CN108890400B - Intelligent production line for invisible windows - Google Patents
Intelligent production line for invisible windows Download PDFInfo
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- CN108890400B CN108890400B CN201810900613.9A CN201810900613A CN108890400B CN 108890400 B CN108890400 B CN 108890400B CN 201810900613 A CN201810900613 A CN 201810900613A CN 108890400 B CN108890400 B CN 108890400B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 239000002994 raw material Substances 0.000 claims abstract description 238
- 238000002372 labelling Methods 0.000 claims abstract description 150
- 239000000463 material Substances 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims description 70
- 238000003801 milling Methods 0.000 claims description 67
- 238000005553 drilling Methods 0.000 claims description 44
- 239000000872 buffer Substances 0.000 claims description 19
- 238000004804 winding Methods 0.000 claims description 19
- 210000000078 claw Anatomy 0.000 claims description 6
- 230000003139 buffering effect Effects 0.000 claims description 2
- 230000007306 turnover Effects 0.000 claims 1
- 239000000047 product Substances 0.000 description 75
- 238000007599 discharging Methods 0.000 description 10
- 230000003028 elevating effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 239000012160 loading buffer Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
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Abstract
The invention discloses an intelligent invisible window production line, which comprises: the parameter generating device generates a corresponding bill of materials and raw material cutting parameters and label parameters corresponding to the bill of materials according to the order; the raw material cutting equipment is connected with the parameter generating device and cuts the raw material according to the raw material cutting parameters of the parameter generating device; the product labeling device is connected with the parameter generating device and labels corresponding to the raw materials cut by the raw material cutting equipment are attached according to the label parameters of the parameter generating device; the label identification device scans the label and generates a corresponding processing instruction according to the label; and the processing equipment is connected with the label identification device and processes the raw material cut by the raw material cutting equipment according to the processing instruction. The intelligent invisible window production line provided by the invention can realize continuous automatic production, has high automation degree, avoids excessive manual operation, reduces the labor intensity of people and improves the production efficiency.
Description
Technical Field
The invention relates to a production line, in particular to an intelligent production line for invisible windows.
Background
In the production of the invisible window, the processes of cutting, groove milling, drilling, sorting, winding and the like are required to be carried out on raw materials, but most of the processes are independently finished, continuous automatic production is not carried out, a large amount of manual carrying or moving operation is required, the automation degree is not high, and the production efficiency is low; moreover, the production equipment of the invisible windows can only be applied to products with a single specification, and when another specification of product needs to be reproduced, the equipment needs to be debugged again, the procedure is complex, and a large amount of time is needed to be spent.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provide an intelligent invisible window production line which has high automation degree, avoids excessive manual operation and can continuously and automatically produce.
In order to achieve the purpose, the invention adopts the following scheme:
an intelligent invisible window production line, comprising:
the parameter generating device generates a corresponding bill of materials and raw material cutting parameters and label parameters corresponding to the bill of materials according to the order;
the raw material cutting equipment is connected with the parameter generating device and cuts the raw material according to the raw material cutting parameters of the parameter generating device;
the product labeling device is connected with the parameter generating device and labels corresponding to the raw materials cut by the raw material cutting equipment are attached according to the label parameters of the parameter generating device;
the label identification device scans the label and generates a corresponding processing instruction according to the label;
the processing equipment is connected with the label identification device and processes the raw material cut by the raw material cutting equipment according to the processing instruction;
further, the stock cutting apparatus includes:
a material loading buffer device for temporarily storing the raw material;
the raw material grabbing mechanical arm is positioned behind the feeding caching device;
the raw material conveying line is positioned behind the feeding caching device and below the raw material grabbing manipulator;
and the multi-angle cutting machine is positioned on one side of the raw material conveying line and behind the raw material grabbing mechanical arm and is used for cutting the raw material according to the raw material cutting parameters of the parameter generating device.
Further, the product labeling device includes:
the labeling conveying line is used for conveying the raw materials cut by the raw material cutting equipment and cut residual materials;
the excess material caching mechanism is positioned on one side of the labeling conveying line and is used for collecting and caching excess materials;
the product labeling machine is arranged at the tail end of the labeling conveying line and is used for clamping and rotating the raw materials cut by the raw material cutting equipment for labeling to obtain labeling raw materials;
the labeling raw material caching and conveying line is arranged between the product labeling machine and the label identification device and is used for caching the labeling raw materials and conveying the labeling raw materials to the label identification device;
and the pushing device is positioned on one side of the product labeling machine and is arranged at a position opposite to the labeling raw material caching conveying line and pushes the labeling raw materials to the labeling raw material caching conveying line from the labeling conveying line.
Further, the product labeling machine includes:
the clamping mechanism is positioned at the tail end of the labeling conveying line and is used for clamping the cut raw materials;
the rotating mechanism is connected with the clamping mechanism and can drive the whole clamping mechanism to rotate;
the transverse and longitudinal driving assembly is arranged on one side of the rotating mechanism;
the label taking and placing mechanism is connected with the transverse and longitudinal driving assembly; the transverse and longitudinal driving assembly can drive the label taking and placing mechanism to move transversely and longitudinally so as to grab the labels and attach the labels to the raw materials cut by the raw material cutting equipment.
Further, the tag identification apparatus includes:
the supporting frame is positioned at the tail end of the labeling raw material caching conveying line;
the label identification conveying line is positioned on the supporting frame and is positioned below the labeling raw material caching conveying line;
the pushing lifting mechanism is arranged on the support frame, is connected with the label identification conveying line and can drive the label identification conveying line to move up and down relative to the labeling raw material caching conveying line;
and the scanner is arranged on one side of the tail end of the label identification conveying line and is used for scanning the labeling raw materials.
Further, the processing equipment comprises a product groove milling device, a drilling device and a discharging transfer cache line which are sequentially arranged from left to right.
Further, the product groove milling device comprises a product two-end groove milling device, a product middle groove milling device and a groove milling conveying line, and the product two-end groove milling device is positioned in front of the product middle groove milling device; the two-end groove milling device of the product is provided with a two-end groove milling mechanism; the product middle groove milling device is provided with a platform middle groove milling mechanism.
Further, the drilling apparatus includes:
the wire winding hole drilling device is sequentially positioned behind the product groove milling device and is used for drilling wire winding holes on the labeling raw materials;
the product angle rotating device is sequentially positioned behind the wire hole drilling and winding device and rotates the labeling raw material according to the angle set by the processing instruction;
and the mounting hole drilling device is sequentially positioned behind the product angle rotating device and is used for drilling mounting holes on the labeling raw materials.
Further, the product angle rotating apparatus includes:
the mounting frame is connected with the winding hole drilling device;
the product angle rotary conveying line is arranged on the mounting rack;
the material pushing and positioning cylinder is arranged on one side of the product angle rotary conveying line and is used for pushing the labeling raw materials to the position close to the edge of the product angle rotary conveying line;
the positioning lifting mechanism is arranged on one side of the rear end of the mounting rack;
the positioning plate is connected with the positioning lifting mechanism; the positioning lifting mechanism can drive the positioning plate to rotate relative to the product angle rotation conveying line to move up and down;
and the clamping and rotating mechanism is arranged on the positioning plate, can move up and down along with the positioning plate relative to the product angle rotating conveying line, and is used for clamping the labeling raw material and rotating according to the angle set by the processing instruction.
Further, the clamping and rotating mechanism includes:
the fixing plate is vertically arranged on the positioning plate;
a rotating part provided on the fixed plate;
a clamping cylinder connected to the rotating portion and freely rotatable with respect to the stationary plate;
the pneumatic claw is connected with the clamping cylinder and can be driven by the clamping cylinder to clamp the labeling raw material;
the pushing and positioning cylinder is arranged on the positioning plate; the pushing and positioning cylinder is provided with a telescopic gas rod which is hinged with the lower end of the clamping cylinder and can enable the clamping cylinder, the gas claw and the labeling raw material to simultaneously overturn after being telescopic.
Compared with the prior art, the invention has the following advantages:
according to the intelligent invisible window production line, the parameter generating device is arranged, the corresponding material list, the raw material cutting parameters corresponding to the material list and the label parameters are generated according to the order, the raw material cutting equipment is controlled to cut raw materials according to the raw material cutting parameters, then the product labeling device is used for labeling the raw materials cut by the raw material cutting equipment with the corresponding labels, then the label recognition device is used for scanning the labels and generating the corresponding processing instructions according to the labels, so that the processing equipment can perform the processes of groove milling, drilling, discharging and the like on the labeled raw materials, and therefore different raw materials are generated in a fully intelligent mode according to different order requirements; the procedures of groove milling, drilling, discharging and the like are carried out on the labeling raw materials according to the information of the label, so that the invisible window has the characteristics of timeliness, accuracy and stability in production; meanwhile, the production line is high in automation degree, excessive manual operation is avoided, labor intensity of people is reduced, and production efficiency is improved.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a perspective view of an intelligent invisible window production line of the present invention.
Fig. 2 is a perspective view of the automatic sawing device of the intelligent invisible window production line.
Fig. 3 is a perspective view of the product rotary labeling device of the invisible window intelligent production line.
Fig. 4 is a partial perspective view of the product rotary labeling device of the invisible window intelligent production line.
Fig. 5 is an enlarged view of a portion a shown in fig. 4.
Fig. 6 is a partial perspective view of the label recognition device of the intelligent invisible window production line.
Fig. 7 is a perspective view of the product groove milling device of the intelligent invisible window production line.
Fig. 8 is a perspective view of a product angle rotating apparatus of the intelligent invisible window production line of the present invention.
Fig. 9 is an enlarged view of a portion B shown in fig. 8.
Detailed Description
Referring to fig. 1 to 9, an intelligent invisible window production line includes: the device comprises a parameter generating device 1, a raw material cutting device 2, a product labeling device 3, a label identifying device 4 and a processing device 5. The parameter generating device 1 generates a corresponding bill of materials and raw material cutting parameters and label parameters corresponding to the bill of materials according to an order; the raw material cutting equipment 2 is connected with the parameter generating device 1 and cuts the raw material according to the raw material cutting parameters of the parameter generating device 1; the product labeling device 3 is connected with the parameter generating device 1 and labels corresponding to the raw materials cut by the raw material cutting equipment 2 are attached according to the label parameters of the parameter generating device 1; the label identification device 4 scans the label and generates a corresponding processing instruction according to the label; and the processing equipment 5 is connected with the label identification device 4 and processes the raw material cut by the raw material cutting equipment 2 according to the processing instruction. By setting a parameter generating device 1, the parameter generating device 1 is an MES system; the method comprises the steps of generating a corresponding material list according to an order, and raw material cutting parameters and label parameters corresponding to the material list, controlling a raw material cutting device 2 to cut raw materials according to the raw material cutting parameters, sticking corresponding labels to the raw materials cut by the raw material cutting device 2 by using a product labeling device 3, scanning the labels by using a label recognition device 4, and generating corresponding processing instructions according to the labels, so that the processing device can perform the processes of groove milling, drilling, discharging and the like on the labeled raw materials, and therefore different raw materials are generated in a fully intelligent manner according to different order requirements, compared with the prior art, the processing device 5 of the raw materials is promoted from single-person single-station production to connection automatic production; the procedures of groove milling, drilling, discharging and the like are carried out on the labeling raw materials according to the information of the label, so that the invisible window has the characteristics of timeliness, accuracy and stability in production; meanwhile, the production line is high in automation degree, excessive manual operation is avoided, labor intensity of people is reduced, and production efficiency is improved. The raw material cutting parameters refer to the angle and the length of the raw material cut by the raw material cutting equipment 2, and the label parameters comprise instruction parameters of milling grooves, drilling, screwing, winding and the like of different orders.
The material cutting apparatus 2 includes: the device comprises a feeding caching device 21, a raw material grabbing manipulator 22, a raw material conveying line 23 and a multi-angle cutting machine 24. Wherein, the feeding buffer device 21 is used for temporarily storing raw materials; the raw material grabbing manipulator 22 is positioned behind the feeding cache device 21; the raw material conveying line 23 is positioned behind the feeding caching device 21 and below the raw material grabbing manipulator 22; the multi-angle cutting machine 24 is positioned at one side of the raw material conveying line 23 and behind the raw material grabbing mechanical arm 22 and cuts the raw material according to the raw material cutting parameters of the parameter generating device 1. The raw material grabbing manipulator 22 is used for grabbing raw materials and placing the raw materials on the raw material conveying line 23, the raw material conveying line 23 is used for conveying the raw materials, and then the raw materials are cut by the set length and angle through the multi-angle cutting machine 24, so that the cut raw materials are obtained. The raw material is aluminum material. In order to improve the speed and facilitate the cutting of the raw materials, the raw materials are temporarily buffered by arranging the feeding buffer device 21, and the production efficiency is improved.
The product labeling device 3 includes: a labeling conveying line 31, a residual material buffer mechanism 32, a product labeling machine 33, a labeling raw material buffer conveying line 34 and a pushing device 35. The labeling conveying line 31 is used for conveying the raw materials cut by the raw material cutting equipment 2 and cut residual materials; the excess material caching mechanism 32 is positioned at one side of the labeling conveying line 31 and is used for collecting and caching excess materials; the product labeling machine 33 is arranged at the tail end of the labeling conveying line 31 and is used for clamping and rotating the raw materials cut by the raw material cutting equipment 2 for labeling to obtain labeling raw materials; a labeling material buffer conveying line 34 disposed between the product labeling machine 33 and the label recognition device 4 for buffering the labeling material and conveying the labeling material to the label recognition device 4; the pushing device 35 is located at one side of the product labeling machine 33 and is disposed opposite to the position of the labeling material buffer flow line 34 for pushing the labeling material from the labeling flow line 31 to the labeling material buffer flow line 34. The labeling conveyor line 31 is a cantilever roller conveyor line. Through setting up subsides mark transfer chain 31, be connected with raw materials transfer chain 23, make the raw materials that cut flow into on the mark transfer chain 31, carry to product labeller 33, the clout then will flow into clout buffer memory mechanism 32 and save, then through product labeller 33, paste the mark to the raw materials that raw materials cutting equipment 2 cut. Label parameters can be known through the label, and the label parameters comprise instruction parameters of milling grooves, drilling holes, discharging and the like of different orders. By utilizing the label parameters, the label raw materials can be milled and drilled, so that the label raw materials are convenient to sort, the production efficiency is improved, and the products of different orders can be timely, accurate and stable in production. Meanwhile, after the raw materials cut by the raw material cutting device 2 are labeled, the pushing device 35 pushes the labeling raw materials from the labeling conveying line 31 to the labeling raw material buffer conveying line 34, and the labeling raw materials are conveyed to the label recognition device 4 by the labeling raw material buffer conveying line 34, so that the labels can be conveniently scanned and recognized.
The product labelling machine 33 comprises: a clamping mechanism 331, a rotating mechanism 332, a transverse and longitudinal driving component 333 and a label taking and placing mechanism 334. Wherein, the clamping mechanism 331 is located at the tail end of the labeling conveying line 31 and is used for clamping the cut raw materials; the rotating mechanism 332 is connected with the clamping mechanism 331 and can drive the whole clamping mechanism 331 to rotate; the transverse and longitudinal driving component 333 is arranged at one side of the rotating mechanism 332; the label picking and placing mechanism 334 is connected with the transverse and longitudinal driving component 333; the transverse and longitudinal driving assembly 333 is capable of driving the label pick and place mechanism 334 to move transversely and longitudinally so as to grasp and apply labels to the cut raw material of the raw material cutting apparatus 2. Clamping the cut raw material by using a clamping mechanism 331, driving the clamping mechanism to rotate by using a rotating mechanism 332, and transferring the cut raw material to one side convenient for labeling; and then, the label picking and placing mechanism 334 is driven to move by the transverse and longitudinal driving component 333, and the cut raw materials are labeled by the label picking and placing mechanism 334, so that the labeling work is finished, the manual operation is not needed, and the automation degree is high. The rotating mechanism 332 is powered by a motor, the transverse and longitudinal driving assembly 311 is an air cylinder, and the label picking and placing mechanism 334 is a vacuum chuck or a non-contact chuck.
The tag identification device 4 includes: a support frame 41, a label identification conveying line 42, a pushing lifting mechanism 43 and a scanner 44. Wherein, the supporting frame 41 is positioned at the tail end of the labeling raw material buffer conveying line 34; the label identification conveying line 42 is positioned on the supporting frame 41 and is positioned below the labeling raw material caching conveying line 34; at least one pushing and lifting mechanism 43 is arranged on the supporting frame 41, connected with the label identification conveying line 42 and capable of driving the label identification conveying line 42 to move up and down relative to the labeling raw material buffer conveying line 34; the scanner 44 is disposed at one side of the tail end of the label identification conveying line 42 and is used for scanning the labeling material. After the labeling raw material is close to the tail end of the labeling raw material cache conveying line 34, the lifting mechanism 43 is pushed to push the label identification conveying line 42 to ascend, so that the labeling raw material is moved to the label identification conveying line 42, the labeling raw material is scanned through the scanner 44, and a corresponding processing instruction is generated according to the label; the parameter generating device 1 controls the processing equipment to perform the working procedures of groove milling, drilling, discharging and the like.
The processing equipment 5 comprises a product groove milling device 51, a drilling device 52 and a discharge transfer cache line 53 which are sequentially arranged from left to right. Scanning the label at the label recognition device 4 and generating a corresponding processing instruction according to the label; this processing equipment carries out milling flutes, drilling and ejection of compact etc. to pasting the mark raw materials according to this processing instruction, and degree of automation is high, and line automated production reduces artificial operation, helps improving production efficiency.
The product groove milling device 51 comprises a product two-end groove milling device 511, a product middle groove milling device 512 and a groove milling conveying line 513, wherein the product two-end groove milling device 511 is positioned in front of the product middle groove milling device 512; the device 511 for milling grooves at two ends of the product is provided with 2 mechanisms 5111 for milling grooves at two ends; the intermediate product groove milling device 512 has 4 intermediate groove milling mechanisms 5121. The label identification device 4 is connected with the milling groove conveying line 513, so that the labeling raw material enters the milling groove conveying line 513, then the two-end milling groove is performed on the labeling raw material through the two-end milling groove device 511 of the product, then the middle milling groove is performed on the labeling raw material through the middle milling groove device 512 of the product, and the milling groove process of the product is completed. The two-end slot milling device 511 drives 2 two-end slot milling mechanisms 5111 to perform two-end slot milling on the labeling raw material according to the processing instruction information; similarly, the middle slot milling device 512 of the product drives the middle two-end slot milling mechanism 5121 to perform middle slot milling, and the two ends or the middle of the labeling raw material are milled through a processing instruction, so that the device has the characteristics of timeliness, accuracy and stability, and high automation degree
The drilling device 52 includes: a drill-around-hole device 521, a product angle rotation device 522 and a drill-installation-hole device 523. The wire hole drilling and winding device 521 is sequentially positioned behind the product groove milling device 51 and is used for drilling and winding the wire holes on the labeling raw materials; the product angle rotating device 522 is sequentially positioned behind the wire hole drilling and winding device 521 and rotates the labeling raw material according to the angle set by the processing instruction; the mounting hole drilling device 523 is sequentially located behind the product angle rotating device 522 and is used for drilling a mounting hole in the labeling raw material. After the process of milling the grooves in the labeling raw material, the labeling raw material enters the drilling device 52, according to a processing instruction, firstly, the wire winding holes are drilled in the wire winding hole drilling device 521, then, the labeling raw material is rotated by the product angle rotating device 522 to a set angle, then, the mounting holes are drilled in the mounting hole drilling device 523, the process of drilling the wire winding holes and the mounting holes in the labeling raw material is completed, manual movement and carrying work are not needed, and the automation degree is high.
The product angle rotating means 522 includes: a mounting rack 5221, a product angle rotation conveying line 5222, a material pushing and positioning cylinder 5223, a positioning lifting mechanism 5224, a positioning plate 5225 and a clamping and rotating mechanism 5226. Wherein, the mounting rack 5221 is connected with the wire hole drilling and winding device 521; the product angle rotary conveying line 5222 is arranged on the mounting frame 5221; the material pushing and positioning cylinder 5223 is arranged on one side of the product angle rotating conveying line 5222 and is used for pushing the labeling raw material to a position close to the edge of the product angle rotating conveying line 5222; the positioning lifting mechanism 5224 is arranged on one side of the rear end of the mounting frame 5221; the positioning plate 5225 is connected to the positioning elevating mechanism 5224; the positioning lifting mechanism 5224 can drive the positioning plate 5225 to move up and down relative to the product angular rotation conveying line 5222; the clamping and rotating mechanism 5226 is disposed on the positioning plate 5225, can move up and down along with the positioning plate 5225 relative to the product angular rotation conveying line 5222, and is used for clamping the labeling material and rotating the labeling material according to the angle set by the processing instruction. The material pushing positioning cylinder 5223 is used for pushing the labeling raw material to be close to one side of the product angle rotating conveying line 5222, so that the labeling raw material can be clamped and fixed subsequently, the positioning lifting mechanism 5224 ascends to push the positioning plate 5225 and the clamping rotating mechanism 5226 to ascend, then the clamping rotating mechanism 5226 clamps and fixes the labeling raw material, and the labeling raw material is rotated to complete the rotating work of the labeling raw material, so that the mounting hole drilling device 523 can drill a mounting hole in the labeling raw material to obtain a required product. In this embodiment, the rotary clamping mechanism 5226 drives the labeling material to rotate by 90 degrees, so that the side surface of the labeling material faces upward, thereby facilitating the installation hole drilling device to drill the installation hole of the drill 523.
The clamping rotation mechanism 5226 includes: a fixed plate 52261, a rotating portion 52262, a clamp cylinder 52263, a pneumatic pawl 52264, and a push position cylinder 52265. Wherein the fixing plate 52261 is vertically arranged on the positioning plate 5225; the rotating part 52262 is provided on the fixed plate 52261; a clamp cylinder 52263 is connected with the rotating portion 52262 and is free to rotate relative to the fixing plate 52261; an air gripper 52264 is connected to the clamping cylinder 52263 and is driven by the clamping cylinder 52263 to grip the labelling material; the pushing positioning cylinder 52265 is arranged on the positioning plate 5225; the push positioning cylinder 52265 has a telescopic air rod 522651 hinged to the lower end of the clamping cylinder 52263 and capable of turning over the clamping cylinder 52263, the air claw 52264 and the labeling material simultaneously after telescoping. Promote location cylinder 52265 drive flexible gas pole 522651, make die clamping cylinder 52263 drive gas claw 52264 clip the labeling raw materials, promote the flexible gas pole 522651 withdrawal of location cylinder 52265, this labeling raw materials is rotatory 90 degrees, gas claw 52264 loosens, location elevating system 5224 drive locating plate 5225 descends, this labeling raw materials gets into along with product angle rotation transfer chain 5222 and bores mounting hole device 523, the completion is to the rotatory work of labeling raw materials, do not need manual operation, reduce people's intensity of labour, degree of automation is high.
The parameter generating device 1 of the intelligent invisible window production line is an MES system. Generating a corresponding bill of materials and raw material cutting parameters and label parameters corresponding to the bill of materials according to an order of a client; the different orders are generated in a fully intelligent mode, the processing type of the invisible window is promoted to be automatic production of a connecting line through single person single station production, sorting is guided according to label information, production of processing equipment can be timely, accurate and stable, production is controlled through the MES system, the automation degree of the equipment is high, manpower and material resources can be greatly saved, and a large amount of raw materials are saved.
The working principle of the intelligent invisible window production line is as follows:
firstly, a parameter generating device 1 generates a corresponding bill of materials and raw material cutting parameters and label parameters corresponding to the bill of materials according to an order; the raw material cutting equipment 2 is connected with the parameter generating device 1 and cuts the raw material according to the raw material cutting parameters of the parameter generating device 1; the raw material grabbing manipulator 22 of the raw material cutting equipment 2 grabs the raw material and places the raw material on the raw material conveying line 23 for conveying, and the raw material is conveyed to the multi-angle cutting machine 24 by the raw material conveying line 23 for cutting, so that the cut raw material is obtained.
Then, the cut raw materials enter the labeling conveying line 31 from the tail end of the raw material conveying line 23, the cut raw materials are clamped, rotated and labeled by the product labeling machine 33 to obtain labeling raw materials, the labeling raw materials are pushed to the labeling raw material caching conveying line 34 by the pushing device 35, the labeling raw materials are conveyed to the label recognition device 4 through the labeling raw material caching conveying line 34 to be scanned and recognized to form corresponding processing instructions according to the labels; and the processing equipment 5 processes the raw material cut by the raw material cutting equipment 2 according to the processing instruction.
Then, the labeling raw material enters the product groove milling device 51 from the label identification device 4, and the two-end groove milling device 511 and the middle groove milling device 512 of the product respectively mill grooves at two ends and middle groove milling on the labeling raw material according to the processing instruction, so as to complete the process of milling grooves on the product;
finally, the labeling raw material passes through the drilling device 52, and the labeling raw material is drilled with a wire winding hole, rotated by 90 degrees and drilled with a mounting hole by the wire winding hole drilling device 521, the product angle rotating device 522 and the mounting hole drilling device 523 to obtain a required product, and is moved out of the discharging transfer cache line 53.
The intelligent invisible window production line is provided with a parameter generation device 1, wherein the parameter generation device 1 is an MES system; the method comprises the steps of generating a corresponding material list according to an order, and raw material cutting parameters and label parameters corresponding to the material list, controlling a raw material cutting device 2 to cut raw materials according to the raw material cutting parameters, sticking corresponding labels to the raw materials cut by the raw material cutting device 2 by using a product labeling device 3, scanning the labels by using a label recognition device 4, and generating corresponding processing instructions according to the labels, so that the processing device can perform the processes of groove milling, drilling, discharging and the like on the labeled raw materials, and therefore different raw materials are generated in a fully intelligent manner according to different order requirements, compared with the prior art, the processing device 5 of the raw materials is promoted from single-person single-station production to connection automatic production; the procedures of groove milling, drilling, discharging and the like are carried out on the labeling raw materials according to the information of the label, so that the invisible window has the characteristics of timeliness, accuracy and stability in production; meanwhile, the production line is high in automation degree, excessive manual operation is avoided, labor intensity of people is reduced, and production efficiency is improved.
While the embodiments of the present application have been described in detail, the present application is not limited to the embodiments described above. Even if various changes are made in the present application, the protection scope of the present application is still included.
Claims (9)
1. An intelligent invisible window production line is characterized by comprising:
the parameter generating device (1) generates a corresponding bill of materials and raw material cutting parameters and label parameters corresponding to the bill of materials according to an order;
a raw material cutting device (2) which is connected with the parameter generating device (1) and cuts the raw material according to the raw material cutting parameters of the parameter generating device (1);
the product labeling device (3) is connected with the parameter generating device (1) and labels corresponding to the raw materials cut by the raw material cutting equipment (2) are attached to the raw materials according to the label parameters of the parameter generating device (1);
a label recognition device (4) for scanning the label and generating a corresponding processing instruction according to the label;
the processing equipment (5) is connected with the label identification device (4) and processes the raw material cut by the raw material cutting equipment (2) according to the processing instruction;
the product labeling device (3) comprises:
the labeling conveying line (31) is used for conveying the raw materials cut by the raw material cutting equipment (2) and the cut residual materials;
the excess material caching mechanism (32) is positioned on one side of the labeling conveying line (31) and is used for collecting and caching excess materials;
the product labeling machine (33) is arranged at the tail end of the labeling conveying line (31) and is used for clamping and rotating the raw materials cut by the raw material cutting equipment (2) for labeling to obtain labeling raw materials;
a labeling raw material buffer conveying line (34) which is arranged between the product labeling machine (33) and the label identification device (4) and is used for buffering the labeling raw material and conveying the labeling raw material to the label identification device (4);
and the pushing device (35) is positioned at one side of the product labeling machine (33) and is arranged opposite to the position of the labeling raw material buffer conveying line (34) and pushes the labeling raw materials from the labeling conveying line (31) to the labeling raw material buffer conveying line (34).
2. Intelligent production line for invisible windows according to claim 1, characterized in that said raw material cutting apparatus (2) comprises:
a feed buffer (21) for temporarily storing the raw material;
the raw material grabbing mechanical arm (22) is positioned behind the feeding cache device (21);
the raw material conveying line (23) is positioned behind the feeding caching device (21) and below the raw material grabbing mechanical arm (22);
a multi-angle cutter (24) located at one side of the raw material conveying line (23) and behind the raw material grabbing mechanical arm (22) and cutting the raw material according to the raw material cutting parameters of the parameter generating device (1).
3. Intelligent production line for invisible windows according to claim 1, characterized in that said product labelling machine (33) comprises:
a clamping mechanism (331) located at the tail end of the labeling conveyor line (31) and used for clamping the cut raw materials;
a rotating mechanism (332) which is connected with the clamping mechanism (331) and can drive the whole clamping mechanism (331) to rotate;
a transverse and longitudinal driving component (333) arranged on one side of the rotating mechanism (332);
a label pick and place mechanism (334) coupled to the cross-machine direction drive assembly (333); the transverse and longitudinal driving component (333) can drive the label taking and placing mechanism (334) to move transversely and longitudinally so as to grab the label and attach the label to the raw material cut by the raw material cutting device (2).
4. Intelligent production line for invisible windows according to claim 1, characterized in that said label identification means (4) comprise:
a support frame (41) which is positioned at the tail end of the labeling raw material buffer conveying line (34);
a label identification transfer line (42) located on the support frame (41) and below the labelling raw material buffer transfer line (34);
at least one pushing lifting mechanism (43) which is arranged on the supporting frame (41), is connected with the label identification conveying line (42) and can drive the label identification conveying line (42) to move up and down relative to the labeling raw material buffer conveying line (34);
a scanner (44) arranged at one side of the tail end of the label identification conveying line (42) and used for scanning the labeling raw material.
5. Intelligent production line for invisible windows according to claim 1, characterized in that said processing equipment (5) comprises a product milling and grooving device (51), a drilling device (52) and a discharge transfer cache line (53) arranged in sequence from left to right.
6. Intelligent production line for invisible windows according to claim 5, characterized in that the product milling groove device (51) comprises a product both-end milling groove device (511), a product middle milling groove device (512) and a milling groove conveying line (513), wherein the product both-end milling groove device (511) is positioned before the product middle milling groove device (512); the two-end groove milling device (511) of the product is provided with 2 two-end groove milling mechanisms (5111); the product middle groove milling device (512) is provided with 4 middle groove milling mechanisms (5121).
7. Intelligent production line for invisible windows according to claim 5, characterized in that said drilling device (52) comprises:
a winding hole drilling and winding device (521) which is sequentially positioned behind the product milling groove device (51) and is used for drilling and winding holes on the labeling raw material;
a product angle rotating device (522) which is positioned behind the wire hole drilling and winding device (521) in sequence and rotates the labeling raw material according to the angle set by the processing instruction;
and the mounting hole drilling device (523) is sequentially positioned behind the product angle rotating device (522) and is used for drilling mounting holes on the labeling raw material.
8. Intelligent production line for invisible windows according to claim 7, characterized in that said product angular rotation means (522) comprise:
a mounting bracket (5221) connected to the wire hole drilling device (521);
a product angle rotary conveyor line (5222) provided on the mounting frame (5221);
the material pushing and positioning cylinder (5223) is arranged on one side of the product angle rotary conveying line (5222) and is used for pushing the labeling raw materials to the position close to the edge of the product angle rotary conveying line (5222);
a positioning lifting mechanism (5224) provided on one side of the rear end of the mounting frame (5221);
a positioning plate (5225) connected to the positioning lift mechanism (5224); the positioning lifting mechanism (5224) can drive the positioning plate (5225) to move up and down relative to the product angle rotation conveying line (5222);
and the clamping and rotating mechanism (5226) is arranged on the positioning plate (5225), can move up and down along with the positioning plate (5225) relative to the product angle rotating conveying line (5222), and is used for clamping the labeling raw material and rotating the labeling raw material according to the angle set by the processing instruction.
9. Intelligent production line for invisible windows according to claim 8, characterized in that said clamping and rotating mechanism (5226) comprises:
a fixing plate (52261) vertically arranged on the positioning plate (5225);
a rotating part (52262) provided on the fixed plate (52261);
a clamping cylinder (52263) connected with the rotating portion (52262) and freely rotatable relative to the stationary plate (52261);
an air gripper (52264) connected to the clamping cylinder (52263) and drivable by the clamping cylinder (52263) to grip the labelling material;
a push positioning cylinder (52265) disposed on the positioning plate (5225); the pushing and positioning cylinder (52265) is provided with a telescopic air rod (522651) which is hinged with the lower end of the clamping cylinder (52263) and can simultaneously turn over the clamping cylinder (52263), the air claw (52264) and the labeling raw materials after being telescopic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810900613.9A CN108890400B (en) | 2018-08-09 | 2018-08-09 | Intelligent production line for invisible windows |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810900613.9A CN108890400B (en) | 2018-08-09 | 2018-08-09 | Intelligent production line for invisible windows |
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| Publication Number | Publication Date |
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| CN108890400A CN108890400A (en) | 2018-11-27 |
| CN108890400B true CN108890400B (en) | 2020-09-15 |
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| CN201810900613.9A Active CN108890400B (en) | 2018-08-09 | 2018-08-09 | Intelligent production line for invisible windows |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110703704B (en) * | 2019-09-24 | 2022-10-14 | 广东鑫光智能系统有限公司 | Cutting algorithm of invisible handrail |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BR7800893A (en) * | 1977-02-16 | 1978-09-19 | Rivers Machinery Ltd | APPARATUS FOR MANUFACTURING ELONGED ELEMENTS WITH DIFFERENT SELECTED LENGTHS AND / OR CROSS CUTS |
| JPH0852645A (en) * | 1994-08-10 | 1996-02-27 | Ykk Architect Prod Kk | Manufacturing device for construction article |
| JP2005138148A (en) * | 2003-11-07 | 2005-06-02 | Nippon Steel & Sumikin Stainless Steel Corp | Material supervising method |
| DE102006023812A1 (en) * | 2006-05-20 | 2007-11-22 | Willi Stürtz Maschinenbau GmbH | Production method for windows with plastic frame, involves cutting individual pieces of profile in specific length by profiled bar during processing step |
| CN101138780A (en) * | 2006-09-05 | 2008-03-12 | 汉邦兴业股份有限公司 | Steel bar connecting production and product managing method |
| CN102339051B (en) * | 2011-07-21 | 2014-04-09 | 西子奥的斯电梯有限公司 | Automatic control system and method for wire rope cutting command |
| CN104386329B (en) * | 2014-11-19 | 2017-10-24 | 深圳市宝尔威精密机械有限公司 | A kind of full-automatic PCB labelling machines and implementation method |
| CN107563838A (en) * | 2017-07-31 | 2018-01-09 | 厦门乐石信息科技有限公司 | A kind of sanitaryware customization and processing method and system |
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Address after: 528400 building g, No.60, Qianjin Second Road, Tanzhou town, Zhongshan City, Guangdong Province Applicant after: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Address before: 528400 No. 8 Torch Road, Tanzhou Town, Zhongshan City, Guangdong Province (1) Applicant before: ZHONGSHAN XG INTELLIGENT SYSTEM Co.,Ltd. |
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Denomination of invention: Invisible window intelligent production line Effective date of registration: 20211027 Granted publication date: 20200915 Pledgee: Science and Technology Branch of Torch Development Zone of Zhongshan Rural Commercial Bank Co.,Ltd. Pledgor: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Registration number: Y2021980011446 |
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Granted publication date: 20200915 Pledgee: Science and Technology Branch of Torch Development Zone of Zhongshan Rural Commercial Bank Co.,Ltd. Pledgor: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Registration number: Y2021980011446 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |