor.
Specific embodiment
A kind of plate cladding production system, as shown in Figure 1, including control system(It is not shown in the figure)And with control
System electric control connects and by the sawing sheet device of plate production procedure sequential, milling type device 2 and coating unit, sawing sheet device,
Milling type device 2 and coating unit are connected by conveying mechanism between any two;In the present embodiment, the feed inlet of cutting machine 11,
The feed inlet and 32 feed inlet of coating machine of milling type device 2 are respectively arranged with the first scanner being electrically connected to the control system(In figure
It is not shown), the second scanner(It is not shown in the figure)And third scanner(It is not shown in the figure), and the feed inlet of cutting machine 11, milling
Be provided at 32 feed inlet of feed inlet and coating machine of type device 2 for incude plate whether there is or not sensor(Do not show in figure
Out), when plate arrives separately at 32 feed inlet of feed inlet and coating machine of the feed inlet of cutting machine 11, milling type device 2, sensor
The signal sensed is sent to control system, control system is MES system, industrial control computer or PLC software systems,
In the present embodiment, control system is MES system.
Wherein, conveying mechanism is to accelerate conveyer 41, overturning conveyor 43 or pneumatic transfer machine 42.In the present embodiment,
Conveying mechanism between sawing sheet device and milling type device 2 is the combination of air conveyer and overturning conveyor 43, wherein overturning is defeated
Sending machine 43 is the conveying mechanism according to turn in sequence counterclockwise, between milling type device 2 and coating unit to accelerate conveyer 41,
This technology career field personnel can also select suitable combining form according to the type and feature of cladding plate, for example, in common L
During the packaging of based plate side is covered, conveying mechanism between sawing sheet device and milling type device 2 is pneumatic transfer machine 42, milling type device 2 with
Conveying mechanism between coating unit is to accelerate conveyer 41;And in thickening L-type plate side packaging is covered, sawing sheet device and milling type
Conveying mechanism between device 2 is the combination of pneumatic transfer machine 42 and overturning conveyor 43, between milling type device 2 and coating unit
Conveying mechanism be overturning conveyor 43 and accelerate conveyer 41 combination.
Further, sawing sheet device includes cutting machine 11 and is separately connected with the feed inlet of cutting machine 11, discharge port
Feeder 12 and discharging mechanism;Cutting machine 11 includes for placing the workbench of plate, above workbench and for cutting
Electronic panel saw and the software control system that is electrically connected with workbench, electronic panel saw.Software control system and control
System electrical connection, software control system includes for controlling the frequency converter of electronic panel saw speed of cut, for controlling plate
The numerical control positioning mechanism and display 111 of position, display 111 are arranged at the feed inlet of cutting machine 11, and operator can root
According to the sawing sheet situation in display 111 in real time viewing cutting machine 11.The workbench uses vacuum suction table top, can be in software control
Under the control of system, suitable position on workbench will be moved to according to the scanning information of the first scanner to sawing sheet plate, passed through
Electronic panel saw carries out sawing sheet, and electronic panel saw can accomplish accurate, high speed sawing sheet, avoid to plate under the control of frequency converter
Waste.
In addition, the discharging mechanism that the discharge port of cutting machine 11 is connected includes conveyer 13 and is connected with conveyer 13
Caching component 14, caching component 14 are located at the downstream of conveyer 13, the side of caching component 14 be connected with conveying mechanism and
The intersection of conveying mechanism is provided with lifting body;The export direction of caching component 14 and the transmission direction of plate are perpendicular.
The setting of caching component 14 can keep in the plate after sawing sheet, reach balance mill type process and coat the section between process
It claps, to improve the operational paradigm of whole system.
In the inventive solutions, milling type device 2 is four side moulder, is provided in four side moulder for improving board transmission
The hydraulic controlled sleeve of axis revolving speed, hydraulic axis are set between board transmission shaft and cutter;The setting of hydraulic controlled sleeve can not only be pacified
Complete firm, raising board transmission shaft revolving speed, but also the finish of product surface can be improved, polishing operation is eliminated, together
When can satisfy primary milling type;Memory material list system is additionally provided in four side moulder, memory material list system is connected to the control system,
Remember the required each tool position of milling molded line item that can be different according to the scanning information typing of the second scanner in material list system,
And cutter can be replaced as needed, it highly shortened the debug time of replacement cutter, improve the Homes Using TV of equipment.
Further, coating unit includes glue supply machine 31, coating machine 32, lines cutting machine 33 and automatic blanking machine 34,
Glue supply machine 31 is located at the side of coating machine 32 and is connected with coating machine 32, lines cutting machine 33 be located at the downstream of coating machine 32 and
One end of lines cutting machine 33 is connected with coating machine 32, and the other end is connected with automatic blanking machine 34.
Coating machine 32 includes rack, the plate conveyer being arranged on the rack, wood tegument veener mechanism and wood skin laminating mechanism;
Plate conveyer can be transport roller or conveyer belt;Wood tegument veener mechanism includes the take-up roll for placing wood skin, is used for
The glue spreader of gluing and the guide roller for driving plank conveying direction;Wood skin laminating mechanism include main pressure roller, concora crush roller, concora crush wheel and
Lateral pressure wheel.In the present embodiment, rack is whole replaceable rack, since plate is after milling type, is formed not in plate surface
With groove or type face, traditional rack be to be replaced according to sheet material portions, then by the portion chassis re-replaced again with cladding
The rack that do not replace on machine 32 is debugged again, and debug time needs 120 minutes, however the present invention uses integral replacing rack,
It is then that rack is fixed according to the rack that the surface grooves of plate or type face integral replacing match, it 20 minutes can be complete
At debugging, it highly shortened the equipment debugging time, improve production efficiency.
Production technology described briefly below using plate cladding production system, includes the following steps:
S1:Control system is set;By plate data input control system to be processed and by set-up of control system sawing sheet device,
The operating parameter of milling type device 2 and coating unit is sequentially completed sawing sheet process, the milling type work of plate according to the operating parameter of setting
Sequence and cladding process;
S2:Sawing sheet process;Under control of the control system, plate enters sawing sheet from the feed inlet of cutting machine 11 by feeder 12
11 sawing sheet of machine, is then come out by the discharge port of cutting machine 11, to complete the sawing sheet of plate;
S21:Sawing sheet process feeding;The plate come out from feeder 12 carries out plate information scanning by the first scanner, and will
Scanning information is sent to software control system, and then, plate enters the workbench of cutting machine 11 by the feed inlet of cutting machine 11
Upper waiting sawing sheet;
S22:Sawing sheet;Software control system determines plate position on the table, simultaneously according to the scanning information of the first scanner
Plate sawing sheet size is determined by controlling electronic panel saw, completes sawing sheet in cutting machine 11;
S23:Sawing sheet process blanking;Under control of the control system, the plate for completing sawing sheet is buffered in caching by conveyer 13
Component 14, to complete sawing sheet process;
S3:Milling type process;Under control of the control system, the plate for completing sawing sheet process enters four side moulder by conveying mechanism,
The second scanner at four side moulder feed inlet completes the scanning to template part information to be milled, and memory material list system is according to the second scanning
The scanning information of device controls each tool position, cutter revolving speed and cutter and remodels, and completes the milling type of plate;
S4:Coat process;Under control of the control system, the plate for completing milling type process sequentially enters cladding by conveying mechanism
Then machine 32 and lines cutting machine 33 complete the cladding process of plate by automatic blanking machine 34;
S41:Plate scanning and feeding;Under control of the control system, the plate for completing milling type process is conveyed by conveying mechanism
To coating machine 32, the third scanner at 32 feed inlet of coating machine is completed to treat the information scanning of cladding plate;
S42:Frame interchanging;Suitable whole frame and fixation are replaced according to the scanning information of third scanner;
S43:Cladding;Plate conveyer, wood tegument veener mechanism and wood skin laminating mechanism phase interworking under control of the control system
It closes and completes to coat the lines of plate, and cut off the lines on plate by lines cutting machine 33, to complete plate cladding;
S44:Coat blanking;Under control of the control system, plate passes through automatic blanking machine 34 after coming out from lines cutting machine 33
Complete the blanking of plate.
Control system is provided in the present invention, high degree of automation can greatly save the production time, improve sawing sheet, milling
Operational paradigm between type and cladding, effectively improves the speed of feeding and blanking, and easy to operate, reduces the work of operator
Make intensity.Meanwhile the present invention is provided with hydraulic controlled sleeve in four side moulder, improves product surface finish, saves polishing operation,
In addition, using whole frame substitute mode in coating machine, Homes Using TV is improved, debug time is shortened.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and this
Field technical staff can be designed alternative embodiment without departing from the scope of the appended claims.
Claims (10)
1. a kind of plate coats production system, it is characterised in that:Including control system and electricly connected simultaneously with control system
By the sawing sheet device, milling type device and coating unit of plate production procedure sequential, sawing sheet device, milling type device and cladding dress
It sets and is connected between any two by conveying mechanism;Wherein, the sawing sheet device includes cutting machine and the charging with cutting machine
The feeder and discharging mechanism that mouth, discharge port are separately connected;The coating unit includes glue supply machine, coating machine, lines cutting machine
And automatic blanking machine, glue supply machine are located at the side of coating machine and are connected with coating machine, lines cutting machine is located under coating machine
One end of trip and lines cutting machine is connected with coating machine, and the other end is connected with automatic blanking machine, the feed inlet of cutting machine, milling
The feed inlet and cladding machine inlet of type device are respectively arranged with the first scanner being electrically connected to the control system, the second scanner
And third scanner.
2. a kind of plate according to claim 1 coats production system, it is characterised in that:The feed inlet of the cutting machine,
Be provided at the feed inlet of milling type device and cladding machine inlet for incude plate whether there is or not sensor.
3. a kind of plate according to claim 1 coats production system, it is characterised in that:The milling type device is four sides
It digs, the hydraulic controlled sleeve for improving board rotating speed of transmission shaft is provided in four side moulder, the hydraulic axis is set on board transmission
Between axis and cutter;Memory material list system is additionally provided in the four side moulder, memory material list system is connected with the control system
It connects.
4. a kind of plate according to claim 1 coats production system, it is characterised in that:The cutting machine includes for putting
Set the workbench of plate, above workbench and for the electronic panel saw that cuts and with workbench, electronic panel saw
The software control system of electrical connection.
5. a kind of plate according to claim 4 coats production system, it is characterised in that:The software control system and institute
Control system electrical connection is stated, software control system includes for controlling the frequency converter of electronic panel saw speed of cut, for controlling
The numerical control positioning mechanism and display of panel position, display are arranged at the feed inlet of the cutting machine.
6. a kind of plate according to claim 1 coats production system, it is characterised in that:The discharging mechanism includes transmission
Machine and the caching component being connected with conveyer, caching component are located at the downstream of conveyer, the side of caching component and conveyer
Structure is connected and the intersection with conveying mechanism is provided with lifting body;The export direction of caching component and the transmission side of plate
To perpendicular.
7. a kind of plate according to claim 1 coats production system, it is characterised in that:The coating machine include rack,
Plate conveyer, wood tegument veener mechanism and the wood skin wood skin laminating mechanism being arranged on the rack;The rack is whole replaceable
Rack.
8. a kind of plate according to claim 1 coats production system, it is characterised in that:The conveying mechanism is that acceleration is defeated
Send one of machine, overturning conveyor or pneumatic transfer machine or more than one combination.
9. a kind of plate according to claim 1 coats production system, it is characterised in that:The control system is MES system
System, industrial control computer or PLC software systems.
10. a kind of production technology using the plate cladding production system as described in claim 1 ~ 9 is any, which is characterized in that
Include the following steps:
S1:Control system is set;By plate data input control system to be processed and by set-up of control system sawing sheet device,
The operating parameter of milling type device and coating unit is sequentially completed sawing sheet process, the milling type work of plate according to the operating parameter of setting
Sequence and cladding process;
S2:Sawing sheet process;Under control of the control system, plate enters cutting machine from the feed inlet of cutting machine by feeder and opens
Material, is then come out by the discharge port of cutting machine, to complete the sawing sheet of plate;
S21:Sawing sheet process feeding;The plate come out from feeder carries out plate information scanning by the first scanner, and will sweep
It retouches information and is sent to software control system, then, plate is entered on the workbench of cutting machine by the feed inlet of cutting machine to be waited
Sawing sheet;
S22:Sawing sheet;Software control system determines plate position on the table, simultaneously according to the scanning information of the first scanner
Plate sawing sheet size is determined by controlling electronic panel saw, and sawing sheet is completed in cutting machine;
S23:Sawing sheet process blanking;Under control of the control system, the plate for completing sawing sheet is buffered in caching group by conveyer
Part, to complete sawing sheet process;
S3:Milling type process;Under control of the control system, the plate for completing sawing sheet process enters four side moulder by conveying mechanism,
The second scanner at four side moulder feed inlet completes the scanning to template part information to be milled, and memory material list system is according to the second scanning
The scanning information of device controls each tool position, cutter revolving speed and cutter and remodels, and completes the milling type of plate;
S4:Coat process;Under control of the control system, the plate for completing milling type process sequentially enters cladding by conveying mechanism
Then machine and lines cutting machine complete the cladding process of plate by automatic blanking machine;
S41:Plate scanning and feeding;Under control of the control system, the plate for completing milling type process is conveyed by conveying mechanism
To coating machine, coats the third scanner at machine inlet and complete to treat the information scanning of cladding plate;
S42:Frame interchanging;Suitable whole frame and fixation are selected according to the scanning information of third scanner;
S43:Cladding;Plate conveyer, wood tegument veener mechanism and wood skin wood skin laminating mechanism phase under control of the control system
Mutually cooperation is completed to coat the lines of plate, and cuts off the lines on plate by lines cutting machine, to complete plate packet
It covers;
S44:Coat blanking;Under control of the control system, plate from lines cutting machine come out after by automatic blanking machine completion
The blanking of plate.
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CN111497418A (en) * | 2020-05-06 | 2020-08-07 | 浙江亚厦装饰股份有限公司 | Plate cladding system |
CN111716770A (en) * | 2020-05-21 | 2020-09-29 | 索菲亚家居湖北有限公司 | Optimized plate plastic suction production line |
CN113119271A (en) * | 2019-12-31 | 2021-07-16 | 泰州市龙洋木业有限公司 | Equipment and process for filling environment-friendly UV (ultraviolet) putty on edge of workpiece |
CN113650120A (en) * | 2021-08-27 | 2021-11-16 | 和能人居科技(天津)集团股份有限公司 | Control method of plate coating production line and production line |
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