CN107627181A - A kind of Full-automatic woodworking Double-faced desk type sander - Google Patents
A kind of Full-automatic woodworking Double-faced desk type sander Download PDFInfo
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- CN107627181A CN107627181A CN201710839708.XA CN201710839708A CN107627181A CN 107627181 A CN107627181 A CN 107627181A CN 201710839708 A CN201710839708 A CN 201710839708A CN 107627181 A CN107627181 A CN 107627181A
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- faced
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- desk type
- sanding
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Abstract
The invention discloses a kind of Full-automatic woodworking Double-faced desk type sander; including controller, frequency converter, sensor, motor and fuselage; the frequency converter is connected with control system and motor; the safety of rotating speed and protection motor for regulation motor, the fuselage include mechanism of sanding machine, actuating unit, transmission mechanism and guidance panel.Sander of the present invention is mainly controlled using full auto-programs, and frequency conversion flexibility, unit-modularized design, during whole cyclic process, complete machine uses PLC numerical control devices and two-sided sanding unique design.PLC sends the signal of corresponding process, frequency converter drive motor, and the motor of driving host work platform is started working.Main motor uses transducer drive, the control program of built-in optimization, the shaft power of motor can be made to reach optimization, reach energy-efficient effect according to the parameters of the real time execution load adjust automatically motor of sander in the process of running.
Description
Technical field
The present invention relates to a kind of carpenter's process equipment, especially a kind of wood sanding machine.
Background technology
Sander is mainly used in the processing of glued board to reach thickness and smoothness requirements.Polished by sanding, can be very
The presentation quality of good improvement furniture, beautification furniture, pleasure mood.Sander currently on the market mainly have common sander,
Heavy sander, overhead sander etc., due to it is complicated, the accuracy of manufacture is high, expensive, this easily occurs in use
Sample or it is such the problem of.The general power of sander is larger, and the pneumatic electric current of system is big, larger to equipment and power network impact, causes
The maintenance of plant equipment is also big.Sander mainly has problems with this stage：1. during sanding operation, abrasive band and web contact are not
Well down to the saturating plate surface material of sand；2. abrasive band is easier sideslip, control abrasive band system is unstable, protection abrasive band is with brake
It is unreliable to unite；3. left and right thickness size is uneven during sanding, worktable lifting system is unstable；4. use environment dust is more, maintenance
It is poor.
Frequency converter mainly by rectification (AC-DC), filtering, inversion (direct current become exchange), brake unit, driver element,
Detection unit microprocessing unit etc. forms.IGBT cut-offs to adjust the voltage of out-put supply and frequency, root frequency converter close to the inner portion
According to being actually needed to provide the supply voltage required for it for motor, and then save, the purpose of speed governing, in addition, frequency converter
Also many defencive functions, such as excessively stream, overvoltage, overload protection.With the continuous improvement of industrial automatization, frequency converter
Also very extensive application has been obtained.
The content of the invention
In order to overcome in sander running in the prior art the defect sheets such as stability is poor, power consumption is high, safety coefficient is low
Invention provides a kind of Full-automatic woodworking Double-faced desk type sander, so that sander is more stable in operation process, reduces behaviour
Make person works' amount, save power consumption.
The technical solution adopted for the present invention to solve the technical problems is：A kind of Full-automatic woodworking Double-faced desk type sander,
Characterized in that, the sander includes controller, frequency converter, sensor, motor and fuselage；The frequency converter and control system
It is connected with motor, the fuselage includes mechanism of sanding machine, actuating unit, transmission mechanism and guidance panel.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the controller are pneumatically controlled using PLC numerical control devices and lathe
Device processed.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, power of motor size is calculated by controller needed for the sanding roller
Provide, by sensor sensing workpiece size and position, transmit a signal to frequency converter, and for adjusting the output frequency of frequency converter
With the rotating speed of controlled motor.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the frequency converter is using cubic frequency converter, MITSUBISHI transducer, profit
One or more combinations in De Huafu frequency converters.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the sanding roller include upper sanding roller and lower sanding roller.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the sanding roller is outer to be wrapped up by sanding belt.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the upper sanding roller include sanding roller on first, sand on second
Smooth roll, sanding roller and pressure pad on the 3rd；The lower sanding roller includes first time sanding roller and second time sanding roller.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the motor have three, control upper sanding roller, lower sanding respectively
Roller and transmission device, motor drive mode use transducer drive mode of operation.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the corresponding frequency converter of every motor and sensor.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the sensor use infrared sensor.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the distance between sanding roller can be certainly up and down for the desk-top sander
Dynamic regulation height, adjustable range 0-70cm.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the sanding roller use soft roll, and pressure pad uses air bag pressure pad.
Above-mentioned Full-automatic woodworking Double-faced desk type sander, the transmission device feeding are fed using roller, charging rate
It is adjustable, scope 0-80m/min.
The control principle of sander of the present invention：After control panel is good by program and parameter setting, motor driven sanding roller
Speed rotation on request, drives the rotation of sanding belt at the uniform velocity；Workpiece is at the uniform velocity conveyed forward by workbench feed system, by passing
Sensor feeds back to controller after sensing the dimensional thickness of workpiece, and controller automatically adjusts worktable lifting height, and plate is proper
When pressure under by sanding belt surface, the physical many disadvantages for removing workpiece surface, the upper surface of automatic sanding workpiece and
Lower surface.
The invention has the advantages that Full-automatic woodworking Double-faced desk type sander 1. of the present invention uses Automatic Control journey
Sequence, more efficient, more convenient operation, reduce the workload of operating personnel；2. using transducer drive electric machine speed regulation, system is realized
The soft start of system, starting current greatly reduce, and greatly save power consumption；3. two-sided sanding up and down is used, it is more efficient；4. profit
Dragged with the appropriate speed adjusting technique of frequency conversion, the control technique of system is effectively ensured；5. rush of current when eliminating startup, is extended
The service life of mechanical part, reduce the maintenance and maintenance cost of equipment.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is schematic diagram of the present invention；
Fig. 2 is the internal partial schematic diagram of the present invention；
Fig. 3 is present system schematic diagram.
1. fuselage in figure, 2. controllers, 3. switch, sanding belt on 4., sanding roller on 41. first, sanding on 42. second
Roller, sanding roller on 43. the 3rd, 5. times sanding belts, 51. first time sanding roller, 52. second time sanding roller, 6. frequency converters, 7. electricity
Machine, 8. motor bases, 9. air vents, 10. machine body bases, 11. pressure pads, 12. wood workpieces, 13. sensors.
Embodiment
Present invention is illustrated with reference to figure, but following examples are merely to illustrate the present invention, are not used to
Limit the scope of the present invention.
【Embodiment 1】
A kind of Full-automatic woodworking Double-faced desk type sander, it is characterised in that the sander include fuselage 1, controller 4,
Frequency converter 6, motor 7 and sensor 13；The frequency converter 6 is connected with controller 4 and motor 7, and the fuselage 1 includes sander
Structure, actuating unit, transmission mechanism and guidance panel.
The controller 4 uses PLC numerical control devices and lathe air control unit.
Power of motor size needed for the sanding roller is calculated by controller and provided, and workpiece size and position are answered by sensor sense 13
Put, transmit a signal to frequency converter 6, and for adjusting the output frequency of frequency converter with the rotating speed of controlled motor.
The frequency converter 6 uses cubic frequency converter.
The sanding roller includes upper sanding roller and lower sanding roller.
The sanding roller is outer to be wrapped up by sanding belt.
The upper sanding roller includes on first on sanding roller 41, second sanding roller 43 and pressure pad 11 on sanding roller the 42, the 3rd；
The lower sanding roller includes first time sanding roller 51 and second time sanding roller 52.
The motor has three, controls upper sanding roller, lower sanding roller and transmission device respectively, motor drive mode is using change
Frequency device drives mode of operation.
The corresponding frequency converter of every motor and sensor.
The sensor uses infrared sensor.
The distance between sanding roller can automatic controlled height up and down for the desk-top sander.
The sanding roller uses soft roll, and pressure pad uses air bag pressure pad.
The transmission device feeding is fed using roller, and charging rate is adjusted to 70m/min.
The control principle of sander of the present invention：After control panel 2 is good by program and parameter setting, switch 3, motor are opened
7 drive speed rotation of the sanding roller by setting, and sanding roller drives sanding belt at the uniform velocity to rotate；Workpiece 12 passes through workbench feed system
At the uniform velocity convey forward, should be to controller 2 be fed back to after the dimensional thickness of workpiece by sensor sense 6, controller automatically adjusts work
Platform adjustable height, plate under appropriate pressure by sanding belt surface, the physical many disadvantages for removing workpiece surface, automatically
The upper and lower surface of sanding workpiece.
Above example is only the exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention
It is defined by the claims.Those skilled in the art can make respectively in the essence and protection domain of the present invention to the present invention
Kind modification or equivalent substitution, this modification or equivalent substitution also should be regarded as being within the scope of the present invention.
Claims (14)
1. a kind of Full-automatic woodworking Double-faced desk type sander, it is characterised in that the sander includes controller, frequency converter, biography
Sensor, motor and fuselage；The frequency converter is connected with control system and motor, the fuselage include mechanism of sanding machine, actuating unit,
Transmission mechanism and guidance panel.
A kind of 2. Full-automatic woodworking Double-faced desk type sander according to claim 1, it is characterised in that the mechanism of sanding machine
Including sanding roller and sanding belt.
3. a kind of Full-automatic woodworking Double-faced desk type sander according to claim 1, it is characterised in that the controller is adopted
With PLC numerical control devices and lathe air control unit.
A kind of 4. Full-automatic woodworking Double-faced desk type sander according to claim 1, it is characterised in that the sanding roller institute
Need power of motor size to be calculated by controller to provide, by sensor sensing workpiece size and position, transmit a signal to frequency converter,
And for adjusting the output frequency of frequency converter with the rotating speed of controlled motor.
5. a kind of Full-automatic woodworking Double-faced desk type sander according to claim 1, it is characterised in that the frequency converter is adopted
Combined with the one or more in cubic frequency converter, MITSUBISHI transducer, Li Dehuafu frequency converters.
A kind of 6. Full-automatic woodworking Double-faced desk type sander according to claim 2, it is characterised in that the sanding roller bag
Include sanding roller and lower sanding roller.
7. a kind of Full-automatic woodworking Double-faced desk type sander according to claim 2, it is characterised in that outside the sanding roller
Wrapped up by sanding belt.
A kind of 8. Full-automatic woodworking Double-faced desk type sander according to claim 2, it is characterised in that the upper sanding roller
Including sanding roller and pressure pad on sanding roller on sanding roller on first, second, the 3rd；The lower sanding roller includes first time sanding roller
With second time sanding roller.
9. a kind of Full-automatic woodworking Double-faced desk type sander according to claim 8, it is characterised in that the motor has three
Platform, controls upper sanding roller, lower sanding roller and transmission device respectively, and motor drive mode uses transducer drive mode of operation.
A kind of 10. Full-automatic woodworking Double-faced desk type sander according to claim 9, it is characterised in that every electricity
The corresponding frequency converter of machine and sensor.
A kind of 11. Full-automatic woodworking Double-faced desk type sander according to claim 10, it is characterised in that the sensor
Using infrared sensor.
A kind of 12. Full-automatic woodworking Double-faced desk type sander according to claim 6, it is characterised in that the desk-top sand
Ray machine up and down the distance between sanding roller can automatic controlled height, adjustable range 0-70cm.
A kind of 13. Full-automatic woodworking Double-faced desk type sander according to claim 6, it is characterised in that the sanding roller
Using soft roll, pressure pad uses air bag pressure pad.
A kind of 14. Full-automatic woodworking Double-faced desk type sander according to claim 1, it is characterised in that the transmission dress
Put feeding to feed using roller, charging rate can adjust, scope 0-80m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710839708.XA CN107627181A (en) | 2017-09-18 | 2017-09-18 | A kind of Full-automatic woodworking Double-faced desk type sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710839708.XA CN107627181A (en) | 2017-09-18 | 2017-09-18 | A kind of Full-automatic woodworking Double-faced desk type sander |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107627181A true CN107627181A (en) | 2018-01-26 |
Family
ID=61102700
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710839708.XA Pending CN107627181A (en) | 2017-09-18 | 2017-09-18 | A kind of Full-automatic woodworking Double-faced desk type sander |
Country Status (1)
| Country | Link |
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| CN (1) | CN107627181A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326662A (en) * | 2018-02-28 | 2018-07-27 | 浙江粤强家具科技有限公司 | A kind of novel high-precision furniture sanding device |
| CN110561234A (en) * | 2019-08-21 | 2019-12-13 | 海天塑机集团有限公司 | Two-sided flowing water sand light system of panel beating |
| CN115592528A (en) * | 2022-11-30 | 2023-01-13 | 常熟奥盛汽车模具有限公司（Cn） | Surface polishing equipment for processing automobile parts |
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| CN2069332U (en) * | 1990-08-08 | 1991-01-16 | 沈阳美德康光学电子有限公司 | Spindle deflection type high-speed finish grinding and polishing machine |
| CN2589157Y (en) * | 2002-12-27 | 2003-12-03 | 王守月 | Saw blade sander |
| US6863601B1 (en) * | 2003-10-06 | 2005-03-08 | Wang Tien Wang | Sand-belt finishing machine having lift device |
| CN2701579Y (en) * | 2004-09-20 | 2005-05-25 | 沈阳建筑大学 | High speed precise numerical-control grinding and processing device based on PMAC |
| CN1843695A (en) * | 2006-05-14 | 2006-10-11 | 杭州祥生砂光机制造有限公司 | Constant-current abrasive band grinding mechanism and grinding method |
| CN205237830U (en) * | 2015-12-24 | 2016-05-18 | 威海维赛新材料科技有限公司 | Self -adaptation foam burnishing machine |
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2017
- 2017-09-18 CN CN201710839708.XA patent/CN107627181A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2069332U (en) * | 1990-08-08 | 1991-01-16 | 沈阳美德康光学电子有限公司 | Spindle deflection type high-speed finish grinding and polishing machine |
| CN2589157Y (en) * | 2002-12-27 | 2003-12-03 | 王守月 | Saw blade sander |
| US6863601B1 (en) * | 2003-10-06 | 2005-03-08 | Wang Tien Wang | Sand-belt finishing machine having lift device |
| CN2701579Y (en) * | 2004-09-20 | 2005-05-25 | 沈阳建筑大学 | High speed precise numerical-control grinding and processing device based on PMAC |
| CN1843695A (en) * | 2006-05-14 | 2006-10-11 | 杭州祥生砂光机制造有限公司 | Constant-current abrasive band grinding mechanism and grinding method |
| CN205237830U (en) * | 2015-12-24 | 2016-05-18 | 威海维赛新材料科技有限公司 | Self -adaptation foam burnishing machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326662A (en) * | 2018-02-28 | 2018-07-27 | 浙江粤强家具科技有限公司 | A kind of novel high-precision furniture sanding device |
| CN110561234A (en) * | 2019-08-21 | 2019-12-13 | 海天塑机集团有限公司 | Two-sided flowing water sand light system of panel beating |
| CN115592528A (en) * | 2022-11-30 | 2023-01-13 | 常熟奥盛汽车模具有限公司（Cn） | Surface polishing equipment for processing automobile parts |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180126 |
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| RJ01 | Rejection of invention patent application after publication |